Vacon se2 Users Manual
vacon se2
user's manual
vacon 2
This manual answers most installation and startup questions
Need Help?
that may arise. However, if you have any problems,
please let your first call be to us.
Vacon, Inc.
Chambersburg, PA 17202
Normal business hours:
(North America)
8:00 AM to 5:00 PM, Eastern time
+1 877-Vacon06
(+1 877-822-6606)
After-hours support is also available
For a quick-start summary of SE2 features, see
“Appendix A: Quick Start Guide for the SE2 Drive” on page 42
and Vacon, Inc. are trademarks of Vacon Plc, a
member of Vacon Group
Table of contents 3
SE2 User’s Manual: Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Important safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Summary of certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 User's manual publication history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 About the SE2 drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Identifying the drive by model number . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Drive model numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Receiving and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Preliminary inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Installation precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Mechanical dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Power wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 General wiring information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Drive and motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Motor terminal box connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Control terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 RJ45 data connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Using the keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Resetting factory default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Terminal control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.5 Keypad control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Level 1 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Level 2 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Adjusting Voltage / frequency (V/f) characteristics . . . . . . . . . . . . . . . . 28
7.4 P-00 read only drive status parameters (Group Zero) . . . . . . . . . . . . . 28
8 Analog and digital input configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.1 Terminal mode (P-201=0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2 Typical applications for terminal mode . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Keypad mode (P-201 = 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.4 Modbus control mode (P-201 = 3 or 4) . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.5 User PI control mode (P-201 = 5 or 6) . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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4 Table of contents
9 Troubleshooting and fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.1 Environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.2 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.3 Maximum supply ratings for UL compliance . . . . . . . . . . . . . . . . . . . . 41
Start-up guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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Introduction vacon 5
1. Introduction
1.1 Product overview
Although the Vacon SE2 variable speed AC drive is small in size, it is big on
performance. It is an economical yet powerful solution for many industrial
applications. It features remote communications capability (using Modbus®
protocol), a keypad for easy configuration, and standard NEMA 12 / IP54 enclosures
that eliminate the need for mounting in a separate enclosure.
A separate model with a line disconnect speed potentiometer and direction selector
switch is also available. Contact your local Vacon distributor for more information.
This product family includes a wide variety of models to suit almost any input voltage
requirement. An ‘x’ in the following table indicates what models are currently
available. Refer to “Identifying the drive by model number” on page 8 for help in
interpreting model numbers.
Input Voltage
Power (kW) Power (hp)
0.37 0.5 x x
0.75 1 x x x
1.5 2 x x x x
2.2 3 x x x
4.0 5 x x
5.5 7.5 x
7.5 10 x
115 Vac
1 Phase
230 Vac
1 Phase
230 Vac
3 Phase
460 Vac
3 Phase
1.2 Important safety information
The SE2 variable speed drive is intended for professional incorporation into
complete equipment or systems. If it is installed incorrectly, it may cause a safety
hazard. The SE2 uses high voltages and currents, carries a high level of stored
electrical energy, and controls mechanical devices that can cause injury. Pay close
attention to system design and electrical installation to avoid hazards in either
normal operation or in the event of equipment malfunction.
System design, installation, commissioning, and maintenance must be carried out
only by personnel who have the necessary training and experience to do it correctly.
Please ensure that the safety information and instructions presented here are read
and followed, including information regarding transport, storage, installation, and
use of the SE2. Please also be aware of the specified environmental limitations of the
product. (See “Technical data” on page 40.)
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1
6 vacon Introduction
Throughout this manual, important safety information is included, with warning and
caution notes. Please read the following information carefully, and all warning and
caution information in the manual.
Indicates a potentially hazardous
situation which, if not avoided, could
result in injury or death.
Indicates a potentially hazardous
situation which, if not avoided, could
result in damage to property.
Safety of machinery, and safety-critical applications
The level of integrity offered by the SE2 control functions, for example, Stop/Start,
Forward/Reverse, and Maximum Speed, is not sufficient for use in safety-critical
applications without independent channels of protection. All applications where
malfunction could cause injury or loss of life must be subject to a risk assessment
and further protection provided where needed. Within the European Union, all
machinery in which this product is used must comply with Directive 89/392/EEC,
Safety of Machinery. In particular, the electrical equipment should comply with
EN60204-1.
• SE2 units should be installed only by qualified electrical personnel and in accordance with
local and national regulations and codes of practice.
• Electric shock hazard! Disconnect and ISOLATE the SE2 before attempting any work on it.
High voltages are present at the terminals and within the drive for up to 10 minutes after
the electrical supply has been disconnected.
• Where supply to the drive is through a plug and socket connector, do not disconnect until
10 minutes have elapsed after turning off the power supply.
• Ensure correct earthing (grounding) connections. The earth (ground) cable must be
sufficient to carry the maximum supply fault current which normally is limited by the fuses
or MCB.
• The STOP function does not remove potentially lethal high voltages. Be sure to ISOLATE
the drive and wait 10 minutes before starting any work on it.
• If it is desired to operate the drive at any frequency/speed above the rated speed (P-503/
P-511) of the motor, consult the manufacturers of the motor and the driven machine about
suitability for over-speed operation.
• The fan (if fitted) inside the SE2 starts automatically when the heat sink temperature
reaches approximately 45 degrees C.
1
• Carefully inspect the SE2 unit before installation to ensure it is undamaged.
• Indoor use only!
• Flammable material should not be placed close to the drive.
• The entry of conductive or flammable materials or foreign objects should be prevented.
• Relative humidity must be less than 95% (non-condensing).
• Ensure that the supply voltage, frequency, and number of phases (1 or 3 phase) correspond
to the rating of the SE2 as delivered.
• An isolator should be installed between the power supply and the drive.
• Never connect the mains power supply to the output terminals U, V, or W.
• Protect the drive by using slow-blowing HRC fuses or MCB located in the mains supply of
the drive.
• Do not install any type of automatic switchgear between the drive and the motor.
• Wherever control cabling is close to power cabling, maintain a minimum separation of 4
inches and arrange crossings at 90 degrees.
• Ensure that all terminals are tightened to the appropriate torque setting.
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Introduction vacon 7
1.3 Electromagnetic compatibility (EMC)
The SE2 is designed to high standards of EMC and is optionally fitted with an internal
EMC filter. This EMC filter is designed to reduce the conducted emissions back into
the supply via the power cables for compliance with European standards.
It is the responsibility of the installer to ensure that the equipment or system into
which the product is installed complies with the EMC legislation of the country of
use. Within the European Union, equipment into which this product is incorporated
must comply with 89/336/EEC, EMC.
For use on domestic supplies, shielded motor cable must be used with the shield
terminated to earth ground on both the motor and drive sides. The installation must
be carried out by qualified installation engineers, observing good wiring practice
such as power and signal cable segregation and correct shielding techniques to
minimize emissions. When installed in this way, an SE2 unit with a built-in filter has
emission levels lower than those defined in EN61800-3, category C2 for first
environments for shielded cable lengths of up to 5 meters.
For cable lengths longer than 5 meters, the emission levels may exceed those
defined by EN61800-3, category C2. In this case, further mitigation methods, such as
fitting an external filter) must be employed if the emission limits are to maintained.
When used on industrial supplies, or second environments, the installation must be
carried out by qualified installation engineers, observing good wiring practice such
as power and signal cable segregation and correct shielding techniques to minimize
emissions. The emissions limits defined by EN61800-3, category C3 (second
environments) are maintained for shielded cable lengths of up to 25 meters. The
cable shield should be connected to earth ground on both the drive and motor sides.
1.4 Summary of certifications
The SE2 drive meets the following standards:
Standard Description
EN61800-5-1 Safety requirements: electrical, thermal, and energy
EN61800-3 Adjustable speed electrical power drives systems, Part 3
EN55011
cUL America (UL 508C) and Canada C22.2 No. 14
Limits and methods of measurement of radio interference characteristics of
Industrial Equipment (EMC)
1.5 User's manual publication history
Date Doc. No. Nature of Change
15.9.2008 DPD00086 Original release
22.9.2008 DPD00086(A) Rev. A: minor corrections to graphics and data; fault codes added
1.10.2008 DPD00086(B) Rev. B: minor corrections to graphic; ratings data corrected
8.12.2008 DPD00086(C) Rev. C: replaced Figure 7-1
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1
8 vacon About the se2 drive
2. About the se2 drive
This chapter contains information about the SE2 drive, including how to identify the
drive by its model number, with a list of all SE2 drive models and ratings.
2.1 Identifying the drive by model number
The model number of the SE2 AC drive appears on the shipping carton label and on
the technical data label (drive nameplate) on the unit. The model number includes
the drive and any options. The information provided by the model number is shown
below:
SE2 C 2 S 010 D 0 1 S
Series name
Torque type
C = Constant
V = Variable
Voltage rating
1 = 115 Vac
2 = 230 Vac
4 = 460 Vac
Input phase
S = Single-phase
0-9 = Three-Phase HP rating
Figure 2-1: Drive model number format
Switch option
(S indicates switched)
DB option
0 or no designator: DB installed
1 = No DB transistor
2 = DB transistor installed
Filter option
0 or no designator: No filter
1 = Internal EMC filter
Enclosure type
D = NEMA 12/IP54
HP rating
Technical specifications for each of the the SE2 models are given in “Technical data”
on page 40.
See “Drive model numbers” on page 9 for a list of all the SE2 drive model numbers.
2
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About the se2 drive vacon 9
2.2 Drive model numbers
The following chart lists each of the drive models, with horsepower, kW, output
current (in amps), and frame size.
110-115V +/- 10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler)
HP Model Number kW HP Output Current (A) Frame Size
SE2C1S005D01 .37 0.5 2.3 1
SE2C1S010D01 .75 1.0 4.3 1
SE2C1S015D02 1.1 1.5 5.8 2
200-240V +/- 10% - 1 Phase Input
HP Model Number kW HP Output Current (A) Frame Size
SE2C2S005D01 0.37 0.5 2.3 1
SE2C2S010D01 0.75 1 4.3 1
SE2C2S020D01 1.5 2 7 1
SE2C2S020D02 1.5 2 7 2
SE2C2S030D02 2.2 3 10.5 2
200-240V +/- 10% - 3 Phase Input
HP Model Number kW HP Output Current (A) Frame Size
SE2C20005D01 .37 0.5 2.3 1
SE2C20010D01 0.75 1 4.3 1
SE2C20020D01 1.5 2 7 1
SE2C20020D02 1.5 2 7 2
SE2C20030D02 2.2 3 10.5 3
SE2C20050D02 4.0 5 18 3
380-480V +/- 10% - 3 Phase Input
HP Model Number kW HP Output Current (A) Frame Size
SE2C40010D01 0.75 1 2.2 1
SE2C40020D01 1.5 2 4.1 1
SE2C40020D02 1.5 2 4.1 2
SE2C40030D02 2.2 3 5.8 2
SE2C40050D02 4 5 9.5 2
SE2C40075D02 5.5 7.5 14 3
SE2C40100D02 7.5 10 18 3
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2
10 vacon Receiving and installation
3. Receiving and installation
3.1 Preliminary inspection
Before storing or installing the SE2 AC drive, thoroughly inspect the device for
possible shipping damage. Upon receipt:
1. Remove the drive from its package and inspect exterior for shipping damage. If
damage is apparent, notify the shipping agent and your sales representative.
2. Remove the cover and inspect the drive for any apparent damage or foreign
objects. Ensure that all mounting hardware and terminal connection hardware
is properly seated, securely fastened, and undamaged.
3. Read the technical data label affixed to the drive and ensure that the correct
horsepower and input voltage for the application has been purchased.
4. If you will be storing the drive after receipt, place it in its original packaging and
store it in a clean, dry place free from direct sunlight or corrosive fumes, where
the ambient temperature is not less than –40 °C (–40 °F) or greater than +60 °C
(+149 °F).
EQUIPMENT DAMAGE HAZARD
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in injury or equipment
CAUTION
damage.
5. If the SE2 unit has been stored without power applied for 30-36 months, special
start-up procedures should be used to reform the high voltage filter capacitors
before using the unit. Failure to exercise these procedures may result in extensive damage to the drive. Contact Technical Support for detailed instructions.
3.2 Installation precautions
Improper installation of the SE2 AC drive will greatly reduce its life. Be sure to
observe the following precautions when selecting a mounting location. Failure to
observe these precautions may void the warranty!
• Install the SE2 unit on a flat, vertical, flame-resistant, vibration-free mounting
within a suitable enclosure, according to EN60529, if specific ingress protection
ratings are required.
• The SE2 must be installed in a pollution degree 1 or 2 environment.
• Do not install the drive in a place subjected to high temperature, high humidity,
excessive vibration, corrosive gases or liquids, or airborne dust or metallic
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3
Receiving and installation vacon 11
particles. See “Technical data” on page 40, for temperature, humidity, and
maximum vibration limits for the SE2 drive.
• Do not mount the drive near heat-radiating elements or in direct sunlight.
• Mount the drive vertically and do not restrict the air flow to the heat sink fins.
• The drive generates heat. Allow sufficient space around the unit for heat
dissipation.
3.3 Mechanical dimensions
The following table lists dimensions for the SE2 frame size 1, 2, and 3 models.
See the figures on the following pages for locations of dimensions. Dimensions are
in inches and millimeters, with millimeters in parentheses.
Table 3-1: Dimensions of SE2 frame sizes 1-3
Frame 1 2 3
Voltage (V) 110-115 200-240 110-115 200-240 380-480 200-240 380-480
KW 0.37-1.0 0.37-1.0 1.1 1.5-2.2 1.5-4.0 4 5.5-7.5
HP 0.5-1.0 0.5-1.0 1.5 2-3 2-5 5 7.5-10.0
A 7.87 (200) 12.20 (310) 12.20 (310)
B 6.54 (166) 10.87 (276) 10.87 (276)
D 5.55 (141) 9.88 (251) 9.88 (251)
E 1.30 (33) 1.30 (33) 1.30 (33)
F 6.38 (162) 6.93 (176) 9.57 (243)
Dimensions
in inches (mm)
G 5.51 (140) 6.46 (164) 8.29 (210.5)
H 5.04 (128) 6.02 (153) 7.78 (197.5)
I 0.17 (4.2) 0.17 (4.2) 0.17 (4.2)
J 0.33 (8.4) 0.33 (8.4) 0.33 (8.4)
Control Terminal Torque settings of 0.5 Nm
Power Terminal Torque settings of 1 Nm
Note that the size 2 and 3 drives have 4 symmetrical mounting points.
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3
12 vacon Receiving and installation
Figure 3-1: Vacon SE2 dimensions
3
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Power wiring vacon 13
4. Power wiring
This chapter provides information about connecting power wiring to the SE2 drive.
HAZARDOUS VOLTAGE
• Read and understand this manual in its entirety before installing or
operating the SE2 drive. Installation, adjustment, repair, and
maintenance of these drives must be performed by qualified
personnel.
• Disconnect all power before servicing the drive. WAIT 5 MINUTES
until the DC bus capacitors discharge.
DANGER
• DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
• Install all covers before applying power or starting and stopping the
drive.
• The user is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
• Use the dedicated ground terminal to ground the drive unit. Do not
use mounting screws, bolts, or the chassis.
• Many parts in this drive, including printed circuit boards, operate at
line voltage. DO NOT TOUCH. Use only electrically-insulated tools.
Before servicing the drive:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive disconnect.
• Lock the disconnect in the open position.
Failure to observe these precautions will cause shock or burn,
resulting in severe personal injury or death.
4.1 General wiring information
Be sure that the installation wiring conforms with local standards. Where local
codes exceed these requirements, they must be followed.
4.1.1 Wiring Practices
When making power and control connections, observe these precautions:
• Never connect input AC power to the output terminals T1/U, T2/V, or T3/W.
Damage to the drive will result.
• Power wiring to the motor must have the maximum possible separation from
all other power wiring. Do not run in the same conduit; this separation reduces
the possibility of coupling electrical noise between circuits.
• Cross conduits at right angles whenever power and control wiring intersect.
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4
14 vacon Power wiring
• Good wiring practice also requires separation of control circuit wiring from all
power wiring. Since power delivered from the drive contains high frequencies
which may cause interference with other equipment, do not run control wires in
the same conduit or raceway with power or motor wiring.
4.1.2 Considerations for Power Wiring
Power wiring refers to the line and load connections made to terminals L1/R, L2/S,
L3/T, and T1/U, T2/V, T3/W respectively. Select power wiring as follows:
• Use only VDE, UL or CUL recognized wire.
• Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V
(Class 1 wire) for 400 Vac systems.
• Wire gauge must be selected based on 125% of the continuous input current
rating of the drive. Wire gauge must be selected from wire tables for 75 °C
insulation rating, and must be of copper construction. See “Ratings” on
page 40 for the continuous output ratings for the drive.
See the following table for a summary of power terminal wiring specifications.
Table 4-1: Power terminal wiring specifications for the SE2 drive
Drive
Size
1.8 Nm (16 in-lbs) nominal torque or
1
2.0 Nm (18 in-lbs) maximum torque
1.5–10 mm
3.4 Nm (30 in-lbs) nominal torque
2
10–16 mm
4.0 Nm (35 in-lbs) nominal torque
3
25 mm
2
(7–15 awg wire)
2
(5–7 awg wire)
2
(3 awg wire)
Specifications
NOTE: Wire type not specified by the manufacturer. Some types of wire may not fit within the
constraints of the conduit entry and bend radius inside the drive.
4.1.3 Grounding Guidelines
The ground terminal for each SE2 unit should be individually connected directly to
the site ground bus bar (through the filter, if installed). SE2 ground connections
should not loop from one drive to another, or to/from any other equipment. Ground
loop impedance must conform to local industrial safety regulations. To meet UL
regulations, UL approved ring crimp terminals should be used for all ground wiring
connections.
If a system ground fault monitor is to be used, only Type B devices should be used
to avoid nuisance tripping.
The safety ground is required by code for the drive. One of these points must be
connected to adjacent building steel (girder, joist), a floor ground rod, or bus bar.
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4
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