vacuubrand MV 10 VARIO select, ME 16 VARIO select, MD 12 VARIO select Instructions For Use Manual
Page 1
Technology for Vacuum Systems
DIAPHRAGM PUMP
MV 10 VARIO select
MD 12 VARIO select
ME 16 VARIO select
Instructions for use
Original instructions EN
OI no.: 20901121
Page 2
Original instructions
Keep for further use!
This manual is only to be used and distributed in its complete and original form. It is strictly the user's
responsibility to carefully check the validity of this manual with respect to the product.
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred-Zippe-Str. 4
97877 Wertheim
GERMANY
Phone:
Thank you for purchasing this product from VACUUBRAND GMBH + CO KG . You have chosen a modern and technically high quality product.
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TABLE OF CONTENT
1 Introduction 5
1.1 User information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Manual structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Display conventions . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety information 11
2.1 Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.2 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Operator obligations . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Personnel obligations . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6 ATEX equipment category . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7 Proper disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Product description 23
4 Installation and connection 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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5 Commissioning (operation) 37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
( see description of controller). . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Troubleshooting 43
6.1 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
7 Cleaning and maintenance 47
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Diaphragm pump . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
8 Appendix 70
8.1 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.2 Wetted materials. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
. . . . . . . . . . . . . . . . . . . . . 80
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1 Introduction
This manual is part of your product. The manual applies to all
variants of the pump and is intended in particular for laboratory
staff.
1.1 User information
Safety
Instructions for use
and safety
information
Read this manual thoroughly and completely before using the
product.
Keep this manual in an easily accessible location.
with all safety information provided!
In addition to this manual, adhere to the accident prevention
regulations and industrial safety regulations applicable in the
country of use.
General
For easier readability, the general term diaphragm pump is
used as an equivalent to and instead of the product name
Mx 1x VARIO select diaphragm pump.
If passing the product on to a third party, also give them this
manual.
The illustrations in this manual are only intended to facilitate
comprehension.
continuous product improvement.
Copyright
The content of this manual is protected by copyright. Only copies
for internal use are allowed, e.g., for professional training.
© VACUUBRAND GMBH + CO KG
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Contact
If your manual is incomplete, you can request a replace
us
ment. Alternatively, you can use our download portal:
www.vacuubrand.com
You are welcome to contact us at any time in writing or by tele
When contacting our Service Department, please have the
serial number and product type at hand see Rating plate on
the product.
1.2 About this document
1.2.1 Manual structure
Modular instructions
for use
Pump series and
instructions for use
The manual has a modular structure with separate instruction
modules for the diaphragm pump, vacuum controller, and any ac
cessories.
Instruction modules
1 2
1
Safety information for vacuum equipment
2
Description: Vacuum controller – control and operation
3
Description: Vacuum pump – connection, operation, mainte
nance, mechanics
4
Optional description: Accessories
6 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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1.2.2 Display conventions
Warning levels
Display conventions
DANGER
Indicates an imminent hazardous situation.
Disregarding the situation will result in serious and
even fatal injury or death.
tions!
WARNING
Indicates a potentially hazardous situation.
Disregarding the situation could result in serious, even
fatal injury or massive damage to property.
tions!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in slight or minor
injury or damage to property.
IMPORTANT!
tions!
NOTICE
Indicates a potentially harmful situation.
Disregarding the notice could lead to material damage.
Additional notes
observed.
Important information for proper operation.
Additional notes
720901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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This manual uses symbols and icons. Safety symbols indicate
warning sign.
Explanation of
safety symbols
1.2.3 Symbols and icons
Safety symbols
Additional icons
Additional
symbols
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1.2.4 Handling instructions (action steps)
Display of operating
steps
Abbreviations
Instructions
Perform the step described.
Result of action
Instructions
1. First step
2. Next step
Result of action
Perform the steps in the order described.
1.2.5 Abbreviations
abs. absolute
ATM
di Interior diameter
DN Nominal diameter
ECTFE
e.g. for example
ETFE
EX*
ATEX equipment labeling
Fig. Figure
FPM Fluoroelastomer
IN* Inlet, vacuum connection
KF
max. Maximum value
min. Minimum value
PP Polypropylene
PPS Polyphenylene sulphide
PTFE
resp.
RMA-N° Return Merchandise Authorization number
SW
* Labeling on vacuum pump or component
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terms
1.2.6
Fine vacuum. Pressure range in vacuum technology, from:
1 mbar–0,001 mbar
Rough vacuum Pressure range in vacuum technology, from:
Atmospheric pressure–1 mbar
Mx 1x VARIO
select
VACUU·BUS
®
Vacuum pump with variable speed mo
tor for precise vacuum control includ
ing VACUU·SELECT® controller and
VACUU·SELECT® Sensor.
Bus system from VACUUBRAND for com
munication between peripheral devices with
VACUU·BUS® enabled gauges and control
lers. The maximum permissible cable length is
VACUU·BUS®
address
Address which enables the VACUU·BUS® client
to be unambiguously assigned within the bus
system, e.g., for connecting multiple sensors
with the same measurement range.
VACUU·BUS®
client
Peripheral device or component with
VACUU·BUS® port which is integrated in the
bus system, e.g., sensors, valves, level indica
tors, etc.
VACUU·BUS®
connector VACUUBRAND.
VACUU·BUS® Assigning a different VACUU·BUS® address to
a VACUU·BUS® component using a gauge or
controller.
VACUU·LAN
®
VACUU·SELECT®Vacuum controller, controller with touchscreen;
consisting of operating panel and vacuum sen
sor.
VACUU·SELECT®
Sensor
External vacuum sensor
for VACUU·SELECT®
or
separately as an independent vacuum sen
sor.
VARIO® drive Speed control for vacuum pump; the motor
runs only as fast as necessary to meet de
mand.
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2 Safety information
The information in this chapter must be observed by everyone
The safety instructions are valid for the complete life cycle of the
product.
2.1 Usage
2.1.1 Intended use
Intended use
A diaphragm pump of the Mx 1x VARIO select product series is
a vacuum system consisting of a vacuum pump, controller and
sensor to create and control rough vacuum in designated systems,
atmosphere.
Intended use also includes:
observing the information in the document Safety information for
vacuum equipment,
observing the manual,
observing the manual of connected components,
observing the inspection and maintenance intervals and having
using only approved accessories or spare parts.
Any other use is considered improper use.
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2.1.2 Improper use
Improper use
Incorrect use or any application which does not correspond to the
technical data may result in injury or damage to property.
Improper use includes:
using the product contrary to its intended use,
by the company,
operation under inadmissible environmental and operating condi
tions,
operation despite obvious faults or defective safety devices,
unauthorized extensions or conversions, in particular when these
impair safety,
usage despite incomplete assembly,
Foreseeable misuse
2.1.3 Foreseeable misuse
In addition to improper use, there are types of use which are pro
hibited when handling the product:
Prohibited types of use are, in particular:
use on humans or animals,
installation and operation in potentially explosive atmospheres,
use in mines or underground,
using the product to generate pressure,
fully exposing vacuum equipment to the vacuum,
immersing vacuum equipment in liquids, or exposing it to water
spray or steam jets,
12 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Foreseeable misuse
IMPORTANT!
Operator obligations
pumping oxidizing and pyrophoric substances, liquids or solids,
pumping hot, unstable, or explosive media,
pumping substances which may react explosively under impact
and/or elevated temperature without an air supply.
must be allowed to enter the equipment.
2.2 Obligations
2.2.1 Operator obligations
applies in particular to connection, assembly and maintenance
Users in the areas of competence in the Responsibility matrix
Personnel
obligations
2.2.2 Personnel obligations
In the case of activities which require protective clothing, personal
Observe instructions issued by the operator, and national reg
ulations on accident prevention and industrial safety.
The way individuals act can help to prevent accidents at
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2.3 Target group description
Target groups
tion
Responsibility
Assignment Matrix
The manual must be read and observed by every person who is
Operator
cians
Specialist
electrical equipment or laboratory devices
Responsible specialist
Similar to a specialist, with additional specialist re
sponsibility, or responsibility for a department or divi
sion
Responsibility matrix
Task (Job) Operator Specialist
Installation x x x
Initial use x x x
Responsible
specialist
x
Operation x x x
Error report x x x
Remedy (x) x x
Maintenance x x
Repair
1
x x
Repair order x
x x x
Shutdown x x x
Decontamination
1 see also website:
VACUUBRAND > Support > Instructions for repair
2
x x
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2.4 General safety information
Quality standards
and
safety
Protective clothing
IMPORTANT!
Products from
VACUUBRAND GMBH + CO KG
are subject
to stringent quality testing with regard to safety and operation.
Each product undergoes a comprehensive test program prior to
delivery.
2.4.1 Protective clothing
No special protective clothing is required to operate the vacuum
place.
and protective goggles.
When handling chemicals, wear your personal protective
equipment.
Safety precautions
IMPORTANT!
2.4.2 Safety precautions
Use the vacuum device only if you have understood its func
tion and this manual.
faulty hoses, etc.
Use only original accessories and components which are
designed for the vacuum technology, such as a vacuum hose,
separator, vacuum valve, etc.
When handling contaminated parts, follow the relevant regu
lations and safety precautions, this also applies to equipment
sent in for repair.
Prior to returning any product to our Service Department
for repair, contamination from hazardous substances
needs to be excluded.
Fill out the in full and con
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2.4.3 Laboratory and working materials
DANGER
Hazardous substances could be discharged at the
outlet.
During aspiration, hazardous, toxic substances at the
outlet can get into the ambient air.
Observe the national regulations for safe handling of
hazardous substances.
Please note that residual process media may pose a
danger to people and the environment.
hood devices.
Hazards due to different substances
Pumping different
substances
Pumping different substances or media can cause the substances
to react with one another.
deposit in the vacuum pump.
Possible protective measures, depending on the application:
Flush the vacuum pump with inert gas or air before changing
the medium to be pumped.
Use inert gas to dilute critical mixtures.
Prevent the release of hazardous, toxic, explosive, corrosive
the environment, for example, through suitable laboratory facil
ities with a fume hood and ventilation control.
Protect the inside of the vacuum pump from deposits or mois
ture.
Be aware of interactions and possible chemical reactions of
the pumped media.
wetted materials of the vacuum pump.
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2.4.4 Eliminate sources of danger
Take mechanical stability into account
Note
mechanical load
capacity
The high compression ratio of the pump may result in a higher
pressure at the outlet than the mechanical stability of the system
allows.
exit freely.
silencer.
outlet line.
At the gas connections, the connections for the inlet IN and
outlet EX must not be mixed up.
Be aware of the max. pressures at the inlet and outlet of the
pump as well as the max. admissible differential pressure
between the inlet and outlet, according to. 8.1.1 Technical data
on page 70
the outlet line
The system to be evacuated as well as all hose connections
must be mechanically stable.
Prevent condensate return
EX or pump head through the hose line.
No liquid should accumulate inside the exhaust hose or inside the
silencer.
hose lines.
Preferably route the exhaust gas hose with a fall from the out
1720901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Prevent foreign bodies inside the pump
Observe vacuum
pump dimensioning
Hazards when
venting
Possible
residual energies
Particles, liquids and dust must not get inside the vacuum pump.
Do not pump any substances which could form deposits
inside the vacuum pump.
Replace porous vacuum hoses without delay.
Hazards during venting
Depending on the application, explosive mixtures can form or oth
er hazardous situations can arise in systems.
Hazards due to residual energy
After the vacuum pump has been switched off and disconnected
from the power supply, there may still be dangers due to residual
energy:
Thermal energy: Motor waste heat, hot surface, compression
heat.
Allow the vacuum pump to cool down.
Electrical energy: The capacitors on the electronic assembly
Wait until the capacitors have discharged.
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Risk of burns due to hot surfaces or overheating
Surface tempera
tures
Overheating
The surface of the vacuum pump can reach operating tempera
tures > 70 °C, in particular when pumping heated media. The sur
face temperature of the silencer in particular might be elevated in
Avoid direct contact with the surface.
Use protection against accidental contact if the surface tem
perature is regularly elevated.
Allow the vacuum pump to cool down before performing main
The vacuum pump can be damaged due to overheating. Possi
maintain minimum distances.
When installing the device, ensure that there is a minimum
external forced ventilation.
Place the device on a stable surface; a soft surface such as
supply.
Remove covers from the device before operating it.
Avoid excessive heat input due to hot process gases.
Observe the maximum admissible media temperature
see chapter: 8.1.1 Technical data on page 70.
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Keep signs legible
Signs and labels
Overheating
protection,
protection
Procedure for
switching vacuum
Keep labels and information symbols and warning labels always
in a well readable condition:
Warning signs and notice labels
Motor data and rating plates
2.5 Motor protection
The pump motor has a temperature sensor on the circuit board as
overload protection. In the event of excessive temperature or if the
If the vacuum pump is switched off due to these safe
ty precautions, the error must be cleared manually:
Unplug pump from the power supply Eliminate cause of error
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2.6 ATEX equipment category
Installation and potentially explosive atmospheres
Installation and operation in areas where potentially explosive atmospheres can develop to a hazardous degree is not
permitted.
ATEX approval only applies to the internal, wetted parts of
the of the product, not to its surroundings.
ATEX equipment labeling
ATEX
equipment category
ATEX
equipment category
and
peripherals
Prevent
ignition sources
Vacuum equipment labeled with has ATEX approval in line
The devices are designed for a low level of mechanical
stress and must be installed in such a way that they cannot
sustain mechanical damage from the outside.
The ATEX equipment category of the product is dependent on the
connected peripherals need to have the same or higher ATEX ap
proval.
The use of venting valves is only permitted if this would not nor
mally, or only rarely, cause explosive mixtures within the device,
or do so only for a short time.
If necessary vent with inert gas.
Information on the ATEX equipment category is also available on
our website at:
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2.7 Proper disposal
NOTICE
Risk of environmental damage due to incorrect disposal of
the product.
Do not dispose your product in household waste!
Electronic components are subject to hazardous waste treat
Observe the national regulations for safe disposal and envi
ronmental protection.
Detailed information on the respective regulations can be
obtained from your local administrative authority.
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3 Product description
The diaphragm pumps described essentially consist of a
diaphragm pump with VARIO® drive, a
controller and a
VACUU·SELECT® Sensor
3.1 Schematic design
VACUU·SELECT
®
vacuum
Side and front view
Meaning
21
9
1
VACUU·SELECT® Sensor, to be mounted externally on suction
10
118
6 7
12
line
2
Diaphragm pump
3
Vacuum controller ON/OFF button
4
VACUU·SELECT® operating panel
5
VACUU·SELECT
®
6
Vacuum connection – inlet IN
7
8
Silencer– outlet connection – outlet EX
9
Side panel, cover
10
11
Rating plate
12
Housing section with handle, front
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3.2 Diaphragm pump series
The diaphragm pumps do not differ in their outward appearance.
3.1 Schematic design on page 23
The diaphragm pumps differ in the internal connection of the pump
heads.
Diaphragm pumps Mx 1x VARIO select
Stages of
diaphragm pump
Diaphragm pump Pump heads Stages
ME 16 VARIO select 8 1
MD 12 VARIO select 8 3
MV 10 VARIO select 8 4
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4 Installation and connection
4.1 Transport
Products from
product for safe transport.
returning the product for repair.
VACUUBRAND
Goods arrival
Immediately report any transport damage in writing to the sup
plier.
Unpacking
Example
Diaphragm pump in
with enclosed
b
a
c
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Example
diaphragm pump
Please note that a dia-
phragm pump can weigh
approx. 28 kg. We recom
mend using a lifting aid.
dles.
4.2 Installation
NOTICE
Condensate can damage the electronics.
A large temperature difference between the storage location
and the installation location can cause condensation.
conditions
After goods receipt or storage, allow your vacuum device to
Check installation conditions
The device is acclimatized.
Ambient conditions have been observed and are within the limi
tation of use.
The pump must have a stable and secure base without addi
tional mechanical contact apart from the pump feet.
26 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Example
minimum distances
in laboratory
furniture
Installing the vacuum pump
face.
IMPORTANT!
Observe limitation of
use
When installing in lab furniture, maintain a minimum distance
tion, especially in closed housings.
Observe limitations of use
Limitation of use
Ambient temperature 10–
Max. altitude 2000 m
above NHN
Minimum distance to
adjacent parts
Relative humidity
Protection class
Prevent condensation or contamination from dust, liquids, or corrosive
gases.
above sea level
2 in
IMPORTANT!
Note the IP protection class. IP protection is only guaranteed
if the device is appropriately mounted and connected.
For connection also note the rating plate data and chapter
8.1.1 Technical data on page 70.
2720901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Alternatively, the controller can be clipped into a recess in the lab
Mount the base to
the diaphragm pump
4.3 Controller base
Mount the base
28 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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4.4 Connection
The diaphragm pumps have a vacuum connection and an outlet
examples below.
4.4.1 Assemble silencer (EX)
Silencer at the
outlet EX
As standard the diaphragm pumps are equipped with a silencer at
WARNING
Risk of bursting due to internal overpressure at the
silencer.
Inadmissibly high pressure at the silencer can cause the
vacuum pump to burst or damage the pump bearings,
diaphragms and valves.
Internal overpressure may build up in case of high
caused by pumping gases containing dust or solvent
vapors.
Do not pump any substances which could form de
posits inside the silencer.
nect an outlet line, see 4.4.3 Outlet connection (EX)
on page 32.
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Assemble silencer
Assemble the silencer
the pump.
Silencer assembled.
4.4.2 Vacuum connection (IN)
CAUTION
Flexible vacuum hoses can contract during
evacuation.
Fix the vacuum hose to the connections.
Secure connected components.
NOTICE
Foreign bodies in the suction line can damage the vacuum
pump.
Prevent particles, liquids or contaminants from being aspi
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 31
IMPORTANT!
the required vacuum range.
Keep hose lines as short as possible.
pump.
Connect the vacuum hose
Example
Vacuum connection
at the inlet IN
1 2
(b)
(a)
1. (a)
2. Attach the vacuum hose to pump inlet (b) with a centering
ring and clamping ring.
Observe the following points for optimum results:
Keep the vacuum line as short as you can with as large a
Alternatively, you can connect a vacuum hose via an
see accessories in 8.2 Ordering information on page
75.
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4.4.3 Outlet connection (EX)
As standard the diaphragm pumps are equipped with a si
see accessories in 8.2 Ordering information on page 75.
WARNING
Risk of bursting due to overpressure inside the
outlet line.
Inadmissibly high pressure in the outlet line can cause
the vacuum pump to burst or damage seals.
into the vacuum pump.
Example
Assemble a hose
nozzle at the outlet
Observe the maximum admissible pressures and
pressure differences.
Modifying the outlet connection (optional)
1 2
(b)
(a)
(c)
1. Unscrew the silencer (a) (b).
2.
(c) at the outlet connection, thread 1/2”.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Connect the exhaust gas hose (optional)
The following example describes the connection via hose nozzle.
Example
Exhaust gas connec
tion at the outlet EX
1 2
(d)
(c)
1. (c), d
i
2. Push the exhaust gas hose (d) onto the hose nozzle and lay
outlet hose, e.g., with a hose clip.
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4.4.4 Connect venting valve (optional)
DANGER
Risk of explosion due to venting with air.
Depending on the application, venting can cause explo
sive mixtures to form or other hazardous situations to
arise.
Never vent processes with air which could form an
explosive mixture.
only inert gas for venting, e.g., nitrogen
There is no venting connection at the diaphragm pump,
at the controller or at the enclosed VACUU·SELECT
sor. You can connect different venting valves, e.g., the valve
VB M-B
®
directly to the controller, though.
see accessories in 8.2 Ordering information on page 75.
®
Sen-
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Page 35
4.4.5 Electrical connection
Electrical connection of the pump
Example
Electrical connection
diaphragm pump
1
2
(e)
(f)
1. Plug the connector (e) on the power cable into the power con
nection of the vacuum pump.
2. Plug power plug (f) into the power outlet.
Vacuum pump electrically connected.
IMPORTANT!
Diagrams of
standard power
connections with
grounding contact
sharp edges, chemicals, or hot surfaces.
Power connections with country code
1
5
2
6 7
3
4
1 5 US
2 UK 6
3 7
4 IND
The vacuum pump is delivered ready for use with the appropriate
power plug.
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Page 36
IMPORTANT!
power connection.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 37
on – switch position
on the controller.
with the operating elements in the controller display.
Apart from the chapters Switch on and Switch off, this manual de
VACUU·SELECT
manual.
Switch pump on
5 Commissioning (operation)
5.1 Switch on
Switch pump on
Operation with
vacuum controller
5.2 Operation
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Process screen
Analogue pressure display – pressure curve
Process screen
vacuum controller
1
2
6
Operating elements
Vacuum controller
operating elements
Start
Start application – only available on the process
screen.
Stop
Stop application – always possible.
VENT
tinues.
sure; vacuum pump is stopped.
Favorites
View Favorites menu.
* Button is only displayed if venting valve is connected or activated.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Start
Stop
5.2.1 Operation ( see description of controller)
Start the vacuum controller
Stop the vacuum controller
Venting (option)
Venting
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5.3 Shutdown (switch off)
Take the pump out of operation
Switch pump off
1. Stop the process.
2. Disconnect the pump from the apparatus.
3.
inlet.
vacuum pump.
IMPORTANT! Prevent deposits and rinse condensate out of
the pump.
2
(a)
4. (a) off – switch position 0.
Pump switched off.
5.
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5.4 Storage
Store the vacuum pump
1.
2. Recommendation: Perform a preventive maintenance before
storing the vacuum pump. This is especially important if it ran
3.
caps.
4.
dust; enclose desiccants if necessary.
5. Store the vacuum pump in a cool, dry location.
IMPORTANT!
If damaged parts are stored for operational reasons, these should
not ready for use.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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6 Troubleshooting
6.1 Technical support
To identify errors and potential remedies, please refer to the
troubleshooting table Error – Cause – Remedy.
Technical
support
Remedy
For technical assistance or errors for which you require additional
support, please contact your local distributor or our Service De
partment1.
condition.
Observe the recommended maintenance intervals to ensure
a fully functional system.
Send defective devices to our Service Department or your
local supplier for repair!
6.2 Error – Cause – Remedy
Error Possible cause Remedy
Readings
deviate from
the reference
standard
Vacuum sensor dirty.
Moisture in the sen
sor.
Sensor defective.
Sensor measures
incorrectly.
suring chamber.
Allow sensor mea
suring chamber to
dry, e.g., by pump
ing.
Personnel
Specialist
Sensor does
not pass on
measured val
ue
1 -> Phone: +49 9342 808-5660, fax: +49 9342 808-5555, service@vacuubrand.
com
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
No voltage applied.
connection or cables
defective or not con
nected.
Sensor defective. Replace defective
sor with reference
gauge.
Replace defective
components.
Operator
in connection and
cables to the con
troller.
Specialist
components.
Page 44
Remedy
Error Possible cause Remedy
Venting valve
No voltage applied.
Personnel
Specialist
not switch
Vacuum pump
does not start
connection or cables
defective or not con
nected.
Venting valve dirty.
Overpressure in the
outlet line.
vacuum pump.
Pump switched off.
Power plug not cor
rectly plugged in or
pulled out.
in connection and
cables to the con
troller.
valve.
Perform compo
nent detection in
– see: Main menu/
Administration/
If necessary, use
another external
venting valve.
Open the out
silencer.
Ensure clear pas
sage.
Switch pump on
ply and cable.
Operator
Operator
connection or cables
defective or not con
nected.
in connection and
cables to the con
troller.
Motor overloaded.
Thermal protection
Allow the motor to
cool down.
Specialist
has been triggered.
ally:
Unplug pump
from the power
supply
Eliminate cause
of error
Switch pump
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Remedy
Error Possible cause Remedy
No or very little
suction power
line or in the appara
tus.
and apparatus for
Personnel
Operator
Vacuum line too long
small.
the vacuum pump.
Deposits inside the
vacuum pump. pump heads.
Diaphragms or valves
defective.
High level of vapor
generated in the pro
cess.
No display Pump switched off.
Power plug not cor
rectly plugged in or
pulled out.
Use a shorter vac
uum line with a
tion.
Allow vacuum
pump to run for a
few minutes with
the suction nozzle
open.
Replace dia
phragms and
valves.
parameter.
Switch pump on
Switch on control
ler.
Operator
Operator
Specialist
Specialist
Specialist
Operator
connection or cables
defective or not con
nected.
off or defective.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
ply and cable.
in connection and
cables to the con
troller.
Replace defective
components
Specialist
Page 46
Error Possible cause Remedy
Personnel
noises
No silencer or hose
mounted at the outlet.
Outlet line open.
Ball bearing defec
tive.
hose and install
correctly.
connections.
let line to an extrac
tion system or fume
hood.
Service the vacuum
pump and replace
defective parts or
send in the device.
Operator
Specialist
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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7 Cleaning and maintenance
WARNING
Danger due to electrical voltage.
Switch the device off before cleaning or maintenance
Risk from contaminated parts.
Pumping hazardous media can result in hazardous
substances adhering to internal parts of the pump.
Wear your personal protective equipment, e.g., pro
tective gloves, eye protection and, if necessary, re
spiratory protection.
Decontaminate the vacuum pump before opening it.
If necessary have decontamination carried out by an
external service provider.
tions for handling hazardous substances.
NOTICE
Damage possible if work is performed incorrectly.
or at least by a trained person.
Recommendation: Before carrying out maintenance for the
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7.1 Information on service work
Recommended maintenance intervals
Example
Recommended aids
for cleaning and
maintenance
Maintenance intervals*
if required 15000 h
Replace diaphragms x
Replace valves x
x
x
x
* Recommended maintenance interval after hours of operation and under nor-
mal operating conditions; depending on the environment and area of application, we advise performing cleaning and maintenance as needed.
Recommended aids
IMPORTANT!
Protective gloves
Always wear your personal protective equipment when per
forming activities which may bring you into contact with haz
ardous substances.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Example
Tool
Tools needed for maintenance
1
6
2
7
Nr Tool Size
1
Service kit
#20696827
or
2
Diaphragm wrench #20636554 SW66
3
Flat nose pliers
1x
1x
4
Flat-head screwdriver
Open hose clamps Size 1
5
Phillips screwdriver
6
Hex key
7
Torque wrench, adjustable 2–10 Nm
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Size 1
Size 2
Page 50
7.2 Cleaning
IMPORTANT!
This chapter does not contain descriptions for decontamina
tion of the product. This chapter describes simple measures for
cleaning and care.
Before cleaning, switch off the diaphragm pump.
7.2.1 Diaphragm pump
Clean the surfaces
mend using water or mild soapy water to moisten the cloth.
7.2.2 Clean or replace molded PTFE hoses
of the diaphragm pump, including the hoses.
cleaner or similar.
Replace brittle and defective molded hoses.
7.2.3 Clean or replace the controller
During maintenance, the controller can be disconnected and re
moved.
Clean the surfaces
ommend using water or mild soapy water to moisten the cloth.
completed.
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7.3 Diaphragm pump maintenance
7.3.1 Maintenance items
Servicing positions
Example
Diaphragm pump,
front,
view
Meaning
2
1
Observe the recommended sequence of maintenance steps
according to the table:
Then change the inlet/outlet valves.
Repeat these steps on the next pump head pair.
suction/pressure distributor.
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Disassemble the
front housing section
7.3.2 Preparation
4.3 Controller base on page 28
Disassemble the device and housing sections
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Remove the left side
panel
Remove the side panel
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 54
Remove the right
side panel
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pump head
7.3.3 Replacing the diaphragms and valves
Exploded drawing of pump head (example)
1
2
Valve maintenance
1
Housing cover
2
Valves
3
Diaphragm maintenance
4
Head cover
5
6
Double diaphragm, 2 diaphragms per pump head
7
Diaphragm support disc
8
6
7
8
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Example
Bottom pump head
pair
Bottom pump head pair
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Remove valves and
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Example
Replacing the
diaphragms
Replace the diaphragms
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Example
Replacing the
diaphragms
5
6
5. Pull out the diaphragm clamp
ing disc and remove the used
diaphragm.
6. Place the new diaphragm over
the square head of the clamp
ing disc.
IMPORTANT!
Double diaphragm comprising 2 single diaphragms. Use the dia
phragms only in pairs. The printed surfaces of the diaphragms
have to face outwards.
Pay special attention to correct positioning on the square head.
7 8
7. Place all spacer discs on the
thread pin.
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
8. Secure the diaphragm assem
bly inside the diaphragm
wrench.
Page 60
60 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
with the diaphragm wrench by
Page 61
Example
Insert valves and
Insert valves
6120901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 62
Maintain the top,
right and left pump
head pairs
Bottom pump
head pair, on pages 56 to 62
62 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 63
Mount the side panel
Assemble the device and housing sections
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Suction/pressure distributor maintenance
Maintenance of
suction/pressure
distributor
Example
Pressure relief valve
This description only applies to diaphragm pumps MD 12
and MV 10 VARIO select.
Exploded drawing of suction/pressure distributor (example)
1
2
6
7
8
Maintenance overpressure relief valve + O-ring
1
2
3 Hose nozzle
4 Suction distributor
5
6
7 Pressure distributor
8 Hose nozzle
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Replace pressure
relief valve and
Replace pressure relief valve + O-ring
66 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 67
Top
with screws and outlet holder
Bottom
6720901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 68
Assemble the
device and housing
sections
Assemble the device and housing sections
68 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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6920901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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8 Appendix
8.1 Technical information
Diaphragm pump series
ME 16 VARIO select MD 12 VARIO select
MV 10 VARIO select
8.1.1 Technical data
Technical data
Ambient conditions
Ambient temperature, max. 10–
Storage/transport temperature
Max. altitude
Relative humidity
Protection class
2000 m
above NHN
Operating conditions
sphere:
Short term
ATEX conformity
Short term
above sea level
atmosphere:
Connections
Vacuum, inlet
Exhaust gas, outlet EX Silencer / thread 1/2”
®
70 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Technical data
Electrical data
Nominal voltage
Nominal frequency
Nominal current
8 A
Power, max.
Interface
Power cable
2 m
®
Vacuum data
ME 16 VARIO select
Max. pumping speed 20 m /h 11.8 cfm
Ultimate vacuum, abs. 70 mbar
Number of cylinders/stages 8/1
MD 12 VARIO select
Max. pumping speed 16 m /h
Ultimate vacuum, abs. 1.1 Torr
Number of cylinders/stages
MV 10 VARIO select
Max. pumping speed /h
Ultimate vacuum, abs. 0.2 Torr
Number of cylinders/stages
Max. inlet pressure, abs. 1,1 bar
Max. outlet pressure, abs. 1,1 bar
Max. differential pressure,
abs.
Sensor integrated integrated
Measuring principle
Accuracy of measurement <±1 mbar/hPa/Torr, ±1 digit
Upper measurement limit 1080 mbar 810 Torr
1,1 bar
capacitive, gas type independent, absolute
pressure
0,1 mbar 0.1 Torr
< 0.11 Torr/K
7120901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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Weights* and dimensions (l x b x h)
ME 16 VARIO select
Weight*
MD 12 VARIO select
Weight*
MV 10 VARIO select
Weight*
* without cable
Other information
Sensor type
21.7 in x
10.2 in x 17.7 in
21.7 in x
10.2 in x 17.7 in
21.7 in x
10.2 in x 17.7 in
72 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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8.1.2 Wetted materials
Component Wetted materials
Wetted materials
Pump
Housing cover Aluminium alloy
Head cover
Diaphragm clamping disc
Diaphragm FPM
Valves FPM
FPM
Stainless steel
Hoses PTFE
Inlet Aluminium alloy
Suction/pressure distributor Aluminium alloy
Outlet PP
Silencer Anodized aluminum / PTFE / PTFE
carbon reinforced / spring steel
VACUU·SELECT Sensor
Vacuum sensor
Measurement chamber PPS
PP
Sealing ring at the sensor
Hose nozzle PP
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Data on rating plate
Example
8.1.3 Rating plate
number on the rating plate.
When contacting our Service Department, please provide
the type and serial number from the rating plate. This will
your device.
Diaphragm pump rating plate, general
rating plate
Product series/type
Serial number
Year of manufacture/month
Pumping speed
Ultimate vacuum
Power supply
*
Manufacturer
* Documentation, group and category, marking G (gas), type protection,
explosion group, temperature class (additionally see : Approval for ATEX equipment).
20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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8.2 Ordering information
Ordering information
pump series
Ordering information
accessories
Diaphragm pump series Order no.*
ME 16 VARIO select
MD 12 VARIO select
MV 10 VARIO select
* Order no. depends on power cable CEE, CH, UK, US, CN, IN
Accessories
i
®
Sensor without venting valve 20700021
Order no.
20699979
20662808
20672101
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Ordering information
spare parts
Spare parts
Power cable
IND
UK
* Caution: Gases containing dust, deposits and condensed solvent vapors can
the pump bearings, diaphragms, and valves. Do not use the silencer
in such circumstances.
Order no.
20696827
20696819
20676021
A full list of spare parts available can be found under
International
specialized trade
Diaphragm pumps.
Sources of supply
Purchase original accessories and original spare parts from a
subsidiary of VACUUBRAND GMBH + CO KG or your local dis
tributor.
Information about our complete product range is available
in the current product catalog.
Your local distributor or VACUUBRAND GMBH + CO KG
is available to assist you with orders, questions
on vacuum control and optimal accessories.
76 20901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
Page 77
VACUUBRAND
Visit our website for further information:
in full.
Service offer and
service range
8.3 Service
Services in detail
www.vacuubrand.
com
Meet the
terms of service
Service handling
required data and documents ready when contacting our
Service Department.
Hazards can be prevented.
A brief description and/or photos will help locate the
source of the error.
7720901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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8.4 Index
Index
A
Abbreviations . . . . . . . . . . . . . . . . . . . 9
Accessories . . . . . . . . . . . . . . . . . .
Action steps . . . . . . . . . . . . . . . . . . . . 9
Additional symbols . . . . . . . . . . . . . . . 8
Assemble silencer . . . . . . . . . . . . . .
ATEX equipment category . . . . . . . . 21
ATEX equipment labeling . . . . . . . . 21
B
. . . . . . . . . . . . . 20
C
. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
D
Device and housing parts,
assemble . . . . . . . . . . . . . . . . . . . . . 68
Device and housing parts,
disassemble . . . . . . . . . . . . . . . . . . .
Diaphragm pump stages . . . . . . . . .
Disassemble the
front housing section . . . . . . . . . . . .
Display conventions . . . . . . . . . . . . . . 7
Display of operating steps . . . . . . . . 9
E
. . . . . 80
Electrical connection . . . . . . . . . . . .
Eliminate sources of danger . . . . . . 17
. . .
Exhaust gas connection . . . . . . . . .
Explanation of safety symbols . . . . . . 8
. . . . .
suction/pressure distributor . . . . . . . 66
F
Foreseeable misuse . . . . . . . . .
G
. . . . . . . . . . . . . . . . . .
H
Handling instructions . . . . . . . . . . . . . 9
Hazards during venting . . . . . . . . . . 18
Hot surfaces . . . . . . . . . . . . . . . . . . 19
I
Icons . . . . . . . . . . . . . . . . . . . . . . . . . 8
Improper use . . . . . . . . . . . . . . . . . . 12
Incorrect measurements . . . . . . . . . 17
. . . . . . . . . 61
Instruction modules . . . . . . . . . . . . . . 6
Intended use . . . . . . . . . . . . . . . . . . 11
L
. . . . . . . . . . . . . . . 27
M
Maintain minimum distance . . . . . . . 19
Maintain the top, right and left
pump head pairs . . . . . . . . . . . . . . . 62
Maintenance . . . . . . . . . . . . . . . . . .
Maintenance intervals . . . . . . . . . . .
Maintenance of
suction/pressure distributor . . . . . . .
Mandatory sign . . . . . . . . . . . . . . . . . 8
Manual structure . . . . . . . . . . . . . . . . 6
Measurement chamber . . . . . . . . . .
Minimum distances . . . . . . . . . . . . . 27
. . . . . . . . . . 28
Mount the side panel . . . . . . . . . . . .
O
Operating elements
Vacuum controller . . . . . . . . . . . . . .
Operating hours until maintenance
Operating panel . . . . . . . . . . . . . . . . 10
Operator obligations . . . . . . . . . . . .
Ordering information . . . . . . . . . . . .
Ordering information pump series . .
Overheating . . . . . . . . . . . . . . . . . . . 19
Overheating protection . . . . . . . . . . 20
P
Peripheral devices and ATEX . . . . . 21
Personnel obligations . . . . . . . . . . .
. . . . . . . . . .
Power cable . . . . . . . . . . . . . . . . . . .
Pressure relief valve . . . . . . . . . . . .
maintenance . . . . . . . . . . . . . . . . . .
replacement . . . . . . . . . . . . . . . . . . . 66
17
Prevent condensate return . . . . . . . 17
Prevent ignition sources . . . . . . . . . 21
. . . . .
. . . . . . . . . . . 10
Prohibition sign . . . . . . . . . . . . . . . . . 8
Proper disposal . . . . . . . . . . . . . . . . 22
Protective clothing . . . . . . . . . . . . . .
Pump electrical connection . . . . . . .
Q
. . . . . . . . .
Quality standard . . . . . . . . . . . . . . .
R
Rating plate . . . . . . . . . . . . . . . . . . .
Recommended aids for cleaning
and maintenance . . . . . . . . . . . . . . .
Remove the left side panel . . . . . . .
Remove the right side panel . . . . . .
Reset thermal fault . . . . . . . . . . . . .
Residual energies . . . . . . . . . . . . . . 18
Responsibility Assignment Matrix . .
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Index
Responsibility matrix and
areas of competence . . . . . . . . . . . .
. . . . . . . . . . . . . 77
Return to use after maintenance . . . 69
S
Safety information . . . . . . . . . . . . . . 11
Safety information for
vacuum equipment . . . . . . . . . . . . . 11
Safety precautions . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 76
Service handling . . . . . . . . . . . . . . . 77
Service range . . . . . . . . . . . . . . . . . 77
Silencer . . . . . . . . . . . . . . . . . . . . . . 29
Silencer at the outlet EX . . . . . . . . . 29
Sources of supply . . . . . . . . . . . . . . 76
Spare parts . . . . . . . . . . . . . . . . . . . 76
Start . . . . . . . . . . . . . . . . . . . . . . . . .
Stop . . . . . . . . . . . . . . . . . . . . . . . . .
Storage, prepared . . . . . . . . . . . . . . 69
Switch pump off . . . . . . . . . . . . . . . .
Switch pump on . . . . . . . . . . . . . . . .
Symbols . . . . . . . . . . . . . . . . . . . . . . . 8
T
Target groups . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . 70, 71
Technical information . . . . . . . . . . . . 70
Technical support . . . . . . . . . . . . . . .
U
. . . . . . . . . . . . . . . . . . . .
User information . . . . . . . . . . . . . . . .
V
. . . . . . . . . . . . . . . . . 10
. . . . . . . . 10
Vacuum connection . . . . . . . . . . . . .
Vacuum controller operation . . . . . .
Valves, pump head . . . . . . . . . . . . .
Venting . . . . . . . . . . . . . . . . . . . . . . .
W
Warning sign . . . . . . . . . . . . . . . . . . . 8
Warning signs and labels . . . . . . . . 20
Wetted materials . . . . . . . . . . . . . . .
7920901121_EN_Mx10+12+16_VARIO_Vsel_V1.0_020818
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8.5 EC Declaration of Conformity
EU-Konformitätserklärung
EC Declaration of Conformity
Déclaration CE de conformité
Hersteller / Manufacturer / Fabricant:
VACUUBRAND GMBH + CO KG
der Richtlinien:
Hereby the manufacturer declares that the device is in conformity with the
directives:
Par la présente, le fabricant déclare, que le dispositif est conforme aux directives:
Membranpumpen / Diaphragm pumps / Pompes à membrane
Typ / Type / Type: ME 16 VARIO select, MD 12 VARIO select, MV 10 VARIO select
20741150, 20743150,
20744150
Seriennummer / Serial number / Numéro de série: Siehe Typenschild / See rating
plate / Voir plaque signalétique
Angewandte harmonisierte Normen / Harmonized standards applied / Normes har
Ort, Datum / place, date / lieu, date: Wertheim, 02.08.2018
ppa.
Geschäftsführer / Managing Director /
Gérant
Technischer Leiter / Technical
Director / Directeur technique
VACUUBRAND GMBH + CO KG
97877 Wertheim
Web: www.vacuubrand.com
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Technology for Vacuum Systems
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred-Zippe-Str. 4
97877 Wertheim
GERMANY
Phone:
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