8.2Motor settings (Control panel: Menu PAR -> P1)74
8.3Start / stop setup (Control panel: Menu PAR -> P2)76
8.4Frequency references (Control panel: Menu PAR -> P3)77
8.5Ramps and brakes setup (Control panel: Menu PAR -> P4)78
8.6Digital inputs (Control panel: Menu PAR -> P5)80
8.7Analogue inputs (Control panel: Menu PAR -> P6)81
8.8Pulse train / Encoder (Control panel: Menu PAR -> P7)81
8.9Digital outputs (Control panel: Menu PAR -> P8)82
8.10Analogue outputs (Control panel: Menu PAR -> P9)84
8.11Fieldbus Data-Mapping (Control panel: Menu PAR -> P10)85
8.12Prohibited Frequencies (Control panel: Menu PAR -> P11)86
8.13Limit Supervisions (Control panel: Menu PAR -> P12)87
8.14Protections (Control panel: Menu PAR -> P13)88
8.15Fault autoreset parameters (Control panel: Menu PAR -> P14) 90
8.16PID control parameters (Control panel: Menu PAR -> P15)90
8.17Motor Pre-heat (Control panel: Menu PAR -> P16)93
8.18Easy usage menu (Control panel: Menu PAR -> P17)93
8.19System parameters94
9.Parameter descriptions99
9.1Motor settings (Control panel: Menu PAR -> P1)99
9.2Start / stop setup (Control panel: Menu PAR -> P2)104
9.3Frequency references (Control panel: Menu PAR -> P3)112
9.4Ramps & brakes setup (Control panel: Menu PAR -> P4)114
9.5Digital inputs (Control panel: Menu PAR -> P5)119
9.6Analogue inputs (Control panel: Menu PAR -> P6)120
9.7Pulse train / Encoder (Control panel: Menu PAR -> P7)121
9.8Digital outputs (Control panel: Menu PAR -> P8)122
9.9Analogue outputs (Control panel: Menu PAR -> P9)123
9.10Fieldbus Data-Mapping (Control panel: Menu PAR -> P10)124
9.11Prohibited Frequencies (Control panel: Menu PAR -> P11)125
9.12Protections (Control panel:Menu Par->P13)126
9.13Automatic reset (Control panel: Menu PAR -> P14)133
9.14PID control parameters (Control panel: Menu PAR -> P15)134
1
9.15Application setting (Control panel: Menu PAR->P17)137
9.16System parameter139
9.17Modbus RTU141
9.17.1Termination resistor141
9.17.2Modbus address area141
9.17.3Modbus process data142
10.Technical data147
10.1Vacon 20 technical data147
10.2Power ratings149
10.2.1Vacon 20 – Mains voltage 208-240 V149
10.2.2Vacon 20 – Mains voltage 115 V150
10.2.3Vacon 20 – Mains voltage 380-480 V150
10.2.4Vacon 20 – Mains voltage 600 V151
10.3Brake resistors151
1
1
safetyvacon • 1
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY
OUT THE ELECTRICAL INSTALLATION!
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or connected appliances.
Please read the information included in cautions and warnings carefully:
=Dangerous voltage
Risk of death or severe injury
=General warning
Risk of damage to the product or
connected appliances
1.1 Warnings
The components of the power unit of the frequency converter
are live when Vacon 20 is connected to mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury. The control unit is isolated from
the mains potential.
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals - / + are live when Vacon 20 is connected to
mains, even if the motor is not running.
The control I / O-terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage present even when Vacon 20 is
isconnected from mains.
d
The earth leakage current of Vacon 20 frequency converters
exceeds 3.5 mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
If the frequency converter is used as a part of a ma chine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 20 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
1
2
vaconsafety
•
After disconnecting the frequency converter from the mains,
wait until the fan stops and the indicators on the display go
out. Wait 5 more minutes before doing any work on Vacon 20
connections.
The motor can start automatically after a fault situation, if the
autoreset function has been activated.
1
safetyvacon • 3
1.2 Safety instructions
The Vacon 20 frequency converter has been designed for fixed
installations only.
Do not perform any measurements when the frequency converter is connected to the mains.
Do not perform any voltage withstand tests on any part of
Vacon 20. The product safety is fully tested at factory.
Prior to measurements on the motor or the motor cable, disconnect the motor cable from the frequency converter.
Do not open the cover of Vacon 20. Static voltage discharge
from your fingers may damage the components. Opening the
cover may also damage the device. If the cover of Vacon 20 is
opened, warranty becomes void.
1.3 Earthing and earth fault protection
The Vacon 20 frequency converter must always be earthed with an earthing conductor connected to the earthing terminal. See figure below:
MI1 - MI3
1
4
vaconsafety
•
MI4
MI5
•
The earth fault protection inside the frequency converter protects
only the converter itself against earth faults.
If fault current protective switches are used they must be tested
•
with the drive with earth fault currents that are possible to arise in
fault situations.
1
safetyvacon • 5
1.4 Before running the motor
Checklist:
Before starting the motor, check that the motor is mounted
properly and ensure that the machine connected to the motor
allows the motor to be started.
Set the maximum motor speed (frequency) according to the
motor and the machine connected to it.
Before reversing the motor shaft rotation direction make sure
that this can be done safely.
Make sure that no power correction capacitors are connected
to the motor cable.
1
6
vaconsafety
•
1
receipt of deliveryvacon
VACON0020- 1L- 0001-1+OPTIONS
Vacon20
1L = Singlephase
3L = Threephases
1=115V
2 =208 - 230V
4 =380 - 480V
7 = 600V
Output Current
InputVoltage
+Options
EMC2
QPES
QFLG
+DLNL = Dutch
+DLNO = Norwegian
+DLPT = Portuguese
+DLRU = Russian
+DLSE =Swedish
+DLTR =Turkis h
+DLUS = US English
empty = English
Language of the documentation
+DLCN = Chinese
+DLCZ= Czech
+DLDE = German
+DLDK = Danish
+DLES= Spanish
+DLFI = Finnish
+DLFR = French
+DLIT = Italian
Inputphase
2. RECEIPT OF DELIVERY
After unpacking the product, check that no signs of transport damages are to be
found on the product and that the delivery is complete (compare the type designation
of the product to the code below).
Should the drive have been damaged during the shipping, please contact primarily
the cargo insurance company or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 Type designation code
2.2 Storage
If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable:
Storing temperature -40…+70 °C
Relative humidity < 95%, no condensation
Figure 2.1: Vacon 20 type designation code
7
•
2
8
vaconreceipt of delivery
•
2.3 Maintenance
In normal operating conditions, Vacon 20 frequency converters are maintenancefree. However, regular maintenance is recommended to ensure a trouble-free operating and a long lifetime of the drive. We recommended to follow the table below for
maintenance intervals.
Maintenance intervalMaintenance action
Whenever necessary
Regular
12 months (If stored)
6 - 24 months (depending on environment)
* Only for frame 4 and frame 5
2.3.1 Capacitor recharge
After a longer storage time the capacitors need to be recharge in order to avoid capacitor damage. Possible high leakage current through the capacitors must be limited. The best way to achieve this is to use a DC-power supply with adjustable current
limit.
1) Set the current limit to 300…800 mA according to the size of the drive.
2) Then connect the DC-power supply to the input phase L1 and L2.
3) Then set the DC-voltage to the nominal DC-voltage level of the (1.35*Un AC) and
supply the converter for at least 1 h.
If DC-voltage is not available and the unit has been stored much longer than 12
months deenergized, consult the factory before connecting power.
• Clean headsink*
• Check tightening torques of terminals
• Check input and output terminals and control I / O terminals.
• Clean cooling tunnel.*
• Check operation of cooling fan, check for
corrosion on terminals, busbars and other
surfaces.*
• Check and clean and clean cooling fans:
*
Main fan
Interminal fan
*
2
receipt of deliveryvacon
2.4 Warranty
Only manufacturing defects are covered by the warranty. The manufacturer assumes no responsibility for damages caused during or resulting from transport, receipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
The Manufacturer's time of warranty is 18 months from the delivery or 12 months
from the commissioning whichever expires first (Vacon Warranty Terms).
The local distributor may grant a warranty time different from the above. This warranty time shall be specified in the distributor's sales and warranty terms. Vacon assumes no responsibility for any other warranties than that granted by Vacon itself.
In all matters concerning the warranty, please contact first your distributor.
has been designed and manufactured in accordance w ith the following
standards:
Safety:
EN 60204 -1 (2009) (as relevant) ,
EN 61800-5-1 (2007)
EMC:
EN 61800-3 (2004)
and conforms to the rele vant safety provisions of the Low Voltage Directive
2006/95/EC and EMC Dir ective 2004/108 /EC.
It is ensured through internal me asures and quality control that the product
conforms at all times to the requireme nts of the curr ent Dire ctive and the
relevant standards.
In Vaasa, 30t h of July, 2010
Vesa Laisi
President
The year the CE marking was affixed:2011
vaconreceipt of delivery
•
2.5 Manufacturer’s declaration of conformity
2
=
M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
MI4
=M 6
=M 6
MI5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
installationvacon
3. INSTALLATION
3.1 Mechanical installation
There are two possible ways to mount Vacon 20 in the wall. For MI1-MI3, either screw
or DIN-rail mounting; For MI4-MI5, screw or flange mounting.
Figure 3.1: Screw mounting, MI1 - MI3
Figure 3.2: Screw mounting, MI4 - MI5
Note! See the mounting dimensions on the back of the drive. More details in
Chapter
.
3.1.1
11
•
3
12
12
LOC
REM
BACK
RESET
OK
vacon
•
Figure 3.3: DIN-rail mounting, MI1 - MI3
Figure 3.4: Flange mounting, MI4 - MI5
installation
3
installationvacon
Figure 3.5: Flange mounting cutout dimensions for MI4 (Unit: mm)
13
•
Figure 3.6: Flange mounting cutout dimensions for MI5 (Unit: mm)
3
14
MI5
MI4
•
vacon
installation
Figure 3.7: Flange mounting depth dimensions for MI4 and MI5 (Unit: mm)
Enough free space shall be left above and below the frequency converter to ensure
sufficient air circulation and cooling. You will find the required dimensions for free
space in the table below.
If several units are mounted above each other the required free space equals C + D
(see figure below). Moreover, the outlet air used for cooling by the lower unit must
be directed away from the air intake of the upper unit.
The amount of cooling air required is indicated below. Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of
the converter.
*. Min clearance A and B for drives for
MI1 ~ MI3 can be 0 mm if the ambient
temperature is below 40 degrees.
A = clearance around the freq. converter (see also B)
B = distance from one frequency converter to another or distance to cabinet wall
C = free space above the frequency converter
D = free space underneath the frequency converter
NOTE! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm)
of Vacon 20! (For MI1 - MI3, side-to-side installation allowed only if the ambient temperature is below 40 °C; For MI4-MI5, side-to-side installation is not allowed.
TypeCooling air required (m³/h)
MI110
Table 3.5: Required cooling air
MI210
MI330
MI445
MI575
Figure 3.12: Installation space
19
•
3
20
vacon
•
3.1.3 Power losses
If the operator wants to raise the switching frequency of the drive for some reason
(typically e.g. in order to reduce the motor noise), this inevitably affects the power
losses and cooling requirements, for different motor shaft power, operator can select the switching frequency according to the graphs below.
MI1 - MI5 3P 380 V POWER LOSS
installation
3
installationvacon
21
•
3
22
•
vacon
MI1 - MI5 3P 230 V POWER LOSS
installation
3
installationvacon
23
•
3
24
•
vacon
installation
3
installationvacon
MI1 - MI3 1P 230 V POWER LOSS
25
•
3
26
•
vacon
installation
3
installationvacon
3.1.4 EMC levels
EN61800-3 defines the division of frequency converters into four classes according
to the level of electromagnetic disturbances emitted, the requirements of a power
system network and the installation environment (see below). The EMC class of each
product is defined in the type designation code.
Category C1: Frequency converters of this class comply with the requirements of
category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the
best EMC characteristics and it includes converters the rated voltage of which is less
than 1000 V and which are intended for use in the 1st environment.
NOTE: The requirements of class C are fulfilled only as far as the conducted emissions are concerned.
Category C2: Frequency converters of this class comply with the requirements of
category C2 of the product standard EN 61800-3 (2004). Category C2 includes converters in fixed installations and the rated voltage of which is less than 1000 V. The
class C2 frequency converters can be used both in the 1st and the 2nd environment.
Category C3: Frequency converters of this class comply with the requirements of
category C3 of the product standard EN 61800-3 (2004). Category C3 includes converters the rated voltage of which is less than 1000 V and which are intended for use
in the second environment only.
Category C4: The drives of this class do not provide EMC emission protection. These
kinds of drives are mounted in enclosures.
Environments in product standard EN 61800-3 (2004)
First environment: Environment that includes domestic premises. It also includes
establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for domestic purposes.
NOTE: houses, apartments, commercial premises or offices in a residential building
are examples of first environment locations.
Second environment: Environment that includes all establishments other than
those directly connected to a low-voltage power supply network which supplies
buildings used for domestic purposes.
NOTE: industrial areas, technical areas of any building fed from a dedicated transformer are examples of second environment locations.
•
27
3
28
vacon
•
3.1.5 Changing the EMC protection class from C2 or C3 to C4
The EMC protection class of MI1-3 frequency converters can be changed from class
C2 or C3 to class C4 by removing the EMC-capacitor disconnecting screw, see figure below. MI4 & 5 can also be changed by removing the EMC jumpers.
Note! Do not attempt to change the EMC level back to class C2 or C3. Even if the procedure above is reversed, the frequency converter will no longer fulfil the EMC requirements of class C2 / C3!
Figure 3.13: EMC protection class, MI1 - MI3
installation
3
Figure 3.14: EMC protection class, MI4
installationvacon
Figure 3.15: EMC protection class, MI5
Figure 3.16: Jumpers
•Remove the main cover and locate the two jumpers.
•Disconnect the RFI-filters from ground by lifting the jumpers up
from their default positions.
See Figure 3.11
29
•
3
30
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS
MOTOR
Strip the
plastic cable
coating for
360° earthing
L1 L2/ N L3U/T1 V/ T2 W/T3R+ R-
1~ (230V)
3~(230V, 400V,600V)
1~ (115V)
MAINS
MOTOR
BRAKE
RESISTOR
Externalbrake resistor
Motor out
Strip t he
plastic
cable
coating
for 360°
earthing
3~(230V, 400V,600V)
vacon
•
3.2 Cabling and connections
3.2.1 Power cabling
Note! Tightening torque for power cables is 0.5 - 0.6 Nm (4-5 in.lbs).
Figure 3.17: Vacon 20 power connections, MI1
installation
3
Figure 3.18: Vacon 20 power connections, MI2 - MI3
installationvacon
MAINS
MOTOR
Motor out
Brake
RESISTOR
3~ (380, 480V)
MAINS
MOTOR
Motor out
Brake
RESISTOR
3~ (380, 480V)
Figure 3.19: Vacon 20 power connections, MI4
Figure 3.20: Vacon 20 power connections, MI5
31
•
3
32
Attach this plate
BEFORE i nstallin g
the p ower cabl es
Attach the support
AFTER i nstalling
the po wer cables
vacon
•
3.2.2 Control cabling
installation
3
Figure 3.21: Mount the PE-plate and API cable support, MI1 - MI3
installationvacon
Attach the support
AF TER i nst al lin g
Att ach th is p late
BEFOREinstalling
the p ower ca bles
Figure 3.22: Mount the PE-plate and API cable support, MI4 - MI5
33
•
3
34
vacon
•
Figure 3.23: Open the lid, MI1 - MI3
installation
3
Figure 3.24: Open the lid, MI4 - MI5
installationvacon
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm
Figure 3.25: Install the control cables. MI1 - MI3. See Chapter 6.2
35
•
Figure 3.26: Install the control cables. MI4 - MI5. See Chapter 6.2
3
36
6/27 (
( (
% % %
%+ %)
vacon
•
3.2.3 Allowed option boards in Vacon20
See below for the allowed option boards in the slot:
installation
(
Note! OPT-B1 and OPT-B4 only support external power supply.
Option board assembly structure:
1
2
3
%
%
3
installationvacon
5
4
6
37
•
3
38
M4*8 Screws 12pcs
M4*8 Screws 10pcs
vacon
•
3.2.4 Screw of cables
Figure 3.27: MI1 screws
Figure 3.28: MI2 screws
installation
3
installationvacon
M4*8 Screws 10pcs
M4*10 Screws 4pcs
M4*17 Screws 6pcs
M4*9 Screws 14pcs
Figure 3.29: MI3 screws
Figure 3.30: MI4 - MI5 screw
39
•
3
40
vacon
•
3.2.5 Cable and fuse specifications
Use cables with heat resistance of at least +70 °C. The cables and the fuses must be
dimensioned according to the tables below. Installation of cables according to UL
regulations is presented in Chapter 3.2.8.
The fuses function also as cable overload protection.
These instructions apply only to cases with one motor and one cable connection from
the frequency converter to the motor. In any other case, ask the factory for more information.
EMC categorycat. C2cat. C3 cat. C4
Mains cable types111
Motor cable types321
Control cable types444
Table 3.6: Cable types required to meet standards. EMC categories are
described in Chapter 3.1.4
Cable typeDescription
Power cable intended for fixed installation and the specific mains voltage.
1
Shielded cable not required.
(NKCABLES / MCMK or similar recommended)
Power cable equipped with concentric protection wire and intended for
2
the specific mains voltage.
(NKCABLES / MCMK or similar recommended).
Power cable equipped with compact low-impedance shield and intended
for the specific mains voltage.
3
(NKCABLES / MCCMK, SAB / ÖZCUY-J or similar recommended).
*360º earthing of both motor and FC connection required to meet the standard
Screened cable equipped with compact low-impedance shield (NKCA-
Table 3.12: Cable and fuse sizes for Vacon 20, 600 V,3~
Note! To fulfil standard EN61800-5-1, the protective conductor should be at least
10 mm2 Cu or 16 mm2 Al. Another possibility is to use an additional protective con-
ductor of at least the same size as the original one.
Fuse
[A]
Fuse
[A]
[mm
Mains
cable
[mm2]
Cu
Cu
2
]
cable
Cu [mm2]
Motor
cable
Cu [mm2]
Terminal cable size (min/max)
Main
Earth
terminal
[mm2]
2.5-50
Cu / Al
Terminal cable size (min/max)
Main
terminal
[mm2]
Control
terminal
terminal
[mm2]
[mm2]
2.5-35 0.5-1.5 0.5-1.5
Earth
Control
terminal
terminal
[mm2]
[mm2]
terminal
terminal
Relay
[mm2]
Relay
[mm2]
3
installationvacon
3.2.6 General cabling rules
Before starting the installation, check that none of the components of the fre-
1
quency converter is live.
Place the motor cables sufficiently far from other cables:
• Avoid placing the motor cables in long parallel lines with other cables.
• If the motor cable runs in parallel with other cables, the minimum distance
between the motor cable and other cables is 0.3 m.
• The given distance also applies between the motor cables and signal cables
2
3
4
of other systems.
• The maximum length of the motor cables for MI1-3 is 30 m. For MI4 & 5,
maximum length is 50 m, if use longer cable, current accuracy will be
decreased.
• The motor cables should cross other cables at an angle of 90 degrees.
If cable insulation checks are needed, see Chapter 3.2.9.
Connecting the cables:
• Strip the motor and mains cables as advised in Figure 3.31.
• Connect the mains, motor and control cables into their respective terminals, see Figures 3.17 - 3.26.
• Note the tightening torques of power cables andcontro l cables given in
chapter 3.2.1 and 3.2.2.
• For information on cable installation according to UL regulations see Chapter 3.2.8 .
• Make sure that the control cable wires do not come in contact with th e electronic components of the unit.
• If an external brake resistor (option) is used, connect its cable to the appropriate terminal.
• Check the connection of the earth cable to the motor and the frequency
converter terminals marked with
• Connect the separate shield of the motor cable to the earth plate of the
frequency converter, motor and the supply centre.
43
•
3
44
20 mm
35 mm
8 mm
Earth conductor
8 mm
vacon
•
3.2.7 Stripping lengths of motor and mains cables
Figure 3.31: Stripping of cables
Note! Strip also the plastic cover of the cables for 360 degree earthing. See Figures
3.17, 3.18 and 3.25.
3.2.8 Cable installation and th e UL standards
To meet the UL (Underwriters Laboratories) regulations, a UL-approved copper cable with a minimum heat-resistance of +60 / 75 °C must be used.
Use Class 1 wire only.
The units are suitable for use on a circuit capable of delivering not more than 50,000
rms symmetrical amperes, 600V maximum, when protected by T and J Class fuses.
For MI4 without DC-choke, maximum short circuit current has to be not more than
2.3 kA, for MI5 without DC-choke, maximum short circuit current has to be not more
than 3.8 kA.
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National
Electric Code and any additional local codes. Branch circuit protection provided by
fuses only.
Motor overload protection provided at 110% of full load current.
3.2.9 Cable and motor insulation checks
These checks can be performed as follows if motor or cable insulations are suspected to be faulty.
1. Motor cable insulation checks
Disconnect the motor cable from terminals U / T1, V / T2 and W / T3 of the frequency
converter and from the motor. Measure the insulation resistance of the motor cable
installation
3
installationvacon
between each phase conductor as well as between each phase conductor and the
protective ground conductor.
The insulation resistance must be >1 MOhm.
2. Mains cable insulation checks
Disconnect the mains cable from terminals L1, L2 / N and L3 of the frequency converter and from the mains. Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the
protective ground conductor. The insulation resistance must be >1 MOhm.
3. Motor insulation checks
Disconnect the motor cable from the motor and open the bridging connections in the
motor connection box. Measure the insulation resistance of each motor winding. The
measurement voltage must equal at least the motor nominal voltage but not exceed
1000 V. The insulation resistance must be >1 MOhm.
•
45
3
46
•
vacon
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3
commissioningvacon
4. COMMISSIONING
Before commissioning, read the warnings and instructions listed in
Chapter 1!
4.1 Commissioning steps of Vacon 20
Read carefully the safety instructions in Chapter 1 and follow them.
1
After the installation, make sure that:
• both the frequency converter and the motor are grounded.
• the mains and motor cables comply with the requirements given in Chapter 3.2.5.
2
3
4
5
6
• the control cables are located as far as possible from the power. cables
ee Chapter 3.2.6, step 2) and the shields of the shielded cables are con-
(s
nected to protective earth
Check the quality and quantity of cooling air (Chapter 3.1.2).
Check that all Start / Stop switches connected to the I / O terminals are in Stop-
position.
Connect the frequency converter to mains.
Set the parameters of group 1 according to the requirements of your application.
At least the following parameters should be set:
• motor nominal speed (par. 1.3)
• motor nominal current (par. 1.4)
• application type (par. 17.1)
You will find the values needed for the parameters on the motor rating plate.
.
47
•
4
48
vaconcommissioning
•
Perform test run without motor. Perform either Test A or Test B:
A) Control from the I / O terminals:
• Turn the Start/Stop switch to ON position.
• Change the frequency reference (potentiometer).
• Check the Monitoring Menu and make sure that the value of Output frequency changes according to the change of frequency reference.
7
8
9
10
• Turn the Start / Stop switch to OFF position.
B) Control from the keypad:
• Select the keypad as the control place with par 2.1. You can also move to
keypad control by pressing Loc / Rem button or select Local control with
par 2.5.
• Push the Start button on the keypad.
• Check the Monitoring Menu and make sure that the value of Output frequency. changes according to the change of frequency reference.
• Push the Stop button on the keypad.
Run the no-load tests without the mo tor being connected to the process, if possible. If this is impossible, secure the safety of each test prior to running it. Inform
your co-workers of the tests.
• Switch off the supply voltage and wait up until the drive has stopped.
• Connect the motor cable to the motor and to the motor cable terminals of
the frequency converter.
• See to that all Start / Stop switches are in Stop positions.
• Switch the mains ON.
• Repeat test 7A or 7B.
Perform an identification run (see par. 1.18), especially if the application requires
a high startup torque or a high torque with low speed.
Connect the motor to the process (if the no-load test was running without the
motor being connected).
• Before running the tests, make sure that this can be done safely.
• Inform your co-workers of the tests.
• Repeat test 7A or 7B.
4
fault tracingvacon
Fault code (02 = overvoltage)
FT 2
•
5. FAULT TRACING
When a fatal fault is detected by the frequency converter control electronics, the
drive will stop and the symbol FT and the fault code blinked on the display are in the
following format, e.g.:
The active fault can be reset by pressing BACK / RESET button when the API is in active fault menu level (FT XX), or pressing BACK / RESET button with long time (> 2 s)
when the API is in active fault submenu level (F5.x ), or via the I / O terminal or field
bus. Reset fault history (long push > 5 s), when the API is in fault history submenu
level (F6.x). The faults with subcode and time labels are stored in the Fault history
submenu which can be browsed. The different fault codes, their causes and correcting actions are presented in the table below.
49
Fault
Table 5.1: Fault codes
Fault namePossible causeCorrecting actions
code
Frequency converter has
detected too high a current
1
2
3
Overcurrent
Overvoltage
Earth fault
(>4*IN) in the motor cable:
• sudden heavy load increase
• short circuit in motor cables
• unsuitable motor
The DC-link voltage has
exceeded the internal safety
limit:
• deceleration time is too sh ort
• high overvoltage peaks in
Current measurement has
detected extra leakage current at
start:
• insulation failure in cables or
mains
motor
Check loading.
Check motor size.
Check cables.
Increase the deceleration
time (Par.4.3 or Par.4.6)
Check motor cables and
motor
5
50
vaconfault tracing
•
Fault
Table 5.1: Fault codes
Fault namePossible causeCorrecting actions
code
System fault
8
Under voltage
9
Output phase fault
11
Frequency converter
13
under temperature
Frequency converter
14
over temperature
Motor stalled
15
Motor over tempera-
16
ture
Motor underload
17
• component failure
• faulty operation
The DC-link voltage has gone
below the internal safety limit:
• most probable cause: supply
voltage is too low
• frequency converter internal
fault
• Power outages
Current measurement has
detected that there is no current
in one motor phase.
Heat sink temperature is under
-10
°C
Heat sink is overheated.
Motor stall protection has
tripped.
Motor overheating has been
detected by frequency converter
motor temperature model. Motor
is overloaded.
Motor underload protection has
tripped.
Reset the fault and
resta rt.
If the fault re-occurs, contact the distributor near to
you.
NOTE! If fault F8 occurs,
find out the subcode of the
fault from the Fault History menu under Id xxx!
In case of temporary supply voltage break reset the
fault and restart the frequency converter. Check
the supply voltage. If it is
adequate, an internal failure has occurred.
Contact the distributor
near to you.
Check motor cable and
motor.
Check the ambient temperature.
Check that the cooling air
flow is not blocked.
Check the ambient temperature.
Clean the heatsink dust.
Make sure that the
switching frequency is not
too high in relation to
ambient temperature and
motor load.
Check that the motor is
able to rotate freely.
Decrease the motor load.
If no motor overload
exists, check the temperature model parameters.
Check motor and load,
e.g. for broken belts or dry
pumps.
5
fault tracingvacon
51
•
Fault
Table 5.1: Fault codes
Fault namePossible causeCorrecting actions
code
EEPROM checksum
22
fault
Microcontroller
25
watchdog fault
Back EMF protection
27
Thermistor fault
29
Internal bus commu-
34
nication
Application fault
35
IGBT Overtemperature
41
Analog input select
20% - 100% (selected
50
signal range 4 to
20 mA or 2 to 10 V)
External fault
51
Parameter save fault
• faulty operation
• component failure
• faulty operation
• component failure
Drive has detected that the magnetized motor is running in start
situation.
• A rotating PM-motor
The thermistor input of option
board has detected increase of
the motor temperature.
Ambient interference or defective
hardware.
Application is not working properly.
Overtemperature alarm is issued
when the IGBT switch temperature exceeds 110 °C.
Current at the analogue input is <
4mA; Voltage at the analogue
input is < 2 V.
• control cable is broken or
loose.
• signal source has failed.
Digital input fault. Digital input
has been programmed as external fault input and this input is
active.
Contact the distributor
near to you.
Reset the fault and
restart .
If the fault re-occur, contact the distributor near to
you.
Make sure that there is no
rotating PM-motor when
the start command is
given.
Check motor cooling and
loading. Check thermistor
connection (If thermistor
input of the option board is
not in use it has to be
short circuited).
If the fault re-occur, contact the distributor near to
you.
Contact the distributor
near to you.
Check loading.
Check motor size.
Make identification run.
Check the current loop
circuitry.
Remove the external
device fault.
5
52
vaconfault tracing
•
Fault
111
Table 5.1: Fault codes
Fault namePossible causeCorrecting actions
code
Door Panel fault
52
Fieldbus fault
53
Slot fault
54
Wrong run fault
55
Idenfication faultIdentification run has failed.
57
Temperature faultOver low or over high temperature
Control place is keypad, but door
panel has been disconnected.
The data connection between the
fieldbus Master and the fieldbus
of the drive has broken.
The connection between optional
board and API has been broken.
Run forward and backward are
high at the same time.
Check the connection
between optional board
and API. If connection is
correct, co ntact the nearest Vacon distributor.
Check installation.
If installation is correct,
contact the nearest Vacon
distributor.
Check board and slot.
Contact the nearest Vacon
distributor.
Check I/O control signal 1
and I/O control signal 2.
Run command was
removed before completion of identification run.
Motor is not connected to
frequency converter.
There is load on motor
shaft.
Check temperature signal
from OPTBH board
5
vacon 20 apivacon
6. VACON 20 APPLICATION INTERFACE
6.1 Introduction
There is only one version of Control Board available for the Vacon 20 drive:
•
Vers ion Composition
6 Digital inputs
2 Analogue inputs
Vacon 20
Table 6.1: Available Control Board
This section provides you with a description of the I / O-signals for Vacon 20 and instructions for using the Vacon 20 general purpose application.
The frequency reference can be selected from Preset Speed 0, Keypad, Fieldbus,
AI1, AI2, AI1+AI2, PID, Motor potentiometer and Pulse train / Encoder.
Basic properties:
• Digital inputs DI1…DI6 are freely programmable. The user can assign a
single input to many functions.
• Digital-, relay- and analogue outputs are freely programmable.
• Analog output can be programmed as current or voltage output.
• Analog input 1 can be as voltage input,analog input 2 can be
programmed as current or voltage input.
• DI5/6 can be used as pulse train or Encoder.
Special features:
• Programmable Start / Stop and Reverse signal logic
• Motor pre-heat
• Reference scaling
• DC-brake at start and stop
• Programmable U / f curve
• Adjustable switching frequency
• Autoreset function after fault
1 Analogue output
1 Digital output
2 Relay outputs
RS-485 Interface
53
6
54
vaconvacon 20 api
•
• Protections and supervisions (all fully programmable; off, alarm, fault):
• Analog input low fault
• External fault
• Undervoltage fault
• Earth fault
• Motor thermal, stall and underload protection
• Fieldbus communication
• Output phase fault
• Thermistor fault
• 8 preset speeds
• Analogue input range selection, signal scaling and filtering
• PID-controller
6
vacon 20 apivacon
6.2 Control I / O
1-10 k
mA
TerminalSignalFactory presetDescription
1 +10 Vref Ref. voltage out
2 AI1Analog signal in 1
3GND
6 24 Vout 24 V output for DI's
7DI_C
I / O signal ground
Digital Input
Common
8 DI1Digital input 1
9 DI2Digital input 2
10 DI3Digital input 3
A ARS485 signal AFB Communication
B BRS485 signal BFB Communication
4 AI2Analog signal in 2
5GND
13 DO-
I / O signal ground
Digital Output
Common
14 DI4Digital input 4
15 DI5Digital input 5
16 DI6Digital input 6
18 AOAnalog Output
20 DODigital signal out
Table 6.2: Vacon 20 General purpose application default I / O configuration
and connections for control board
P) = Programmable function, see parameter lists and descriptions, chapters
8 and 9.
Freq. reference
Start forward
Start reverse
Fault reset
PID actual value and
Freq. reference
Preset speed B0
Preset speed B1
External Fault
Output frequency
Active = READY P)
P)
P)
P)
P)
P)
P)
P)
P)
P)
55
•
Maximum load 10 mA
0 - 10 V, Ri = 250 kΩ
±20%, max. load 50 mA
Digital Input Common for DI1 DI6, refer to Table 6.3 for DI
sink type
Positive, Logic1: 18…+30V,
Logic0: 0…5V;
Negative, Logic1: 0…10V ,
Logic0: 18…30V;
Ri = 10KΩ (floating)
Negative
Positive
Default:
0(4) - 20 mA, Ri ≤ 250 Ω
Other:
0 - + 10 V, Ri = 250 kΩ
Selectable through microswit ch
Digital Output Common
Positive, Logic1: 18…+30V,
Logic0: 0…5V;
Negative, Logic1: 0…10V ,
Logic0: 18…30V;
Ri = 10KΩ (floating)
As DI,
Other: Encoder Input A (frequency up to 10 kHz)
Selectable through microswit ch
As DI,
Other: Encoder Input B (frequency up to 10 kHz), Pulse
Train Input (frequency up to 5
kHz)
0 - 10 V, RL ≥ 1 KΩ
0(4) - 20 mA, RL ≤ 500Ω
Selectable through microswit ch
Open colle ctor, max. load 35 V /
50 mA
6
56
DI
Enco Nor
AO
VmA
AI2
VmA
RS485
-term
ON
S1S2S3S4J500
OFF
4 5 13 14 15 162018
123678910
22 2326
2425
AI2 GND DO - DI4 DI5 DI6 AO DO +R13 R14* R24
+10V AI1 GND 24V DI- C DI 1 DI 2 DI3A BR21 R22
vaconvacon 20 api
•
TerminalSignalFactory presetDescription
22 RO 13Relay out 1
23 RO 14
24 RO 22
25 RO 21
26 RO 24
Table 6.2: Vacon 20 General purpose application default I / O configuration
and connections for control board
P) = Programmable function, see parameter lists and descriptions, chapters
8 and 9.
TerminalSignalFactory presetDescription
3 GNDI / O signal ground
6 24 Vout 24 V output for DI's±20%, max. load 50 mA
7DI_C
Relay out 2
Digital Input
Common
8 DI1Digital input 1
9 DI2Digital input 2
10 DI3Digital input 3
14 DI4Digital input 4
15 DI5Digital input 5
16 DI6Digital input 6
Table 6.3: DI Sink Type, remove jumper J500 and connect the wire using table 6.3
Active = RUN P)
Active = FAULT
Start forward
Start reverse
Fault reset
Preset speed B0
Preset speed B1
External Fault
Switching load:
250 Vac / 3 A
Switching load:
P)
250 Vac / 3 A
Digital Input Common
for DI1-DI6
Positive, Logic1:
18…+30V, Logic0: 0…5V;
P)
Negative, Logic1: 0…10V,
Logic0: 18…30V;
Ri = 10KΩ (floating)
P)
P)
Positive, Logic1:
18…+30V, Logic0: 0…5V;
P)
Negative, Logic1: 0…10V,
Logic0: 18…30V;
Ri = 10KΩ (floating)
P)
Only for DI.
P)
Only for DI.
Vacon 20 I / O terminals:
Figure 6.1: Microswitchs
6
control panelvacon
7. CONTROL PANEL
7.1 General
The panel is an irremovable part of the drive consisting of corresponding control
board; The overlay with display status on the cover and the button are in clarifications in the user language.
The User Panel consists of an alphanumeric LCD display with backlight and a keypad
with the 9 push buttons (see Figure 7.1).
7.2 Display
The display includes 14-segment and 7-segment blocks, arrowheads and clear text
unit symbols. The arrowheads, when visible, indicate some information about the
drive, which is printed in clear text in user language on the overlay (numbers 1…14
in the figure below). The arrowheads are grouped in 3 groups with the following
meanings and English overlay texts (see Figure 7.1):
Group 1 - 5; Drive status
1= Drive is ready to start (READY)
2= Drive is running (RUN)
3= Drive has stopped (STOP)
4= Alarm condition is active (ALARM)
5= Drive has stopped due to a fault (FAULT)
Group 6 - 10; Control selections
When API is operated by PC control, there are no arrowhead at I / O, KEYPAD and
BUS.
6= Motor is rotating forward (FWD)
7= Motor is rotating reverse (REV)
8= I/O terminal block is the selected control place (I / O)
9= Keypad is the selected control place (KEYPAD)
10= Fieldbus is the selected control place (BUS)
Group 11 - 14; Navigation main menu
11= Reference main menu (REF)
12= Monitoring main menu (MON)
13= Parameter main menu (PAR)
14= System main menu (SYS)
•
57
7
58
1 2 3 4 5
6 7 8 9 10
11
13
14
12
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUS
SYS
PAR
REF
MON
BACK
RESET
LOC
REM
OK
vaconcontrol panel
•
7.3 Keypad
The keypad section of the control panel consists of 9 buttons (see Figure 7.1). The
buttons and their functions are described as Table 7.1.
The drive stops by pressing the keypad STOP button, regardless of the selected control place when Par. 2.7 (Keypad stop button) is 1. If Par. 2.7 is 0, the drive stops by
keypad STOP button only when control place is keypad. The drive starts by pressing
the keypad START button when the selected control place is KEYPAD or LOCAL control.
Figure 7.1: Vacon 20 Control panel
7
control panelvacon
OK
BACK
RESET
LOC
REM
SymbolButton NameFunction Description
StartMotor START from the panel
STOPMotor STOP from the panel
Used for confirmation.Enter edit mode
for parameter. Alternate in display
OK
Back / Reset
Up and Down
Left and Right
between the parameter value and
parameter code.
Reference frequency value adjusting no
need to press OK-button to confirm.
Cancels edited parameter
Move backwards in menu levels
Reset fault indication
Select root parameter number on rootparameter list, Up decrease / Down
increase parameter number, Up
increase / Down decrease parameter
value change.
Available in REF,PAR and SYS menu
parameter digit setting when changing
value.
MON,PAR and SYS can also use left and
right button to navigate the parameter
group, like e.g.,in MON menu use right
button from V1.x to V2.x to V3.x.
Can be used to change direction in REF
menu in local mode:
-Right arrow would mean reverse (REV)
-Left arrow would mean forward (FWD)
59
•
Loc / RemChange control place
Table 7.1: Keypad Function
NOTE! The status of all the 9 buttons are available for application program!
7
60
FWD R EV I/O K EYPAD BUS
REF
MON
PAR
SYSSYS
SYSSYS
SYSSYS
SYSSYS
FAULTALARMSTOPREADY RUN
FWD R EV I/O KEY PAD B US
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMST OPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KE YPAD BUS
REF
PAR
FAULTALARMSTOPRE ADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALAR MSTOPRE ADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMSTOPREADY RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEY PAD BUS
REF
MON
PAR
FAULTALARMSTOPREADY RUN
PRESS
PRESS
OK
OK
OK
OK
OK
In this men u
you can
browsethe
monitoring
values.
In this men u
you can
browseand
editthe
parameters.
Dispalys the
keypad referen ce
value
regardlessof
the selected
contron place.
Here youwill be
able tobrowse
system parameter
and fault
submenu.
MONI TORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz
Hz
vaconcontrol panel
•
7.4 Navigation on the Vacon 20 control panel
This chapter provides you with information on navigating the menus on Vacon 20 and
editing the values of the parameters.
7.4.1 Main menu
The menu structure of Vacon 20 control software consists of a main menu and several submenus. Navigation in the main menu is shown below:
7
Figure 7.2: The main menu of Vacon 20
control panelvacon
Press to enter
edit mode
Change
value
OK
SYS
FWD REV I/O KEYPAD BUS
REF
MON
PA R
FAU LTALARMSTOPREADY R UN
Hz
7.4.2 Reference menu
Figure 7.3: Reference menu display
Move to the reference menu with the UP / DOWN button (see Figure 7.2). The reference value can be changed with UP / DOWN button as shown in Figure 7.3.
If the value has big change, first press Left and Right bu ttons to select the digit which
has to be changed, then press Up button to increase and Down button to decreases
the value in the selected digit . The changing reference frequency will been taken
into use immediately without pressing OK.
Note! LEFT and RIGHT buttons can be used to change the direction in
Ref menu in local control mode.
•
61
7
62
OK
OK
OK
1
2
3
Press Lef t/Right t o browse
other Monitoring groups
Prsess Down to
browse V4.5
5
Press OK V4.5 is display
4
Preess OK th e value is
displayed
FAULTALARMSTOPREADY RU N
REF
MON
PAR
SYS
REF
MON
PAR
SYS
FAULTALARMSTOPREADY RUN
FWD REV I/O KEYPAD BUSFWD REV I/O KEYPAD BUS
Press OK to enter
Monitoring menu
REF
MON
PAR
SYS
FAULTALARMSTOPREADY RUN
FWD REV I/O KEYPAD BUS
REF
MON
PAR
SYS
FAULTALARMSTOPREADY RU N
FWD R EV I/O KEYPAD BUS
FAULTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FWD REV I/O KEYPAD BUS
vaconcontrol panel
•
7.4.3 Monitoring menu
Monitoring values are actual values of measured signals as well as status of some
control settings. It is visible in Vacon 20 display, but it can not be edited. The monitoring values are listed in Table 7.2.
Pressing Left/Right button to change the actual parameter to the first parameter of
the next group, to browse monitor menu from V1.x to V2.1 to V3.1 to V4.1. After entering the desired group, the monitoring values can be browsed by pressing UP /
DOWN button, as shown in Figure 7.4.
In MON menu the selected signal and its value are alternateing in the display by
pressing OK button.
7
Note! Turn on drive power, arrowhead of main menu is at MO N, V x.x
Figure 7.4: Monitoring menu display
or monitor parameter value of Vx.x is displayed in Panel.
Display Vx.x or monitor parameter value of Vx.x is determined
by the last show status before power shut down. E.g., it was
V4.5, and it is also V4.5 when restart.
control panelvacon
Code Monitoring signalUnitID Description
V1.1Output frequencyHz1 Output frequency to motor
V1.2Frequency referenceHz25
V1.3Motor speedrpm2 Calculated motor speed
V1.4Motor currentA3 Measured motor current
V1.5Motor torque%4
V1.6Motor shaft power%5
V1.7Motor vo ltage V6 Motor voltag e
V1.8DC-link voltageV7 Measured DC-link voltage
V1.9Unit temperature°C8 Heatsink temperature
V1.10 Motor temperature%9Calculated motor temperature
V1.11 Output PowerKW79 Output power from drive to motor
V2.1Analog input 1%59
V2.2Analog input 2%60
V2.3Analog output %81
Digital input status DI1,
V2.4
DI2, DI3
Digital input status DI4,
V2.5
DI5, DI6
V2.6RO1, RO2, DO17 Relay / digital output status
Pulse train / encoder
V2.7
input
V2.8Encoder rpmrpm1235
V2.11 Analog input E1%61
V2.12 Analog output E1%31
Table 7.2: Monitoring values
%1234 0 - 100% scale value
Frequency reference to motor control
Calculated actual / nominal torque
of the motor
Calculated actual / nominal power
of the motor
AI1 signal range in percent of used
range
AI2 signal range in percent of used
range
AO signal range in percent of used
range
15 Digital input status
16 Digital input status
Scaled according to Encoder
pulses / revolution parameter
Analogue input signal 1 in % from
option board, hidden until an
option board is connected
Analogue output signal 1 in % from
option board, hidden until an
option board is connected
•
63
7
64
vaconcontrol panel
•
Code Monitoring signalUnitID Description
V2.13 Analog output E2%32
V2.14 DIE1, DIE2, DIE333
V2.15 DIE4, DIE5, DIE634
V2.16 DOE1, DOE2, DOE335
V2.17 DOE4, DOE5, DOE636
V2.18 Temperature input 150
V2.19 Temperature input 251
V2.20 Temperature input 352
V3.1Drive status word43
Table 7.2: Monitoring values
Analogue output signal 2 in % from
option board, hidden until an
option board is connected
This monitor value shows status of
the digital inputs 1-3 from option
board, hidden until an option board
is connected
This monitor value shows status of
the digital inputs 4-6 from option
board, hidden until an option board
is connected
This monitor value shows status of
the relay outputs 1-3 from option
board, hidden until an option board
is connected
This monitor value shows status of
the relay outputs 4-6 from option
board, hidden until an option board
is connected
Measured value of Temperature
input 1 in temperature unit (Celsius or Kelvins) by parameter setting, hidden until an option board
is connected
Measured value of Temperature
input 2 in temperature unit (Celsius or Kelvins) by parameter setting, hidden until an option board
is connected
Measured value of Temperature
input 3 in temperature unit (Celsius or Kelvins) by parameter setting, hidden until an option board
is connected
V4.1PID setpoint%20 Regulator setpoint
V4.2PID feedback value%21 Regulator actual value
V4.3PID error%22 Re gulator error
V4.4PID output%23 Regulator ou tput
V4.5Process29
Table 7.2: Monitoring values
Bit codes status of application:
B3 = Ramp 2 Active
B5 = Remote CTRL Place 1 active
B6 = Remote CTRL Place 2 active
B7 = Fieldbus Control Active
B8 = Local Control Active
B9 = PC Control Active
B10 = Preset Frequencies Active
In Parameter menu only the Quick setup parameter list is shown as default. By giving
the value 0 to the parameter 17.2, it is possible to open other advanced parameter
groups. The parameter lists and descriptions can be found in chapters 8 and 9.
The following figure shows the parameter menu view:
The parameter can be changed as the Figure 7.5.
Left / Right button is available inside Parameter menu. Pressing Left / Right button
to change the actual parameter to the first parameter of the next group (Example:
any parameter of P1… is displayed -> RIGHT button -> P2.1 is displayed -> RIGHT button -> P3.1 is displayed …). After entering the desired group, pressing UP / DOWN
button to select root parameter number, and then press OK button to display the value of the parameter and also enter edit mode.
7
Figure 7.5: Parameter menu
control panelvacon
In edit mode, Left and Right buttons are used to select the digit which has to be
changed, and Up increases / Down decreases parameter value.
In edit mode, the value of Px.x is displayed blinkingly in the panel. After about 10 s,
Px.x is displayed in the panel again if you don't press any button.
Note! In edit mode, if you edit the value and don't press OK button, the
value isn't changed successfully.
In edit mode, if you don't edit the value, you can press Reset /
SYS menu including fault submenu, field bus submenu and system parameter submenu, and the display and operation of the system parameter submenu is similar to
PAR menu or MON menu.In system parameter submenu, there are some editable
parameter (P) and some uneditable parameter (V).
The Fault submenu of SYS menu includes active fault s ubmenu and fault history submenu.
In active fault situation, FAULT arrow is blinking and the display is blinking active
fault menu item with fault code. If there are several ac tive faults, you can check it by
entering the active fault submenu F5.x. F5.1 is always the latest active fault code. The
active faults can be reset by pressing BACK / RESET button with long time (>2 s),
when the API is in active fault submenu level (F5.x). If the fault cannot be reset, the
blinking continues. It is possible to select other display menus during active fault, but
in this case the display returns automatically to the fault menu if no button is pressed
in 10 seconds. The fault code, subcode and the operating day, hour and minute values at the fault instant are shown in the value menu (operating hours = displayed
reading).
7
Figure 7.6: Fault menu
control panelvacon
Note! Fault History can be reset by long pressing the BACK / RESET
button for 5 second time,when the API is in fault history submenu level (F6.x), it will also clear all active faults.
See Chapter 5 for fault descriptions.
69
•
7
70
vaconcontrol panel
•
7
parametersvacon
i
8. STANDARD APPLICATION PARAMETERS
On the next pages you can find the lists of parameters within the respective parameter groups. The parameter descriptions are given in Chapter 9 .
Explanations:
Code: Location indication on the keypad; Shows the operator the present
Parameter: Name of monitoring value or parameter
Min: Minimum value of parameter
Max: Maximum value of parameter
Unit: Unit of parameter value; given if available
Default: Factory preset value
ID: ID number of the parameter (used with fieldbus control)
NOTE: This manual is for Vacon 20 standard application only. If you need m ore application information, please download the appropriate user manual on http://
www.vacon.com -> Support & Downloads.
Monitoring value number or Parameter number
More information on this parameter available in chapter 9: ‘Param-
Preset speed 0 is used
as frequency reference
when P3.3 = 1
Activated by digital
inputs
Activated by digital
inputs
Activated by digital
inputs
Acceleration time from
0 Hz to maximum frequency.
Deceleration time from
maximum frequency to
0 Hz.
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 2 V
minimum signal level.
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 2 V
or 4 mA minimum signal
level.
0 = Disable
1 = Enable
0 = All parameters visi-
ble
1 = Only quick setup
parameter group visible
8
74
P1.1
P1.2
P1.3
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P1.4
P1.5
P1.6
P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
vaconparameters
•
8.2 Motor settings (Control panel: Menu PAR -> P1)
Code ParameterMin Max Unit Default IDNote
Motor nominal
voltage
Motor nominal fre-
quency
Motor nominal
speed
Motor nominal
current
Motor cos
(Power Factor)
Motor type010650
Current limit
Motor control
mode
U / f ratio020108
Field weakening
point
Field weakening
point voltage
U / f mid point
frequency
U / f mid point
voltage
Zero freq voltage 0,00 40,00 %Varies 606
Torqu e Bo ost0101 09
Switching
frequency
Table 8.2: Motor settings
180 690VVaries 110
30,00 320,00 Hz
30 20000 rpm
2,0 x
0,2 x
I
I
I
10,00 200,00 %100,00 603
Nunit
Nunit
0,30 1,000,85120
2,0 x
0,2 x
I
Nunit
Nunit
010600
8,00
320,00 Hz
0,00 P1.10 Hz
0,00 P1.11 %100,00 605
1,5 16,0 kHz 4,0 / 2,0 601
50,00 /
60,00
1440 /
1720
I
A
Nunit
1,5 x
A
I
Nunit
50,00 /
60,00
50,00 /
60,00
Check rating plate on the
motor
Check rating plate on the
111
motor
Default applies for a 4-pole
112
motor.
Check rating plate on the
113
motor
Check rating plate on the
motor
0 = Induction
1 = Permanent magnet
107 Maximum motor current
0 = Frequency control
1 = Open loop speed control
0 = Linear
1 = Square
2 = Programmable
Field weakening point fre-
602
quency
Voltage at field weakening
point as % of U
Mid point frequency for
604
programmable U / f
Mid point voltage for pro-
grammable U / f as % of
U
nmot
Voltage at 0 Hz as % of U
0 = Disabled
1 = Enabled
PWM frequency. If values
are higher than default,
reduce the current capacity
nmot
nmot
8
parametersvacon
P1.17
P1.18
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P1.19
P1.20
P1.21
P1.22
P1.23
P1.24
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Code ParameterMin Max Unit Default IDNote
Brake Chopper 020504
Brake chopper
level
Motor
identification
Rs voltage drop 0,00 100,00 %0,00662
Overvoltage
controller
Undervoltage
controller
Sine filter010522
Modulator type0 6553528928 648
Table 8.2: Motor settings
0911Vvaries 1267
010631
021607
011608
0 = Disabled
1 = Enabled: Always
2 = Run state
Brake chopper control
activation level in volt.
For 240V Supply:
240*1.35*1.18 = 382V
For 400V Supply:
400*1.35*1.18 = 638V
Please note that when
brake chopper is used the
overvoltage controller can
be switched off or the
overvoltage reference level
can be set above the brake
chopper level.
Preset speed 0 is used as
frequency reference when
P3.3 = 1
0 = No Reset
1 = Reset if stopped
2 = Reset if powered down
8
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P4.1
P4.2
P4.3
P4.4
P4.5
P4.6
P4.7
P4.8
P4.9
P4.10
P4.11
P4.12
vaconparameters
•
8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4)
CodeParamet erMin Max Unit Default IDNote
Ramp S-shape 10,010,0s0,0500
Acceleration time 1 0,1 3000,0 s3,0103
Deceleration time 1 0,1 3000,0 s3,0104
Ramp S-shape 20,010,0s0,0501 See the parameter P4.1
Acceleration time 2 0,1 3000,0 s10,0502 See the parameter P4.2
Deceleration time 2 0,1 3000,0 s10,0503 See the parameter P4.3
Flux Braking030520
2,0 x
Flux Braking Cur-
rent
DC Braking Current
Stop DC current
time
Stop DC current
frequency
Start DC current
time
Table 8.5: Ramps and brakes setup
0,5 x
I
I
Nunit
Nunit
0,3 x
2,0 x
I
I
Nunit
Nunit
0,00 600,00 s0,00508
0,10 10,00 Hz1,50515
0,00 600,00 s0,00516 0 = Not active
I
A
Nunit
I
A
Nunit
0 = Linear
>0 = S-curve ramp time
Defines the time
required for the output
frequency to increase
from zero frequency to
maximum frequency.
Defines the time
required for the output
frequency to decrease
from maximum
frequency to zero
frequency.
0 = Off
1 = Deceleration
2 = Chopper
3 = Full Mode
Defines the current level
519
for flux b raking.
Defines the current
507
injected into the motor
during DC brakeing.
Determines if braking
is ON or OFF and the
braking time of the
DC-brake when the
motor is stopping.
0 = Not active
The output frequency at
which the DC-braking is
applied.
8
parametersvacon
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CodeParameterMin Max Unit Default IDNote
Accel2 Frequency
P4.13
Threshold
Decel2 Frequency
P4.14
Threshold
External Brake:
P4.15
Open Delay
External Brake:
P4.16
Open Frequency
limit
External Brake :
Close Frequency
P4.17
P4.18
P4.19
Table 8.5: Ramps and brakes setup
limit
External Brake :
Close Frequency
limit in Reverse
External Brake :
Open/Close Cur-
rent l imit
0.00 P3.2 Hz0,00527 0,00 = disabled
0,00 P3.2 Hz0,00528 0,00 = disabled
0,00 320,00 s0,20 1544
0,00 P3.2 Hz1,50 1535
0,00 P3.2 Hz1,00 1539
0,00 P3.2 Hz1,50 1540
0,0 200,0 %20,0 1585
Delay to open brake
after Open frequency
limit is reached
Opening frequency from
forward and reverse
direction.
Close frequency from
positive direction if no
run command active.
Close frequency from
negative direction if no
run command active.
The brake is not opened
if the current does not
exceed this value, and is
closed immediately if
current goes below.
This parameter is set as
a percent of Motor nominal current.
79
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8
80
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vaconparameters
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8.6 Digital inputs (Control panel: Menu PAR -> P5)
CodeParameterMin Max Unit Default IDNote
I / O control signal 10 Varies1403
P5.1
P5.2 I / O control signal 20 Varies2404 As parameter 5.1
P5.3Reverse0 Varies0412 As parameter 5.1
P5.4Ext. fault Close0 Varies6405 As parameter 5.1
P5.5Ext. fault Open0 Varies0406 As parameter 5.1
P5.6Fault reset0 Varies3414 As parameter 5.1
P5.7Run enable0 Varies0407 As parameter 5.1
P5.8Preset speed B00 Varies4419 As parameter 5.1
P5.9Preset speed B10 Varies5420 As parameter 5.1
P5.10Preset speed B20 Varies0421 As parameter 5.1
P5.11 Ramp time 2 selection 0 Varies0408 As parameter 5.1
P5.12 Motor potentiometer up 0 Varies0418 As parameter 5.1
Activates the Motor PreHeat (DC-Current) in
stop state when parameter Motor Preheat function is set to 2
As parameter 5.1
8
parametersvacon
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8.7 Analogue inputs (Control panel: Menu PAR -> P6)
Code ParameterMin Max Unit Default IDNote
AI1 Signal range010379
P6.1
P6.2 AI1 Custom min
P6.3 AI1 Custom max
P6.4 AI1 filter time0,010,0s0,1378 0 = no filtering
P6.5 AI2 signal range010390 As parameter P6.1
P6.6 AI2 Custom min
P6.7 AI2 Custom max
P6.8 AI2 filter time0,010,0s0,1389 As parameter P6.4
P6.9 AIE1 Signal range 010143
P6.10 AIE1 Custom Min
P6.11 AIE1 Custom Max
P6.12 AIE1 Filter time 0,010,0s0,1142
Table 8.7: Analogue inputs
-100,00
100,00 %0,00380 0,00 = no min scaling
-100,00
300,00 %100,00 381 100,00 = no max scaling
-100,00
100,00 %0,00391 As parameter P6.2
-100,00
300,00 %100,00 392 As parameter P6.3
-100,00
100,00
%0,00144
-100,00 300,00
%100,00 145
8.8 Pulse train / Encoder (Control panel: Menu PAR -> P7)
Code ParameterMin Max Unit Default IDNote
Min pulse fre-
P7.1
quency
Max pulse fre-
P7.2
quency
Freq. ref. at mi n
P7.3
pulse freq.
Freq. re f. at max
P7.4
pulse freq.
Table 8.8: Pulse train/Encoder
010000Hz01229
0,0 10000 Hz10000 1230
0,00
P3.2Hz0,001231
0,00
P3.2Hz
50,00 /
60,00
0 = 0 - 100% (0 - 10 V)
1 = 20% - 100% (2 - 10 V)
As parameter P6.1, hidden until an option board
is connected
As parameter P6.2, hidden until an option board
is connected
As parameter P6.3, hidden until an option board
is connected
As parameter P6.4, hidden until an option board
is connected
Pulse frequency to be
interpreted as a 0% signal.
Pulse frequency to be
interpreted as a 100%
signal.
Frequency corresponding to 0% if used as frequency reference.
Pulse count of encoder
per round. Used for scaling encoder rpm monitor
value only.
0 = DI5 and DI6 are for
normal digital input
1 = DI6 is for pulse train
2 = DI5 and DI6 are for
encoder frequence mode
8.9 Digital outputs (Control panel: Menu PAR -> P8)
Code ParameterMin Max Unit Default IDSelections
0 = Not used
1 = Ready
2 = Run
3 = Fault
4 = Fault Inverted
5 = Warning
6 = Reversed
7 = At Speed
8 = Motor regulator active
RO1 signal
P8.1
selection
RO2 signal
P8.2
selcetion
DO1 signal
P8.3
selcetion
Table 8.9: Digital outputs
0Varies2 313
0 Varies3314 As parameter 8.1
0 Varies1312 As parameter 8.1
9 = FB C ontrol Wo rd.B13
10 = FB C ontrol Wo rd.B14
11 = FB C ontrol Wo rd.B15
12 = Output freq superv.
13 = Output torque superv.
14 = Unit temperature superv.
15 = Analogue input superv.
16 = Preset Speed Active
17 = External Brake ctrl
18 = Keypad control active
19 = I / O control active
20 = Temperature supervision
8
parametersvacon
83
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Code ParameterMin Max Unit Default IDSelections
P8.4 RO2 inversion0101588
P8.5 RO2 ON delay 0,00 320,00 s0,00 460 0,00 = No delay
P8.6 RO2 OFF delay 0,00 320,00 s0,00 461 0,00 = No delay
P8.7 RO1 inversion0101587
P8.8 RO1 ON delay 0,00 320,00 s0,00 458 0,00 = No delay
P8.9 RO1 OFF delay 0,00 320,00 s0,00 459 0,00 = No delay
DOE1 signal
P8.10
selection
DOE2 signal
P8.11
selection
DOE3 signal
P8.12
selection
DOE4 signal
P8.13
selection
DOE5 signal
P8.14
selection
DOE6 signal
P8.15
selection
Table 8.9: Digital outputs
0 Varies0317
0 Varies0318
0 Varies01386
0 Varies01390
0 Varies01391
0 Varies01395
0 = No inversion
1 = Inverted
0 = No inversion
1 = Inverted
As parameter 8.1, hidden
until an option board is connected
As parameter 8.1, hidden
until an option board is connected
As parameter 8.1, hidden
until an option board is connected
As parameter 8.1, hidden
until an option board is connected
As parameter 8.1, hidden
until an option board is connected
As parameter 8.1, hidden
until an option board is connected
8
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vaconparameters
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8.10 Analogue outputs (Control panel: Menu PAR -> P9)
Code ParameterMin Max Unit Default IDSelections
0 = Not used
1 = Output freq. (0-f
2 = Output current (0-I
3 = Motor torque (0-T
4 = PID output (0 - 100%)
5 = Freq. refer. (0-f
6 = Motor speed (0-n
7 = Motor power (0-P
Analog output
P9.1
signal selection
Analog output
P9.2
minimum
Analog output
P9.3
scaling
Analog output fil-
P9.4
ter time
Analog output E1
P9.5
signal selection
Analog output E1
P9.6
minimum
Analog output E1
P9.7
scaling
Analog output E1
P9.8
filter time
Table 8.10: Analogue outputs
0141307
010310
0,0 1000,0 %100,0 311 Scaling factor
0,00
0
0
0,0 1000,0 %100,0 476
0,00 10,00s0,10 473
10,00s0,10 308 Filter time
140472
10475
8 = Motor Voltage (0-U
9 = DC-link Voltage
(0 - 1000 V)
10 = Process Data In1
(0 - 10000)
11 = Process Data In2
(0 - 10000)
12 = Process Data In3
(0 - 10000)
13 = Process Data In4
(0 - 10000)
14 = Test 100%
0 = 0 V / 0 mA
1 = 2 V / 4 mA
As parameter P9.1, hidden
until an option board is connected
As parameter P9.2, hidden
until an option board is connected
As parameter P9.3, hidden
until an option board is connected
As parameter P9.4, hidden
until an option board is connected
max
max
)
nMotor
nMotor
)
max
nMotor
nMotor
)
)
)
)
)
8
parametersvacon
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Code ParameterMin Max Unit Default IDSelections
Analog output E2
P9.9
signal selection
Analog output E2
P9.10
minimum
Analog output E2
P9.11
scaling
Analog output E2
P9.12
filter time
Table 8.10: Analogue outputs
0
0
0,0 1000,0 %100,0 483
0,00 10,00s0,10 480
140479
10482
As parameter P9.1, hidden
until an option board is connected
As parameter P9.2, hidden
until an option board is connected
As parameter P9.3, hidden
until an option board is connected
As parameter P9.4, hidden
until an option board is connected
8.11 Fieldbus Data-Mapping (Control panel: Menu PAR -> P10)
CodeParameterMin Max Unit Default IDNote
0 = Frequency reference
1 = Output reference
2 = Motor speed
3 = Motor current
4 = Motor voltage
5 = Motor torque
6 = Motor power
7 = DC link voltage
FB Data Output 1
P10.1
selection
FB Data Output 2
P10.2
selection
FB Data Output 3
P10.3
selection
FB Data Output 4
P10.4
Table 8.11: Fieldbus Data-Mapping
selection
0 Varies0852
0
Varies1853 Variable mapped on PD2
0
Varies2854 Variable mapped on PD3
0
Varies4855 Variable mapped on PD4
8 = Active fault code
9 = Analogue AI1
10 = Analogue AI2
11 = Digital input state
12 = PID feedback value
13 = PID setpoint
14 = Pulse train /