Vacon NX ACTIVE FRONT END II Applications Manual
vacon
ac drives
®
nx
active front end ii (afe-ii)
arfiff05
application manual
Arfiff05 Standard AFE-II vacon • 3
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Vacon Standard AFE-II application
INDEX
Document code: DPD01979A
Software code: ARFIFF05V051
Date: 23.3.2018
VACON STANDARD AFE-II APPLICATION .......................................................................................3
1. Introduction ...................................................................................................................................................................................... 6
1.1 Compatibili ty issues in parameters between versions.................................................................................................... 7
2. AFE Units ........................................................................................................................................................................................... 8
2.1 500 Vac units Air Cooled, 465 -800 Vdc .............................................................................................................................. 8
2.2 690 Vac units Air Cooled, 640 -1100 Vdc............................................................................................................................ 8
2.3 500 Vac units Liquid-Cool ed, 465-800 Vdc........................................................................................................................ 9
2.4 690 Vac units Liquid-Cool ed, 640-1100 Vdc...................................................................................................................... 9
2.5 690 Vac units Liquid –Cooled, 640-1200 Vdc.................................................................................................................. 10
3. Operation ........................................................................................................................................................................................ 11
3.1 Charging of DC ...................................................................................................................................................................... 11
3.2 Mai n Circuit breaker control (MCB control ) ................................................................................................................... 11
3.3 Quick Start instructions ...................................................................................................................................................... 12
3.4 Start Sequ ence ..................................................................................................................................................................... 13
3.5 Stop Sequence ...................................................................................................................................................................... 14
3.6 Start Stop timing diagram .................................................................................................................................................. 15
4. CONTROL IO .................................................................................................................................................................................... 16
5. AFE Application – Monitoring Values ....................................................................................................................................... 17
5.1 Monitoring values ................................................................................................................................................................ 18
5.1.1 Monitoring 1 .................................................................................................................................................................... 18
5.1.2 FieldBus Moni toring values ........................................................................................................................................... 18
5.1.3 Line Monitor OPT-D7 ...................................................................................................................................................... 18
5.1.4 Master Follower .............................................................................................................................................................. 19
5.1.5 Monitoring values 2 ........................................................................................................................................................ 19
5.2 Monitoring Values description .......................................................................................................................................... 19
5.2.1 Monitoring 1 values ........................................................................................................................................................ 19
5.2.2 Fieldbus moni toring values ........................................................................................................................................... 21
5.2.3 Line monitoring OPT-D7................................................................................................................................................. 26
5.2.4 Master/Follower.............................................................................................................................................................. 26
5.2.5 Monitoring values 2 ........................................................................................................................................................ 27
6. Parameter List................................................................................................................................................................................ 28
6.1 Basi c parameters.................................................................................................................................................................. 28
6.2 Reference Handling ............................................................................................................................................................. 28
6.3 Input signals .......................................................................................................................................................................... 29
6.3.1 Digi tal inputs .................................................................................................................................................................... 29
6.3.2 Analogue Input 1 ............................................................................................................................................................. 29
6.3.3 Analogue Input 2 ............................................................................................................................................................. 29
6.3.4 Cabi n State DI................................................................................................................................................................... 30
6.3.5 Options.............................................................................................................................................................................. 30
6.4 Output signals....................................................................................................................................................................... 31
6.4.1 Digi tal Outputs................................................................................................................................................................. 31
6.4.2 ANALOG OUTPUT 1 ......................................................................................................................................................... 31
4 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
6.4.3 Options.............................................................................................................................................................................. 32
6.5 Limit Settings ........................................................................................................................................................................ 33
6.5.1 Current Limit .................................................................................................................................................................... 33
6.5.2 Power Limit ...................................................................................................................................................................... 33
6.5.3 Frequency Limit ............................................................................................................................................................... 33
6.5.4 AC Voltage Limit .............................................................................................................................................................. 33
6.5.5 DC Voltage Limi t .............................................................................................................................................................. 33
6.6 Dri ve Control parameters ................................................................................................................................................... 34
6.6.1 Control............................................................................................................................................................................... 34
6.7 Protections ............................................................................................................................................................................ 35
6.7.1 Gen eral.............................................................................................................................................................................. 35
6.7.2 Temperature sensor protections.................................................................................................................................. 35
6.7.3 Fieldbus ............................................................................................................................................................................. 36
6.7.4 OPT-D7 protections ........................................................................................................................................................ 36
6.7.5 Options.............................................................................................................................................................................. 36
6.8 Fieldbus parameters ............................................................................................................................................................ 37
6.9 ID Control Functi ons............................................................................................................................................................ 38
6.9.1 Value control.................................................................................................................................................................... 38
6.9.2 DIN ID Control 1............................................................................................................................................................... 38
6.10 Keypad control (Control keypad: Menu M3) .................................................................................................................. 39
6.11 System menu (Control keypad: Menu M6) ..................................................................................................................... 39
6.12 Expander boards (Control keypad: Menu M7) ............................................................................................................... 39
7. Description of parameters .......................................................................................................................................................... 40
7.1 Basi c parameters.................................................................................................................................................................. 40
7.2 Reference Handling ............................................................................................................................................................. 41
7.3 Input signals .......................................................................................................................................................................... 42
7.3.1 Digi tal inputs .................................................................................................................................................................... 42
7.3.2 Analogue Inputs............................................................................................................................................................... 44
7.3.3 Cabi n State DI................................................................................................................................................................... 47
Options .................................................................................................................................................................................. 47
7.3.4.................................................................................................................................................................................................. 47
7.4 Output signals....................................................................................................................................................................... 48
7.4.1 Digi tal outputs ................................................................................................................................................................. 48
7.4.2 Analogue outputs ............................................................................................................................................................ 50
7.4.3 Options outputs............................................................................................................................................................... 52
7.5 Limit Settings ........................................................................................................................................................................ 53
7.5.1 Current limi ts ................................................................................................................................................................... 53
7.5.2 Power Limits ..................................................................................................................................................................... 53
7.5.3 Frequency limits .............................................................................................................................................................. 53
7.5.4 AC Voltage li mits ............................................................................................................................................................. 54
7.5.5 DC Voltage limit parameters ......................................................................................................................................... 55
7.6 Dri ve control ......................................................................................................................................................................... 56
7.6.1 Control............................................................................................................................................................................... 58
7.7 Protections ............................................................................................................................................................................ 60
7.7.1 Gen eral.............................................................................................................................................................................. 60
7.7.2 Temperature sensor protections.................................................................................................................................. 61
7.7.3 Fieldbus ............................................................................................................................................................................. 62
7.7.4 OPT-D7 Protections......................................................................................................................................................... 63
7.8 Fieldbus parameters............................................................................................................................................................ 64
7.9 ID Functions .......................................................................................................................................................................... 65
7.9.1 Value Control ................................................................................................................................................................... 65
7.9.2 DIN ID Control .................................................................................................................................................................. 67
7.10 Keypad control ..................................................................................................................................................................... 68
8. Status and control words in detail ............................................................................................................................................ 69
8.1 Basi c In ByPass (0)................................................................................................................................................................ 69
Arfiff05 Standard AFE-II vacon • 5
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
8.2 FB Control Word................................................................................................................................................................... 70
8.2.1 Standard (1)...................................................................................................................................................................... 70
8.2.2 Vacon AFE 1 profile (2) ................................................................................................................................................... 71
8.2.3 Vacon AFE 2 Profile (3) ................................................................................................................................................... 73
8.3 FB Status Word..................................................................................................................................................................... 75
8.4 Fault Word 1 ......................................................................................................................................................................... 77
8.5 Fault Word 2 ......................................................................................................................................................................... 77
8.6 Warning Word 1................................................................................................................................................................... 78
8.7 Auxiliary Control Word ....................................................................................................................................................... 79
8.8 Status Word (Application) ID 43........................................................................................................................................ 80
9. Problem Solving ............................................................................................................................................................................. 82
10. Fault codes................................................................................................................................................................................. 83
6 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
1. INTRODUCTION
The AFE unit is a regenerative power converter for the front-end of a common DC bus product line.
The AFE unit is utilized by using inverter hardware with special software. An external L(CL)-filter
and charging circuit is needed. This unit is selected when low harmonics are required. The principle
connection of AFE drive has been described in Figure 1.
The Regenerative Application is easy and flexible to use due to its versatile fieldbus features. The
parameters of the Regenerative Application are explained in Chapter 7 of this manual.
The basic I/O-configuration of the AFE drive consists of OPT-A1 and OPT-A2 option cards. The basic
I/O configuration has been described in table 2-1.
As a default the control place (P3.1) of the AFE drive is Keypad.
This application requires NXP3 control board VB00761.
Figure 1, AFE connection
Arfiff05 Standard AFE-II vacon • 7
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
1.1 Compatibility issues in parameters between versions
V025
• Compatibility Issue: MCB Force Open inverted. This to follow NXC cabinet
default signals.
Update Note 1: This application parameters are not kept backwards compatible if new features or
improvements would be difficult to implement by doing so. Read this change note and chapter
Compatibility issues in parameters between versions before updating the application.
Update Note 2:
application, especially in cases when version number change is considerably high.
Application is constantly developed; this includes changing parameter default values, and if
parameters are directly downloaded to drive improved default values may be lost.
8 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
2. AFE UNITS
Air and liquid-cooled products listed in chapter 2 are compatible with AFE application ARFIFF05.
Hardware and software support for AFE use is only available for these products.
Downloading AFE application to products other than those listed in chapter 2 is considered to be a
non-standard product which functionality has not been verified or documented. In such cases User
takes full responsibility for possible hardware and software problems. Application support is not
available for non-standard products.
2.1 500 Vac units Air Cooled, 465-800 Vdc
Code
Frame
IL-cont [A]
IH-cont
[A]
NXA_0168 5 A0T02SG
FI9
170
140
NXA_0205 5 A0T02SG
FI9
205
170
NXA_0261 5 A0T02SG
1xFI9
261
205
NXA_0385 5 A0T02SG
1xFI10
385
300
NXA_0460 5 A0T02SG
1xFI10
460
385
NXA_1150 5 A0T02SG
1xFI13
1150
1030
NXA_1300 5 A0T02SG
1xFI13
1300
1150
2.2 690 Vac units Air Cooled, 640-1100 Vdc
Code
Frame
IL-cont [A]
IH-cont
[A]
NXA_0125 6 A0T02SG
1xFI9
125
100
NXA_0144 6 A0T02SG
1xFI9
144
125
NXA_0170 6 A0T02SG
1xFI9
170
144
NXA_0261 6 A0T02SG
1xFI10
261
208
NXA_0325 6 A0T02SG
1xFI10
325
261
NXA_0920 6 A0T02SG
1xFI13
920
820
NXA_1030 6 A0T02SG
1xFI13
1030
920
Arfiff05 Standard AFE-II vacon • 9
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
2.3 500 Vac units Liquid-Cooled, 465-800 Vdc
Code
Chassis
Ith [A]
Il [A]
Ih [A]
NXA01685A0T02WS
CH5
168
153
112
NXA02055A0T02WS
CH5
205
186
137
NXA02615A0T02WS
CH5
261
237
174
NXA03005A0T02WF
CH61
300
273
200
NXA03855A0T02WF
CH61
385
350
257
NXA04605A0T02WF
CH62
460
418
307
NXA05205A0T02WF
CH62
520
473
347
NXA05905A0T02WF
CH62
590
536
393
NXA06505A0T02WF
CH62
650
591
433
NXA07305A0T02WF
CH62
730
664
487
NXA08205A0T02WF
CH63
820
745
547
NXA09205A0T02WF
CH63
920
836
613
NXA10305A0T02WF
CH63
1030
936
687
NXA11505A0T02WF
CH63
1150
1045
767
NXA13705A0T02WF
CH64
1370
1245
913
NXA16405A0T02WF
CH64
1640
1491
1093
NXA20605A0T02WF
CH64
2060
1873
1373
NXA23005A0T02WF
CH64
2300
2091
1533
2.4 690 Vac units Liquid-Cooled, 640-1100 Vdc
Code
Chassis
Ith [A]
Il [A]
Ih [A]
NXA01706A0T02WF
CH61
170
155
113
NXA02086A0T02WF
CH61
208
189
139
NXA02616A0T02WF
CH61
261
237
174
NXA03256A0T02WF
CH62
325
295
217
NXA03856A0T02WF
CH62
385
350
257
NXA04166A0T02WF
CH62
416
378
277
NXA04606A0T02WF
CH62
460
418
307
NXA05026A0T02WF
CH62
502
456
335
NXA05906A0T02WF
CH63
590
536
393
NXA06506A0T02WF
CH63
650
591
433
NXA07506A0T02WF
CH63
750
682
500
NXA08206A0T02WF
CH64
820
745
547
NXA09206A0T02WF
CH64
920
836
613
NXA10306A0T02WF
CH64
1030
936
687
NXA11806A0T02WF
CH64
1180
1073
787
NXA13006A0T02WF
CH64
1300
1182
867
NXA15006A0T02WF
CH64
1500
1364
1000
NXA17006A0T02WF
CH64
1700
1545
1133
10 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
2.5 690 Vac units Liquid Cooled, 640-1200 Vdc
Code
Chassis
Ith [A]
Il [A]
Ih [A]
NXA01708A0T02WFA1A2
CH61
170
155
113,0
NXA02088A0T02WFA1A2
CH61
208
189
139,0
NXA02618A0T02WFA1A2
CH61
261
237
174,0
NXA03258A0T02WFA1A2
CH62
325
295
217,0
NXA03858A0T02WFA1A2
CH62
385
350
257,0
NXA04168A0T02WFA1A2
CH62
416
378
277,0
NXA04608A0T02WFA1A2
CH62
460
418
307,0
NXA05028A0T02WFA1A2
CH62
502
456
335,0
NXA05908A0T02WFA1A2
CH63
590
536
393,0
NXA06508A0T02WFA1A2
CH63
650
591
433,0
NXA07508A0T02WFA1A2
CH63
750
682
500,0
NXA08208A0T02WFA1A2
CH64
820
745
547,0
NXA09208A0T02WFA1A2
CH64
920
836
613,0
NXA10308A0T02WFA1A2
CH64
1030
936
687,0
NXA11808A0T02WFA1A2
CH64
1180
1073
787,0
NXA13008A0T02WFA1A2
CH64
1300
1182
867,0
NXA15008A0T02WFA1A2
CH64
1500
1364
1000,0
NXA17008A0T02WFA1A2
CH64
1700
1545
1133,0
Arfiff05 Standard AFE-II vacon • 11
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3. OPERATION
3.1 Charging of DC
This AFE application has own charging control, P2.4.1.9 DC Charge (24 Vdc required for control
board) level
within set time P2.7.1.5 Charge Max Time (provided that DC Voltage reach at least drive under
voltage fault level).
Charging function is activated when P2.4.1.9 DC Charge is A.1 or higher. When control place is IO,
Keypad or NCDrive charging is started from start command.
Charging is not started if:
- Drive is in fault state.
- P2.3.1.2 Enable MCB Close is FALSE
- P2.3.1.6 Run Enable is FALSE
- P2.3.1.7 Quick Stop is FALSE
Charging is also stopped if above conditions happens during charging or start command is removed.
For fieldbus control charging is started with B0 of FB Control Word on supporting FB profiles.
Charging is also stopped if B0 goes low as is MCB opened if already closed.
DC Charge (F80) is given if 85 % of DC Nominal is not reached within P2.7.1.5 Charge Max Time and
charging is stopped.
DC Charging is stopped when drive receives feedback from P2.3.1.5 MCB Status.
Note! Use suitably sized DC Charging resistor by checking Pulse loadability for time duration set in
for Max Charge Time parameter
3.2 Main Circuit breaker control (MCB control)
The AFE application controls the MCB of the system with Relay Output RO2. When charging of the DC
bus is ready the MCB will be closed. The status of the MCB is monitored via digital input P2.3.1.5
MCB Status (Default is DigIn: A.4). MCB feedback is required for correct AFE functionality,
NOTE! MCB feedback is required for correct AFE functionality.
Over Current (F1), Hardware IGBT (F31) and Software IGBT (F41) faults will open MCB immediately.
Some fault can be programmed to open MCB if needed.
NOTE! For correct operation of AFE system, AFE unit needs to be in control of charging circuit and
Main Circuit Breaker (MCB).
12 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3.3 Quick Start instructions
NOTE! Before taking any commissioning actions read carefully the safety instructions in Vacon NX
User's Manual, chapter 1.
1. Connect the unit according to the Figure 1.
2. Power up the control unit.
3. Set parameters in G2.1 Basic Parameters.
4. Check that digital input parameters (G2.3.1) have been set according to connections. Note
that P2.3.1.5 MCB Status input is needed for correct operation of AFE unit.
5. Check the control place accordingly proves requirements (P3.1 Control Place).
6. Charge DC.
In case of parallel AFE:
1. Set Parallel AFE parameter (P2.1.5) = YES (in every AFE). (This will set also DC Drooping to
4,00 %
2. Set Start Up Delay in AFE units so that starting is in sequence with different intervals.
Time * 100 ms
Stop
AFE 1
Run
Stop
AFE 2
Run
Stop
AFE 3
Run
Stop
AFE 4
Run
Arfiff05 Standard AFE-II vacon • 13
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3.4 Start Sequence
Init
Ready to
switch on
DC > 85 %
Close MCB
MCB close
enable
MCB Closed
Start
Command
Synchronized Trials >= 5
Modulating
F10: LineSynch
No
Yes
No
Yes
Yes
Yes
Yes
No
No
No
No
Yes
F64 A2
(Delayed)
Figure 0-2. AFE start sequence
14 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3.5 Stop Sequence
Modulating
MCB Closed
No
F64 A4
Open MCB
No
Yes
Yes
Stop Modulation
(If Run State)
Open MCB
Stop Request MCB Closed
No
F64 A2
(If DC > 75 %)
(Delayed)
Yes
MCB Closed
No
Yes
F64 A3
(Delayed)
End
Figure 0-3. AFE stop sequence
Arfiff05 Standard AFE-II vacon • 15
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3.6 Start Stop timing diagram
DC Voltage
Charge Control
MCB Feedback
MCB Close Control
MCB Close level
Stable DC
Ready
IO Start
Run
FB CW.B00
Control in
FB Control
FB CW.B03
Contro in
IO Control
P. Start Delay
IO MCB Open
Command
is like in IO Control.
16 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
4. CONTROL IO
NXOPTA1
Terminal
Signal
Description
1
+10Vref
Reference voltage output
Voltage for potentiometer, etc.
2
AI1+
Analogue input 1.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 1
Input range selected by jumpers.
Default range: Voltage 0 10 V
3
AI1-
I/O Ground
Ground for reference and controls
4
AI2+
Analogue input 2.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 2
Input range selected by jumpers.
Default range: Current 0 20 mA
5
AI2-
6
+24V
Control voltage output
Voltage for switches, etc. max 0.1 A
7
GND
I/O ground
Ground for reference and controls
8
DIN1
Start Request
Programmable G2.3.1
Contact closed = Start Request
9
DIN2
Programmable G2.3.1
No function defined at default
10
DIN3
Fault Reset
Programmable G2.3.1
Contact closed = Fault Reset
11
CMA
Common for DIN 1 DIN 3
Connect to GND or +24V
12
+24V
Control voltage output
Voltage for switches (see #6)
13
GND
I/O ground
Ground for reference and controls
14
DIN4
MCB feedback
Contact open = MCB open
Contact closed = MCB Closed
15
DIN5
Programmable G2.3.1
No function defined at default
16
DIN6
Programmable G2.2.1
17
CMB
Common for DIN4 DIN6
Connect to GND or +24V
18
AOA1+
Analogue output 1
Programmable P2.3.1.2
Output range selected by jumpers.
Range 0 20 mA. RL, max. 500
Range 0 10 V. RL > 1k
19
AOA1-
20
DOA1
Digital output
Ready / Warning (Blinking)
Programmable
Open collector, I50mA, U48 VDC
NXOPTA2
21
RO1
Relay output 1
Programmable G2.4.1
Switching capacity
24 VCD / 8 A
250 VAC / 8 A
125 VDC / 0.4 A
22
RO1
23
RO1
24
RO2
Relay output 2
MCB Contl
Cannot be reprogrammed
Fixed to MCB control.
Closes when DC at 85 % of nominal DC.
Opens when DC below 75 % of nominal DC
25
RO2
26
RO2
Table 5-2. Default I/O configuration.
220
VAC
mA
K1
Q1
Arfiff05 Standard AFE-II vacon • 17
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5. AFE APPLICATION MONITORING VALUES
On the next pages you will find the lists of parameters within the respective parameter groups.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present parameter
number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust =
ID = ID number of the parameter
_____ = On parameter code: Parameter value can only be changed after the Drive has been
stopped.
_____ = Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or
standard monitoring signal. These signals are presented with [Letter]. e.g.
[FW]MotorRegulatorStatus
[V] Normal monitoring signal
[P] Normal parameter in application.
[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware
[A] Application signal, can be monitored with NCDrive when signal type is selected Application.
[R] Reference type parameter on keypad.
[F] Function. Signal is received as a output of function.
[DI] Digital input signal.
CB Circuit Breaker
MCB Main Circuit Breaker = AFE controller Circuit Breaker
18 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.1 Monitoring values
The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
5.1.1 Monitoring 1
Code
Signal
Unit
ID
Description
V1.1.1
DC-Link Voltage
Vdc
1108
Measured DC Link voltage in Volts, filtered.
V1.1.2
DC-Link Ref.
Vdc
25
DC Voltage Reference in Vdc
V1.1.3
DC Voltage Ref.
%
1200
Used DC Voltage Reference
V1.1.4
DC Voltage Act.
%
7
Actual DC Voltage
V1.1.5
Total Current
A
3
Total current of the regenerative unit in
Amperes.
V1.1.6
Active Current
%
1125
Avtive current of the regenerative drive in % of
Rated Line Current.
> 0 power from AC side to DC side
< 0 power from DC side to AC side
V1.1.7
Reactive Current
%
1157
Reactive current of the regenerative drive in % of
Rated Line Current.
> 0 Inductive current
< 0 Capacitive current
V1.1.8
Supply Frequency
Hz
1
Supply frequency in ##.## Hz .The sign indicates
the phase order.
V1.1.9
Supply Voltage
V
6
Input AC voltage, RMS line to line Volts.
V1.1.10
Unit Temperature
°C
8
Heat sing temperature
V1.1.11
Status Word
43
V1.1.12
DIN 645. 321
15 V1.1.13
Analogue Input 1
%
13 V1.1.14
Analogue Input 2
%
14 V1.1.15
Analogue Out 1
%
26 V1.1.16
Operation Hours
h
1856
5.1.2 FieldBus Monitoring values
Code
Signal
Unit
ID
Description
V1.2.1
FB Control Word
1160
Control word from fieldbus
V1.2.2
FB Status Word
68
Status word to fieldbus
V1.2.3
Fault Word 1
1172
V1.2.4
Fault Word 2
1173 V1.2.5
DIN Status Word 1
56 V1.2.6
DIN Status Word 2
57 V1.2.7
Warning Word 1
1174
V1.2.8
DC Voltage
44
Unfiltered DC-Link voltage
V1.2.9
Current
1113
Unfiltered total current
V1.2.10
Drive Power
kW
1508
Electrical AFE terminal power
V1.2.11
Fault History
37 V1.2.12
Final DC Ref
%
1131
V1.2.13
Cabin State Word
1884
5.1.3 Line Monitor OPT-D7
Code
Signal
Unit
ID
Description
V1.3.1
Line Voltage
V
1650 V1.3.2
Line Frequency
Hz
1654 V1.3.3
Synch Error D7
1659 V1.3.4
Line Voltage THD
1670 V1.3.5
Line Voltage HF rms
1671
Arfiff05 Standard AFE-II vacon • 19
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.1.4 Master Follower
Code
Parameter
Unit
Form.
ID
Description
V1.4.1
SB SystemStatus
1601 V1.42
Master CW
93
5.1.5 Monitoring values 2
Code
Signal
Unit
ID
Description
V1.5.1
Measured temperature 1
Cº
50
4 s filtering.
V1.5.2
Measured temperature 2
Cº
51
4 s filtering.
V1.5.3
Measured temperature 3
Cº
52
4 s filtering.
V1.5.4
Measured temperature 4
Cº
69
4 s filtering.
V1.5.5
Measured temperature 5
Cº
70
4 s filtering.
V1.5.6
Measured temperature 6
Cº
71
4 s filtering.
V.1.5.7
PT-100 Temperature
Cº
42
Highest temperature of OPTB8/OPTBH board. 4 s
filtering.
5.2
Monitoring Values description
5.2.1 Monitoring 1 values
V1.1.1 DC-Link Voltage Vdc ID44
Measured DC voltage, filtered.
V1.1.2 DC-Link Ref. Vdc ID25
DC-Link voltage reference in Vdc.
V1.1.3 DC Voltage Ref. % ID1200
Used DC Voltage reference in %
V1.1.4 DC Voltage Act. % ID7
Actual DC Voltage in %
V1.1.5 Total Current A ID3
Total current of the regenerative unit in Amperes, filtered
V1.1.6 Active Current % ID1125
Active current in % of System Rated Current.
Negative value means that current is flowing to AC side from DC side i.e. regenerating.
V1.1.7 Reactive Current % ID1157
Reactive current of the regenerative drive in % of System Rated Current.
Positive is Inductive current.
Negative is capacitive current.
V1.1.8 Supply Frequency Hz ID1
Supply frequency in ##.## Hz .The sign indicates the phase order. Updated when drive in
run state. Updated also in stop state when OPT-D7 is used or Regen Options B9 is
activated.
20 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.1.9 Supply Voltage V ID6
Input AC voltage, RMS line to line Volts. Updated when drive in run state.
Updates also when OPT-D7 is used.
V1.1.10 Unit Temperature °C ID8
Temperature of the unit in degrees Celsius
V1.1.11 Status Word ID43
Application Status Word combines different drive statuses to one data word.
Application Status Word ID43
FALSE
TRUE
b0
b1
Not in Ready state
Ready
b2
Not Running
Running
b3
No Fault
Fault
b4
b5
Quick Stop Active
Quick Stop Not Active
b6
Run Disabled
Run Enable
b7
No Warning
Warning
b8 Charging Switch closed (internal)
b9 MCB Control (DO Final)
b10 MCB Feedback
b11 DO Charging Active
b12
No Run Request
Run Request
b13
b14
b15
V1.1.12 DIN 645. 321 ID15
DIN1/DIN2/DIN3 status
B0
DIN1
B1
DIN2
B2
DIN3
B3
DIN4
B4
DIN5
B5
DIN6
V1.1.13 Analogue Input 1 % ID13
V1.1.14 Analogue Input 2 % ID14
Unfiltered analogue input level.
0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V.
Monitoring scaling is determined by the option board parameter.
V1.1.15 Analogue Out 1 % ID26
Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V
Arfiff05 Standard AFE-II vacon • 21
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.1.16 Operation Hours ID1856
Run state hours
5.2.2 Fieldbus monitoring values
V1.2.1 FB Control Word ID 1160
Control word from fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode.
FB Control Word ID1160
Signal
Comment
SM
B00
DC Charge
0= Open MCB.
1= Close DC charge contactor, MCB closed automatically, see
B01.
1,2,3
B01
MCB Close Enable
0= Disable Closing of MCB (Also opens if Control
Options.B0=TRUE)
1= Enable Closing of MCB (Works also for reclosing)
3
B02
Quick Stop
0= Quick Stop
1= No Quick Stop
3
B03
Run
0= AFE is stopped
1= AFE is started
1,2,3
B04
Output Power Limit to
Zero
0= Output Power Limit to Zero (7%)
1= Output Power Limit = P2.5.2.1
3
B05
Disable Power Increase.
Input or Output
0= Disable increase of power.
1= Power limits defined by G2.5.2
3
B06
Input Power Limit to
Zero
0= Input Power Limit to Zero (7%)
1= Output Power Limit = P2.5.2.2
3
B07
Reset
0>1 Reset fault.
1,2,3
B08
DC Voltage Ref B00
B00 | B01
0 | 0 = FB Reference. P2.2.1, if not FB Control & FB Ref > 50,00 %
0 | 1 = 110 %
1 | 0 = 115 %
1 | 1 = 120 %
2,3
B09
DC Voltage Ref B01
2,3
B10
Fieldbus Control
0= No control from fieldbus
1=Control from fieldbus
2,3
B11
Watchdog
communication between fieldbus master and the drive.
2,3
B12
FB DIN2
Can be used to control RO or directly parameter by ID number.
G2.4.1
1,2,3
B13
FB DIN3
Can be used to control RO or directly parameter by ID number.
G2.4.1
1,2,3
B14
FB DIN4
Can be used to control RO or directly parameter by ID number.
G2.4.1
1,2,3
B15
Reserved for future use.
22 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.2.2 FB Status Word ID 68
FB Status word to fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode.
FB Status Word ID68
Signal
Comment
b0
Ready On
0=Drive not ready to switch on
1=Drive ready to start charging
b1
Ready Run
0=Drive not ready to run
1=Drive ready and MCB is ON
b2
Running
0=Drive not running
1=Drive in Run state (Modulating)
b3
Fault
0=No active fault
1=Fault is active
b4
Run Enable Status
0= Run Disabled. Drive in stop state
1= Run Enabled. Drive can be started.
b5
Quick Stop Active
0=Quick Stop Active
1=Quick Stop not Active
b6
MCB Control NOT OK
0= MCB Control OK
1= MCB Requested open but DC stays high
b7
Warning
0= No active warnings
1= Warning active
b8
At Reference
0= DC Voltage Ref and Act DC Voltage are not
same.
b9
Fieldbus Control Active
0=Fieldbus control not active
1=Fieldbus control active
b10
Above Limit
0= DC Voltage is below P2.5.5.1 level
1=The DC Voltage is above the P2.5.5.1 level
b11
MCB Control (DO Final)
0= Drive is controlling MCB to be Open.
1= Drive is controlling MCB to be Closed
b12
MCB Feedback
0= Feedback indicates MCB to be Open
1= Feedback indicates MCB to be Closed
b13
Reserved for future use.
b14
DC Charge DO Control
0= DC not charged
1= DC Charging Active
b15
Watchdog
Same as received on bit 11 of the FB Control
Word.
Arfiff05 Standard AFE-II vacon • 23
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.2.3 Fault Word 1 ID 1172
Fault Word 1 ID1172
Fault
Fault Codes
b0
Over Current
F1
b1
Overvoltage
F2
b2
Under voltage
F9
b3
Not used
b4
Earth Fault
F3
b5
Not used
b6
Unit Over Temperature
F14
b7
Over Temperature
F59, F56,F71
b8
Input Phase loss
F11
b9
Not used
b10
Device Fault
F37, F38, F39, F40, F44, F45
b11
Not used
b12
Not used
b13
Not used
b14
Not used
b15
Not used
V1.2.4 Fault Word 2 ID 1173
Fault Word 2 ID1173
Fault
Fault Codes
b0
Not used
b1
Charging Switch Fault
F5, F80
b2
Not used
b3
Drive Hardware fault
F4, F7
b4
Under Temperature
F13
b5
EPROM or Checksum fault
F22
b6
External fault
F51
b7
Not used
b8
Internal Communication
F25
b9
IGBT Temperature
F31, F41
b10
Not used
b11
Cooling fan
F32, F70
b12
Application fault
F35
b13
Drive Internal fault
F33, F36, F8, F26
b14
MCB State
F64
b15
Not used
24 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.2.5 DIN Status 1 ID 56
V1.2.6 DIN Status 2 ID57
DIN Status Word 1
DIN Status Word 2
b0
DIN: A.1
DIN: C.5
b1
DIN: A.2
DIN: C.6
b2
DIN: A.3
DIN: D.1
b3
DIN: A.4
DIN: D.2
b4
DIN: A.5
DIN: D.3
b5
DIN: A.6
DIN: D.4
b6
DIN: B.1
DIN: D.5
b7
DIN: B.2
DIN: D.6
b8
DIN: B.3
DIN: E.1
b9
DIN: B.4
DIN: E.2
b10
DIN: B.5
DIN: E.3
b11
DIN: B.6
DIN: E.4
b12
DIN: C.1
DIN: E.5
b13
DIN: C.2
DIN: E.6
b14
DIN: C.3
b15
DIN: C.4
V1.2.7 Warning Word 1 ID 1174
Warning Word 1 ID1174
Fault
Fault Codes
b0
Not used
b1
Temperature protection
W29: Thermistor warning,
W56: FPT100 warning or
W71: LCL over temperature warning
b2
b3
Supply Phase Warning
W11
b4
Not used
b5
Not used
b6
Not used
b7
Drive over temperature
W14
b8
Not used
b9
Not used
b10
Fan Warning
W32: Fan Cooling
W70: LCL Fan monitor warning
b11
Not used
b12
Not used
b13
Not used
b14
Not used
b15
Not used
V1.2.8 DC Voltage [Vdc] ID44
Unfiltered DC-Link Voltage
Arfiff05 Standard AFE-II vacon • 25
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.2.9 Current [A] ID1113
Total unfiltered current
V1.2.10 Drive Power [kW] ID 1508
Drive input terminal electrical power.
V1.2.11 Fault History ID37
Last active fault. If drive has several fault at the same time see from fault history what
was the first fault.
V1.2.12 Final DC Ref [%] ID1131
Final DC Reference, including offset control.
V1.2.13 Cabin State Word ID1884
Cabin State Word ID1884
Fault
Fault Codes
b0
Main Fuse
W81
b1
Aux voltage
W82
b2
STO Fuse
W83
b3
Insulation Fault
W84
b4
Earthswitch Fault
W85
b5
Arc Relay
W86
b6
high Amb Temp.
W88
b7
Leakage
W89
b8
Not used
b9
Not used
b10
Not used
b11
Not used
b12
Not used
b13
Not used
b14
Not used
b15
Not used
26 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.2.3 Line monitoring OPT-D7
V1.3.1 Line Voltage V ID1650
The measured line voltage rms value when using the OPT-D7 option board in slot C.
V1.3.2 Line Frequency Hz ID1654
The measured line voltage frequency when using the OPT-D7 option board in slot C.
V1.3.3 Synch Error D7 ID1659
An error on voltage angles between the drive and the measurement taken by OPT-D7.
-3072...+3071 = -180...180 degrees.
If the value is not near to zero when running in AFE mode, the phase order may be wrong
even if the OPT-D7 frequency is correct (Error about 2047 = 120 degree). If measurement
is after Dyn11 transformer error is usually about 512 (30,0 Degree).
V1.3.4 Line Voltage THD ID1670
V1.3.5 LineVoltageHFrms ID1671
5.2.4 Master/Follower
Here are gathered relevant signals in Master follower system.
V1.4.1 SB SystemStatus ID 1601
System Bus Status Word ID1601
FALSE
TRUE
b0 Not used
b1 Drive 1 Ready
b2 Drive 1 Running
b3 Drive 1 Fault
b4 Not used
b5 Drive 2 Ready
b6 Drive 2 Running
b7 Drive 2 Fault
b8 Not used
b9 Drive 3 Ready
b10 Drive 3 Running
b11 Drive 3 Fault
b12 Not used
b13 Drive 4 Ready
b14 Drive 4 Running
b15 Drive 4 Fault
V1.4. 2 Master CW ID93
Master Drive Control Word. Master Sending, Follower receiving.
Arfiff05 Standard AFE-II vacon • 27
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.2.5 Monitoring values 2
V1.5.1 Measured temperature 1 Cº ID 50
V1.5.2 Measured temperature 2 Cº ID 51
V1.5.3 Measured temperature 3 Cº ID 52
V1.5.4 Measured temperature 4 Cº ID 69
V1.5.5 Measured temperature 5 Cº ID 70
V1.5.6 Measured temperature 6 Cº ID 71
V1.5.7 PT-100 Temperature Cº ID 42
Highest temperature of OPTB8/OPTBH board. 4 s filtering.
28 • Vacon arfiff05 Standard AFE-II
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
6. PARAMETER LIST
6.1 Basic parameters
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.1.1
Grid Nominal Voltage
500V:
380V
690V:
525V
500V:
500V
690V:
690V
V
400
110
Set here the nominal voltage of
the grid.
P2.1.2
Grid Nominal
Frequency
48
63
Hz
50
1532
Set here the nominal
frequency of the grid.
P2.1.3
System Rated Current
0,0
Ih A Ih
113
Capacity of supply, used if
oversized AFE.
P2.1.4
System Rated Power
0
32000
kW 0 116
P2.1.5
Parallel AFE
0 3 0 1501
0 = Single AFE
1 = Parallel AFE
1 = Master
1 = Follower
Table 5-2. Basic parameters
6.2 Reference Handling
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.2.1
DC Voltage Ref.
105
Varies
%
110,00
1462
DC Voltage reference as % of
Nominal DC Voltage
Nominal DC voltage = 1,35 *
Supply voltage
P 2.2.2
DC Voltage Drooping
0,00
100,00 0,00
620
AFE drooping DC-voltage. Set
to 3,00 % when parallel AFE
operation is selected
P2.2.3
Reactive Current
Reference
-100,0
100,0 % 0,0
1459
Regenerative reactive current
reference 100,0 = nominal
current.
Positive =Inductive
Negative = Capacitive
P2.2.4
DC Reference Offset
-5,00
5,00 % 0,00
1777
Table 1- 1, Reference Handling
Arfiff05 Standard AFE-II vacon • 29
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
6.3 Input signals
6.3.1 Digital inputs
Code
Parameter
Min
Max
Unit
Default
ID
Description
P2.3.1.1
Start Signal 1
0.1
E.10
DigIn:
A.1
403
P2.3.1.2
Enable MCB Close
0.1
E.10
DigIn:
0.2
1619
With CO.B00; Opens MCB
also
P2.3.1.3
Open MCB Power
Dawn
0.1
E.10
DigIn:
0.2
1600
Power down command
P2.3.1.4
LCL Temp. X51
0.1
E.10
DigIn:
0.2
1179
P2.3.1.5
LCL Temp. X52
0.1
E.10
DigIn:
0.2
1125
P2.3.1.6
MCB Status
0.1
E.10
DigIn:
A.4
1453
P2.3.1.7
Run Enable
0.1
E.10
DigIn:
0.2
407
P2.3.1.8
Quick Stop
0.1
E.10
DigIn:
0.2
1213
Power down with a
warning
P2.3.1.9
Ext. Fault 1
0.1
E.10
DigIn:
0.1
405
P2.3.1.10
Ext. Fault 2
0.1
E.10
DigIn:
0.1
406
P2.3.1.11
Fault Reset
0.1
E.10
DigIn:
0.1
414
P2.3.1.12
LC Cooling
0.1
E.10
DigIn:
0.2
750
P2.3.1.13
MCB Trip State
0.1
E.10
DigIn
0.1
1706
Table 5-3. Digital inputs parameters
6.3.2 Analogue Input 1
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.4.3.1
AI1 signal selection
0.1
E.10
AnIN:
0.1
377
P2.4.3.2
AI1 filter time
0,000
32,000 s 0,000
324
P2.4.3.3
AI1 custom
minimum setting
-160,00
160,00 % 0,00
321
P2.4.3.4
AI1 custom
maximum setting
-160,00
160,00 % 100,00
322
P2.4.3.5
AI1 signal inversion
0 1 0 387
P2.4.3.6
AI1 reference
scaling, minimum
value
-32000
32000 0
303
P2.4.3.7
AI1 reference
scaling, maximum
value
-32000
32000 0
304
P2.4.3.8
AI1 Controlled ID
0
10000 0
1507
Table 1- 2, ANALOG INPUT1,
6.3.3 Analogue Input 2
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.4.4.1
AI2 signal selection
0.1
E.10
AnIN:
0.1
388
P2.4.4.2
AI2 filter time
0,000
32,000 s 0,000
329
P2.4.4.3
AI2 custom
minimum setting
-160,00
160,00 % 0,00
326
P2.4.4.4
AI2 custom
maximum setting
-160,00
160,00 % 100,00
327
P2.4.4.5
AI2 signal inversion
0 1 0 398
P2.4.4.6
AI2 reference
scaling, minimum
value
-32000
32000 0
393
P2.4.3.7
AI2 reference
scaling, maximum
value
-32000
32000 0
394
P2.4.4.8
AI2 Controlled ID
0
10000 0
1511
Table 1- 3, ANALOG INPUT2
Loading...