Vacon 20 cp/x ac drives application manual

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vacon®20 cp/x

ac drives

multipurpose application

manual

vacon • 0

INDEX

Order code: DOC-APP03982+DLUK

Corresponds to application package ACIT1075V110.vcx

1. Multipurpose Application................................................................................. 2

1.1 Specific functions of Vacon Multipurpose application...................................................... 2

1.2 Example of control connections ....................................................................................... 3

1.3 Optional boards ................................................................................................................. 5

1.3.1 Option board installation................................................................................................... 8

2. Description of Groups .................................................................................... 12

2.1 Keypad Reference: Menu REF ........................................................................................ 12

2.2 Monitor group: menu MON ............................................................................................. 13

2.3 Parameter Groups: Menu PAR ....................................................................................... 14

2.3.1 Group Basic Parameters: Menu PAR G1 ........................................................................ 15

2.3.2 Group Advanced Settings: Menu PAR G2........................................................................ 16

2.3.3 Group Analogue inputs: Menu PAR G3 ........................................................................... 18

2.3.4 Group Digital inputs: Menu PAR G4 ............................................................................... 19

2.3.5 Group Digital outputs: Menu PAR G5.............................................................................. 21

2.3.6 Group Analogue outputs: Menu PAR G6 ......................................................................... 22

2.3.7 Group Supervisions: Menu PAR G7................................................................................. 23

2.3.8 Group Motor Control: Menu PAR G8............................................................................... 24

2.3.9 Group Protections: Menu PAR G9................................................................................... 26

2.3.10 Group Autoreset: Menu PAR G10.................................................................................... 28

2.3.11 Group Fieldbus: Menu PAR G11...................................................................................... 29

2.3.12 Group PID-controller: Menu Par G12 ............................................................................. 30

2.3.13 Group temperature measurement: Menu Par G13 ........................................................ 31

2.4 System parameters, Faults and History faults: Menu FLT ............................................ 32

3. Parameter description................................................................................... 36

3.1 Basic Parameters............................................................................................................ 36

3.2 Advanced settings ........................................................................................................... 37

3.3 Analogue inputs............................................................................................................... 46

3.4 Digital inputs ................................................................................................................... 50

3.5 Digital outputs ................................................................................................................. 52

3.6 Analogue Output..............................................................................................................54

3.7 Supervisions .................................................................................................................... 55

3.8 Motor control................................................................................................................... 56

3.9 Protections ...................................................................................................................... 60

3.10 Autoreset ......................................................................................................................... 66

3.11 Fieldbus ........................................................................................................................... 67

3.11.1 Fieldbus mapping............................................................................................................ 68

3.12 PID Control ...................................................................................................................... 71

3.13 Temperature measurement ........................................................................................... 73

4. Fault tracing .................................................................................................. 76

Document ID: DPD00536G

Rev. G

Version release date: 19.6.14

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 1

Multipurpose Application vacon • 2

1. MULTIPURPOSE APPLICATION

The VACON® 20 CP/X drive contains a preloaded application for instant use.

The parameters of this application are listed in chapter 2.3 of this manual and explained in more detail in chapter 2.

1.1 Specific functions of Vacon Multipurpose application

The Vacon Multipurpose allows flexible use of VACON® 20 CP/X frequency converters.

Features

The drive can be controlled through I/O terminals, a fieldbus or the optional keypad.Two programmable control places and sources for the frequency reference are available, for easy local/remote control.

Frequency reference can be direct (analogue input, preset speeds, motor potentiometer, fieldbus) or controlled by the internal PID regulator.

PID setpoint and actual value are totally programmable. A "sleep" function is available, with possibility of pressure boost and check of the losses before entering the stand-by state.

All the functionalities can be controlled through a fieldbus.

The motor identification function allows automatic optimization of the voltage/frequency curve, for a optimal torque response also at low motor speed.

It is possible to install one optional board for I/O expansion.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 3 Multipurpose Application

1.2 Example of control connections

Standard I/O terminals

Terminal Signal Default

RS485 Serial bus, negative

RS485 Serial bus, positive

+10 Vref Reference output

Reference potentiometer

1...10 kΩ

PID Actual value

4...20mA/0...10V (programmable)

AI1+

AI1-/GND

24Vout 24V aux. voltage

DIN COM Digital input common

DI1 Digital input 1 Start FWD

DI2 Digital input 2 Start REV

DI3 Digital input 3

AI2+

AI2-/GND

DO1- Digital Output Common

DI4 Digital input 4

DI5 Digital input 5

Analogue input, voltage or current Analogue input common

(current)

Analogue input, voltage or current*

Analogue input common (current)

Voltage

Preset Speed B0

Current

Preset Speed B1

Fault reset

Table 1. Connection example, standard I/O terminals.

To Relay terminals

1 or 2

DI6 Digital input 6 Ramp 2

AO1+ Analogue signal (+output)

DO1+ Digital output +

Selectable with DIP switches, see VACON® 20 CP/X

Installation Manual

Output frequency

Ready

Multipurpose Application vacon • 4

From

Standard I/O terminals

From term.

#3 or #5

FAU LT

Table 2. Connection example, Relay terminals

Relay terminals

Terminal Signal

22 RO1/2 CM 23 RO1/3 NO 24 RO1/1 NC 25 RO1/2 CM 26 RO1/3 NO

Default

Relay output 1 RUN

Relay output 1 FAULT

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 5 Multipurpose Application

1.3 Optional boards

One optional I/O expansion board can be installed into the slot on the right side of the drive. The following boards are supported:

OPTB1: 6 Digital Inputs-Outputs

The first 3 terminals are reserved as digital inputs (DIN7, DIN8, DIN9). The second 3 terminals can be used as inputs (DIN10, DIN11, DIN12) or digital outputs (EO1, EO2, EO3). The number of terminals used as input must be declared in parameter P2.24 (hidden if the board is not installed). This number determines the higher value for the selection of the digital input connected to a certain logical function. It also changes the visibility of parameters for the selection of digital outputs function (P5.9, P5.10, P5.11).

OPTB2: 1 Thermistor Input, 2 Relays Outputs

Response to thermistor fault can be programmed with parameter P9.16. Relays functions can be programmed with parameters P5.9, P5.10 (hidden if the board is not installed).

OPTB4: 1 Analogue Input, 2 Analogue Outputs

One more input is available as frequency reference. Signal programmable with parameters P3.9 - 12. Two more outputs are available to monitor motor/drive signals. Outputs are programmable with parameters P6.5 - 12.

Parameters are hidden if the board is not installed.

OPTB5: 3 Relays Outputs

Relays functions can be programmed with parameters P5.9, P5.10, P5.11 (hidden if the board is not installed).

OPTB9: 5 Digital Inputs, 1 Relay Output

The higher value for the selection of the digital input (DIN7, DIN8, DIN9, DIN10, DIN11) connected to a certain logical function is set to 11. Relay functions can be programmed with parameters P5.9 (hidden if the board is not installed).

OPTBF: 1 Analogue Output, 1 Digital Output, 1 Relay Output

The analogue output can be programmed with parameters P5.5 - 8. The digital output can be programmed with parameter P5.12. The digital output can be programmed with parameter P5.9. Parameters are hidden if the board is not installed.

OPTBH: 3 temperature sensors

When the board is installed, the specific menu G13 is visible. Temperature measurement can be used to set a digital/relay output and/or to trigger a fault. It can also be used as direct frequency reference or as actual value for PID regulation.

OPTBK: 4 ASi Outputs , 4 ASi Inputs

ASi outputs are managed as 4 optional digital inputs (DIN7, DIN8, DIN9, DIN10). The higher value for the selection of the digital input connected to a certain logical function is set to 10.

ASi inputs 1-4 are managed as 4 optional outputs (EO1, EO2, EO3, EO4) programmable with P5.9 - 12.

Multipurpose Application vacon • 6

OPTC3/E3: Profibus DPV1 fieldbus board

Vacon 20CP/X frequency converters can be connected to the PROFIBUS DP network using a fieldbus board. The converter can then be controlled, monitored and programmed from the Host system.OPTE3 option board also supports connection from DP Master (class 2) if DP-V1 is enabled. In this case, the Master class 2 can initiate a connection, read and write parameters using the PROFIdrive Parameter Access service, and close the connection. The PROFIBUS DP fieldbus is connected to the OPTE3 board using a 5-pin pluggable bus connector. The only difference between OPTE3 and OPTE5 boards is the fieldbus connector.

OPTC4 Lonworks fieldbus board

Vacon 20CP/X frequency converters can be connected to the LonWorks® network using a fieldbus board. The converter can then be controlled, monitored and programmed from the Host system.

OPTC5/E5: Profibus DPV1 fieldbus board (D-type connector)

Vacon 20CP/X frequency converters can be connected to the PROFIBUS DP network using a fieldbus board. The converter can then be controlled, monitored and programmed from the Host system.OPTE5 option board also supports connection from DP Master (class 2) if DP-V1 is enabled. In this case, the Master class 2 can initiate a connection, read and write parameters using the PROFIdrive Parameter Access service, and close the connection. he PROFIBUS DP fieldbus is connected to the OPTE5 board using a 9-pin female sub-D-connector. The only difference between OPTE3 and OPTE5 boards is the fieldbus connector.

OPTC6/E6: CanOpen fieldbus board

Vacon 20CP/X frequency converters can be connected to the CanOpen system using a fieldbus board. The converter can then be controlled, monitored and programmed from the Host system. Vacon CanOpen Board is connected to the fieldbus through a 5-pin pluggable bus connector (board NXOPTE6).

OPTC7/E7: DeviceNet fieldbus board

Vacon 20CP/X frequency converters can be connected to the DeviceNet using a fieldbus board. The converter can then be controlled, monitored and programmed from the Host system. Vacon DeviceNet Board is connected to the fieldbus through a 5-pin pluggable bus connector (board OPTE7).

OPTCI: Modbus TCP fieldbus board

Vacon 20CP/X frequency converters can be connected to Ethernet using an Ethernet fieldbus board OPTCI. Every appliance connected to an Ethernet network has two identifiers; a MAC address and an IP address. The MAC address (Address format: xx:xx:xx:xx:xx:xx ) is unique to the appliance and cannot be changed. The Ethernet board's MAC address can be found on the sticker attached to the board or by using the Vacon IP tool software NCIPConfig. Please find the software installation at www.vacon.com. In a local network, IP addresses can be defined by the user as long as all units connected to the network are given the same network portion of the address. For more information about IP addresses, contact your Network Administrator. Overlapping IP addresses cause conflicts between appliances.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 7 Multipurpose Application

OPTCP: Profinet fieldbus board

Vacon 20CP/X frequency converters can be connected to Ethernet using an Ethernet fieldbus board OPTCP. Every appliance connected to an Ethernet network has two identifiers; a MAC address and an IP address. The MAC address (Address format: xx:xx:xx:xx:xx:xx ) is unique to the appliance and cannot be changed. The Ethernet board's MAC address can be found on the sticker attached to the board or by using the Vacon IP tool software NCIPConfig. You can find the software installation at www.vacon.com. In a local network, IP addresses can be defined by the user as long as all units connected to the network are given the same network portion of the address. For more information about IP addresses, contact your Network Administrator. Overlapping IP addresses cause conflicts between appliances.

OPTCQ: Ethernet IP fieldbus board

Vacon 20CP/X frequency converters can be connected to Ethernet using an EtherNet/IP fieldbus board OPT-CQ. Every appliance connected to an Ethernet network has two identifiers; a MAC address and an IP address. The MAC address (Address format: xx:xx:xx:xx:xx:xx) is unique to the appliance and cannot be changed. The EtherNet/IP board's MAC address can be found on the sticker attached to the board or by using the Vacon IP tool software NCIPConfig. Please find the software installation at www.vacon.com. In a local network, IP addresses can be defined by the user as long as all units connected to the network are given the same network portion of the address. For more information about IP addresses, contact your Network Administrator. Overlapping IP addresses cause conflicts between appliances.

Multipurpose Application vacon • 8

1.3.1 Option board installation

NOTE! It is not allowed to add or replace option boards or fieldbus boards on an AC drive with the power switched on. This may damage the boards.

• Open the cover of the drive.

Figure 1. Opening the main cover, MU3 example.

The relay outputs and other I/O-terminals may have a dangerous control voltage present even when the drive is disconnected from mains.

Service support: find your nearest Vacon service center at www.vacon.com

• Remove the option slot cover.

vacon • 9 Multipurpose Application

Slot coding

OPT

9116.emf

Figure 2. Removing the option slot cover.

• Make sure that the sticker on the connector of the board says “dv” (dual voltage). This indicates that the board is compatible with Vacon 20CP/X. See below:

• NOTE: Incompatible boards cannot be installed on Vacon 20CP/X. Compatible boards have a slot coding that enable the placing of the board (see above).

Multipurpose Application vacon • 10

• Install the option board into the slot as shown in the picture below.

Figure 3. Option board installation.

• Mount the option slot cover.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 11 Multipurpose Application

Figure 4. Mounting of option slot cover: remove the plastic opening for option board termi-

nals.

Description of Groups vacon • 12

2. DESCRIPTION OF GROUPS

2.1 Keypad Reference: Menu REF

This menu is automatically entered when pressing the LOC/REM keypad and shows the frequency reference in Local control mode.

The reference is also active when selected as main reference (P1.12=4) or as secondary reference (P2.15=4).

Value is limited between min frequency P1.1 and max frequency P1.2.

In Local mode, or when keypad is the active control place (P1.11=1 or P2.14=1), direction of rotation is determined with P2.23 or by pressing the left or right arrow button.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 13 Description of Groups

2.2 Monitor group: menu MON

VACON® 20 CP/X AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. See Table 3 in which the basic monitoring values are presented.

Code Monitoring value Unit ID Description

V1.1 Output frequency Hz 1 Output frequency to motor V1.2 Frequency reference Hz 25 Frequency reference to motor control V1.3 Motor shaft speed rpm 2 Motor speed in rpm V1.4 Motor Current A 3 V1.5 Motor Torque % 4 Calculated shaft torque V1.6 Motor Power % 5 Total power consumption of AC drive V1.7 Motor Voltage V 6 V1.8 Motor temperature % 9 Calculated motor temperature V1.9 DC-link Voltage V 7 V1.10 Unit temperature °C 8 Heatsink temperature V1.11 Board temperature °C 1825 Power board temperature V1.12 Analogue input 1 % 13 Analogue input AI1 V1.13 Analogue input 2 % 14 Analogue input AI2 V1.14 Exp. Analogue input % 1837 Analogue input on OPTB4 V1.15 Analogue output % 26 Analogue output V1.16 Exp. Analogue out 1 % 1838 Analogue output 1 on OPTB4-BF V1.17 Exp. Analogue out 2 % 1839 Analogue output 2 on OPTB4 V1.18 DI1, DI2, DI3 15 Digital inputs status V1.19 DI4, DI5, DI6 16 Digital inputs status V1.20 DI7, DI8, DI9 1835 Digital inputs on OPTB1 status V1.21 DI10, DI11, DI12 1836 Digital inputs on OPTB1 status V1.22 RO1, RO2, DO 17 Digital outputs status V1.23 EO1, EO2, EO3, EO4 1852 Expansion board digital outputs status V1.24 Process variable 29 Scaled process variable See P7.10 V1.25 PID setpoint % 20 PID controller setpoint V1.26 PID error value % 22 PID controller error V1.27 PID feedback % 21 PID controller actual value V1.28 PID output % 23 PID controller output V1.29 Temperature sensor 1 °C or °K 1860 OPTBH sensor 1 V1.30 Temperature sensor 2 °C or °K 1861 OPTBH sensor 1 V1.31 Temperature sensor 3 °C or °K 1862 OPTBH sensor 1 V1.32 ASi board state 1894 OPTBK state

NOTE!

Table 3. Monitoring menu items.

Values V1.25-28 are hidden when PID output is not used as frequency reference. Values V1.14, V1.17 are hidden when OPTB4 expansion board is not installed. Value V1.16 is hidden when OPTB4-BF expansion board is not installed. Values V1.20, V1.21 are hidden hidden when no expansion board with available inputs is installed. Value V1.23 is hidden when no expansion board with available outputs is installed. Values V1.29, V1.30, V1.31 are hidden when OPTBH expansion board is not installed. Value V1.32 is hiddend when OPTBK expansion board is not installed.

Description of Groups vacon • 14

2.3 Parameter Groups: Menu PAR

The Multipurpose Application embodies the following parameter groups:

Menu and Parameter group Description

Group Basic Parameters: Menu PAR G1 Basic settings Group Advanced Settings: Menu PAR G2 Advanced parameter settings Group Analogue inputs: Menu PAR G3 Analogue input programming Group Digital inputs: Menu PAR G4 Digital input programming Group Digital outputs: Menu PAR G5 Digital output programming Group Analogue outputs: Menu PAR G6 Analogue outputs programming Group Supervisions: Menu PAR G7 Prohibit frequencies programming Group Motor Control: Menu PAR G8 Motor control and U/f parameters Group Protections: Menu PAR G9 Protections configuration Group Autoreset: Menu PAR G10 Auto reset after fault configuration Group Fieldbus: Menu PAR G11 Fieldbus data out parameters Group PID-controller: Menu Par G12 Parameters for PID Controller.

Group Temperature measurement: Menu Par G13

Temperature measurement parameters.

Table 4. Parameter groups

Column explanations:

Code = Location indication on the keypad; Shows the operator the parameter num-

ber. Parameter= Name of parameter Min = Minimum value of parameter Max = Maximum value of parameter Unit = Unit of parameter value; Given if available Default = Value preset by factory ID = ID number of the parameter Description= Short description of parameter values or its function

= The parameter may be changed only in Stop state

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 15 Description of Groups

2.3.1 Group Basic Parameters: Menu PAR G1

Code Parameter Min Max Unit Default ID Description

P1.1 Min frequency 0.00 P1.2 Hz 0.00 101

P1.2 Max frequency P1.1 320.00 Hz 50.00 102

P1.3 Acceleration time 1 0.1 3000.0 s 3.0 103

P1.4 Deceleration time 1 0.1 3000.0 s 3.0 104

P1.5 Current limit

P1.6 Motor nominal voltage 180 500 V 400 110

P1.7

P1.8 Motor nominal speed 24 20000 rpm 1440 112

P1.9 Motor nominal current

P1.10 Motor Cos ϕ 0.30 1.00 0.85 120

P1.11 Control Place 0 2 0 125

P1.12

P1.13 Start function 0 1 0 505

P1.14 Stop function 0 1 0 506

Motor nominal

frequency

Frequency reference

source

0.2 x I

8.00 320.00 Hz 50.00 111

0.2 x I

0 5-7* 0 1819

2 x I

Minimum allowed frequency reference

Maximum allowed frequency reference

Defines the time required for the output frequency to increase from zero frequency to maximum frequency

Defines the time required for the output frequency to decrease from maximum frequency to zero frequency

Maximum motor current

107

from AC drive

Find this value U rating plate of the motor.

This parameter sets the voltage at the field weakening point to 100% * U

Note also used connection (Delta/Star).

Find this value f ing plate of the motor.

Find this value nn on the rating plate of the motor.

Find this value In on the rat-

113

ing plate of the motor.

Find this value on the rating plate of the motor

Run and direction control: 0 = I/O terminals 1 = Keypad 2 = Fieldbus

Selection of reference source: 0 = AI1 1 = AI2 2 = PID reference 3 = Motor potentiometer 4 = Keypad 5 = Fieldbus 6 = Expansion AI1 7 = Temperature (*)6 requires expansion board OPTB4; 7 requires expansion boad OPTBH.

0=Ramping 1=Flying start

0=Coasting 1=Ramping

on the

nMotor

on the rat-

Description of Groups vacon • 16

P1.15 Torque oost 0 1 0 109

P1.16 Show all parameters 0 1 0 115

0 = Not active 1 = Auto torque boost

0 = only Basic 1 = All groups

Table 5. Basic parameters.

2.3.2 Group Advanced Settings: Menu PAR G2

Code Parameter Min Max Unit Default ID Description

Logic = 0:

Start sgn 1 = Start Forward Start sgn 2 = Start Backward

Logic =1:

Start sgn 1 = Start Start sgn 2 = Reverse

P2.1 Start/Stop logic 0 3 0 300

P2.2 Preset speed 1 0.00 P1.2 Hz 10.00 105 Multistep speed 1

P2.3 Preset speed 2 0.00 P1.2 Hz 15.00 106 Multistep speed 2

P2.4 Preset speed 3 0.00 P1.2 Hz 20.00 126 Multistep speed 3

P2.5 Preset speed 4 0.00 P1.2 Hz 25.00 127 Multistep speed 4

P2.6 Preset speed 5 0.00 P1.2 Hz 30.00 128 Multistep speed 5

P2.7 Preset speed 6 0.00 P1.2 Hz 40.00 129 Multistep speed 6

P2.8 Preset speed 7 0.00 P1.2 Hz 50.00 130 Multistep speed 7

P2.9 Acceleration time 2 0.1 3000.0 s 10.0 502

P2.10 Deceleration time 2 0.1 3000.0 s 10.0 503

P2.11

P2.12

P2.13 S ramp shape 1 0.0 10.0 s 0.0 500 Rounded speed profile.

P2.14

Accel1 to Accel2 tran-

sition frequency

Decel1 to Decel2 tran-

sition frequency

Control place 2

0.00 P1.2 Hz 0.00 527

0.00 P1.2 Hz 0.00 528

0 2 0 1806

Logic = 2:

Start sgn 1 = Start pulse Start sgn 2 = Stop pulse

Logic = 3:

Start sgn 1 = Start Forward (edge) Start sgn 2 = Start Backward (edge)

Time from 0 to max frequency

Threshold for auto change from acc1 to acc2

Threshold for auto change from dec2 to dec1

Alternative control place: 0: I/O terminals 1: Keypad 2: Fieldbus

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 17 Description of Groups

Selection of reference source 2: 0 = AI1 1 = AI2 2 = PID reference 3 = Motor potentiometer

P2.15

P2.16

P2.17

P2.18 Skip range 1 low lim 0.00 P1.2 Hz 0.00 509 0 = Not used

P2.19 Skip range 1 high lim 0.00 P1.2 Hz 0.00 510 0 = Not used

P2.20 Skip range 2 low lim 0.00 P1.2 Hz 0.00 511 0 = Not used

P2.21 Skip range 2 high lim 0.00 P1.2 Hz 0.00 512 0 = Not used

P2.22 Stop button active 0 1 1 114

P2.23 Keypad Reverse 0 1 0 123

P2.24 OPTB1 Digital inputs 3 6 6 1829

P2.25

P2.26 S ramp shape 2 0.0 10.0 s 0.0 501

Frequency reference

source 2

MotorPotentiometer

Ramp

MotorPotent Ref Mem-

ory

Quick Stop decelera-

tion time

0 5-7* 1 1820

1 50 Hz/s 5 331

0 2 0 367

0.1 3000.0 s 2.0 1889

4 = Keypad 5 = Fieldbus 6 = Expansion AI1 7 = Temperature (*)6 requires expansion board OPTB4; 7 requires expansion boad OPTBH.

Rate of change in the motor potentiometer reference when increased or decreased.

Motor potentiometer frequency reference reset logic. 0 = No reset 1 = Reset if stopped or powered down 2 = Reset if powered down

0 = Limited function of Stop button 1 = Stop button always enabled

Motor rotation when control place is keypad 0 = Forward 1 = Reverse

Number of terminals used as digital inputs. The parameter is visible only when OPTB1 board is installed

Time from max frequency to 0

Rounded speed profile when Acc/Dec 2 is active.

NOTE!

Table 6. Advanced settings group.

Visibility of the group depends on P1.16.

Description of Groups vacon • 18

2.3.3 Group Analogue inputs: Menu PAR G3

Code Parameter Min Max Unit Default ID Description

P3.1 AI1 signal range 0 1 0 379

P3.2 AI1 custom min -100.00 100.00 % 0.00 380

P3.3 AI1 custom max -100.00 300.00 % 100.00 381 Custom range max setting

P3.4 AI1 filter time 0.0 10.0 s 0.1 378

P3.5 AI2 signal range 0 1 1 390

P3.6 AI2 custom min -100.00 100.00 % 0.00 391 See P3.2

P3.7 AI2 custom max -100.00 300.00 % 100.00 392 See P3.3

P3.8 AI2 filter time 0.0 10.0 s 0.1 389 See P3.4

P3.9 Exp. AI signal range 0 1 0 1841

P3.10

P3.11 Exp. AI custom max -100.00 300.00 % 100.00 1843

P3.12 Exp. AI filter time 0.0 10.0 s 0.1 1844

Exp. AI custom

min

-100.00 100.00 % 0.00 1842

0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA

Custom range min setting 20% = 4-20 mA/2-10 V

Filter time for analogue input

0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA

Custom range min signal level

Custom range max signal level

Filter time for analogue input

NOTE!

Table 7. Analogue inputs group.

Visibility of the group depends on P1.16. Parameters P3.9 - P3.12 are shown only when expansion board OPTB4 is installed.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 19 Description of Groups

2.3.4 Group Digital inputs: Menu PAR G4

Code Parameter Min Max Unit Default ID Description

Start signal 1 when control place is I/O 1 (FWD) See P2.1 for function. 0 = not used

P4.1 Start signal 1 0 6* 1 403

P4.2 Start signal 2 0 6* 2 404

P4.3 Reverse 0 6* 0 412

P4.4 External fault close 0 6* 0 405

P4.5 External fault open 0 6* 0 406

P4.6 Fault reset 0 6* 5 414 Resets all active faults

P4.7 Run enable 0 6* 0 407

P4.8 Preset speed B0 0 6* 3 419

P4.9 Preset speed B1 0 6* 4 420

P4.10 Preset speed B2 0 6* 0 421

P4.11 Sel Accel/Decel 2 0 6* 6 408

P4.12

P4.13

P4.14 Sel Control Place 2 0 6* 0 1813

P4.15 Sel Freq reference 2 0 6* 0 1814

P4.16 Sel PID setpoint 2 0 6* 0 431

P4.17 Quick Stop open 0 6* 0 1888

P4.18 Stop Mode Activation 0 2 0 1895

MotorPotent increase

speed

MotorPotent decrease

speed

06* 0418

06* 0417

1 = DIN1 2 = DIN2 3 = DIN3 4 = DIN4 5 = DIN5 6 = DIN6

Start signal 2 when control place is I/O 1 (REV). See P2.1 for function. See P4.1 for selections.

Independent from P2.1 See P4.1 for selections

Fault if signal high See P4.1 for selections

Fault is signal low See P4.1 for selections

Must be on to set drive in Ready state

Binary selector for Preset speeds (0-7).

Activates ramp 2 See P4.1 for selections

Reference increase See P4.1 for selections

Reference decrease See P4.1 for selections

Activates control place 2 See P4.1 for selections

Activates reference 2 See P4.1 for selections

Activates setpoint 2 See P4.1 for selections

If configured, low signal activates stop with specific ramp. See P4.1 for selections. NOTE: quick stop function must be enabled with P4.18=1

0: normal 1: quick stop 2: accurate stop (from Start signal 1)

Table 8. Digital inputs parameters.

Description of Groups vacon • 20

(*)The maximum value is higher when an optional board with digital inputs is

NOTE!

installed (see chapter 1.3 and Table 9 for more details). Parameter is automatically reset if value is greater than present limit.

NOTE!

Table 9. Maximum value for digital input selection depending on installed option board.

Visibility of the group depends on P1.16.

Option board

installed

OPTB1 12 DIN7, DIN8, DIN9, DIN10, DIN11, DIN12 OPTB9 7 DIN7 OPTBK 10 DIN7, DIN8, DIN9, DIN10

Maximum value for

digital input selection

Digital inputs available

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 21 Description of Groups

2.3.5 Group Digital outputs: Menu PAR G5

Code Parameter Min Max Unit Default ID Description

Function selection for RO1: 0 = Not used 1 = Ready 2 = Run 3 = General fault 4 = General fault inverted 5 = Warning 6 = Reversed

P5.1 Relay output 1 content 0 14 2 313

P5.2 Relay output 2 content 0 14 3 314 See P5.1

P5.3 Digital output content 0 14 1 312 See P5.1

P5.4 Relay output 1 on delay 0.00 320.00 s 0.00 458 ON delay for relay

P5.5 Relay output 1 off delay 0.00 320.00 s 0.00 459 OFF delay for relay

P5.6 Relay output 1 inversion 0 1 0 1804

P5.7 Relay output 2 on delay 0.00 320.00 s 0.00 460 See P5.4

P5.8 Relay output 2 off delay 0.00 320.00 s 0.00 461 See P5.5

P5.9 Exp. EO1 content 0 14 0 1826

P5.10 Exp. EO2 content 0 14 0 1827 See P5.9

P5.11 Exp. EO3 content 0 14 0 1828 See P5.9

P5.12 Exp. EO4 content 0 14 0 1872 See P5.9

7 = At speed 8 = Output freq. supervision 9 = Output current superv. 10 = Analogue input superv. 11 = Fieldbus 1 12 = Fieldbus 2 13 = External brake 14 = Temperature supervision (OPTBH)

0 = no inversion 1 = inverted

Parameter visible when a I/ O expansion board is installed. See P5.1 for selection

NOTE!

Table 10. Digital outputs parameters.

Visibility of the group depends on P1.16. P5.9 is visible when OPTB2,OPTB5, OPTB9 or OPTBF is installed (first relay EO1). P5.10 is visible when OPTB2 or OPTB5 is installed (second relay EO2). P5.11 is visible when OPTB5 is installed (third relay EO3). P5.9, P5.10, P5.11 are also visible when OPTB1 is installed and some outputs have been set with P2.24 (digital outputs EO1, EO2, EO3). P5.12 is visible when OPTBF is installed(digital output EO4). Selection 14 as output function requires OPTBH board installed. P5.9, P5.10, P5.11, P5.12 are also visible when OPTBK is installed (EO1,2,3,4 corresponding to ASi inputs 1,2,3,4).

Description of Groups vacon • 22

2.3.6 Group Analogue outputs: Menu PAR G6

Code Parameter Min Max Unit Default ID Description

0 = Not used (fixed 100%) 1 = Freq. reference (0-fmax) 2 = Output freq. (0 -fmax) 3 = Motor speed (0 - Speed

P6.1

P6.2

P6.3 Analogue output scale 0,0 1000,0 % 100.0 311 Scaling factor

P6.4

P6.5 Exp. AO1 function 0 8 2 1844 See P5.1

P6.6 Exp. AO1 minimum 0 1 0 1845

P6.7 Exp. AO1 Output scale 0,0 1000,0 % 100.0 1846 Scaling factor

P6.8 Exp. AO1 filter time 0.00 10.00 s 0.10 1847

P6.9 Exp. AO2 function 0 8 2 1848 See P6.1

P6.10 Exp. AO2 minimum 0 1 0 1849

P6.11 Exp. AO2 Output scale 0,0 1000,0 % 100.0 1850 Scaling factor

P6.12 Exp. AO2 filter time 0.00 10.00 s 0.10 1851

Analogue output

function

Analogue output

minimum

Analogue output filter

time

0 8 2 307

0 1 0 310

0.00 10.00 s 0.10 308

max) 4 = Output current (0-I

5 = Motor torque (0-T 6 = Motor power (0-P 7 = PID output (0-100%)

8 = Filedbus(0-10000)

0 = 0V 1 = 2V

Filtering time of analogue output signal. 0 = No filtering

0 = 0 mA 1 = 4 mA

Filtering time of analogue output signal. 0 = No filtering

0 = 0 mA 1 = 4 mA

Filtering time of analogue output signal. 0 = No filtering

nMotor nMotor nMotor

) )

)

Table 11. Analogue outputs parameters.

Visibility of the group depends on P1.16. Parameters P6.5 - P6.18 are shown only when expansion board OPTB4 or OPTBF

NOTE!

is installed. Parameters P6.9 - P6.12 are shown only when expansion board OPTB4 is installed.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 23 Description of Groups

2.3.7 Group Supervisions: Menu PAR G7

Code Parameter Min Max Unit Default ID Description

P7.1

P7.2

P7.3

P7.4 AnalogIn Supv Signal 0 2 0 356

P7.5 AnalogIn Supv ON level 0.00 100.00 % 80.00 357 ON threshold AI supervision

P7.6

P7.7

P7.8

P7.9

P7.10 Process Source Select 0 5 2 1036

P7.11

P7.12 Process Max Value 0.0 3276.7 100.0 1034

Frequency

supervision 1

Frequency supervision

value

Current supervision

value

AnalogIn Supv OFF

level

External brake open

frequency

External brake open

current

External brake close

frequency

Process Val Decim

Digits

02 0315

0.00 P1.2 Hz 0.00 316

0.00

0.00 100.00 % 40.00 358 OFF threshold AI supervision

0.00 10.00 Hz 2.00 1808

0.0 100.0 % 30.0 1810

0.00 10.00 Hz 2.00 1809

0 3 1 1035 Decimals on display

2 x I

A0.001811

0 = not used 1 = Low limit 2 = High limit

Output frequency supervision threshold

Current supervision threshold

0 = AI1 1 = AI2 2 = AIE (if option OPTB4)

Frequency threshold for brake open

Current threshold for brake open

Frequency threshold for brake close (Start = 0)

Selection of variable proportional to process: 0 = PID feedback value 1 = Output frequency 2 = Motor speed 3 = Motor torque 4 = Motor power 5 = Motor current

Process display max value( it depends on P7.11: with zero decimal digit the max value is 32767; with 1 decimal digit the max value is 3276.7 )

NOTE!

Table 12. Supervision parameters.

Visibility of the group depends on P1.16.

Description of Groups vacon • 24

2.3.8 Group Motor Control: Menu PAR G8

Code Parameter Min Max Unit Default ID Description

P8.1 Motor control mode(*) 0 1 0 600

P8.2 Field Weakening Point 30.00 320.00 Hz 50.00 602

P8.3

P8.4 U/f ratio selection(*) 0 2 0 108

P8.5

P8.6

P8.7

P8.8 Switching frequency 1.5 16.0 kHz 6.0 601

P8.9 Brake chopper 0 2 0 504

P8.10

P8.11 DC brake current

P8.12

P8.13

P8.14

P8.15

P8.16 Motor Identification 0 1 0 631

Voltage at Field Weak-

ening Point

U/f curve midpoint

frequency(*)

U/f curve midpoint

voltage(*)

Output voltate at zero

frequency (*)

Brake chopper thresh-

old

DC braking time at

stop

Frequency to start DC

braking at ramp stop

DC braking time at

start

Motor stator voltage

drop(*)

10.00 200.00 % 100.00 603

0.00 P8.2 Hz 50.00 604

0.00 P8.3 % 100.00 605

0.00 40.00 % 0.00 606

600 900 V 765 1807

0.3 x I

0.00 600.00 s 0.00 508

0.10 10.00 Hz 1.50 515

0.00 600.00 s 0.00 516

0.00 100.00 % 0.00 662

2 x I

507

0 = Frequency control 1 = Speed control

Field weakening point frequency

Voltage at FWP as % of Motor nominal voltage

0 = linear 1 = quadratic 2 = programmable

Midpoint frequency for programmable U/f curve

Midpoint voltage for programmable U/f curve

Voltage at 0,00 Hz as % of Motor nominal voltage

Motor noise can be minimized using a high switching frequency. Increasing the switching frequency reduces the capacity of the drive. It is recommended to use a lower frequency when the motor cable is long in order to minimize capacitive currents in the cable.

0 = Disabled 1 = Enabled in RUN 2 = Enabled in READY

DC-link voltage to start chopper.

Defines the current injected into the motor during DC-braking. 0 = Disabled

Determines if braking is ON or OFF and the braking time of the DC-brake when the motor is stopping.

The output frequency at which the DC-braking is applied.

This parameter defines the time for how long DC current is fed to motor before acceleration starts.

Voltage drop on the motor windings as % of Motor nominal voltage

0 = not active 1 = standstill identification (to activate, RUN command within 20s)

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 25 Description of Groups

P8.17

P8.18

P8.19

NOTE!

Disable overvoltage

regulator

Disable undervoltage

regulator

Disable switching freq

regulator

Table 13. Motor control parameters.

0 1 0 1853

0 1 0 1854

0 1 0 1855

(*) Parameter is automatically set by motor identification.

Visibility of the group depends on P1.16.

0 = Enabled 1 = Disabled

Description of Groups vacon • 26

2.3.9 Group Protections: Menu PAR G9

NOTE!

Parameters of Motor thermal protection (P9.11 to P9.14 and P9.21-P9.22)

The motor thermal protection is to protect the motor from overheating. The drive is capable of supplying higher than nominal current to the motor. If the load requires this high current there is a risk that the motor will be thermally overloaded. This is the case especially at low frequencies. At low frequencies the cooling effect of the motor is reduced as well as its capacity. If the motor is equipped with an external fan the load reduction at low speeds is small.

The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor.

The motor thermal protection can be adjusted with parameters. The thermal current I fies the load current above which the motor is overloaded. This current limit is a function of the output frequency.

The thermal stage of the motor can be monitored on the control keypad display. See chapter 1.

Visibility of the group depends on P1.16.

speci-

If you use long motor cables (max. 100m) together with small drives (≤1.5 kW) the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable. Consider this when setting up the motor thermal protection functions.

The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill. The model starts from zero if the control board is powered off.

Parameters of Stall protection (P9.4 to P9.6)

The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft. The reaction time of the stall protection can be set shorter than that of motor thermal protection. The stall state is defined with two parameters, P9.5 ( and P9.6 ( rent limiter has reduced the output frequency below the P9.6 for the time P9.5 than the set limit the stall state is true. There is actually no real indication of the shaft rotation. Stall protection is a type of overcurrent protection.

Parameters of Underload protection (P9.7 to P9.10)

The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running. If the motor loses its load there might be a problem in the process, e.g. a broken belt or a dry pump.

Motor underload protection can be adjusted by setting the underload curve with parameters P9.8 (Underload protection: Field weakening area load) and P9.9 (

frequency load

Stall frequency limit). If the current is as high as the P1.5 (Current Limit) and the cur-

Underload protection: Zero

), see below. The underload curve is a squared curve set between the zero fre-

Stall time)

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 27 Description of Groups

quency and the field weakening point. The protection is not active below 5Hz (the underload time counter is stopped).

The torque values for setting the underload curve are set in percentage which refers to the nominal torque of the motor. The motor's name plate data, parameter motor nominal current and the drive's nominal current I

are used to find the scaling ratio for the internal torque val-

ue. If other than nominal motor is used with the drive, the accuracy of the torque calculation decreases.

Code Parameter Min Max Unit Default ID Description

0 = No action

Response to 4mA

P9.1

P9.2

P9.3 Earth fault protection 0 2 2 703

P9.4 Motor stall protection 0 2 1 709 See P9.3

P9.5 Motor stall delay 0.0 300.0 s 5.0 711

P9.6 Motor stall min freq 0.10 320.00 Hz 15.00 712

P9.7 Underload protection 0 2 0 713 See P9.3

P9.8

P9.9

P9.10 Underload time 1.0 300.0 s 20.0 716

P9.11

P9.12

P9.13

reference fault

(< 4mA)

4mA fault detection

time

Underload load curve

at nominal freq

Underload load curve

at zero freq

Thermal protection of

the motor

Motor ambient

temperature

Motor cooling factor at

zero speed

04 1700

0.0 10.0 s 0.5 1430 Time limit

10.0 150.0 % 50.0 714

5.0 150.0 % 10.0 715

0 2 2 704 See P9.3

-20 100 °C 40 705 Ambient temperature in °C

0.0 150.0 % 40.0 706

1 = Warning 2 = Fault 3 = Warning if Start active 4 = Fault if Start active

0 = No action 1 = Warning 2 = Fault

This is the maximum time allowed for a stall stage.

For a stall state to occur, the output frequency must have remained below this limit for a certain time.

This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point.

This parameter gives value for the minimum torque allowed with zero frequency.

This is the maximum time allowed for an underload state to exist.

Defines the cooling factor at zero speed in relation to the point where the motor is running at nominal speed without external cooling.

Description of Groups vacon • 28

The time constant is the time

P9.14

P9.15

P9.16 Thermistor fault 0 2 2 732

P9.17 Parameter lock 0 1 0 1805

P9.18

P9.19

P9.20

P9.21

P9.22

Motor thermal time

constant

Response to fieldbus

fault

Response to STO

disable

Response to input

phase fault

Input phase fault max

ripple

Motor temp intial

mode

Motor temp

inital value

1 200 min 45 707

0 2 2 733 See P9.3

03 11876

0 2 2 1877 See P9.3

0 75 0 1893

02 21891

0100%331892

within which the calculated thermal stage has reached 63% of its final value.

See P9.3 Available only if OPTB2 option board is installed.

0 = Edit enabled 1 = Edit disabled

0 = No action 1 = Warning 2 = Fault, not stored in history menu 3 = Fault, stored in history menu

0 = internal value 1 = max sensivity -> 75 = min sensivity

0 = start from minimum 1 = start from costant value 2 = start from last value

Initial value(P9.21 = 1) or factor for last previous value(P9.21 = 2)

Table 14. Protections settings

2.3.10 Group Autoreset: Menu PAR G10

Code Parameter Min Max Unit Default ID Description

P10.1 Automatic fault reset 0 1 0 731

P10.2 Wait time 0.10 10.0 s 0.50 717

P10.3 Trial time 0.00 60.0 s 30.00 718

P10.4 Automatic reset tries 1 10 3 759

P10.5 Start function 0 2 0 719

Table 15. Autoreset settings.

0 = Disabled 1 = Enabled

Wait time before the first reset is executed.

When the trial time has elapsed, and the fault is still active, the drive will trip to fault.

NOTE: Total number of trials (irrespective of fault type)

The start mode for Automatic reset is selected with this parameter: 0 = Ramp 1 = Flying start 2 = According to par. P1.13

NOTE!

Service support: find your nearest Vacon service center at www.vacon.com

Visibility of the group depends on P1.16.

vacon • 29 Description of Groups

2.3.11 Group Fieldbus: Menu PAR G11

Code Parameter Min Max Unit Default ID Description

Variable mapped on PD1: 0 = Output current 1 = Motor speed 2 = Motor current 3 = Motor voltage 4 = Motor torque 5 = Motor power 6 = DC-link voltage

P11.1

P11.2

P11.3

P11.4

P11.5

P11.6

P11.7

P11.8

P11.9 FB Aux CW selection 0 5 0 1821

P11.10

P11.11

P11.12

ProcessDataOut 1

selection

ProcessDataOut 2

selection

ProcessDataOut 3

selection

ProcessDataOut 4

selection

ProcessDataOut 5

selection

ProcessDataOut 6

selection

ProcessDataOut 7

selection

ProcessDataOut 8

selection

FB PID setpoint

selection

FB PID actual

selection

FB AnalogueOut cntrl

selection

0 16 0 852

0 16 1 853

0 16 2 854

0 16 4 855

0 16 5 856

0 16 3 857

0 16 6 858

0 16 7 859

0 5 1 1822

0 5 2 1823

0 5 3 1824

7 = Active fault code 8 = Analogue AI1 9 = Analogue AI2 10 = Digital inputs state 11 = PID feedback value 12 = PID setpoint 13 = Analogue AI3 14 = Temperature 1 15 = Temperature 2 16 = Temperature 3

Variable mapped on PD2. See P11.1

Variable mapped on PD3. See P11.1

Variable mapped on PD4. See P11.1

Variable mapped on PD5. See P11.1

Variable mapped on PD6. See P11.1

Variable mapped on PD7. See P11.1

Variable mapped on PD8. See P11.1

PDI for Aux CW 0 = Not used 1 = PDI1 2 = PDI2 3 = PDI3 4 = PDI4 5 = PDI5

PDI for PID Setpoint See P11.9

PDI for PID Feedback See P11.9

PDI for Analogue Out CTRL See P11.9

NOTE!

Table 16. Fieldbus data mapping.

Visibility of the group depends on P1.16. Selection 13 as data out requires board OPTB4 installed. Selections 14, 15, 16 as data out require board OPTBH installed.

Description of Groups vacon • 30

2.3.12 Group PID-controller: Menu Par G12

Code Parameter Min Max Unit

P12.1 Setpoint source 0 3 0 332

P12.2 PID setpoint 1 0.0 100.0 % 50.0 167 Fixed setpoint 1

P12.3 PID setpoint 2 0.0 100.0 % 50.0 168 Fixed setpoint 2

P12.4 Feedback source 0 4 0 334

P12.5 Feedback minimum 0.0 50.0 % 0.0 336 Value at minimum signal

P12.6 Feedback maximum 10.0 300.0 % 100.0 337 Value at maximum signal

P12.7 PID controller P gain 0.0 1000.0 % 100.0 118

P12.8 PID controller I-time 0.00 320.00 s 10.00 119

P12.9 PID controller D-time 0.00 10.00 s 0.00 132

P12.10 Error value inversion 0 1 0 340

P12.11 PID error limit 0.0 100.0 % 100.0 1812 Limit on error

P12.12 Sleep frequency 0.00 P1.2 Hz 0.00 1016

P12.13 Sleep time delay 0 3600 s 30 1017

P12.14 Wake-up limit 0.0 100.0 % 5.0 1018

P12.15 Sleep setpoint boost 0.0 50.0 % 10.0 1815 Referred to setpoint

P12.16 Sleep boost time 0 60 s 10 1816 Boost time after P12.13

P12.17 Sleep max loss 0.0 50.0 % 5.0 1817 Referred to feedback after boost

P12.18 Sleep loss check time 1 300 s 30 1818 After boost time P12.16

Defau

ID Description

0 = PID setpoint 1/2 1 = AI1 2 = AI2 3 = Fieldbus

0 = AI2 1 = AI1 2 = Fieldbus 3 = AI1- AI2 4 = Temperature(OPTBH)

If the value of the parameter is set to 100% a change of 10% in the error value causes the controller output to change by 10%.

If this parameter is set to 1,00 second a change of 10% in the error value causes the controller output to change by 10.00%/ s.

If this parameter is set to 1,00 second a change of 10% in the error value during 1.00 s causes the controller output to change by 10.00%.

0 = Normal (Feedback < Setpoint

-> Increase PID output) 1 = Inverted (Feedback < Setpoint ->

Drive goes to sleep mode when the output frequency stays below this limit for a time greater than that defined by parameter P12.13.

The minimum amount of time the frequency has to remain below the Sleep level before the drive is stopped.

Defines the level for the PID feedback value wake-up.

Decrease PID output

)

Table 17. PID controller parameters.

NOTE!

Service support: find your nearest Vacon service center at www.vacon.com

This group is hidden when PID output is not used as frequency reference.

vacon • 31 Description of Groups

2.3.13 Group temperature measurement: Menu Par G13

Code Parameter Min Max Unit

P13.1 Temperature unit 0 1 0 1863

P13.2

P13.3 Supervision mode 0 2 1 1864

P13.4 Fault mode 0 2 0 1865

P13.5 Supervision level

P13.6 Fault level

P13.7 Superv/fault Hysteresis 0.0 50.0

P13.8

P13.9

P13.10

Superv/Fault sensor

select

Refer/Actual sensor

select

Min Ref/Actual

temperature

Max Ref/Actual

temperature

0 6 0 1873

-30.0

223.2

-30.0

223.2

-30.0

223.2

-30.0

223.2

200.0

473.2°C°K

200.0

473.2°C°K

0 6 0 1869

200.0

473.2°C°K

200.0

473.2°C°K

Defau

80.0 1867 Threshold for supervision

100.0 1866 Threshold for fault

°C

2.0 1868 Hysteresis for state change

°K

0.0 1870

100.0 1871

ID Description

0 = °C 1 = °K

0= T1 1= T2 2= T1 + T2 3= T3 4= T3 + T1 5= T3 + T2 6= T3 + T2 + T1

0: not used 1: over threshold 2: below threshold

0= T1 1= T2 2= T3 3= max(T1,T2) 4= min(T1,T2) 5= max(T1, T2, T3) 6= min(T1, T2, T3)

Temperature for min reference/ actual

Temperature for max reference/ actual

NOTE!

Table 18. Temperature measurement parameters.

This group is hidden when board OPTBH is not installed.

Description of Groups vacon • 32

2.4 System parameters, Faults and History faults: Menu FLT

Code Parameter Min Max Unit

V1.1 API system SW ID 2314

V1.2 API system SW version 835

V1.3 Power SW ID 2315

V1.4 Power SW version 834

V1.5 Application ID 837

V1.6 Application revision 838

V1.7 System load 839

When no fieldbus board has been installed, the following values are visible:

V2.1 Communication status 808

V2.9 Last communication fault 816

P2.2 Fieldbus protocol 0 1 0 809

P2.3 Slave address 1 255 1 810

P2.4 Baud rate 0 8 5 811

P2.6 Parity type 0 2 0 813

P2.7 Communication time out 0 255 s 0 814

P2.8 Reset communication status 0 1 0 815

When OPTE6 (CANopen) option board has been installed, the following values are visible:

V2.1

CANope communication sta-

tus

Defa

ult

ID Description

14004

Status of Modbus communication. Format: xx.yyy where xx = 0 - 64 (Number of error messages) yyy = 0 999 (Number of good messages)

The fault code related to the last counted bad messages is shown: 1 = Illegal function 2 = Illegal address 3 = Illegal data value 4 = Illegal slave device 53 = USART receive fault (parity error/ frame error/ USART buffer overflow) 90 = Receive buffer overflow 100 = Frame CRC Error 101 = Ring buffer overflow

0 = Not used 1 = Modbus used

0 = 300 1 = 600 2 = 1200 3 = 2400 4 = 4800 5 = 9600 6 = 19200 7 = 38400 8 = 57800

0 = None 1 = Odd 2 = Even

Table 19. System parameters, Faults and History faults.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 33 Description of Groups

P2.2 CANopen operation mode 1 2 1 14003

P2.3

P2.4 CANopen baud rate 1 8 6 14002

When OPTE7 (DeviceNet) option board has been installed, the following values are visible:

V2.1

P2.2 Output assembly type 20 111 21 14012

P2.3 MAC ID 0 63 63 14010

P2.4 Baud Rate 1 3 1 14011

P2.5 Input assembly type 70 117 71 14013

When OPTE3/E5(Profibus) option board has been installed, the following values are visible:

V2.1

P2.2 Fieldbus protocol 14023

P2.3 Active protocol 14024

P2.4 Active baud rate 14025

P2.5 Telegram type 14027

P2.6 Operate mode 1 3 1 14021

P2.7 Slave address 2 126 126 14020

When OPTC4 (Lonworks) option board has been installed, the following values are visible:

P2.1 Service PIN 0 0 14217

P2.1 Sensor 1 type 0 6 0 14072

P2.2 Sensor 2 type 0 6 0 14073 See P2.1

P2.3 Sensor 3 type 0 6 0 14073 See P2.1

V3.1 MWh counter 827

V3.2 Power on day counter 828

V3.3 Power on hour counter 829

V3.4 RUN day counter 840

V3.5 RUN hour counter 841

V3.6 Fault conter 842

V3.7

P4.2 Restore factory defaults 0 1 0 831

P4.3 Password 0 9999

P4.4 Time for keypad backlight 0 99 min 5 833

CANopen Node ID

DeviceNet communication

status

Profibus communication sta-

tus

When OPTBH option board has been installed, the following values are visible:

Panel parameter set status

monitor

1 127 1 14001

14014

14022

Other information:

000

832

Broadcasts a service pin message to the network.

0 = No Sensor 1 = PT100 2 = PT1000 3 = Ni1000 4 = KTY84 5 = 2 x PT100 6 = 3 x PT100

Hidden when PC is connected

1 = Restore factory defaults for all parameters

Table 19. System parameters, Faults and History faults.

Description of Groups vacon • 34

1= Upload all parameters to Keypad

P4.5 Save parameters to Keypad 0 1 0

P4.6

F5.x Active fault menu 0 9 Hidden when PC is connected

F6.x Fault history menu 0 9 Hidden when PC is connected

Download parameters from

Keypad

01 0

Hidden when PC is connected. This function works properly only with drive supplied.

1= Download all parameters to Keypad Hidden when PC is connected. This function works properly only with drive supplied.

Table 19. System parameters, Faults and History faults.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 35 Description of Groups

Parameter description vacon • 36

3. PARAMETER DESCRIPTION

Due to its user-friendliness and simplicity of use, the most parameters only require a basic description which is given in the parameter tables in chapter 2.2.

In this chapter, you will find additional information on certain most advanced parameters. Should you not find the information you need contact your distributor.

3.1 Basic Parameters

P1.1 MIN FREQUENCY

Minimum frequency reference.

NOTE: if motor current limit is reached, actual output frequency might be lower than parameter. If this is not acceptable, stall protection should be activated.

P1.2 M

Maximum frequency reference.

P1.3 A

Ramp time, referred to variation from zero frequency to max frequency.

A second acceleration time is available in P2.5.

P1.4 D

Ramp time, referred to variation from max frequency to zero.

A second deceleration time is available in P2.6.

P1.5 C

This parameter determines the maximum motor current from the AC drive. The parameter value range differs from size to size.

When the current limit is active the drive output frequency is decreased.

NOTE: This is not an overcurrent trip limit.

P1.11 C

AX FREQUENCY

CCELERATION TIME 1

ECELERATION TIME 1

URRENT LIMIT

ONTROL PLACE

Run and direction control. A second control place is programmable in P2.10.

0: I/O terminals

1: Keypad

2: Fieldbus

P1.12 F

Defines the source of frequency reference. A second reference source is programmable in P2.10.

0: Analogue input AI1

1: Analogue input AI2

2: PID control

Service support: find your nearest Vacon service center at www.vacon.com

REQUENCY REFERENCE SOURCE

vacon • 37 Parameter description

3: Motorpotentiometer

4: Keypad

5: Fieldbus

6: Expansion AI1 (only with board OPTB4)

7: Temperature (only with board OPTBH, see P13.8-10)

P1.13 S

0: Ramping

1: Flying start

P1.14 S

Selection

number

0Coasting

1Ramp

NOTE: fall of Enable signal, when configured, always determines stop by coasting.

P1.15 T

0: Not used

TART FUNCTION

TOP FUNCTION

Selection name Description

The motor is allowed to stop on its own inertia. The control by the drive is discontinued and the drive current drops to zero as soon as the stop command is given.

After the Stop command, the speed of the motor is decelerated according to the set deceleration parameters to zero speed.

ORQUE BOOST

1: Automatic voltage boost (improves motor torque).

P1.16 S

0: Only Basic group (and PI Control if function is used)

1: All parameters groups are visible.

HOW ALL PARAMETERS

3.2 Advanced settings

P2.1 START/STOP LOGIC

These logics are based on Start sgn1 and Start sgn 2 signals (defined with P4.1 and P4.2). Usually they are coupled to inputs DIN1 and DIN2.

Values 0...3 offer possibilities to control the starting and stopping of the AC drive with digital signal connected to digital inputs.

The selections including the text 'edge' shall be used to exclude the possibility of an unintentional start when, for example, power is connected, re-connected after a power failure, after a fault reset, after the drive is stopped by Run Enable (Run Enable = False) or when the control place is changed to I/O control. The Start/Stop contact must be opened before the motor can

be started.

The used stop mode is

Coasting in all examples.

Parameter description vacon • 38

Output frequency

FWD

REV

Start sgn 2

Start sgn 1

Run enable

Set frequency

0 Hz

Keypad Stop

button

Keypad Start

button

1 2 3 4 5 6 7 8 9 10 11 12 13

Selection

number

Selection name Note

Start sgn 1: Start Forward Start sgn 2: Start Backward

The functions take place when the contacts are closed.

Explanations:

Figure 5. Start/Stop logic = 0.

Start sgn 1 activates causing the output frequency to rise. The motor runs forward.

Start sgn 2 activates causing the motor drops to

0. Warning 55 appears on the keypad.

Start sgn 1 is inactivated which causes the direction to start changing (FWD to REV) because Start sgn 2 is still active.

Start sgn 2 inactivates and the frequency fed to the motor drops to 0.

Start sgn 2 activates again causing the motor to accelerate (REV) towards the set frequency.

Start sgn 2 inactivates and the frequency fed to the motor drops to 0.

Start sgn 1 activates and the motor accelerates (FWD) towards the set frequency

Run enable signal is set to FALSE, which drops

the frequency to 0. The run enable signal is configured with parameter P4.7.

Run enable signal is set to TRUE, which causes

the frequency to rise towards the set frequency because Start sgn 1 is still active.

Keypad stop button is pressed and the frequency

fed to the motor drops to 0. (This signal only works if P2.22 Keypad stop button = 1)

Pushing the Start button on the keypad has no

effect on the drive status.

The keypad stop button is pushed again to stop

the drive.

The attempt to start the drive through pushing

the Start button is not successful even if Start sgn 1 is inactive.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 39 Parameter description

Output frequency

FWD

REV

Start sgn 2

Start sgn 1

Run enable

Set frequency

0 Hz

Keypad stop

button

Keypad start

button

1 2 3 4 6 7 8 9 10 11 12

Selection

number

Selection name Note

Start sgn 1: Start Forward Start sgn 2: Reverse

The functions take place when the contacts are closed.

Explanations:

Figure 6. Start/Stop logic = 1.

Start sgn 1 activates causing the output frequency to rise. The motor runs forward.

Start sgn 2 activates which causes the direction to start changing (FWD to REV).

Start sgn 2 is inactivated which causes the direction to start changing (REV to FWD) because Start sgn 1 is still active.

Also Start sgn 1 inactivates and the frequency drops to 0.

Despite the activation of Start sgn 2, the motor does not start because Start sgn 1 is inactive.

Start sgn 1 activates causing the output frequency to rise again. The motor runs forward because Start sgn 2 is inactive.

Run enable signal is set to FALSE, which drops

the frequency to 0. The run enable signal is configured with parameter P4.7.

Run enable signal is set to TRUE, which causes

the frequency to rise towards the set frequency because Start sgn 1 is still active.

Keypad stop button is pressed and the frequency

fed to the motor drops to 0. (This signal only works if P2.22 Keypad stop button = Yes)

Pushing the Start button on the keypad has no

effect on the drive status.

The drive is stopped again with the stop button

on the keypad.

The attempt to start the drive through pushing

the Start button is not successful even if Start sgn 1 is inactive.

Parameter description vacon • 40

Output frequency

FWD

REV

Start sgn 2

Start sgn 1

Run enable

Set frequency

0 Hz

Keypad stop

button

71 2 3 4 5 6 98

Selection

number

Selection name Note

Start sgn 1: Start pulse Start sgn 2: Stop pulse

The functions take place on the rising edge of the Star pulse and on the falling edge of the Stop pulse.

Explanations:

Figure 7. Start/Stop logic = 2.

Start sgn 1 activates causing the output frequency to rise. The motor runs forward.

Start sgn 2 inactivates causing the frequency to drop to 0.

Start sgn 1 activates causing the output frequency to rise again. The motor runs forward.

Run enable signal is set to FALSE, which drops the frequency to 0. The run enable signal is configured with parameter P4.7.

Start attempt with Start sgn 1 is not successful because Run enable signal is still FALSE.

Start sgn 1 activates and the motor accelerates

(FWD) towards the set frequency because the Run enable signal has been set to TRUE.

Keypad stop button is pressed and the frequency

fed to the motor drops to 0. (This signal only works if P2.22 Keypad stop button = Yes)

Start sgn 1 activates causing the output fre-

quency to rise again. The motor runs forward.

Start sgn 2 inactivates causing the frequency to

drop to 0.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 41 Parameter description

Output frequency

FWD

REV

Start sgn 2

Start sgn 1

Run enable

Set frequency

0 Hz

Keypad stop

button

1 2 3 4 5 6 7 8 9 10 11 12

Selection

number

Selection name Note

Start sgn 1: Start Forward (edge) Start sgn 2: Start Backward (edge)

Shall be used to exclude the possibility of an unintentional start. The Start/Stop contact must be opened before the motor can be restarted.

Explanations:

Figure 8. Start/Stop logic = 3.

Start sgn 1 activates causing the output frequency to rise. The motor runs forward.

Start sgn 2 activates causing the motor drops to

0. Warning 55 appears on the keypad.

Start sgn 1 is inactivated which causes the direction to start changing (FWD to REV) because Start sgn 2 is still active.

Start sgn 2 inactivates and the frequency fed to the motor drops to 0.

Start sgn 2 activates again causing the motor to accelerate (REV) towards the set frequency.

Start sgn 2 inactivates and the frequency fed to the motor drops to 0.

Start sgn 1 activates and the motor accelerates

(FWD) towards the set frequency

Run enable signal is set to FALSE, which drops

the frequency to 0. The run enable signal is configured with parameter P4.7.

Run enable signal is set to TRUE, which, unlike if value 0 is selected for this parameter, has no

effect because rising edge is required to start even if Start sgn 1 is active.

Keypad stop button is pressed and the frequency

fed to the motor drops to 0. (This signal only works if P2.22 Keypad stop button = Yes)

Start sgn 1 is opened and closed again which

causes the motor to start.

Start sgn 1 inactivates and the frequency fed to

the motor drops to 0.

Parameter description vacon • 42

P2.2 TO

P2.8 PRESET SPEED 1 TO 7

You can use the preset frequency parameters to define certain frequency references in advance. These references are then applied by activating/inactivating digital inputs connected to parameters P4.8, P4.9 and P4.10 (binary code). The values of the preset frequencies are automatically limited between the minimum and maximum frequencies.

Required action Activated frequency

B2 B1 B0 Preset frequency 1 B2 B1 B0 Preset frequency 2 B2 B1 B0 Preset frequency 3

B2 B1 B0 Preset frequency 4 B2 B1 B0 Preset frequency 5 B2 B1 B0 Preset frequency 6 B2 B1 B0 Preset frequency 7

Table 20. Selection of preset frequencies; = input activated

P2.9 A

P2.10 D

Ramp 2 is activated through digital input defined in P4.11 or through fieldbus. Automatic selection based on output frequency is also available.

P2.11 A

P2.12 DECEL1 TO DECEL2 TRANSISTION FREQUENCY

If P2.11 is not 0, acceleration time 2 is activated when output frequency is higher than the value.

If P2.12 is not 0, deceleration time 2 is activated when output frequency is higher than the value.

CCELERATION TIME 2

ECELERATION TIME 2

CCEL1 TO ACCEL2 TRANSISTION FREQUENCY

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 43 Parameter description

P1.3, P1.4

[Hz]

[t]

P2.13

P2.13 S RAMP SHAPE 1

When value is greater than zero, acceleration and deceleration ramps have a S shape. The parameter is the time needed to reach full acc/dec.

The start and end of acceleration and deceleration ramps can be smoothed with this parameter. Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal.

Setting value 0.1…10 seconds for this parameter produces an S-shaped acceleration/deceleration. The acceleration time is determined with parameters P1.3 and P1.4.

Figure 9. Acceleration/deceleration (S-shaped).

These parameters are used to reduce mechanical erosion and current spikes when the reference is changed.

P2.14 C

Alternative Run and direction control. Activated by digital input defined in P4.14.

0: I/O terminals

1: Keypad

2: Fieldbus

P2.15 F

Alternative source of frequency reference. Activated by digital input defined in P4.15 or fieldbus.

0: Analogue input AI1

1: Analogue input AI2

2: PID control

3: Motorpotentiometer

ONTROL PLACE 2

REQUENCY REFERENCE SOURCE 2

Parameter description vacon • 44

4: Keypad

5: Fieldbus

6: Expansion AI1 (only with board OPTB4)

7: Temperature (only with board OPTBH, see P13.8-10)

P2.16 M

OTORPOTENTIOMETER RAMP

Speed variation ramp.

P2.17 M

OTORPOTENT REF MEMORY

0: No reset

1: Reset at stop and power down

2: Reset at power down

P2.18 S

KIP RANGE LOW 1 LIM

P2.19 SKIP RANGE HIGH 1 LIM

P2.20 SKIP RANGE LOW 2 LIM

P2.21 SKIP RANGE HIGH 2 LIM

Two skip frequency region are available, if it is needed to avoid certain frequencies because of mechanical resonance.

P2.22 S

TOP BUTTON ACTIVE

0: Active only in keypad control mode

1: Always active

P2.23 K

EYPAD REVERSE

Effective when control is from panel

0: Forward

1: Backward

P2.24 OPTB1

DIGITAL INPUTS

This parameter is shown only when OPTB1 board is installed.

The number of terminals used as input should be programmed, so that the maximum value for parameters of group Digital Inputs is set accordingly.

Parameters for optional digital output functions are shown, if the number of inputs is lower then 6.

P2.25 Q

UICK STOP DECELERATION TIME

Specific ramp time for quick stop. To see description of P4.17 for details about the function.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 45 Parameter description

P2.26 S RAMP SHAPE 2

When value is greater than zero, acceleration and deceleration ramps have a S shape. The parameter is the time needed to reach full acc/dec.

Setting value 0.1…10 seconds for this parameter produces an S-shaped acceleration/deceleration. The acceleration time is determined with parameters P2.9 and P2.10.

Parameter description vacon • 46

100%

63%

P3.2

Filtered signal

Unfiltered signal

3.3 Analogue inputs

P3.1 AI1 SIGNAL RANGE

P3.5 AI2 SIGNAL RANGE

Range of the electrical signal.

0: 0-100%: 0…10V or 0… 20mA

1: 20-100%: 2…10V or 4… 20mA

P3.4 AI1

P3.8 AI2 FILTER TIME

Low pass filter time constant, to reduce noise. When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analogue signal is activated.

NOTE: Long filtering time makes the regulation response slower!

FILTER TIME

Figure 10.AI1 signal filtering.

P3.2 AI1 CUSTOM MIN

P3.6 AI2 CUSTOM MIN

Customized value for minumum signal. Effective when different than 0%

P3.3 AI1

P3.7 AI2 CUSTOM MAX

Customized value for maximum signal. Effective when different than 100%.

Service support: find your nearest Vacon service center at www.vacon.com

CUSTOM MAX

vacon • 47 Parameter description

0100

Max Freq.

-100 20050

Min Freq.

Analogue input AI [%]

Frequency Reference

Example of custom range use with analogue input:

Figure 11.

Description of Figure 11.

Custom min and Custom max parameters configure the input range for analog input that will affect Frequency reference.

Blue line shows an example with Custom Min = -100% and Custom Max = 100%. This settings provides a frequency range between (Maximum frequency - Minimum frequency)/2 and Maximum frequency. With minimum analogue signal the Frequency reference is at 50% of the set frequency range (Max frequency - Min frequency)/2. With maximum analogue signal the Frequency reference is at Maximum frequency.

Green line shows the default settings of custom values: Custom Min =0% and Custom Max = 100%. This settings provides a frequency range between Minimum and Maximum frequency. With minimum analogue signal the Frequency reference is at Minimum frequency while with the maximum level is at Maximum frequency.

Orange line shows an example with Custom min = 50% and Custom Max = 100%. These settings provides a frequency range between Minimum and Maximum frequency. The Frequency reference changes linearly within the frequency range with the analogue signal between 50% and 100% of its range.

Parameter description vacon • 48

0 100

Max Freq.

-100 20050

Min Freq.

Analogue input AI [%]

Frequency Reference

Figure 12.

Description of Figure 12:

Green line shows an example with Custom Min = 100% and Custom Max = -100%. This settings provides a frequency range between Minimum frequency and (Maximum frequency - Minimum frequency)/2. With minimum analogue signal the Frequency reference is at 50% of the set frequency range(Max frequency - Min frequency)/2, and with maximum analogue signal the Frequency reference is at Minimum frequency.

Blue line shows the inversion of the default settings of custom values: Custom Min =100% and Custom Max = 0%. This settings provides a frequency range between the Minimum frequency and the Maximum frequency. With minimum analogue signal the Frequency reference is Maximum frequency while with the maximum level is Minimum frequency.

Orange line shows an example with Custom min = -100% and Custom Max = 0%. This settings provides a frequency range between Minimum and Maximum frequency. The frequency reference is always at its minimum value(Minimum frequency) within the analogue signal range.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 49 Parameter description

0100

Max Freq.

-100 20050

Min Freq

Analogue input AI [%]

Frequency Reference

Figure 13.

Description of the Figure 13:

Blue line shows an example with Custom Min = 0% and Custom Max = 200%. This settings provides a frequency range between Minimum frequency and (Maximum frequency - Minimum frequency)/2. With minimum analogue signal the Frequency reference is at minimum value of the set frequency range(Minimum frequency), and with maximum analogue signal the Frequency reference is at (Maximum frequency - Minimum frequency)/2.

Green line shows an example with Custom Min =100% and Custom Max = 200%. This settings provides a frequency range always at Minimum frequency. The Frequency reference is at Minimum frequency within the entire analogue signal range.

Orange line shows an example with Custom min = 0% and Custom Max = 50%. This settings provides a frequency range between Minimum and Maximum frequency. The Frequency reference changes linearly within the frequency range with the analogue signal between the 0% and 50% of its range. With the analogue signal between 50% and 100% of its range, the Frequency reference is always at its maximum value(Maximum frequency).

P3.9 E

XP AI SIGNAL RANGE

P3.10 EXP AI CUSTOM MIN

P3.11 EXP AI CUSTOM MAX

P3.12 E

XP AI FILTER TIME

Parameter for OPTB4 expansion analogue input.

Parameter description vacon • 50

3.4 Digital inputs

P4.1 START SIGNAL 1

P4.2 S

TART SIGNAL 2

Signals for start and direction. Logic is selected with P2.1.

P4.3 R

EVERSE

Should be used when Start signal 2 has not the meaning of reverse.

P4.4 E

XTERNAL FAULT CLOSE

Fault is triggered by high digital input.

P4.5 E

XTERNAL FAULT OPEN

Fault is triggered by low digital input.

P4.6 F

AULT RESET

Active on rising edge.

P4.7 R

UN ENABLE

Motor stops by coasting if the signal is missing.

Note: The drive is not in Ready state when Enable is low.

P4.8 P

P4.9 P

RESET SPEED B0

RESET SPEED B1

P4.10 PRESET SPEED B2

Digital inputs for preset speed selection, with binary coding.

P4.11 S

EL ACCEL/DECEL 2

Ramp 2 is selected by digital input high.

P4.12 M

OTORPOTENT INCREASE SPEED

Digital input high causes speed increase. Motor potentiometer functionality is activated only with P1.12 = 3 or P2.15 = 3.

P4.13 M

OTORPOTENT DECREASE SPEED

Digital input high causes speed reduction. Motor potentiometer functionality is activated only with P1.12 = 3 or P2.15 = 3.

P4.14 S

EL CONTROL PLACE 2

Digital input high activates control place 2 (P2.10).

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 51 Parameter description

P4.15 SEL FREQ REFERENCE 2

Digital input high activates frequency refrence source 2 (P2.11).

P4.16 S

Digital input high activates setpoint 2 (P8.2), when P8.1=0.

P4.17 Q

Digital input low forces drive to stop, ramping down with the time defined in P2.25. The same function can be controlled through the control word of fieldbuses Profibus, Profinet and CANOpen (information in manuals of the specific expansion board).

The drive will exit from Quick stop state when the following conditions are fulfilled:

- stop state

- main Run command is reset

- quick stop digital input is restored (or fieldbus command is cleared).

- Alarm 63 is shown when quick stop is active.

NOTE: quick stop function is enabled with parameter P4.18. The digital input defined in P4.17 and the fieldbus command have no effect if P4.18 in not =1.

P4.18 S

This parameter enables special stop modes.

EL PID SETPOINT 2

UICK STOP OPEN

TOP MODE ACTIVATION

0: Normal. Stop is determined by falling of start command. Stop mode (ramping or coasting) is defined in P1.14

1: Quick stop. A specific digital input (see P4.17) or command from fieldbus is defined to activate quick stop. Stop mode is always by ramping and the deceleration time is defined in P2.25.

2: Accurate. This function gives to Start signal 1 (defined in P4.1) the maximum repeatability in achieving the stop of the drive.

NOTE:

P4.1 must be within values 1-6 (no expansion board).

P1.14 must be programmed as ramping.

There is no ramp time modification.

This selection disables quick stop signal.

Parameter description vacon • 52

3.5 Digital outputs

P5.1 RELAY OUTPUT 1 CONTENT

P5.2 RELAY OUTPUT 2 CONTENT

P5.3 DIGITAL OUTPUT CONTENT

Function for relays and digital output.

Selection Selection name Description

0 Not used 1 Ready The frequency converter is ready to operate 2 Run The frequency converter operates (motor is running) 3 General fault A fault trip has occurred 4 General fault inverted A fault trip has not occurred 5 General alarm 6 Reversed The reverse command has been selected 7 At speed The output frequency has reached the set reference

8 Frequency supervision

9 Current supervision

11 Fieldbus bit 1 Bit from fieldbus Aux Control word 12 Fieldbus bit 2 Bit from fieldbus Aux Control word

13 External brake

14 Temperature supervision

Analogue inputs supervision

Output frequency is over/under the limit set with parameters P5.9 and P5.10

Motor current is over the limit set with parameter P5.11

Analogue inputs selected with parameter P5.12 is over/under the limits set in P5.13 and P5.14

The drive is running and the thresholds for brake open have been reached

Measured temperature is over/below limit (only with OPTBH board, see P13.2-3-5-7)

Table 21. Functions for digital relays.

P5.4 R

P5.5 RELAY OUTPUT 1 OFF DELAY

Possible delays for ON/OFF transitions.

P5.6 R

Inversion of relay state.

P5.7 R

P5.8 RELAY OUTPUT 2 OFF DELAY

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ELAY OUTPUT 1 ON DELAY

ELAY OUTPUT 1 INVERSION

ELAY OUTPUT 2 ON DELAY

vacon • 53 Parameter description

Possible delays for ON/OFF transitions.

P5.9

P5.12 EXPANSION EO1, EO2, EO3, EO4 OUTPUT CONTENT

These parameters are visible only when an expansion board with outputs is installed (to see table below). Relays are available on boards OPT-B2, B5, B9 and BF.

Digital outputs are available on board OPTB1, if less than 6 terminals are used as inputs, and on OPTBF.

P5.12 is visible only when expansion boards OPTBF or OPTBK are installed.

When OPTBK board is installed, parameters define the meaning of ASi Inputs 1-4.

OPTB1 OPTB2 OPTB5 OPTB9 OPTBF OPTBK

visible if P2.24 < 4

P5.9 EO1

P5.10 EO2

P5.11 EO3

P5.12 EO4 - - - -

digital out terminal 5

visible if P2.24 < 5 digital out terminal 6

visible if P2.24 < 6 digital out terminal 7

visible relay terminals 21-22-23

visible relay terminals 25-26

visible relay terminals 22-23

visible relay terminals 25-26

visible relay terminals 28-29

visible relay terminals 7-8

visible relay terminals 22-23

visible digital out terminal 3

visible ASi bit 1

visible ASi bit 2

visible ASi bit 3

visible ASi bit 4

Table 22. Digital outputs available with OPTB-boards

Parameter description vacon • 54

3.6 Analogue Output

P6.1 ANALOGUE OUTPUT FUNCTION

Signal coupled to analogue output.

Selection Selection name Value corresponding to maximum output

0 Not used output always fixed at 100% 1 Frequency reference Max frequency(P1.2) 2 Output frequency Max frequency(P1.2) 3 Motor speed Motor nominal speed 4 Motor current Motor nominal current 5 Motor torque Motor nominal torque (absolute value) 6 Motor power Motor nominal power (absolute value) 7 PID output 100% 8 Fieldbus control 10000

Table 23. Analogue output signals.

P6.2 A

NALOGUE OUTPUT MINIMUM

0: 0V

1: 2V

P6.3 A

NALOGUE OUTPUT SCALE

Scaling factor.

P6.4 A

NALOGUE OUTPUT FILTER TIME

Time constant of low pass filter.

P6.5 E

XP AO1 FUNCTION

P6.6 EXP AO1 MINIMUM

P6.7 EXP AO1 OUTPUT SCALE

P6.8 EXP AO1 FILTER TIME

Parameters for OPTB4-OPTBF expansion analogue output.

P6.9 E

XP AO2 FUNCTION

P6.10 EXP AO2 MINIMUM

P6.11 E

XP AO2 OUTPUT SCALE

P6.12 EXP AO2 FILTER TIME

Parameters for OPTB4 expansion analogue output 2.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 55 Parameter description

3.7 Supervisions

P7.7 EXTERNAL BRAKE OPEN FREQUENCY LIMIT

P7.8 EXTERNAL BRAKE OPEN CURRENT LIMIT

Thresholds that must be reached for external brake open at start.

Note: if a digital output has been programmed for brake control, the frequency reference is internally limited to P7.7 + 0.1Hz until the brake is opened.

P7.9 E

The brake is closed when the start command is low and output frequency is below this threshold. The brake is also closed whenever the drive is no more in Run state.

P7.10 P

Monitor V1.24 can show a process value, proportional to a variable measured by the drive. Source variables are:

0: PID actual value (max: 100%)

1: output frequency (max: Fmax)

2: motor speed (max: Speed at Fmax)

3: motor torque (max: Tnom)

4: motor power (max: Pnom)

5: motor current (max: Inom)

P7.11 P

Number of decimals shown on monitor V1.24 and also on parameter P7.12.

P7.12 P

XTERNAL BRAKE CLOSE FREQUENCY LIMIT

ROCESS SOURCE SELECT

ROCESS VAL DECIM DIGITS

ROCESS MAX VALUE

Value shown on V1.24 when source variable is at its maximum. Proportionality is kept if the source overtakes the maximum.

Parameter description vacon • 56

U[V]

f[Hz]

Default: Nominal voltage of the motor

Linear

Squared

Field weakening point

Default: Nominal frequency of the motor

3.8 Motor control

P8.1 MOTOR CONTROL MODE

0: Frequency control

1: Speed control (sensorless control)

In speed control, the motor slip is compensated.

Note: motor identification automatically sets this parameter to 1.

P8.2 F

Output frequency corresponding to max voltage.

Note: if P1.7 Nominal Frequency is changed, P8.2 will be set at same value.

P8.3 V

Motor voltage when frequency is above FWP, defined as % of nominal voltage.

Note: if P1.6 Nominal Voltage is changed, P8.3 will be set at 100%.

P8.4 U/

0: linear

The voltage of the motor changes linearly as a function of output frequency

from zero frequency voltage P8.7 to the field weakening point (FWP)

voltage P8.3 at FWP frequency P8.2 This default setting should be

used if there is no special need for another setting.

IELD WEAKENING POINT

OLTAGE AT FIELD WEAKENING POINT

F RATIO SELECTION

Service support: find your nearest Vacon service center at www.vacon.com

Figure 14. Linear and quadratic curve of the motor voltage.

vacon • 57 Parameter description

U[V]

f[Hz]

Default: Nominal voltage of the motor

Linear

Field weakening point

Default: Nominal frequency of the motor

1: quadratic

(from voltage P8.7 at 0Hz, to voltage P8.3 at P8.2 frequency)

The voltage of the motor changes from zero point voltage P8.7 following a squared curve form from zero to the field weakening point P8.3. The motor runs under-magnetized below the field weakening point and produces less torque. Squared U/f ratio can be used in applications where torque demand is proportional to the square of the speed, e.g. in centrifugal fans and pumps.

2: programmable

The U/f curve can be programmed with three different points: Zero frequency voltage (P1), Midpoint voltage/frequency (P2) and Field weakening point (P3).

Programmable U/f curve can be used if more torque is needed at low frequencies. The optimal settings can automatically be achieved with Motor identification run.

Note: motor identification automatically sets this parameter to 2.

P8.5 U/F CURVE MID POINT FREQUENCY

Enabled if P8.4= 2.

Note: motor identification automatically sets this parameter.

P8.6 U/

Enabled if P8.4= 2.

Note: motor identification automatically sets this parameter.

Figure 15. Programmable curve.

F CURVE MID POINT VOLTAGE

Parameter description vacon • 58

P8.7 OUTPUT VOLTAGE AT ZERO FREQUENCY

Motor voltage at frequency zero.

Note: motor identification automatically sets this parameter.

P8.8 S

WITCHING FREQUENCY

PWM frequency. Values above default can cause thermic overload of the drive.

P8.9 B

RAKE CHOPPER

0 = Chopper disabled

1 = Chopper enabled in Run state

2 = Chopper enabled in Ready state

P8.10 B

RAKE CHOPPER THRESHOLD

DC link voltage above which chopper is activated.

P8.11 DC

BRAKING CURRENT

DC current injected at start or stop.

P8.12 DC

BRAKING TIME AT STOP

Time for DC current injection at stop.

P8.13 F

REQUENCY TO START DC BRAKING IN RAMP STOP

DC current injection starts below this frequency.

P8.14 DC

BRAKING TIME AT START

Time for DC current injection at start.

P8.15 M

OTOR STATOR VOLTAGE DROP

Voltage drop on stator windings, at motor nominal current, defined as % of nominal voltage. Value affects motor torque estimation, slip compensation and voltage boost.

Note: it is suggested not to program manually the value, but to perform motor identification procedure that automatically sets the value.

P8.16 M

OTOR IDENTIFICATION

This procedure measures motor stator resistance and automatically sets U/f characteristic, to obtain good torque also at low speed.

0 = not active

1 = standstill identification

Run command must be given and hold high within 20s after programming the value 1. The motor does not rotate and the drive will automatically exit run state at the end of the measurements.

Note: the drive exits run state only, if the measured current exceeds 55% of the motor nominal current. Procedure sets the following parameters: P8.4, P8.5, P8.6, P8.7, P8.15.

Service support: find your nearest Vacon service center at www.vacon.com

vacon • 59 Parameter description

Note: optimized U/f settings will cause motor current values comparable to nominal one, also at very low speed. External cooling of the motor is needed if the motor works in this condition for significant time.

P8.17 D

Overvoltage regulator automatically increases deceleration ramp time if the internal DC link voltage is too high.

0: enabled

1: disabled

P8.18 D

Undervoltage regulator automatically decelerates the motor if the internal DC link voltage is too low.

0: enabled

1: disabled

P8.19 D

Switching frequency regulator automatically decreases the PWM frequency if the unit temperature is too high.

0: enabled

1: disabled

ISABLE OVERVOLTAGE REGULATOR

ISABLE UNDERVOLTAGE REGULATOR

ISABLE SWITCHING FREQ REGULATOR

Parameter description vacon • 60

Par. P1.5

Par. P9.6

Stall area

3.9 Protections

P9.1 RESPONSE TO 4MA REFERENCE FAULT (AI< 4mA)

0: No action

1: Warning

2: Fault

3: Warning if Start active

4: Fault if Start active

Analogue reference below 4mA.

P9.2 4

Delay as filter on fault generation

P9.3 E

0: No action

1: Warning

2: Fault

Output currents sum not zero.

P9.4 M

0: No action

1: Warning

2: Fault

This is an overload protection. Stall is recognized by maximum motor current (=P1.5) and low output frequency.

MA FAULT DETECTION TIME

ARTH FAULT PROTECTION

OTOR STALL PROTECTION

Figure 16. Stall characteristic settings.

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vacon • 61 Parameter description

Par. P9.5

Trip area

Time

Stall time counter

Stall• No stall

Trip/warning par. P9.4

P9.5 MOTOR STALL DELAY

This time can be set between 0.0 and 300.0 s.

This is the maximum time allowed for all stage. the stall time is counted by an internal up/down counter. If the stall time counter value goes above this limit the protection will cause a trip.

Figure 17. Stall time count.

P9.6 MOTOR STALL MIN FREQ

Stall is recognized when the current limiter has reduced the output frequency below P9.6, for the time in P9.5.

P9.7 U

0: No action

1: Warning

2: Fault

Underload is recognized when torque is above the minimum curve defined by P9.8 and P9.9, for the programmed time P9.10.

P9.8

NDERLOAD PROTECTION

UNDERLOAD LOAD AT NOMINAL FREQ

The torque limit can be set between 10.0-150.0% x T

This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point.

nMotor

Parameter description vacon • 62

Par. P9.8

Par. P9.9

5 Hz

Underload area

Torque

Fieldweakening point

Par. P9.10

Trip area

Time

Underload time counter

Underload• No underl.

Trip /wa rni ng par. P9.7

Figure 18. Underload characteristic settings.

P9.9 UNDERLOAD LOAD AT ZERO FREQ

P9.10 UNDERLOAD TIME

Definition of minimum load at nominal and zero speed zero. Fault condition delay. This time can be set between 1.0 and 300.0 s.

This is the maximum time allowed for an underload state to exist. An internal up/down counter counts the accumulated underload time. If the underload counter value goes above this limit the protection will cause a trip according to parameter P9.7). If the drive is stopped the underload counter is reset to zero.

Figure 19. Underload time counter.

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vacon • 63 Parameter description

Par. P9.13=40%

100%

Overload area

cooling

Corner freq

P9.11 THERMAL PROTECTION OF THE MOTOR

0: No action

1: Warning

2: Fault

This is a software protection, based on time integral of current.

P9.12 M

Change if environment is not standard.

P9.13 M

Defines the cooling factor at zero speed in relation to the point where the motor is running at nominal speed without external cooling. See Figure 20.

The default value is set assuming that there is no external fan cooling the motor. If an external fan is used this parameter can be set to 90% (or even higher).

Setting this parameter does not affect the maximum output current of the drive which is determined by parameter P1.5 alone.

The corner frequency for the thermal protection is 70% of the motor nominal frequency (P1.7).

Set 100% if the motor has independent fan or cooling. Set 30-40% if the fan is on motor shaft.

OTOR AMBIENT TEMPERATURE

OTOR COOLING FACTOR AT ZERO SPEED

Figure 20. Motor thermal current IT curve.

Parameter description vacon • 64

105%

Q = (I/IT)2 x (1-e

-t/T )

I/I

Trip area

Motor temperature

Time

Motor temperature

Time constant T

Changes by motor size and

adjusted with P9.14

Fault/alarm

P9.11

Motor• current

P9.14 MOTOR THERMAL TIME CONSTANT

Time at nominal current, to reach nominal temperature.

The time constant is the time within which the calculated thermal stage has reached 63% of its final value. The bigger the frame and/or slower the speed of the motor, the longer the time constant.

The motor thermal time is specific to the motor design and it varies between different motor manufacturers. The default value of the parameter varies from size to size.

If the motor's t6-time (t6 is the time in seconds the motor can safely operate at six times the rated current) is known (given by the motor manufacturer) the time constant parameter can be set basing on it. As a rule of thumb, the motor thermal time constant in minutes equals to 2*t6. If the drive is in stop stage the time constant is internally increased to three times the set parameter value. The cooling in stop stage is based on convection and the time constant is increased.

P9.15 RESPONSE TO FIELDBUS FAULT

0: No action

1: Warning

2: Fault

Communication lost.

P9.16 T

0: No action

1: Warning

2: Fault

Impedance on thermistor input (optional board OPTB2) is above fault threshold.

Service support: find your nearest Vacon service center at www.vacon.com

HERMISTOR FAULT

Figure 21. Motor temperature calculation.

vacon • 65 Parameter description

P9.17 PARAMETER LOCK

0: Edit enabled

1: Edit disabled

P9.18 R

0: No action

1: Warning

2: Fault, not stored in history

3: Fault, stored in history

Safe Torque Off disabled.

P9.19 R

0: No action

1: Warning

2: Fault

Input phase missing.

P9.20 I

Sensitivity for input phases check

0: internal value (default)

1-75: sensitivity from maximum(1) to minimum (75)

ESPONSE TO STO DISABLE

ESPONSE TO INPUT PHASE FAULT

NPUT PHASE FAULT MAX RIPPLE

P9.21 M

Setting of estimated motor temperature at power on

0: initialized at minimum value

1: initialized at constant value from P9.22

2: initialized at last previous value, with P9.22 used as factor

P9.22 M

If P9.21= 1, motor temperature is initialized with this value.

If P9.21= 2, motor temperature is initialized with last previous value, multiplied by this value as % factor.

OTOR TEMP INITIAL MODE

OTOR TEMP INITIAL VALUE

Parameter description vacon • 66

3.10 Autoreset

P10.1 AUTOMATIC FAULT RESET

0: Disabled

1: Enabled

The automatic reset function deletes fault state when the fault cause has been eliminated and the wait time P10.2 has elapsed. Parameter P10.4 determines the maximum number of automatic resets that can be effected during the trial time set by parameter P10.3. The time count starts from the first automatic reset. If the number of faults detected during the trial time exceeds the values of trials, the fault status becomes permanent and a reset command is needed.

P10.2 W

Time after which the converter attempts to restart the motor automatically after the fault has been eliminated.

P10.3 T

Total time for reset attempts.

P10.4 A

Trials attempted during time P10.3.

P10.5 S

Start function after an automatic fault reset.

0: Start with ramp

1: Flying start

2: As defined in P1.13

AIT TIME

RIAL TIME

UTOMATIC RESET TRIES

TART FUNCTION

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vacon • 67 Parameter description

3.11 Fieldbus

P11.1 TO

P11.8 PROCESSDATAOUT 1 - 8 SEL

Parameter couples read only variables to output process data 1.

0: output frequency

1: motor speed

2: motor current

3: motor voltage

4: motor torque

5: motor power

6: DC link voltage

7: active fault code

8: analogue AI1

9: analogue AI2

10: digital inputs state

11: PID actual value

12: PID setpoint

13: analogue AI3 (OPTB4 needed)

14: temperature sensor 1 (OPTBH needed)

15: temperature sensor 2 (OPTBH needed)

16: temperature sensor 3 (OPTBH needed)

P11.9 FB A

Parameter defines the input process data coupled to Aux Control Word.

0: not used

1: PDI1

2: PDI2

3: PDI3

4: PDI4

UX CW SELECTION

5: PDI5

P11.10 FB PID

Parameter defines the input process data coupled to PID setpoint. Selections as P11.9.

P11.11 FB PID

Parameter defines the input process data coupled to PID actual value. Selections as P11.9.

SETPOINT SELECTION

ACTUAL SELECTION

Parameter description vacon • 68

P11.12 FB ANALOGUEOUT CNTRL SELECTION

Parameter defines the input process data coupled to analogue output control. Selections as P11.9.

3.11.1 Fieldbus mapping

3.11.1.1 Fieldbus Data IN: Master -> Slave

Modbus register

2001 Control word(*) Drive control

2002 General control word Not used

2003 Speed reference(*) Reference

2004 Fieldbus Data IN 1 Programmable 0...10000 2005 Fieldbus Data IN 2 Programmable 0...10000 2006 Fieldbus Data IN 3 Programmable 0...10000 2007 Fieldbus Data IN 4 Programmable 0...10000 2008 Fieldbus Data IN 5 Programmable 0...10000 2009 Fieldbus Data IN 6 Not used -

Name Description Range

Binary coded: b0: Run b1: Reverse b2: Fault Reset(on edge)

b8: forces control place to fieldbus b9: forces reference source to fieldbus

0...10000 as 0,00...100,00% of Min freq. - Max freq. range

2010 Fieldbus Data IN 7 Not used 2011 Fieldbus Data IN 8 Not used -

Table 24. (*) Modbus Data inputs. They can vary depending on fieldbus used(See specific

fieldbus option board installation manual).

Notes:

• CW b0 Run is acquired on edge, only if the drive is in Ready state (see Status Word b0) and actual control place is Fieldbus.

• CW b2 Fault Reset is active even if control place is not the Fieldbus.

• Fieldbus different from Modbus have their own Control Word (see manual of the specific fieldbus board).

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vacon • 69 Parameter description

Fieldbus data input mapping

Fieldbus Data inputs from 1 to 5 can be configured, with parameters P11.9 - P11.12, as:

Process Data IN Description Note

Aux Control Word

PID Setpoint

PID Actual value

Analogue Out Cntrl

b0: enable

b1: acc/dec ramp 2 selection

b2: freq reference 2 selection

b3: digital output 1 control

b4: digital output 2 control

active if P12.1 = 3, range 0 10000 as 0 - 100,00% of regulation.

active if P12.4 = 2, range 0 10000 as 0 - 100,00% of regulation.

active if P5.1 = 8, range 0 10000 as 0 - 100,00% of output.

Table 25.

• b0 Enable is considered only when control place is the Fieldbus. It is computed in AND with a possible enable from digital input. Fall of enable will cause coasting stop.

• b2 FreqRef2 Sel is considered only when control place is the Fieldbus.

• functions related to bit1, b3 and b4 are available also when control place is not the Fieldbus. Aux CW must anyway be mapped onto a PDI, by means of parameter P11.9.

Parameter description vacon • 70

3.11.1.2 Fieldbus Data OUT: Slave ->Master

Modbus register

2101 Status word(*) Drive state

2102 General Status word Drive state

2103 Actual speed(*) Actual speed

2104 Fieldbus Data OUT 1 Programmable See P11.1 2105 Fieldbus Data OUT 2 Programmable See P11.2 2106 Fieldbus Data OUT 3 Programmable See P11.3 2107 Fieldbus Data OUT 4 Programmable See P11.4 2108 Fieldbus Data OUT 5 Programmable See P11.5 2109 Fieldbus Data OUT 6 Programmable See P11.6

Name Description Range

Binary coded: b0: Ready b1: Run b2: Reverse b3: Fault b4: Warning b5: Freq. reference reached b6: Zero speed

As Status word and: b7: Control place is fieldbus

0...10000 as 0,00...100,00% of Min freq. - Max freq. range

2110 Fieldbus Data OUT 7 Programmable See P11.7 2111 Fieldbus Data OUT 8 Programmable See P11.8

Table 26. (*) Modbus data outputs. They can vary depending on fieldbus used(See

specific fieldbus option board installation manual).

Notes:

• Fieldbus different from Modbus have their own Status Word (see manual of the specific fieldbus board).

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vacon • 71 Parameter description

3.12 PID Control

Parameters of this group are hidden unless the regulator is used as frequency reference (P1.12= or P2.15=2)

P12.1 S

ETPOINT SOURCE

0: fixed setpoint 1-2

1: analogue AI1

2: analogue AI2

3: fieldbus

P12.2 PID S

ETPOINT 1

P12.3 PID SETPOINT 2

Programmable setpoints. Setpoint 2 is activated with digital input defined in P4.16.

P12.4 F

EEDBACK SOURCE

0: analogue AI2

1: analogue AI1

2: fieldbus

3: AI2-AI1 (differential)

4: temperature (only with board OPTBH, see P13.8-10)

P12.5 F

EEDBACK MINIMUM

P12.6 FEEDBACK MAXIMUM

Minimum and maximum feedback values, corresponding to minimum and maximum of the signal.

P12.7 PID

CONTROLLER P GAIN

Proportional gain. If set to 100%, a variation of 10% on error causes a variation of 10% on regulator output.

P12.8 PID

CONTROLLER I-TIME

Integral time constant. If set to 1s, a variation of 10% on error will cause a variation of 10% on regulator output after 1s.

P12.9 PID

CONTROLLER D-TIME

Derivative time. If set to 1s, a variation of 10% in 1s on error causes a variation of 10% on regulator output.

P12.10 E

RROR VALUE INVERSION

0: direct control. Frequency increases if setpoint > feedback

1: inverted control. Frequency increases if setpoint < feedback

Parameter description vacon • 72

P12.11 PID ERROR LIMIT

If lower than 100%, determines a limit on max error. Useful to avoid excessive reaction at motor startup.

P12.12 S

This function will put the drive into sleep mode if the setpoint is reached and the output frequency stays below the sleep limit for a longer time than that set with the Sleep Delay (P12.13). This means that the start command remains on, but the run request is turned off. When the PID error value goes below, or above, the wake-up level depending on the set acting mode (P12.10) the drive will activate the run request again if the start command is still on.

P12.13 S

Time of working at minimum frequency, before entering sleep condition.

P12.14 W

The drive exits from sleep if the error exceeds this value. Direction of regulation (P12.10) is internally considered.

P12.15 S

P12.16 SLEEP BOOST TIME

P12.17 SLEEP MAX LOSS

LEEP FREQUENCY

LEEP TIME DELAY

AKE UP LIMIT

LEEP SETPOINT BOOST

P12.18 SLEEP LOSS CHECK TIME

These parameters manage a more complex sleep sequence. After the time in P12.13, the setpoint is increased of the term in P12.15, for the time in P12.16. This will cause an higher output frequency. Frequency reference is then forced at minimum frequency and the feedback value is sampled.

If the variation on actual value stays then lower than P12.17 for the time in P12.18, the drive will enter sleep condition.

If this sequence is not needed, program P12.15=0%, P12.16=0s, P12.17=50%, P12.18=1s.

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vacon • 73 Parameter description

3.13 Temperature measurement

Parameters of this group are hidden if option board OPTBH is not installed

P13.1 T

EMPERATURE UNIT

0: °C

1: K

P13.2 S

UPERVISION/FAULT SENSOR SELECTION

Temperature sensor(s) used for supervision and fault activation.

0: T1

1: T2

2: T1 +T2

3: T3

4: T3 +T1

5: T3 +T2

6: T3 +T2 +T1

P13.3 S

UPERVISION MODE

A digital/relay output can be activated

0: not used

1: over limit (max temperature if more sensors)

1: below limit (min temperature if more sensors)

P13.4 F

AULT MODE

A fault state can be activated

0: not used

1: over limit (max temperature if more sensors)

1: below limit (min temperature if more sensors)

P13.5 S

UPERVISION LEVEL

Threshold for supervision activation.

P13.6 F

AULT LEVEL

Threshold for fault F56 activation.

P13.7 S

UPERV/FAULT HYSTERESIS

Temperature must change of this value to restore supervision/fault state.

Parameter description vacon • 74

P13.8 REFERENCE/ACTUAL SENSOR SELECTION

Temperature sensor(s) used for direct reference control or as PID actual value.

0: T1

1: T2

2: T3

3: max (T1, T2)

4: min (T1, T2)

5: max (T1, T2, T3)

6: min (T1, T2, T3)

P13.9 M

Temperature corresponding to minimum reference/actual.

P13.10 MAX REFERENCE/ACTUAL TEMPERATURE

Temperature corresponding to maximum reference/actual.

IN REFERENCE/ACTUAL TEMPERATURE

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vacon • 75 Parameter description

Fault tracing vacon • 76

4. FAULT TRACING

Fault

code

Fault name Possible cause Remedy

AC drive has detected too high a cur-

Overcurrent

Overvoltage

Earth fault

System fault

Undervoltage

rent (>4*I

• sudden heavy load increase

• short circuit in motor cables

• unsuitable motor

The DC-link voltage has exceeded the limits defined.

• too short a deceleration time

• brake chopper is disabled

• high overvoltage spikes in sup-

• Start/Stop sequence too fast

Current measurement has detected that the sum of motor phase current is not zero.

• insulation failure in cables or

Component fault Malfunction

DC-link voltage is under the voltage limits defined.

• most probable cause: too low a

• AC drive internal fault

• defect input fuse

• external charge switch not

) in the motor cable:

ply

motor

supply voltage

closed

NOTE! This fault is activated only if the

drive is in Run state.

Input phase Input line phase is missing.

AC drive undertemperature

AC drive overtemperature

Too low temperature measured in power unit’s heatsink or board. Heatsink temperature is under -10°C.

Too high temperature measured in power unit’s heatsink or board. Heatsink temperature is over 100°C.

Check loading. Check motor. Check cables and connections. Make identification run. Check ramp times.

Make deceleration time longer. Use brake chopper or brake resistor (available as options). Activate overvoltage controller. Check input voltage.

Check motor cables and motor.

Reset the fault and restart. Should the fault re-occur, contact the distributor near to you.

In case of temporary supply voltage break reset the fault and restart the AC drive. Check the supply voltage. If it is adequate, an internal failure has occurred. Contact the distributor near to you.

Check supply voltage, fuses and cable.

Check the ambient temperature.

Check the correct amount and flow of cooling air. Check the heatsink for dust. Check the ambient temperature. Make sure that the switching frequency is not too high in relation to ambient temperature and motor load.

Motor stalled Motor is stalled. Check motor and load.

Table 27. Fault codes and descriptions.

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vacon • 77 Fault tracing

Fault

code

Fault name Possible cause Remedy

Decrease motor load. Motor overtemperature

Motor Underload

Power overload Supervision for drive power

Watchdog

Back EMF

STO fault

Application error

IGBT temp

4 mA fault (Analog input)

External fault

Keypad Communication fault

Fieldbus communication fault

Fieldbus Interface error

Wrong run command

Temperature Temperature fault

Identification Identification alarm

Motor is overloaded.

Motor is under loaded Check load.

Error in the microprocessor monitoring Malfunction Component fault

Protection of unit when starting with rotating motor

Safe torque off signal does not allow drive to be set as ready

The application is not working

IGBT temperature (UnitTemperature + I2T) too high

Selected signal range: 4...20 mA (see Application Manual) Current less than 4 mA Signal line broken detached The signal source is faulty

Error message on digital input. The digital input was programmed as an input for external error messages. The input is active.

The connection between the control keypad and the frequency converter is broken.

The data connection between the fieldbus master and fieldbus board is broken

Defective option board or slot Check board and slot.

Wrong run alarm and stop command

If no motor overload exists, check

the temperature model parame-

ters.

Drive power is to high: decrease

load.

Reset the fault and restart.

If the fault occurs again, please

contact your closest Vacon repre-

sentative.

Reset the fault and restart.

Should the fault re-occur, contact

the distributor near to you.

Reset the fault and restart.

Should the fault re-occur, contact

the distributor near to you.

Please contact your closest Vacon

representative.

Check loading.

Check motor size.

Make identification run.

Check the analog input’s current

source and circuit.

Check the programming and

check the device indicated by the

error message.

Check the cabling for the respec-

tive device as well.

Check keypad connection and key-

pad cable.

Check installation and fieldbus

master.

Run forward and backward are

acrivated at the same time

Board OPTBH is installed and

measured temperature is above

(or below) the limit

Motor identification has not been

successfully completed

Table 27. Fault codes and descriptions.

Fault tracing vacon • 78

Fault

code

Fault name Possible cause Remedy

Feedback Supervision Min

Feedback Supervision Max

Quick Stop Quick Stop activated

The variation between setpoint and feedback is lower than min value P12.16 for the time P12.17

The variation between setpoint and feedback is higher than max value P12.18 for the time P12.19

Table 27. Fault codes and descriptions.

Check settings and parameters of

this protection.

Check settings and parameters of

this protection.

The drive has been stopped with

Quick Stop digital input or Quick

Stop command by fieldbus

Service support: find your nearest Vacon service center at www.vacon.com

Find your nearest Vacon office

on the Internet at:

www.vacon.com

Document ID:

Manual authoring: documentation@vacon.com

Vacon Plc. Runsorintie 7 65380 Vaasa Finland

Order code:

Rev. G

Vacon 20 cp/x ac drives application manual

Specifications and Main Features

Frequently Asked Questions

User Manual