Vacon CX, CXS, CXL User Manual

F O R S M O O T H C O N T R O L
VACON
CX/CXL/CXS
FREQUENCY CONVERTERS
Filter Manual
RFI-filters
Du/dt-filters
Subject to changes without notice.
Page 2 Filter Manual Vacon
Vacon Oyj Phone: +358-201-2121 Fax: +358-201-212 205
email: vacon@vacon.com http://www.vacon.com
Table of contents
1. General 3 2 Filter types 4
2.1 RFI-filters 4
2.2 du/dt filters 6
2.3 Sinus filters 10
Note! All internal components and component boards, with the exception of the gal­vanically separated input and output terminals are connected to high voltage when the frequency converter is connected to the mains. It is extremely dangerous to touch these live parts. Touch may cause severe injury or death
The I/O terminals are separated from the high potential of the mains, but the relay out­puts and other I/O terminals may carry high voltages even if the frequency converter is not connected to the mains.
Do not perform any high pot tests (megger) on the Vacon_SIN_B filters
The Vacon_RFI_A0 filters are intended for use in earthed supplies only For unearthed (IT) supplies, contact our representative or us.
Vacon Filter Manual Page 3
1 General
Modern frequency converters do not sup­ply a smoothly changing AC voltage , but a pulsed DC voltage to the motor. The pulses have very steep flanks, the du/dt may reach several kV/µs. These steep pulses may be dangerous to the insulation of the motor. The pulses may also cause various disturbing currents in galvanically connected cables as well as radiated in­terference. The radiated interference is usually grounded by the metallic enclosure of the converter and does not cause any problems in the environment. The galvani­cally coupled interference may have to be
filtered in order to achieve EMC compli­ance. The converter may also have to be protected against various overvoltages occurring in the supply.
Both input and output filters are available for the Vacon CX_ range of drives. These filters help compliance with the EMC regulations. On the input side RFI filters and additional chokes can be mounted, on the output side du/dt filters or sinus filters. No other filters are necessary. The basic connection is shown in Figure 1-1
Figure 1-1. The basic filtering principle of the Vacon CX_ filters. 1 = input filters, 2 = frequency converter, 3 = output filter.
Type designation VACON 250 RFI 4 A 0 AA
250 = Maximum current [A] RFI = filter type
RFI = radio frequency filter DUT = du/dt-filter SIN = sinusoidal filter CHK = output choke
4 = nominal voltage:
2 = 200 V 4 = 400 V 5 = 500 V 6 = 690 V
A = Filter type:
A = input filter B = Output filter C = Both
0 = Enclosure class
0 = IP00 2 = IP20
AA = Special
Page 4 Filter Manual Vacon
Vacon Oyj Phone: +358-201-2121 Fax: +358-201-212 205
email: vacon@vacon.com http://www.vacon.com
2. Filter types
2.1 RFI-filters
The table below shows the filters used in order to make the Vacon CX___N range of frequency converters comply with EN50082-2 for the industrial environment and with EN61800-3 for the domestic and industrial environment. The filters must be correctly installed and grounded.
There are no standards at present for IT­supplies (floating supplies)
The Vacon CX__ frequency converters comply with the immunity requirements of EN50081 and EN 61800-3 as standard.
Note that the filters 16 – 100 RFI5C2 are designed to fit mechanically directly to the corresponding drive. All other s are lo os e and must be connected to the drive sepa­rately.
3 x 500, 400 V, 50/60 Hz T 40/F, IP00
Fastening dimensions
Motor current
A
Type a b c n2 n1 d Weight Terminals Power loss
at IVT/3.6
kHz
mm mm mm mm mm mm kg mm2
16 Vacon 16 RFI 5C2 241 120 130 95 7 6
15
43 Vacon 43 RFI 5C2 267 165 157 127 9 16
45
100 V acon 100 RFI 5C2 370 253 220 180 9 50/70
70
210 V acon 210 RFI 5A0 740 180 132 100 720 8 150
100
400 V acon 400 RFI 5A0 564 300 160 210 275 12 18,5 M12
65
600 V acon 600 RFI 5A0 564 300 160 210 275 12 20,5 M12
87
900 V acon 900 RFI 5A0 564 300 160 210 275 12 20,5 M12
104
1200 Vacon 1200 RFI 5A0 564 300 160 210 275 12 20,5 M12
146
3 x 690 V, 50/60 Hz T 40/F, IP00
Fastening dimensions
Motor current
A
Type a b c n2 n1 d Weight Terminals Power loss
at IVT/3.6
kHz
mm mm mm mm mm mm kg mm2
42 Vacon 42 RFI 6A0 329 80 185 314 55 6 2,8 AWG8 100 Vacon 100 RFI 6A0 379 90 220 364 65 6, 5 5,8 50 185 Vacon 185 RFI 6A0 438 110 240 413 80 6,5 11,5 95 300 Vacon 300 RFI 6A0 564 300 160 210 275 12 17 M8
48
400 Vacon 400 RFI 6A0 564 300 160 210 275 12 19,5 M10
65
500 Vacon 500 RFI 6A0 564 300 160 210 275 12 19,5 M10
75
900 Vacon 900 RFI 6A0 564 300 160 210 275 12 19,5 M12
104
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