Vaillant geoTHERM VWS, geoTHERM VWW Operating Manual

geoTHERM
VWS/VWW
GB; ES
For the owner
Operating manual
geoTHERM
Heat pump
VWS/VWW
GB
Contents
Contents
General information ..................................................... 3
Data badge .............................................................................. 3
1 Information on this manual ............................. 3
1.1 Other applicable documents .................................. 3
1.2 Storage of the documents ...................................... 3
1.3 Symbols used ............................................................. 4
1.4 Applicability of the manual ..................................... 4
2 Safety instructions .......................................... 4
2.1 Coolants ....................................................................... 4
2.2 Prohibition on alterations ....................................... 5
3 Equipment and functional description ........... 5
3.1 Functional principle .................................................. 5
3.2 Operation mode of the coolant circuit ................ 6
3.3 Automatic auxiliary functions ................................ 6
3.4 Design of the heat pump ......................................... 7
4 Notes on the installation and operation ........ 8
4.1 Intended use ............................................................... 8
4.2 Requirements of the installation site .................. 9
4.3 Accumulation of condensate
(condensation water) ............................................... 9
4.4 Energy saving tips .................................................... 9
4.4.1 General energy saving tips ..................................... 9
4.4.2 Economising by using the control
system correctly ........................................................ 10
5.12.4 Warning messages .................................................... 25
5.12.5 Temporary malfunctions ......................................... 26
5.12.6 Blocking error ............................................................ 26
6 Warranty and customer service ..................... 27
6.1 Vaillant warranty....................................................... 27
6.3 Vaillant Service .......................................................... 27
7 Appendix ............................................................ 28
7.1 Technical Data VWS ................................................. 28
7.2 Technical Data VWW ................................................ 29
7.3 Data badge .................................................................. 31
5 Operation ........................................................... 11
5.1 Familiarising yourself with and operating
the controller ............................................................. 11
5.2 Setting menus and parameters ............................. 12
5.3 Description of the controller .................................. 12
5.3.1 Possible system circuits .......................................... 12
5.3.2 Energy balance controller ...................................... 13
5.3.3 Charging principle buffer cylinder ........................ 13
5.3.4 Resetting to factory settings ................................. 13
5.3.4 Controller structure ................................................. 13
5.3.5 Adjusting the energy saving functions ................ 13
5.4 Flow diagram .............................................................. 14
5.5 Displays at user level ............................................... 15
5.6 Installer Menu ............................................................ 21
5.7 Starting up the heat pump ..................................... 23
5.8 Shutting down the heat pump ............................... 23
5.9 Inspection by a specialist engineer ...................... 23
5.10 Inspection by the operator ..................................... 23
5.10.1 Checking the filling pressure of the
heating system .......................................................... 23
5.10.2 Checking the filling level and filling pressure
of the brine circuit .................................................... 24
5.11 Cleaning and care .................................................... 24
5.12 Troubleshooting and diagnosis ............................. 25
5.12.1 Error messages on the controller ......................... 25
5.12.2 Activating emergency mode .................................. 25
5.12.3 Errors/malfunctions that you can remedy ......... 25
N
General information
Information on this manual 1
General information
Vaillant geoTHERM heat pumps are generally referred to in this manual as heat pumps. This operating manual is valid for the following variants:
Type name Article number
Brine/Water Heat Pumps VWS 220/2 0010002797 VWS 300/2 0010002798 VWS 380/2 0010002799 VWS 460/2 0010002800 Water/Water Heat Pumps VWW 220/2 0010002801 VWW 300/2 0010002802 VWW 380/2 0010002803 VWW 460/2 0010002804
Table 0.1 Type designations and article numbers
The heat pumps state-of-the-art appliances which have been constructed in accordance with recognised safety regulations.
Conformity with the applicable standards has been demonstrated.
VDE and tested safety
With the CE mark, we confirm as equipment manufac­turers that the appliances in the geoTHERM range satis­fy the requirements of the Directive on Electromagnetic Compatibility (Council Directive 89/336/EWG). The appliances meet the basic requirements of the Low Voltage Directive (Council Directive 73/23/EEC). Furthermore, the appliances satisfy the requirements of EN 14511 (Heat pumps with electrically-driven compres­sors, heating, specifications for appliances for space heating and for warming drinking water) as well as EN 378 (safety and environmentally related specifica­tions for refrigerating systems and heat pumps).
Data badge
The geoTHERM heat pump has an identification plate which is mounted on the front face of the magnetic steel sheet. The type designation is on the front clad­ding at the top of the unit (also see Fig. 3.3, Pos. 1). In the appendix to Chap. 7.3 there is a picture of an identification plate for customers who are interested in the technical aspects of the system, and also a table explaining the symbols shown on it.
1 Information on this manual
This manual contains important information on how to operate your heat pump safely and professionally.
1.1 Other applicable documents
Other applicable documents are all manuals that des­cribe the operation of the heat pump, and the manuals supplied with the accessories used.
1.2 Storage of the documents
Store this operating manual and all related documents in such a way that they are available whenever required. You can store the documents inside the pillar cover. If you move out or sell the appliance, pass on the docu­ments to the buyer.
1
L 2 L
3 L
N E P
1
L 2 L
3 L
N
E P 1
L
2 L 3
L
N E P
F
OTA F C D
- +
AufZu
NL
HK2-P HK2 VF2 RF1 VF1 SP BUSDCF/AF EVU1xZPLP/UV 1 NL SK2-P
NL ZP
NNAufZuL N 121212121212 ZH
2 345SC
L LLL L1 LNNNN N 2N2121LN
1
B
678AS
H
0
-3
8
A B B A
1
-0
0
-3
8
A B B
A
1
-0 0
-3
12
A
B B A
1
-0 0
-3
12
A
B B A
1
-0 0
-3 2 1
A
B B A
1
-0 0
-3 8
A
B B A
1
-0
Fig. 1.1 Removing the pillar cover
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3Operating Manual geoTHERM VWS/VWW 0020051578_01
1 Information on this manual 2 Safety instructions
1.3 Symbols used
The following symbols are used in this operating manual to denote levels of danger, information, activities and energy-saving tips.
Danger!
Immediate risk of serious injury or
d
death!
Danger!
Danger of burning and scalding!
H
Caution!
Potentially dangerous situation for the
a
product and environment!
Note
Useful information and instructions.
h
This symbol points you to energy saving tips. You can put this setting into effect by means of the heat pump control system, among other things.
• Symbol for a necessary task
1.4 Applicability of the manual
This manual applies exclusively to heat pumps with the type designations listed in Table 0.1.
2 Safety instructions
Observe the following safety instructions and regula­tions when operating the heat pump:
• Take advantage of the extensive instruction in the operation of the heat pump provided by your specialist technician.
• Carefully read through this operating manual.
• Only carry out activities that are described in this operating manual.
2.1 Coolants
The heat pump is delivered with an operational filling of R 407 C coolant. This is a chlorine-free coolant which does not affect the Earth's ozone layer. R 407 C is nei­ther a fire hazard nor an explosion risk.
Danger!
Environmental hazard!
a
d
h
This unit contains R 407 C coolant. The coolant must not be allowed to escape into the atmosphere. R 407 C is a fluori­nated, chlorine-free greenhouse gas that has been included in the Kyoto Protocol, with a GWP of 1653 (GWP = Global Warming Potential). Before the appliance is disposed of, the coolant it contains must be completely drained into a suitable vessel so that it can then be recycled or disposed of in accordance with the regulations. The relevant work in connection with the coolant may only be carried out by offi­cially certified specialists.
Danger!
Risk of injury from freezing as a result of contact with the R 407 C coolant! Escaping coolant can cause freezing if the exit point is touched: Do not inhale gases or vapours emana­ting from leaks in the coolant circuit. Avoid contact with the skin and eyes.
Note
R 407 C coolant presents no danger during normal use and under normal conditions. With improper use, however, it can cause injury and damage.
Danger!
Risk of burning as a result of contact
H
with heat pump components! High temperatures can appear on heat pump components. Do not touch any uninsulated pipes on the heat pump. Do not remove any of the cladding sections (apart from the pillar cover, see Chap. 1.2).
Operating Manual geoTHERM VWS/VWW 0020051578_014
Safety instructions 2
Equipment and functional description 3
If an external passive cooling system is installed in your system:
Caution!
Danger of falling below the dew point and
a
a
2.2 Prohibition on alterations
d
condensate formation! The heating flow temperature setting must not be too low in cooling mode. The cooling function is still effective with a flow temperature of 20 °C.
Caution!
The cooling function is impaired if the thermostatic radiator valves are closed! The thermostatic radiator valves must be switched to the "open" position in cooling mode to ensure that the cooled heating water circulates smoothly through the underfloor circuit.
Danger!
Inappropriate alterations can cause injuries! Under no circumstances should you attempt to make changes or alterations to the heat pump or other parts of the heating and hot water system yourself.
3 Equipment and functional
description
3.1 Functional principle
Heat pump systems consist of separate circuits in which liquids or gases transport the heat from the heat source to the heating system. As these circuits operate with differing media (brine/water, coolant and heating water), they are coupled to one another by means of heat exchangers. In these heat exchangers the heat passes from a medium at a high temperature to a medium at a lower temperature.
The Vaillant geoTHERM heat pump uses geothermal energy or ground water as its heat source.
1/4 Electrical energy
3/4 Environmental energy 4/4 Heating energy
The prohibition applies to: — the heat pump, — the vicinity of the heat pump, — the supply lines for water and power. For alterations to the heat pump or its peripherals, you must call on a qualified engineer.
• Do not damage or remove seals or locking devices on components. Only suitably qualified heating engineer or our customer service may remove sealed compo­nents.
Fig. 3.1 Use of geothermal energy or ground water as the heat
source
The system consists of separate circuits which are cou­pled to one another by means of heat exchangers. These circuits are:
- The heat source circuit, by means of which the energy from the heat source is transported to the coolant circuit.
- The coolant circuit, which releases its heat to the heating water circuit by means of evaporation, com­pression, liquefaction and expansion.
- The heating water circuit, which supplies the heating and the hot water generation for the domestic hot water cylinder.
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5Operating Manual geoTHERM VWS/VWW 0020051578_01
3 Equipment and functional description
3.2 Operation mode of the coolant circuit
Cold water
Hot water
Heating system
Additional heating
Domestic hot water cylinder
Switching valve
Heating water pump
3
Expansion valve
4
Brine pump
Fig. 3.2 Principle of operation of the heat pump
Condenser
Evaporator
Heat source
Compressor
1
Heating water circuit
2
Coolant circuit
Heat source circuit
The coolant circuit is connected by means of the evapo­rator (1) to the environmental heat source, from which it extracts thermal energy. At the same time, the physical state of the coolant changes; it evaporates. The coolant circuit is connected by means of the condenser (3) to the heating system, to which it releases the heat again. In so doing, the coolant becomes liquid again; it con­denses. As thermal energy can only pass from a body at a high­er temperature to a body at a lower temperature, the coolant in the evaporator must have a lower tempera­ture than the environmental heat source. On the other hand, the temperature of the coolant in the condenser must be higher than that of the heating water in order to be able to release the heat to it. These different temperatures are produced in the cool­ant circuit by means of a compressor (2) and an expan­sion valve (4) between the evaporator and condenser. The coolant flows in vapour form from the evaporator into the compressor, where it is compressed. This caus­es the pressure and temperature of the coolant vapour to rise sharply. After this process it flows through the condenser, where it releases its heat to the heating water by condensation. It flows as a liquid to the expan­sion valve, where it expands significantly and in so doing loses much of its pressure and temperature. This tem­perature is now lower than that of the brine flowing through the evaporator. The coolant can thus take up more heat in the evaporator, turning into vapour in the process and flowing to the compressor. The cycle starts again.
If required, the electric auxiliary heating can be switched in by the integrated controller.
To prevent the formation of condensate in the interior of the unit, the pipes of the heat source circuit and the coolant circuit are insulated. In the unlikely event that condensate forms, this collects in a condensate pan in­side the unit and is discharged under the unit where a suitable condensate drain should be installed.
3.3 Automatic auxiliary functions
Frost protection
The controller is equipped with a frost protection func­tion. This function ensures that your heating installation is protected from frost in all operating modes. The set-back temperature is pre-set automatically for each heating circuit if the outside temperature falls below 3 °C.
Cylinder frost protection
This function starts automatically when the actual tem­perature of the cylinder falls below 10 °C. The cylinder is then heated to 15 °C. This function is also active in the "Off" and "Auto" operating modes, regardless of the timer programmes.
Checking the external sensors
The hydraulic basic circuit given by you during commis­sioning determines the required sensors. The heat pump constantly checks automatically that all sensors are in­stalled and functioning.
Protection from loss of heating water
An analogue pressure sensor monitors possible low water pressure and switches the heat pump off if the water pressure on the pressure gauge reads less than
0.5 bar and switches it back on when the water pressure
is over 0.7 bar on the pressure gauge.
Pump seizing and valve seizing protection
To prevent the heating, circulation or brine pumps, or the hot water diverter valve UV1, from seizing, those pumps and the valve that have not been in operation for the last 24 hours are turned on in sequence for approxi­mately 20 seconds every day.
Protection against loss of brine (VWS only)
An analogue pressure sensor monitors possible low brine pressure and switches the heat pump off if the brine pressure is ever less than 0.2 bar on the pressure gauge and error 91 is displayed on the error memory. The heat pump switches on again when the brine pres­sure rises above 0.4 bar gauge pressure. If the brine pressure drops below 0.6 bar on the pres­sure gauge for more than one minute a warning appears in menu
1.
Operating Manual geoTHERM VWS/VWW 0020051578_016
Equipment and functional description 3
Floor protection circuit for all hydraulics without buffer cylinder (e.g. in hydraulic plans 1 and 3)
If the measured flow temperature in the underfloor heating circuit continuously exceeds a specific value for more than 15 minutes, the heat pump switches off and issues the error message 72. When the heating flow temperature falls below this value again and the error has been reset the heat pump switches back on.
Caution!
Danger of damage to the floor.
a
Set the value for the floor protection circuit ensuring that it is not high enough to damage the floor as a result of excessively high temperatures.
Phase monitoring
The sequence and existence of phases (clockwise rotat­ing field) on the 400 V voltage supply are continuously monitored during commissioning and operation. If the sequence is not correct or if a phase breaks down, the heat pump is switched off due to the error to avoid damage to the compressor.
Freezing protection function
The outlet temperature of the heat source is constantly measured. If the heat source outlet temperature falls below a specific value, the compressor temporarily shuts off with the error message 20 or 21. If these er­rors occur three times in a row there is a fault-induced shutdown. For the geoTHERM VWS heat pumps you can set the value (Default setting -10 °C) for the freezing protection in the installation assistant A4. For the geoTHERM VWW heat pumps a default value of +4 °C is set. This value cannot be changed.
3.4 Design of the heat pump
The types of heat pump available are listed below. The heat pumps are, above all, different from each other in their output.
Type name Heating output (kW)
Brine-to-water heat pumps (B0/W35) VWS 220/2 21.6 VWS 300/2 29.9 VWS 380/2 38.3 VWS 460/2 45.9 Water-water heat pumps (W10/W35) VWW 220/2 29.9 VWW 300/2 41.6 VWW 380/2 52.6 VWW 460/2 63.6
Table 3.1 Type summary
1)
Thermal heating output with a brine temperature of 0 °C and heating flow temperature of 35 °C
2)
Thermal heating output with a water temperature of 10 °C and heating flow temperature of 35 °C
1)
2)
1
2
Fig. 3.3 Front view VWS/VWW
Key to Fig. 3.3
1 Label with heat pump type designation 2 Operating panel 3 Serial number
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3
7Operating Manual geoTHERM VWS/VWW 0020051578_01
3 Equipment and functional description 4 Notes on the installation and operation
4 Notes on the installation and
operation
Fig. 3.4 Rear view VWS/VWW
Key to Fig. 3.4
1 Cable feedthrough for electrical connections 2 Heat source from the heat pump 3 Heat source to the heat pump 4 Heating return 5 Heating feed
1
d
2
3
4
5
4.1 Intended use
The Valliant geoTHERM heat pump has been built using state-of-the-art technology in accordance with recog­nised safety regulations. Nevertheless, there is still a risk of injury or death to the user or others or of dam­age to the device and other property in the event of im­proper use or use for which it is not intended. This unit is not intended for use by persons (including children) having limited physical, sensory or mental ca­pacities or who have inadequate experience and/or knowledge, unless supervised by a person responsible for their safety or who has been given instructions from them as to how to operate the unit. Children must be supervised to ensure that they do not play with the unit. The heat pump is designed to generate heat for closed hot water central heating installations and for hot water generation. Any other use or extended use is considered to be improper. The manufacturer or supplier is not lia­ble for any resulting damage. The user alone bears the risk. Intended use also includes: — observance of the operating and installation manual. — observance of all other applicable documents. — compliance with the inspection and care conditions.
Danger!
Risk to life as a consequence of using unqualified personnel! Installation, inspection and repair may only be carried out by a qualified engi­neer. In particular, working on the elec­trical components and on the coolant circuit requires an appropriate qualifica­tion.
d
Danger!
Danger of death due to improper use of the system. There is a risk of death or serious injury to the user or others or of damage to the unit and other property in the unit is im­properly used or not used as intended.
Operating Manual geoTHERM VWS/VWW 0020051578_018
Notes on the installation and operation 4
4.2 Requirements of the installation site
The installation site must be dimensioned such that the heat pump can be properly installed and maintained.
• Ask your heating engineer which currently applicable national building regulations must be observed.
The installation site must be dry and generally frost­proof.
4.3 Accumulation of condensate
(condensation water)
The evaporator, the brine pumps and the pipes in the heat source circuit, as well as some components in the coolant circuit, are insulated in the interior of the heat pump, so that no condensate can accumulate. If in the unlikely event of a small amount of condensate forming, this falls into an internal condensate pan in the bottom section of the heat pump. As a result of the heat gener­ated inside the heat pump, the condensate in the con­densate pan evaporates. Small amounts of the accumu­lating condensate can be drained off under the heat pump. In small amounts, accumulating condensate should not be seen as a fault in the heat pump.
If an external passive cooling system is installed in your system:
Caution!
Danger of falling below the dew point and
a
condensate formation! The heating flow temperature setting must not be too low in cooling mode. The cooling function is still effective with a flow temperature of 20 °C.
4.4 Energy saving tips
Below you will find important tips to help you operate your heat pump system in an energy and cost-saving manner.
4.4.1 General energy saving tips
You can even save energy through your general actions: —Ventilate correctly: Do not leave windows or French doors tilted open.
Instead, open these wide 3 to 4 times a day for 15 minutes and turn down the thermostatic valves or room thermostats while ventilating.
Do not block the radiators:
this will allow the heated air in the room to circulate more effectively.
Use a ventilation system with heat recovery: The optimum exchange of air in the building is always
guaranteed by using a ventilation system with heat recovery (windows no longer need to be opened for ventilation purposes). If necessary, the air flow can be matched to your individual requirements with the ven­tilation unit's remote control.
Check that windows and doors are airtight:
Keep shutters and blinds closed at night, so that as little heat as possible is lost.
Do not cover controllers:
If a VR 90 remote control unit is installed as an acces­sory, do not obstruct it with furniture, etc. as other­wise it will not be able to record the circulating room air as effectively.
Awareness of water usage:
shower instead of bath, replace seals in dripping water taps immediately, for example.
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9Operating Manual geoTHERM VWS/VWW 0020051578_01
4 Information on the installation and operation
Use thermostatic radiator valves: You can adjust the room temperature to suit your in-
4.4.2 Economising by using the control system cor-
rectly
Further economies can be made by the correct use of the control system on your heat pump. A number of tips on how to make save energy by adjust­ing your heat pump's control system are provided below: — Set the correct heating flow temperature: Your heat pump not only controls the heating flow
temperature with reference to the outside tempera­ture, it also controls the heating flow temperature with reference to the room temperature you have set. Therefore select a room temperature that is just suffi­cient for your comfort, for example 20 °C. Every de­gree over and above that means an increase in energy consumption of around 6 % per annum.
Select the appropriate heating curve:
If your heat pump is used to operate underfloor heat­ing, you should specify a heating curve that is less than 0.4. We recommend that radiator heating sys­tems are configured in such a way that they can still function effectively at extremely low outside tempera­tures with a maximum flow temperature of 50 °C; this corresponds to heating curves of less than 0.7.
Choose an appropriate hot water temperature set-
ting:
The hot water set target temperature you specify should be just enough to satisfy your consumption requirements and no higher. Any further heating results in unnecessary power consumption, and hot water temperatures of more than 60 °C also lead to increased lime scale production. We recommend that hot water generation be achieved without the electric auxiliary heating; by this method, the maximum hot water temperature is determined by the high pressure cut-out in the heat pump cooling circuit. This cut-out corresponds to a maximum hot water temperature of approx. 58 °C.
Setting of heating times that take individual re-
quirements into account:
Use the timer programs for heating and hot water. Set the times on the basis of your typical daily routine and corresponding heat demand.
Select the correct operating mode: For the times that you are asleep or away, we recom-
mend that you switch the heating to set-back mode.
Heat uniformly: Through appropriate structuring of a heating pro-
gramme, you can arrange for all the rooms in your house to be uniformly heated in accordance with your pattern of use.
dividual requirements and ensure effective operation of your heating installation using the thermostatic valves in combination with a room temperature regu­lator (weather compensator).
Optimise use of the circulation pump:
Adapt the operating times of the circulation pump to actual requirements.
Consult your expert technician:
He can adjust your heat pump installation to suit your personal requirements.
You will find these and other energy saving tips in Chap. 5.5. The controller settings that can potentially save energy are described there.
Operating Manual geoTHERM VWS/VWW 0020051578_0110
5 Operation
5.1 Familiarising yourself with and operating the
controller
All programming of the heat pump is carried out by means of the two dials ( The dial
is used to select the parameter (by pressing) and to alter the parameter (by turning). The dial (by turning) and to activate special functions (by press­ing).
and ) on the controller.
is used to select the menu
Operation 5
1
Basic data
Date Day of week
6
5
Fig. 5.1 Operating overview
Key
1 Menu name 2 Cursor indicates the selected parameter 3 menu number 4 Dial
5 Dial ,
6 Information line (in the example a handling request)
,
position parameter (turn), select parameter (press)
select menu (turn), activate special operation (press)
Time
Set day
2
3
4
Typical operating process (operator level)
• Turn the dial to select the required menu.
• Turn the dial to select the parameter to be modified.
• Press the dial to mark the parameter to be modified. The parameter background is darkened.
• Turn the dial to modify the parameter setting value.
• Press the dial to mark the setting value to be accepted.
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11Operating Manual geoTHERM VWS/VWW 0020051578_01
5 Operation
5.2 Setting menus and parameters
setting to date modified setting
select menu:
Holiday programming for cpl. System
Period of time
1 >06.01.08 08.01.08
2 14.01.08 30.01.08 Room Temp. setpoint 12°C >Set start day
Basic data
6
– Turn the dial: Select
menu e.g. from menu 6 to 7.
Select parameter:
7
Basic data
Date >21.04.08 Day of
week Mo Time 09:35
>Set day
Basic data
7
7
Date >21.04.08 Day of
week Mo Time 09:35
>Set day
Basic data
Date 21.04.08 Day of
week >Mon Time 09:35
>Set weekday
Turn the dial: select the
parameter to be modified, e.g. from line 1 Day to line 2 Weekday (turn dial through 3 further index steps in this case).
Modify parameter weekday
7
from Monday to Tuesday:
Push the dial:
Select parameter.
– Turn the dial:
Modify parameter.
– Push the dial:
Accept modification.
5.3 Description of the controller
The heating engineer will have set all the operating pa­rameters to preset values during commissioning, so that the heat pump can function optimally. However, you can individually set and adapt the operating modes and functions afterwards.
Date 21.04.08 Day of
week >Mon Time 09:35
>Set weekday
Basic data
Date 21.04.08 Day of
week >Tues Time 09:35
>Set weekday
7
5.3.1 Possible system circuits
The controller can control the following system circuits: – a heating circuit. – an indirectly heated hot water storage tank. – a hot water circulation pump. – a buffer circuit.
In order to extend the system a buffer circuit can be used to connect up to six additional mixer circuit mod­ules VR 60 (accessories) each with two mixer circuits. The controller on the operating panel of the heat pump is used to programme the mixer circuits.
In order to operate under comfortable conditions you can connect the remote control units VR 90 for the first eight heating circuits.
Operating Manual geoTHERM VWS/VWW 0020051578_0112
Operation 5
5.3.2 Energy balance controller
The energy balance controller is only applicable to hy­draulics without buffer cylinder. For economical and fault-free operation of a heat pump, it is important to regiment the starting of the compres­sor. The start-up of the compressor is the point at which the highest loading occurs. With the help of the energy balance controller it is possible to minimise starts of the heat pump without compromising the comfort of a pleasant room atmosphere. As with other weather-controlled heating controllers the controller determines a supply set target temperature by capturing the outside temperature through a heating curve. The energy balance calculation is carried out based on this supply set target temperature and the supply real temperature the difference of which is measured per minute and added up:
1 degree minute [°min] = 1 K temperature difference in the supply from 1 Minute (K = Kelvin)
The heat pump starts up at a defined heat deficit and only switches off again when the supplied heat is equal to the heat deficit. The larger the preset negative numerical value is, the longer the periods for which the compressor is kept running or at standstill.
5.3.3 Charging principle buffer cylinder
The buffer cylinder is controlled depending on the set­point flow temperature. The heat pump heats when the temperature of the buffer cylinder head temperature sensor VF1 is smaller than the set target temperature. It heats until the temperature measured by the sensor at the base of the buffer cylinder, RF1, has reached the set­point temperature plus 2 K. In the connection to a hot water cylinder charging the buffer cylinder is also charged when the temperature of the head temperature sensor VF1 is less than 2 K higher than the set target temperature (premature reheating): VF1 < T VL set + 2 K.
5.3.4 Resetting to factory settings
Caution!
Inadvertent deletion of specific settings!
a
When you reset the control system to the default settings, specific system settings can be deleted and the system can shut down. The system does not suffer damage.
After that you can select whether to reset only the timer programme or all values to the default settings.
5.3.4 Controller structure
The top level display is a graphics display. It is the starting point for all the available displays. This display reappears automatically if you do not actuate any of the dials for a long time when setting values.
Controller operation is subdivided into four levels:
The operator level is specified for the operator. In Sect. 5.4 all of the controller's displays are shown as a flow diagram. A detailed description of the displays is contained in Sect. 5.5.
The code level (menu C1 - C9, D1 - D5, I1 - I5 and A1 - A9) is reserved for the engineer and protected by a code to protect it from unintentional modification. As the operator you can scroll through the menus of the code level and view the system-specific setting parame­ters however without changing the values. In the menus C1 to C9 the engineer sets system-specific parameters. The menus D1 to D5 enable the engineer to operate and test the heat pump in the diagnosis mode. In Menus I1 to I5 you can obtain general information re­garding the settings for the heat pump. Menus A1 to A9 take the engineer through the installa­tion menu to put the heat pump into operation.
The display and selection of special function (e.g. the energy-saving function) is also possible for the operator. Instructions on how to activate the special functions are given in Chap. 5.6.
The fourth level contains functions for the optimisation of the system and can only be set by the engineer using
vrDIALOG 810/2.
5.3.5 Adjusting the energy saving functions
Also described in Chap. 5.5 are heat pump settings that will enable a reduction in your energy costs. This can be achieved by finding the optimum setting of the heat pump's weather-controlled energy balance controller.
This symbol points you to these energy saving tips.
• Press both dials simultaneously for at least 5 seconds in the top-level display of the graphics display.
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13Operating Manual geoTHERM VWS/VWW 0020051578_01
5 Operation
5.4 Flow diagram
Graphics display
Graphics display cooling*
Energy input display
Mo 21.04.08 Flow Temp. CH
System pressure 1,2bar Brine pressure CH : Comp only
Warning message Warning message
16:49
28ºC
1,4bar
Reset to default
settings
We 16.02.08 9:35
> 5 sec.
Factory setting Cancel Time programme Everything
> Select
NO/YES NO/YES NO/YES
Installer Menu
We 16.02.08 9:35
Sparen aktiviert for > 12:00
> Select stop time
We 16.02.08 9:35
Party function enabled
We 16.02.08 9:35
One-time DHW tank loading enabled
1
Cooling settings *
We 16.02.08 9:35
Cooling function active for >3days
HK2 Parameters
HK2
Heating mode
Parameter
>Auto
Betriebsart Heizen
Set value day
>Auto
Night set back temp.
Raumsolltemp.
>Select operation mode
Night set back temp.
Domestic hot water Parameters
Operation mode DHW > Auto
Max. DHW temp.
Min. DHW temp. Current DHW temp.
>Select operation mode
HK2 Time programme
HK2 Time programme
>Mo
HK2
1 00:00 24:00
Time programme
>Mo
2 : :
1 00:00 24:00
>Mo
3 : :
2 : :
1 00:00 24:00
3 : :
>Select day of the week
2 : : 3 : :
>Select day of the week
>Select day of the week
20 ºC
15 ºC
60 ºC
44 ºC
51 ºC
2
20 ºC
15 ºC
4
5
2
5
5
Domestic hot water Time programme
>Mo 1 06:00 22:00 2 : : 3 : :
>Select day of the week
Circulation pump Time programme
>Mo 1 06:00 22:00 2 : : 3 : :
>Select day of the week
Holiday programming for cpl. System
Periods 1 >06.01.08 08.01.08 2 14.01.08 31.01.08 Room Temp. setpoint
>Set starting day
Fig. 5.2 Displays at the user level
*) displays in grey may vary depending on the hydraulic plan set
> Set duration
5
5
6
12 ºC
Basic data 7
Date 21.04.08 Day of week > Mo Time 09:35
> Set day of the week
Code layer 8
Code-Nummer: > 0 0 0 0
Standard code:
1 0 0 0 >Adjust numeric character
Code level only for
expert technicians
Operating Manual geoTHERM VWS/VWW 0020051578_0114
5.5 Displays at user level
The individual displays on the operator control panel are described and explained below.
Display shown Description
Graphics display (Top-level display)
You can read off the instantaneous state of the system from this dis­play. This is always shown if you have not actuated either of the dials for a long time while another display is showing.
Operation 5
Outside temperature (here 10 °C)
Source inlet temperature: Temperature sensor; in the example 9 °C
Under the arrow the output of the heat source (in the example 10 KW) is displayed. The extent of darkening of the arrow graphically shows the energy efficiency of the heat pump under the given operating conditions.
The output of the heat source must not be equated with the heating output. The heating output corresponds to approx. the output of the heat source + compressor output.
When the compressor or the electric auxiliary heating is switched on, the arrow is shown filled.
>>> Left and right flash when the compressor is switched on and energy is consequently being taken from the environment and fed to the heat­ing system.
>>> Right flashes when energy is being fed to the heating system (e.g. only from the electric auxil­iary heating).
The heat pump is in the CH mode. The heating flow temperature is also displayed (30 °C shown in example).
The symbol indicates that the domestic hot water cylinder is being heated or that the heat pump is in the ready state. The temperature in the domestic hot water cylinder is also dis­played.
Only if cooling is installed and the corresponding settings have been made by the expert techni­cian at the heat pump controller: The symbol indicates that the heat pump is in cooling operation. Under the symbol the actual heating flow temperature is displayed (in the example 20 °C).
Table 5.1 Settable parameters in the operator level
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15Operating Manual geoTHERM VWS/VWW 0020051578_01
5 Operation
Display shown Description
Energy input display
Shows the energy extracted from the environment for each of the 12 months of the current year (black bar). White-filled bars represent the future months of the year; the height of the bar corresponds to the yield for the month in the previous year (comparison possible). On commissioning, the height of the bars is zero for all months, as no information is available yet. The scaling (in the example, 4000 kWh) adapts automatically to the month's highest value. Top right the total of the environmental yield since commissioning is displayed (in the example: 13628 kWh).
Mon. 21.04.08 16:49 1 Current flow temp. 28 °C CH pressure 1.2 bar Brine pressure 1.4 bar
Heating only comp.
Warning message Warning message
Day, date, time as well as flow temperature, heating system pressure and heat source pressure are displayed.
Current flow temp: Current flow temperature in the unit. Heating system pressure: Pressure sensor heating circuit. Pressure heat source: Heat source pressure (Pressure sensor for
heat source circuit; brine pressure) Heating only comp.: this status message provides information on the current operating status. The following are possible: Heating only comp. Heating comp & ZH CH: ZH only CH:Comp&aux off WW:Comp&aux off WW: Comp only WW: ZH only Peak Rate: WW Peak Rate: Stand-by Acceleration mode Frost prot. Heating Frost prot. Cylind. Legionella protect. Automatic pump spin Floor drying Venting mode Fault shutdown: heating Error shutdown: heating Fault shutdown: DHW Error shutdown: DHW Malfunction Blocking error Operation interlock CH Comp overrun WW Comp overrun Cooling & WW CH return too high
Table 5.1 Settable parameters in the operator level (contd.)
Under critical operating conditions a warning message is displayed in both lower display lines. These lines are empty when the operating conditions are normal.
Operating Manual geoTHERM VWS/VWW 0020051578_0116
Operation 5
Display shown Description Factory setting
<HK2> Parameters
Operating mode heating
>Auto Set value day 22 °C Night set back temp. 15 °C >Select operating mode
The room set target temperature is the tempera-
2
ture to which the heating should be regulated in the operating mode "Heat" or during the time slots.
Note: Select a room temperature that is just high enough to ensure your personal well-being (e.g. 20 °C). Each degree over and above the set value means an increase in energy consumption of around 6 % per annum.
The set-back temperature is the temperature to which the heating is regulated during the set-back period. An individual set-back temperature can be set for each heating circuit.
The set operating mode determines under which conditions the assigned heating circuit or hot water circuit should be regulated.
Room set target temp.: 20 °C
Set-back temp.: 15 °C
The following operating modes are available for heating circuits: Auto: The operation of the heating circuits alter­nates between the Heating and Energy Saving operating modes in accordance with a settable timer programme. Eco: The operation of the heating circuits alternates between the Heating and Off operating modes in accordance with a settable timer programme. The heating circuit is switched off during the set-back period provided the frost protection function (which depends on the outside temperature) is not activated. Heating: The heating circuit operates at the room set target temperature regardless of any settable timer programme. Energy sav: The heating circuit operates at the set­back temperature regardless of any settable timer programme. Off: The heating circuit is off, provided that the frost protection function (depending on the external tem­perature) is not activated.
Note:
Additional heating circuits are displayed, depending on the system configuration.
Table 5.1 Settable parameters in the operator level (contd.)
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17Operating Manual geoTHERM VWS/VWW 0020051578_01
5 Operation
Display shown Description Factory setting
DHW loading Parameters
Operating mode WW Auto
Max. DHW temp. 60 °C
Min. DHW temp. 44 °C Cylinder temp. REAL >Select set target temperature
51 °C
For connected domestic hot water cylinders and the
4
circulation circuit the operating modes Auto, On and Off are possible.
The maximum WW temperature determines the temperature to which the domestic hot water cylin­der should be heated. The minimum WW temperature determines the limit below which the domestic hot water cylinder is heated. Note: The maximum WW temperature is only dis­played when the auxiliary hot water heating is ena­bled. Without electric auxiliary heating, the WW tempera­ture is limited by the pressure sensor control shut­off in the cooling circuit and cannot be adjusted! Cylinder temp. REAL: Current temperature in the domestic hot water cylinder.
We recommend that hot water generation be achieved without the electric auxiliary heating. by this method, the maximum WW temperature is de­termined by the high pressure cut-out in the heat pump cooling circuit. This cut-out corresponds to a maximum hot water temperature of 58 °C. In order to keep the heat pump starts to an absolute mini­mum as low a min. hot water temperature as possi­ble should be selected.
Min. hot water temp. 44 °C
You can set the heating times for each heating cir-
<HK2> Time programme >Mon
1 00:00 24:00 2: : 3: :
>Select weekday/block
5
cuit in the "HK2-Timer programme" menu. Up to three heating times can be programmed per day or block. The control system operates according to the heating curve and the room setpoint tempera­ture.
The set back times can be dispensed with, depending on the tariff agreement with power company (VNB) or the construction of the house. Power companies offer their own discounted tariffs for heat pumps. It can make sense on economic grounds to make use of the more favourable off­peak power. In low-energy houses (in Germany standard as from 1st February 2002 energy conservation regulation) the room temperature reduction can be dispensed with owing to low heat losses. The desired set-back temperature must be set in menu 2.
Table 5.1 Settable parameters in the operator level (contd.)
Mon – Sun
0:00 – 24:00
Operating Manual geoTHERM VWS/VWW 0020051578_0118
Operation 5
Display shown Description Factory setting
DHW loading Time programme
>Mon
1 06:00 22:00 2: : 3: :
>Select weekday/block
You can set the times at which the domestic hot
5
water cylinder is heated in the "WW Timer Pro­gramme" menu.
Up to three times can be programmed per day or block.
The hot water generation should only be active at times when really hot water is to be run. Please set this timer programme to your minimum require­ments. As an example, for working people a window from
6.00 – 8.00 hrs. and a second window from 17.00 –
23.00 hrs.can minimise the energy consumption due to hot water generation.
Mon – Fri 6:00 – 22:00 hrs.
Sat
7:30 – 23:30
Su. 7:30 – 22:00
You can set the times at which the circulation pump
Circulation pump Time programme
>Mon
1 06:00 22:00 2: : 3: :
>Select weekday/block
5
is to be operational in the "Circulation Pump Timer Programme" menu.
Up to three times can be programmed per day or block. If the hot water operating mode (see menu set to "ON", the circulation pump runs continuously.
The timer programme circulation pump should cor­respond to the timer programme hot water, if necessary the time slots could be selected even more restrictively. If the desired hot water temperature is obtained quickly enough without switching on the circulation pump, the circulation pump can likewise be deacti­vated. In addition, you can briefly activate the circulation pump by means of electronic pushbutton switches mounted in the immediate vicinity of the taps and connected to the heat pump (the same idea as stair­well lighting). The operating times of the circulation pump can thus be optimally matched to the actual need. Consult your expert technician about doing this.
Table 5.1 Settable parameters in the operator level (contd.)
3) is
Mon – Fri 6:00 – 22:00 hrs.
Sat
7:30 – 23:30
Su. 7:30 – 22:00
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19Operating Manual geoTHERM VWS/VWW 0020051578_01
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