Vacon 20 Quick Manual

Page 1
VACON 20
't?(gj~@~
~@
AC
DRIVES
QUICK
GUIDE
DRIV(N
SV CHUVES
Page 2
safety vacon 1
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1
This quick guide includes the essential steps for easy
installation and setup of your Vacon 20 frequency converter.
Before commissioning your drive, download and read the complete
Vacon 20 User Manual available at:
www.vacon.com -> Support & Downloads
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION!
This quick guide contains clearly marked warnings which are intended for your per­sonal safety and to avoid any unintentional damage to the product or connected ap­pliances.
Please read these warnings carefully:
The components of the power unit of the frequency converter are live when Vacon 20 is connected to mains. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor terminals - / + are live when Vacon 20 is connected to mains, even if the motor is not running.
The control I / O-terminals are isolated from the mains poten­tial. However, the relay output terminals may have a danger­ous control voltage present even when Vacon 20 is disconnected from mains.
The earth leakage current of Vacon 20 frequency converters exceeds 3.5 mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured.
See Chapter 7!
If the frequency converter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).
If Vacon 20 is disconnected from mains while running the motor, it remains live if the motor is energized by the process. In this case the motor functions as a generator feeding energy to the frequency converter.
After disconnecting the frequency converter from the mains, wait until the fan stops and the display segments or status leds on the front panel go out. Wait 5 more minutes before doing any work on Vacon 20 connections.
The motor can start automatically after a fault situation, if the autoreset function has been activated.
!
Released: 10.11.2011
Doc: DPD00511A1,
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2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 20 in the wall. For MI1 - MI3, either screw or DIN-rail mounting; For MI4 - MI5, screw or flange mounting.
Figure 1: Screw mounting, MI1 - MI3
Figure 2: Screw mounting, MI4 - MI5
=
M5
MI3
MI1
=M4
MI2
=M5
LOC REM
BACK
RESET
OK
LOC REM
BACK RESET
OK
LOC
REM
BACK RESET
OK
MI4
=M 6
=M 6
MI5
LOC REM
BACK RESET
OK
LOC REM
BACK RESET
OK
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installation vacon 3
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Figure 3: DIN-rail mounting, MI1 - MI3
Figure 4: flange mounting, MI4 – MI5
Note! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of Vacon 20! (For MI1 - MI3, side-to-side installation allowed only if the am­bient temperature is below 40 °C; For MI4 - MI5, side-to-side installation is not al­lowed.
12
LOC REM
BACK RESET
OK
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.
Figure 5: Attaching the PE-plate and API cable support, MI1 - MI3
Figure 6: Attaching the PE-plate and API cable support, MI4 - MI5
Attach this plate BEFORE i nst alling the pow er ca bles
Attach the support AFTER i nstallin g the power cables
Attach the support AF TER i nst al lin g
Att ach th is pl ate BEFORE installing the p ower ca bles
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installation vacon 5
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2.2 Cabling and connections
2.2.1 Power cabling
Note! Tightening torque for power cables is 0.5 - 0.6 Nm
Figure 7: Vacon 20 power connections, MI1
Figure 8: Vacon 20 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS
MOTOR
Strip the plastic cable coating for 360° earthing
L1 L2/N L3 U/ T1 V/T2 W/ T3R+ R-
1~ (230 V)
3~(230V, 400V, 575V)
1~ (115V)
MAINS
MOTOR
BRAKE RESISTOR
Externalbrake resistor
Motor out
Strip the plastic cable coating for 360° earthing
3~(230V, 400V, 575V)
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Figure 9: Vacon 20 power connections, MI4
Figure 10: Vacon 20 power connections, MI5
MAINS
MOTOR
Motor out
Brake RESISTOR
3~ (380, 480V)
MAINS
MOTOR
Motor out
Brake RESISTOR
3~ (380, 480V)
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installation vacon 7
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2.2.2 Control cabling
Figure 11: Open the lid MI1 - MI3
Figure 12: Open the lid MI4 - MI5
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Figure 13: Install the control cables, MI1 - MI3
Figure 14: Install the control cables, MI4 - MI5
Strip the plastic cable coating for 360°earthing
Control cable tightening torque: 0.4 Nm
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vacon 20 api vacon 9
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3. CONTROL I / O AND TERMINALS
Termi nal Signal Factory preset Description
1 +10 Vre Ref. voltage out Maximum load 10 mA 2 AI1 Analog signal in 1
Freq. reference
P)
0 - 10 V, Ri >= 200 k 3 GND I / O signal ground 6 24 Vout 24 V output for DI's %, max. load 50 mA
7DI_C
Digital Input Com­mom
Digital Input Commom
for DI1- DI6, refer to
Table 2 for DI sink type 8 DI1 Digital input 1
Start forward P)
18 - 30 V, Ri > 5 k 9 DI2 Digital input 2
Start reverse P)
10 DI3 Digital input 3
Fault reset P) A A RS485 signal A FB Communication Negative B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2
PID actual value
and Freq. refer-
ence P)
Default: 0(4)-20 mA, Ri <= 250 Other: 0 - 10 V, Ri >= 200 k Selectable through
microswitch
5 GND I / O signal ground
13 DO-
Digital Output Commom
Digital Output Commom
14 DI4 Digital input 4
Preset speed B0 P)
18 - 30 V, Ri > 5 k
15 DI5 Digital input 5
Preset speed B1
P)
As DI, Other: Encoder Input A (frequency up to 10 kHz) Selectable through microswitch
16 DI6 Digital input 6
External Fault
P)
As DI, Other: Encoder Input B (frequency up to 10 kHz), Pulse Train Input (frequency up to 5 kHz)
18 AO Analog Output
Output frequency P)
0 - 10 V, RL >1 K 0(4)-20 mA, RL < 500 Selectable through
microswitch
20 DO Digital signal out
Active = READY P)
Open collector, max. load 48 V / 50 mA
Table 1: Vacon 20 General purpose application default I / O configuration and
connections for control board P) = Programmable function, See User Manual: parameter lists and descriptions for detail
Ω
20±ΩΩ
Ω
Ω
Ω
Ω
mA
Vacon 20
1-10 k
Ω
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Figure 15: Microswitchs
Vacon 20 I / O terminals:
22 RO 13 Relay out 1
Active = RUN P)
Max. switching load: 250 Vac / 2 A or 250 Vdc /
0.4 A
23 RO 14
24 RO 22 Relay out 2
Active = FAULT
P)
Max. switching load: 250 Vac / 2 A or 250 Vdc /
0.4 A
25 RO 21 26 RO 24
Terminal Signal Factory preset Description
3 GND I / O signal ground 6 24 Vout 24 V output for DI's %, max. load 50 mA
7DI_C
Digital Input Com­mom
Digital Input Commom for DI1-DI6
8 DI1 Digital input 1
Start forward P)
18 - 30 V, Ri > 5 k
9 DI2 Digital input 2
Start reverse P)
10 DI3 Digital input 3
Fault reset P)
14 DI4 Digital input 4
Preset speed B0 P)
18 - 30 V, Ri > 5 k
15 DI5 Digital input 5
Preset speed B1
P)
As DI, Other: Encoder Input A (frequency up to 10 kHz) Selectable through microswitch
16 DI6 Digital input 6
External Fault
P)
As DI, Other: Encoder Input B (frequency up to 10 kHz), Pulse Train Input (fre­quency up to 5 kHz)
Table 2: DI Sink Type, remove jumper J500 and connect the wire using table 2
Terminal Signal Factory preset Description
Table 1: Vacon 20 General purpose application default I / O configuration and
connections for control board P) = Programmable function, See User Manual: parameter lists and descriptions for detail
20±
Ω
Ω
DI
Enco Nor
AO
VmA
AI2
VmA
RS485
-term
ON
S1S2S3S4
J500
OFF
4 5 13 14 15 16 2018
123678910
22 23 26
2425
AI2 GND DO- DI4 DI5 DI6 AO DO+ R13 R14 * R24
+10VAI1 GND 24V DI-C DI1 DI2 DI3 A B R21 R22
Page 12
navigation & startup vacon 11
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4. NAVIGATION & STARTUP
4. 1 The main menus of Vacon 20
Figure 16: The main menu of Vacon 20
FWD REV I/O K EYPAD BUS
REF
MON
PA R
SYS SYS
SYS SYS
SYS SYS
SYS SYS
FAULTALARMSTOPREADY RU N
FWD REV I/O KEYPAD BUS
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FW D REV I/O KEY PA D B US
REF
PAR
FAU L TALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMSTO PREAD Y RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEY PAD BUS
REF
MON
PA R
FAULTALARMSTOPREADY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this me nu you can browse the monitoring values.
In this me nu you can browse and edit the parameters.
Dispalys the keypad reference value regardless of the selecte d contron place.
Here you will be able to browse system parameter and fault submenu.
MONITORING MENU
REFERENCE MENU
PARAMETER MENU
SYSTEM MENU
Hz
Hz
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4.2 Commissioning and startup wizard
4.2.1 Commissioning steps:
4.2.2 Startup wizard
Vacon 20 runs the startup wizard in first power-up. The wizard can be run by setting SYS Par.4.2 =1. The following figures show the procedure.
NOTE! Running the startup wizard will always return all parameter
settings to their factory defaults!
Figure 17: Vacon 20 startup wizard (standard application)
1. Read safety instructions on page 1
7. Perform test run without motor, see the User Manual at www.vacon.com
2. Secure the grounding and check that cables comply with requirements
8. Run no-load tests without motor being con­nected to the process
3. Check quality and quantity of cooling air 9. Perform an identification run (Par. ID631)
4. Check that all start / stop switches are in STOP position
10. Connect the motor to the process and per­form test run once again
5. Connect the drive to mains 11. Vacon 20 is now ready for use
6. Run the Startup wizard and set all necessary parameters
Table 3: Commissioning steps
FAU LTALARMSTOPREADY
RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
2
1
4
3
Change
P1.3
value with Up/Down button and press OK to comfirm
Perform the same procedure for P1.4, motor nominal current
Press OK enter edit mode
Enter Pa r. menu, select P1.3 motor nominal speed
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
OK
OK
rpm
A
Page 14
navigation & startup vacon 13
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Figure 18: Drive setup
1
2
3
4
1,1 x
I
NMOT
1,1 x
I
NM OT
1,5 x
I
NMOT
Selectio ns:
Parameters affected:
P1.1 Motor Un (V) P1.2 Mo tor fn (Hz) P1.7 Current limit (A) P1.8 Motor control mode P1.15 Torque boost P2.1 Control place P2.2 Start function
P2.3 Stop function P3.1 Min frequency P3.2 Max frequency P3.3 I/O reference P4.2 Acc. time (s) P4.3 Dec time (s)
*Same as drive voltage, except in 115V drives this value is 230V
P1.1 P1.2 P1.7 P1.8 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3
Startup wizard showns par 17.1 numbe r.
Press OK to enter edit mode.
Press OK to confirm drive setup
Select between 0-3, see below!
0 = Basic
1 = Pump drive
2 = Fan drive
3 = High Torque drive
V*
V*
V*
V*
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
0= Not used
0= Frequecny control 0= Frequecny control 0= Frequecny control
1=Open loop speed ontrol
0= Not used 0= Not used
1= used
I/O
I/O
I/O
I/O
0= Ramp
0= Ramp1=Ramp
1= Flyin g
0= Ramp
0= Coast
0= Coast
0= Coast
0 Hz
0 Hz
20 Hz
20 Hz
4=AI1 0-10V
3s 3s
5s 5s
1s 1s
20s20s
OK
OK
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
READY RUN STOP ALARMFAULT
FWD RE V I/O
KEYPA D
BUS FWD REV I/O
KEYPA D
BUS FWD
REV
I/O KE YPA D B U S
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
REF
MON
PA R
SYS
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
FWD REV I/O KEYPA D B U S
1,5 x
I
NMOT
4=AI1 0-10V
4=AI1 0-10V
4=AI1 0-10V
Page 15
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5. MONITORING & PARAMETERS
NOTE! This guide is for Vacon 20 standard application, if you are using a special ap­plication, please download the application manual on: www.vacon.com -> Support & downloads.
5.1 Monitoring values
Code Monitoring signal Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference Hz 25
Frequency reference to motor con-
trol V1.3 Motor speed rpm 2 Calculated motor speed V1.4 Motor current A 3 Measured motor current
V1.5 Motor torque % 4
Calculated actual / nominal torque
of the motor V1.6 Output Power KW 79 Output power from drive to motor V1.7 Motor voltage V 6 Motor voltage V1.8 DC-link voltage V 7 Measured DC-link voltage V1.9 Drive temperature °C 8 Heatsink temperature V1.10 Motor temperature % 9 Calculated motor temperature
V1.11 Motor shaft power % 5
Calculated actual / nominal power
of the motor
V2.1 Analog input 1 % 13
AI1 signal range in percent of used
range
V2.2 Analog input 2 % 14
AI2 signal range in percent of used
range
V2.3 Analog output % 26
AO signal range in percent of used
range
V2.4
Digital input status DI1, DI2, DI3
15 Digital input status
V2.5
Digital input status DI4, DI5, DI6
16 Digital input status
V2.6 RO1, RO2, DO 17 Relay / digital output status
V2.7
Pulse train / encoder input
% 1234 0 - 100% scale value
V2.8 Encoder rpm rpm 1235
Scaled according to Encoder
pulses / revolution parameter
Table 4: Vacon 20 monitoring values (General purpose application)
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V3.1 Drive Status Word 43
Bit codes status of drive
B0 = Ready B1 = Run B2 = Reverse B3 = Fault B6 = RunEnable B7 = AlarmActive B12 = RunRequest B13 = MotorRegulatorActive
V3.2 Application Status Word 89
Bit codes status of application:
B3 = Ramp 2 Active B5 = Remote CTRL Place 1 active B6 = Remote CTRL Place 2 active B7 = Fieldbus Control Active B8 = Local Control Active B9 = PC Control Active B10 = Preset Frequencies Active
V3.3 DIN Status Word 56 V4.1 PID setpoint % 20 Regulator setpoint V4.2 PID feedback value % 21 Regulator actual value V4.3 PID error % 22 Regulator error V4.4 PID output % 23 Regulator output
V4.5 Process 29
Scaled process variable see par. 15.18
Code Monitoring signal Unit ID Description
Table 4: Vacon 20 monitoring values (General purpose application)
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5.2 Quick setup parameters (Virtual menu, shows when par. 17.2 = 1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage
180 690 V Varies 110
Check rating plate on the motor.
Motor nominal
frequency
30,00 320,00 Hz
50,00 /
60,00
111
Check rating plate on the motor.
Motor nominal
speed
30 20000 rpm
1440 /
1720
112
Default applies for a 4­pole motor.
Motor nominal
current
0,2 x
I
Nunit
2,0 x
I
Nunit
A
I
Nunit
113
Check rating plate on the motor.
Motor cos
0,30 1,00 0,85 120
Check rating plate on the motor.
Current limit
0,2 x
I
Nunit
2 x
I
Nunit
A
1.5 x
I
Nunit
107 Maximum motor current
Torque boost 0 1 0 109
0 = Not used 1 = Used
P2.1
Remote control
place 1 selection
0 2 0 172
0 = I / O terminal 1 = Fieldbus 2 = Keypad
Start function
0
1 0 505
0 = Ramp 1 = Flying start
Stop function
0
1 0 506
0 = Coasting 1 = Ramp
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum freq reference
Max frequency P3.1 320,00 Hz
50,00 /
60,00
102
Maximum freq refer­ence
P3.3
Remote Control
Place 1 frequency
reference selec-
tion
1 9 7 117
1 = Preset Speeds 0 2 = Keypad 3 = Fieldbus 4 = AI1 5 = AI2 6 = PID 7 = AI1 + AI2 8 = Motor potentiometer 9 = Pulse train / Encoder
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 124
Preset speed 0 is used as frequency reference when P3.3 = 1
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105
Activated by digital inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106
Activated by digital inputs
Table 5: Quick setup parameters
P1.1
P1.2
P1.3
P1.4
P1.5
ϕ
P1.7
P1.15
P2.2
P2.3
P3.1
P3.2
Page 18
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P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126
Activated by digital inputs
Acceleration time
1
0,1 3000,0 s 3,0 103
Acceleration time from 0 Hz to maximum fre­quency.
Deceleration time
1
0,1 3000,0 s 3,0 104
Deceleration time from maximum frequency to 0 Hz.
P6.1 AI1 Signal range 0 1 0 379
0 = 0 - 100% 1 = 20% - 100%
20% is the same as 2 V minimum signal level.
P6.5 AI2 Signal range 0 1 0 390
0 = 0 - 100% 1 = 20% - 100%
20% is the same as 2 V or 4 mA minimum signal level.
Automatic reset 0 1 0 731
0 = Disable 1 = Enable
P17.2
Parameter
conceal
01 1 115
0 = All parameters visi­ble 1 = Only quick setup parameter group visible
Code Parameter Min Max Unit Default ID Note
Table 5: Quick setup parameters
P4.2
P4.3
P14.1
Page 19
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5.3 Motor settings (Control panel: Menu PAR -> P1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage
180 690 V Varies 110
Check rating plate on the motor
Motor nominal fre-
quency
30,00 320,00 Hz
50,00 /
60,00
111
Check rating plate on the motor
Motor nominal
speed
30 20000 rpm
1440 /
1720
112
Default applies for a 4-pole motor.
Motor nominal
current
0,2 x
I
Nunit
2,0 x
I
Nunit
A
I
Nunit
113
Check rating plate on the motor
Motor cos
(Power Factor)
0,30 1,00 0,85 120
Check rating plate on the motor
Motor type 0 1 0 650
0 = Induction 1 = Permanent magnet
Current limit
0,2 x
I
Nunit
2 x
I
Nunit
A
1.5 x
I
Nunit
107 Maximum motor current
Motor control
mode
01 0600
0 = Frequency control 1 = Open loop speed control
U / f ratio 0 2 0 108
0 = Linear 1 = Quadratic 2 = Programmable
Field weakening
point
8,00
320,00 Hz
50,00 /
60,00
602
Field weakening point fre­quency
Field weakening
point voltage
10,00 200,00 % 100,00 603
Voltage at field weakening point as % of U
nmot
U / f mid point
frequency
0,00 P1.10 Hz
50,00 /
60,00
604
Mid point frequency for programmable U / f
U / f mid point
voltage
0,00 P1.11 % 100,00 605
Mid point voltage for pro­grammable U / f as % of U
nmot
Zero freq voltage 0,00 40,00 % Varies 606
Voltage at 0 Hz as % of U
nmot
Torq ue Boos t 0 1 0 109
0 = Disabled 1 = Enabled
Switching fre-
quency
1,5 16,0 kHz 4,0 / 2,0 601
PWM frequency. If values are higher than default, reduce the current capacity
Brake Chopper 0 2 0 504
0 = Disabled 1 = Enabled: Always 2 = Run state
Table 6: Motor settings
P1.1
P1.2
P1.3
P1.4
P1.5
ϕ
P1.6
P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
P1.17
Page 20
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NOTE! These parameters are shown, when P17.2 = 0.
Motor identifica-
tion
01 0631
0 = Not active 1 = Standstill identification
(need run command within 20 s to activate)
Rs voltage drop 0,00 100,00 % 0,00 675
Voltage drop over motor windings as % of U
nmot
at
nominal current.
Overvoltage con-
troller
02 1607
0 = Disabled 1 = Enabled, Standard
mode 2 = Enabled, Shock load mode
Undervoltage
controller
01 1608
0 = Disable 1 = Enable
Sine filter 0 1 0 522
0 = Not in use 1 = In use
Code Parameter Min Max Unit Default ID Note
Table 6: Motor settings
P1.18
P1.19
P1.20
P1.21
P1.22
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20 vacon monitoring & parameters
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5.4 Start / stop setup (Control panel: Menu PAR -> P2)
Code Parameter Min Max Unit Default ID Note
P2.1
Remote Control
Place 1 Selection
0
2 0 172
0 = I / O terminals 1 = Fieldbus 2 = Keypad
Start function
0
1 0 505
0 = Ramp 1 = Flying start
Stop function
0
1 0 506
0 = Coasting 1 = Ramp
P2.4
I / O Start / Stop
logic
0 4 2 300
I / O control I / O control signal 1 signal 2 0 Forward Backward 1 Fwd(edge) Inverted Stop 2 Fwd(edge) Bwd(edge) 3 Start Reverse 4 Start(edge) Reverse
P2.5 Local / Remote 0 1 0 211
0 = Remote control 1 = Local control
P2.6
Keypad control
direction
0 1 0 123
0 = Forward 1 = Backward
P2.7
Keypad stop but-
ton
0 1 1 114
0 = Keypad control only 1 = Always
P2.8
Remote Control
Place 2 Selection
0
2 0 173
0 = I / O terminals 1 = Fieldbus 2 = Keypad
Table 7: Start / stop setup
P2.2
P2.3
Page 22
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5.5 Frequency references (Control panel: Menu PAR -> P3)
NOTE! These parameters are shown, when P17.2 = 0.
Code Parameter Min Max Unit Default ID Note
Min frequency 0,00 P3.2 Hz 0,00 101
Max frequency P3.1 320,00 Hz
50,00 /
60,00
102
P3.3
Remote Control
Place 1 fre-
quency refer-
ence selection
1 9 7 117
1 = Preset Speeds 0 2 = Keypad 3 = Fieldbus 4 = AI1 5 = AI2 6 = PID 7 = AI1+ AI2 8 = Motor potentiometer 9 = Pulse train / Encoder
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 124
Preset speed 0 is used as frequency reference when
P3.3 = 1 P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105 Activated by digital inputs P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106 Activated by digital inputs P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital inputs P3.8 Preset speed 4 P3.1 P3.2 Hz 25,00 127 Activated by digital inputs P3.9 Preset speed 5 P3.1 P3.2 Hz 30,00 128 Activated by digital inputs
P3.10 Preset speed 6 P3.1 P3.2 Hz 40,00 129 Activated by digital inputs P3.11 Preset speed 7 P3.1 P3.2 Hz 50,00 130 Activated by digital inputs
P3.12
Remote Control
Place 2 fre-
quency refer-
ence selection
1 9 5 131 As the parameter P3.3
P3.13
Motor Poten-
tionmeter Ramp
1 50 Hz/s 5 331 Speed variation rate
P3.14
Motor Poten-
tionmeter Reset
0 2 2 367
0 = No Reset
1 = Reset if stopped
2 = Reset if powered down
Table 8: Frequency references
P3.1
P3.2
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5.6 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code Parameter Min Max Unit Default ID Note
Ramp S-shape 0,0 10,0 s 0,0 500
0 = Linear >0 = S-curve ramp time
Acceleration time 1 0,1 3000,0 s 3,0 103
Deceleration time 1 0,1 3000,0 s 3,0 104
Ramp S-shape 2 0,0 10,0 s 0,0 501
Acceleration time 2 0,1 3000,0 s 10,0 502
Deceleration time 2 0,1 3000,0 s 10,0 503
Flux Braking 0 3 0 520
0 = Off 1 = Deceleration 2 = Chopper 3 = Full Mode
Flux Braking Cur-
rent
0,5 x
I
Nunit
2,0 x
I
Nunit
A
I
Nunit
519
DC Braking Current
0,3 x
I
Nunit
2,0 x
I
Nunit
A
I
Nunit
507
Defines the current injected into the motor during DC brakeing.
Stop DC current
time
0,00 600,00 s 0,00 508
Determines if braking is ON or OFF and the brak­ing time of the DC-brake when the motor is stop­ping. 0 = Not active
Stop DC current
frequency
0,10 10,00 Hz 1,50 515
The output frequency at which the DC-braking is applied.
Start DC current
time
0,00 600,00 s 0,00 516 0 = Not active
P4.13
Accel2 Frequency
Threshold
0.00 P3.2 Hz 0,00 527 0,00 = disabled
P4.14
Decel2 Frequency
Threshold
0,00 P3.2 Hz 0,00 528 0,00 = disabled
P4.15
External Brake:
Open Delay
0,00 320,00 s 0,20 1544
Table 9: Ramps and brakes setup
P4.1
P4.2
P4.3
P4.4
P4.5
P4.6
P4.7
P4.8
P4.9
P4.10
P4.11
P4.12
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P4.16
External Brake:
Open Frequency
limit
0,00 P3.2 Hz 1,50 1535
P4.17
External Brake :
Close Frequency
limit
0,00 P3.2 Hz 1,00 1539
P4.18
External Brake :
Close Frequency
limit in Reverse
0,00 P3.2 Hz 1,50 1540
P4.19
External Brake :
Open/Close Cur-
rent limit
0,0 200,0 % 20,0 1585
Code Parameter Min Max Unit Default ID Note
Table 9: Ramps and brakes setup
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5.7 Digital inputs (Control panel: Menu PAR -> P5)
Code Parameter Min Max Unit Default ID Note
P5.1 I / O control signal 1 0 6 1 403
0 = Not used 1 = DI1 2 = DI2 3 = DI3 4 = DI4 5 = DI5 6 = DI6
P5.2 I / O control signal 2 0 6 2 404 As parameter 5.1 P5.3 Reverse 0 6 0 412 As parameter 5.1 P5.4 Ext. fault Close 0 6 6 405 As parameter 5.1 P5.5 Ext. fault Open 0 6 0 406 As parameter 5.1 P5.6 Fault reset 0 6 3 414 As parameter 5.1 P5.7 Run enable 0 6 0 407 As parameter 5.1 P5.8 Preset speed B0 0 6 4 419 As parameter 5.1 P5.9 Preset speed B1 0 6 5 420 As parameter 5.1
P5.10 Preset speed B2 0 6 0 421 As parameter 5.1
P5.11
Ramp time 2 selec-
tion
0 6 0 408 As parameter 5.1
P5.12
Motor potentiome-
ter up
0 6 0 418 As parameter 5.1
P5.13
Motor potentiome-
ter down
0 6 0 417 As parameter 5.1
P5.14
Remote control
place 2
0 6 0 425
Activates control place 2 As parameter 5.1
P5.15
Remote control
plece freq refer-
ence 2
0 6 0 343
Activates control place 2 See parameter 5.1
P5.16 PID setpoint 2 0 6 0 1047
Activates reference 2 As parameter 5.1
P5.17
Motor PreHeat
Active
0 6 0 1044
Activates the Motor Pre­Heat (DC-Current) in stop state when parame­ter Motor Preheat func­tion is set to 2 As parameter 5.1
Table 10: Digital inputs
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5.8 Analogue inputs (Control panel: Menu PAR -> P6)
5.9 Pulse train / Encoder (Control panel: Menu PAR -> P7)
Code Parameter Min Max Unit Default ID Note
P6.1 AI1 Signal range 0 1 0 379
0 = 0 - 100% ( 0 - 10 V) 1 = 20% - 100% ( 2 - 10 V)
P6.2 AI1 Custom min
-100,00
100,00 % 0,00 380 0,00 = no min scaling
P6.3 AI1 Custom max
-100,00
300,00 % 100,00 381 100,00 = no max scaling
P6.4 AI1 filter time 0,0 10,0 s 0,1 378 0 = no filtering
P6.5 AI2 signal range 0 1 0 390
0 = 0 -10 V / 0 - 20 mA 1 = 2 -10 V / 4 - 20 mA
P6.6 AI2 Custom min
-100,00
100,00 % 0,00 391 0,00 = no min scaling
P6.7 AI2 Custom max
-100,00
300,00 % 100,00 392 100,00 = no max scaling
P6.8 AI2 filter time 0,0 10,0 s 0,1 389 0 = no filtering
Table 11: Analogue inputs
Code Parameter Min Max Unit Default ID Note
P7.1
Min pulse fre-
quency
0 10000 Hz 0 1229
Pulse frequency to be interpreted as a 0% sig­nal.
P7.2
Max pulse fre-
quency
0,0 10000 Hz 10000 1230
Pulse frequency to be interpreted as a 100% signal.
P7.3
Freq. ref. at min
pulse freq.
0,00
P3.2 Hz 0,00 1231
Frequency correspond­ing to 0% if used as fre­quency reference.
P7.4
Freq. ref. at max
pulse freq.
0,00
P3.2 Hz
50,00 /
60,00
1232
Frequency correspond­ing to 100% if used as frequency reference.
P7.5
Encoder direc-
tion
0 2 0 1233
0 = Disable 1 = Enable / Normal 2 = Enable / Inverted
P7.6
Encoder pulses
/ revolution
1 65535 ppr 256 629
Pulse count of encoder per round. Used for scal­ing encoder rpm monitor value only.
Config DI5 and
DI6
0
2 0 1800
0 = DI5 and DI6 are for normal digital input
1 = DI6 is for pulse train 2 = DI5 and DI6 are for
encoder frequence mode
Table 12: Pulse train/Encoder
P7.7
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5.10 Digital outputs (Control panel: Menu PAR -> P8)
Code Parameter Min Max Unit Default ID Selections
P8.1
RO1 signal
selection
019 2313
0 = Not used 1 = Ready 2 = Run 3 = Fault 4 = Fault Inverted 5 = Warning 6 = Reversed 7 = At Speed 8 = Motor regulator active 9 = FB Control Word.B13 10 = FB Control Word.B14 11 = FB Control Word.B15 12 = Output freq superv. 13 = Output torque superv. 14 = Unit temperature
superv.
15 = Analogue input superv. 16 = Preset Speed Active 17 = External Brake ctrl 18 = Keypad control active 19 = I / O control active
P8.2
RO2 signal sel-
cetion
0 19 3 314 As parameter 8.1
P8.3
DO1 signal sel-
cetion
0 19 1 312 As parameter 8.1
P8.4 RO2 inversion 0 1 0 489
0 = No inversion 1 = Inverted
P8.5 RO2 ON delay 0,00 320,00 s 0,00 460 0,00 = No delay P8.6 RO2 OFF delay 0,00 320,00 s 0,00 461 0,00 = No delay
P8.7 RO1 inversion 0 1 0 1587
0 = No inversion 1 = Inverted
P8.8 RO1 ON delay 0,00 320,00 s 0,00 458 0,00 = No delay P8.9 RO1 OFF delay 0,00 320,00 s 0,00 459 0,00 = No delay
P8.10
RO3 signal
selection
019 0317
As parameter 8.1, RO3-RO5 implemented but hidden until an option board is connected.
P8.11
RO4 signal
selection
019 0318
P8.12
RO5 signal
selection
0 19 0 1386
Table 13: Digital outputs
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5.11 Analogue outputs (Control panel: Menu PAR -> P9)
Code Parameter Min Max Unit Default ID Selections
P9.1
Analog output
signal selection
0 14 1 307
0 = Not used 1 = Output freq. (0-f
max
)
2 = Output current (0-I
nMotor
)
3 = Motor torque (0-T
nMotor
)
4 = PID output (0 - 100%) 5 = Freq. refer. (0-f
max
)
6 = Motor speed (0-n
max
)
7 = Motor power (0-P
nMotor
)
8 = Motor Voltage (0-U
nMotor
)
9 = DC-link Voltage (0 - 1000 V) 10 = Process Data In1 (0 - 10000) 11 = Process Data In2 (0 - 10000) 12 = Process Data In3 (0 - 10000) 13 = Process Data In4 (0 - 10000) 14 = Test 100%
P9.2
Analog output
minimum
0 1 0 310
0 = 0 V / 0 mA 1 = 2 V / 4 mA
P9.3
Analog output
scaling
0,0 1000,0 % 100,0 311 Scaling factor
P9.4
Analog output fil-
ter time
0,00
10,00 s 0,10 308 Filter time
P9.5
Analog output 2 signal selection
0 14 1 472
As parameter 9.1, AO2&AO3 implemented but hidden until an option board is con­nected.
P9.6
Analog output 2
minimum
0 1 0 475
As parameter 9.2, AO2&AO3 implemented but hidden until an option board is con­nected.
P9.7
Analog output 2
scaling
0,0 1000,0 % 100,0 476
As parameter 9.3, AO2&AO3 implemented but hidden until an option board is con­nected.
P9.8
Analog output fil-
ter time
0,00 10,00 s 0,10 473
As parameter 9.4, AO2&AO3 implemented but hidden until an option board is con­nected.
Table 14: Analogue outputs
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P9.9
Analog output 3 signal selection
0 14 1 479 As parameter 9.5
P9.10
Analog output 3
minimum
0 1 0 482 As parameter 9.6
P9.11
Analog output 3
scaling
0,0 1000,0 % 100,0 483 As parameter 9.7
P9.12
Analog output 3
filter time
0,00 10,00 s 0,10 480 As parameter 9.8
Code Parameter Min Max Unit Default ID Selections
Table 14: Analogue outputs
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5.12 Fieldbus Data-Mapping (Control panel: Menu PAR -> P10)
Code Parameter Min Max Unit Default ID Note
P10.1
FB Data Output 1
selection
0 15 0 852
0 = Frequency reference 1 = Output reference 2 = Motor speed 3 = Motor current 4 = Motor voltage 5 = Motor torque 6 = Motor power 7 = DC link voltage 8 = Active fault code 9 = Analogue AI1 10 = Analogue AI2 11 = Digital input state 12 = PID feedback value 13 = PID setpoint 14 = Pulse train /
encoder input(%) 15 = Pulse train / encoder pulse()
P10.2
FB Data Output 2
selection
0
15 1 853 Variable mapped on PD2
P10.3
FB Data Output 3
selection
0
15 2 854 Variable mapped on PD3
P10.4
FB Data Output 4
selection
0
15 4 855 Variable mapped on PD4
P10.5
FB Data Output 5
selection
0
15 5 856 Variable mapped on PD5
P10.6
FB Data Output 6
selection
0
15 3 857 Variable mapped on PD6
P10.7
FB Data Output 7
selection
0
15 6 858 Variable mapped on PD7
P10.8
FB Data Output 8
selection
0
15 7 859 Variable mapped on PD8
P10.9
Aux CW Data In
selection
0
5 0 1519
PDI for Aux CW
0 = Not used 1 = PDI1 2 = PDI2 3 = PDI3 4 = PDI4 5 = PDI5
Table 15: Fieldbus Data-Mapping
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5.13 Prohibited Frequencies (Control panel: Menu PAR -> P11)
5.14 Limit Supervisions (Control panel: Menu PAR -> P12)
Code Parameter Min Max Unit Default ID Note
P11.1
Prohibit Frequency Range 1 Low Limit
0,00 P3.2 Hz 0,00 509
Low Limit 0 = Not used
P11.2
Prohibit Frequency
Range 1 High Limit
0,00 P3.2 Hz 0,00 510
High Limit 0 = Not used
P11.3
Prohibit Frequency Range 2 Low Limit
0,00 P3.2 Hz 0,00 511
Low Limit 0 = Not used
P11.4
Prohibit Frequency
Range 2 High Limit
0,00 P3.2 Hz 0,00 512
High Limit 0 = Not used
Table 16: Prohibited Frequencies
Code Parameter Min Max Unit Default ID Note
P12.1
Output freq.
supervision func-
tion
02 0315
0 = Not used 1 = Low limit 2 = High limit
P12.2
Output freq.
supervision limit
0,00 P3.2 Hz 0,00 316
Output frequency super­vision threshold
P12.3
Torque supervi-
sion function
02 0348
0 = Not used 1 = Low limit 2 = High limit
P12.4
Torque supervi-
sion limit
0,0 300,0 % 0,0 349
Torque supervision Threshold
P12.5
Unit Temperature
Supervision
02 0354
0 = Not used 1 = Low limit 2 = High limit
P12.6
Unit Temperature Supervision Limit
-10 100
°C
40 355
Unit temperature super­vision threshold
P12.7
Analogue input
superv signal
01 0356
0 = AI1 1 = AI2
P12.8 AI superv ON level 0,00 100,00 % 80,00 357 ON threshold AI superv.
P12.9
AI superv OFF
level
0,00 100,00 % 40,00 358 OFF threshold AI superv.
Table 17: Limit Supervisions
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5.15 Protections (Control panel: Menu PAR -> P13)
Code Parameter Min Max Unit Default ID Note
P13.1
Analog Input low
fault
0 4 1 700
0 = No action 1 = Alarm 2 = Alarm, preset alarm
frequency
3 = Fault: Stop function 4 = Fault: Coast
Under voltage
fault
1 2 2 727
1 = No response (no fault generated but drive still stops modulation) 2 = Fault:Coast
Earth fault
0
3 2 703
0 = No action 1 = Alarm 2 = Fault:Stop function 3 = Fault:Coast
Output Phase
Fault
0
3 2 702 As parameter 13.3
Stall protection
0
3 0 709 As parameter 13.3
Under load pro-
tection
0
3 0 713 As parameter 13.3
Motor thermal
protection
0
3 2 704 As parameter 13.3
Mtp:Ambient
temperature
-20
100
°C
40 705
Environment tempera­tion
Mtp:Zero speed
cooling
0,0
150,0 % 40,0 706 Cooling as % at 0 speed
Mtp:Thermal time
constant
1
200 min Varies 707
Motor thermal time con­stant
Stall Current
0,00
2,0 x
I
Nunit
A
I
Nunit
710
Stall time
0,00
300,00 s 15,00 711 Stall time limited
Stall frequency
0,10
320,00 Hz 25,00 712 Stall min. frequency
UL:Field weaken-
ing load
10,0
150,0 % 50,0 714
Minimum torque at field weakening
UL:Zero freq load
5,0
150,0 % 10,0 715 Minimum torque at F0
UL:Time limit
1,0
300,0 s 20,0 716
P13.17
Analog Input low
fault delay
0,0
10,0 s 0,5 1430
Table 18: Protections
P13.2
P13.3
P13.4
P13.5
P13.6
P13.7
P13.8
P13.9
P13.10
P13.11
P13.12
P13.13
P13.14
P13.15
P13.16
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NOTE! These parameters are shown, when P17.2 = 0.
5.16 Fault autoreset parameters (Control panel: Menu PAR -> P14)
NOTE! These parameters are shown, when P17.2 = 0.
External fault
0
3 2 701
0 = No action 1 = Alarm 2 = Fault: Stop function 3 = Fault: Coast
P13.19 Fieldbus fault 0 4 3 733 As parameter 13.1
P13.20
Preset alarm fre-
quency
P3.1 P3.2 Hz 25,00 183
Frequency used when fault response is Alarm + preset Frequency.
P13.21
Parameters edit
lock
0 1 0 819
0 = Edit enabled 1 = Edit disabled
P13.22 Thermistor Fault 0 3 2 732
0 = No action 1 = Alarm 2 = Fault: Stop function 3 = Fault: Coast
Hidden until an option board is connected
Code Parameter Min Max Unit Default ID Note
Automatic Reset 0 1 0 731
0 = Disabled 1 = Enable
Wait time 0,10 10,00 s 0,50 717 Waiting time after fault
Trial time 0,00 60,00 s 30,00 718 Maximum time for trials
Trials number 1 10 3 759 Maximum trials
Restart Function 0 2 2 719
0 = Ramping 1 = Flying 2 = From Start Function
Table 19: Fault autoreset parameters
Code Parameter Min Max Unit Default ID Note
Table 18: Protections
P13.18
P14.1
P14.2
P14.3
P14.4
P14.5
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5.17 PID control parameters (Control panel: Menu PAR -> P15)
Code Parameter Min Max Unit Default ID Note
P15.1
Setpoint selec-
tion
0 7 0 332
0 = Fixed setpoint % 1 = AI1 2 = AI2 3 = ProcessDataIn1
(0 -100%) 4 = ProcessDataIn2 (0 -100%) 5 = ProcessDataIn3 (0 -100%) 6 = ProcessDataIn4 (0 -100%) 7 = Pulse train/encoder
P15.2 Fixed setpoint 1 0,0 100,0 % 50,0 167 Fixed setpoint
P15.3 Fixed setpoint 2 0,0 100,0 % 50,0 168
Alternative fixed setpoint, selectable with DI
P15.4
Feedback value
selection
0 7 1 334
0 = AI1 1 = AI2 2 = ProcessDataIn1
(0 -100%) 3 = ProcessDataIn2 (0 -100%) 4 = ProcessDataIn3 (0 -100%) 5 = ProcessDataIn4 (0 -100%)
6 = AI2-AI1 7 = Pulse train / encoder
P15.5
Feedback value
minumum
0,0 50,0 % 0,0 336 Value at minimum signal
P15.6
Feedback value
maximum
10,0 300,0 % 100,0 337 Value at maximum signal
P15.7 P gain 0,0 1000,0 % 10,00 118 Proportional gain
P15.8 I time 0,00 320,00 s 10,00 119 Integrative time
P15.9 D time 0,00 10,00 s 0,00 132 Derivative time
P15.10 Error inversion 0 1 0 340
0 = Direct (Feedback < Set­point ->Increase PID out­put) 1 = Inverted (Feedback > Setpoint ->Decrease PID output)
Table 20: PID control parameters
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NOTE! These parameters are shown, when P17.2 = 0.
P15.11
Sleep minimum
frequency
0,00 P3.2 Hz 25,00 1016
Drive goes to sleep mode when the output frequency stays below this limit for a time greater than that defined by parameter Sleep delay
P15.12 Sleep delay 0 3600 s 30 1017 Delay for enter sleep
P15.13 Wake up error 0,0 100,0 % 5,0 1018 Threshold for exit sleep
P15.14
Sleep setpoint
boost
0,0 50,0 % 10,0 1071 Referred to setpoint
P15.15
Setpoint boost
time
0 60 s 10 1072 Boost time after P15.12
Sleep maxi-
mum loss
0,0 50,0 % 5,0 1509
Referred to feedback value after boost
Sleep loss check
time
1 300 s 30 1511 After boost time P15.15
P15.18
Process display
source select
0 6 0 1513
0 = PID feedback value 1 = Output frequency 2 = Motor speed 3 = Motor torque 4 = Motor power 5 = Motor current 6 = Pulse Train / Encoder
P15.19
Process display
decimal digits
0 3 1 1035 Decimals on display
P15.20
Process display
maximum value
0,0 3200,0 100,0 1034 Process max value
Code Parameter Min Max Unit Default ID Note
Table 20: PID control parameters
P15.16
P15.17
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5.18 Motor Pre-heat (Control panel: Menu PAR -> P16)
5.19 Easy usage menu (Control panel: Menu PAR -> P17)
Code Parameter Min Max Unit Default ID Note
P16.1
Motor Pre-heat
Function
0 2 0 1225
0 = Not used 1 = Always in stop state 2 = Controlled by digital
input
P16.2
Motor Pre-heat
Current
0
0,5 x
I
Nunit
A 0 1227
DC current for Pre-heat­ing of motor and drive in stop state. Active in stop state or by digital input while in stop state.
Table 21: Motor Pre-heat
Code Parameter Min Max Unit Default ID Note
Application Type 0 3 0 540
0 = Basic
1 = Pump
2 = Fan drive
3 = High Torque
NOTE! Visible only when
Startup wizard is active.
P17.2
Parameter
conceal
0 1 1 115
0 = All parameters visible
1 = Only quick setup
parameter group visible
Table 22: Easy usage menu parameters
P17.1
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5.20 System parameters
Code Parameter Min Max Default ID Note
Software information (MENU PAR -> V1)
V1.1 API SW ID 2314 V1.2 API SW version 835 V1.3 Power SW ID 2315 V1.4 Power SW version 834 V1.5 Application ID 837 V1.6 Application revision 838 V1.7 System load 839
When Modbus and no Option board has been installed the comm. Parameters are as fol-
lows
V2.1 Communication status 808
Status of Modbus communication. Format: xx.yyy where xx = 0 - 64 (Number of error messages) yyy = 0 ­999 (Number of good messages)
P2.2 Fieldbus protocol 0 1 0 809
0 = Not used 1 = Modbus used
P2.3 Slave address 1 255 1 810
P2.4 Baud rate 0 8 5 811
0 = 300 1 = 600 2 = 1200 3 = 2400 4 = 4800 5 = 9600 6 = 19200 7 = 38400 8 = 57800
P2.6 Parity type 0 2 0 813
0 = None 1 = Odd 2 = Even
P2.7 Communication time out 0 255 0 814
0 = Not used 1 = 1 sec 2 = 2 secs, etc
P2.8
Reset communication
status
01 0 815
When Canopen board has been installed the comm. Parameters are as follows
V2.1
Canopen communication
status
14004
Table 23: System parameters
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P2.2 Canopen operation mode 1 2 1 14003 P2.3 Canopen Node ID 1 127 1 14001 P2.4 Canopen baud rate 1 8 6 14002
When DeviceNet board has been installed the comm. Parameters are as follows
V2.1 Communication status 14014 P2.2 Output assembly type 20 111 21 14012 P2.3 MAC ID 0 63 63 14010 P2.4 Baud rate 1 3 1 14011 P2.5 Input assembly type 70 117 71 14013
When ProfiBus board has been installed the comm. Parameters are as follows
V2.1 Communication status 14022 V2.2 Fieldbus protocol 14023 V2.3 Active protocol 14024 V2.4 Active buad rate 14025 V2.5 Telegram type 14027 P2.6 Operate mode 1 3 1 14021 P2.7 Slave address 2 126 126 14020
Other information
V3.1 MWh counter 827 Million Watt Hour V3.2 Power on days 828 V3.3 Power on hours 829 V3.4 Run counter: Days 840 V3.5 Run counter: Hours 841 V3.6 Fault counter 842
V3.7
Panel parameter set sta-
tus monitor
Hidden when connect with PC.
Restore factory defaults 0 1 0 831
1 = Restores factory defaults for all parameters
P4.3 Password 0000 9999 0000 832
P4.4
Time for panel and lcd
backlight active
0 99 5 833
Save parameter set to
panel
01 0
Hidden when connect with PC.
Restore parameter set
from panel
01 0
Hidden when connect
with PC. F5.x Active Fault menu F6.x Fault History menu
Code Parameter Min Max Default ID Note
Table 23: System parameters
P4.2
P4.5
P4.6
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6. FAULT TRACING
Fault code Fault name Fault code Fault name
1
Overcurrent
25
Microcontroller watchdog fault
2
Overvoltage
27
Back EMF protection
3
Earth fault
34
Internal bus communica­tion
8
System fault
35
Application fault
9
Undervoltage
41
IGBT Overtemperature
11
Output phase fault
50
Analog input select 20% ­100% (selected signal range 4 to 20 mA or 2 to 10 V)
13
Frequency converter undertemperature
51
External fault
14
Frequency converter overtemperature
52
Door Panel fault
15
Motor stalled
53
Fieldbus fault
16
Motor overtemperature
54
Slot fault
17
Motor underload
55
Wrong run fault
22
EEPROM checksum fault
57
Idenfication fault
Table 24: Fault codes. See User Manual for detailed fault descriptions.
Page 40
general data vacon 39
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7
7. GENERAL DATA
Dimensions and weight
Frame Height Width Depth (mm) Weight (kg) MI1 157 66 98 0.5 MI2 195 90 102 0.7 MI3 262 100 109 1 MI4 370 165 165 8 MI5 414 165 202 10
Supply network
Networks Vacon 20 (400 V) cannot be used with corner grounded networks
Short circuit cur­rent
Maximum short circuit current has to be < 50 kA, For MI4 without DC-choke, maximum short circuit current has to be < 2.3 kA, for MI5 without DC-choke, maximum short circuit current has to be <
3.8 kA.
Motor connection
Output voltage
0 - U
in
Output current
Continuous rated current I
N
at ambient temperature max. +50 ºC
(depends on the unit size), overload
1.5 x I
N
max. 1 min / 10 min
Ambient conditions
Ambient operat­ing temperature
-10 °C (no frost)…+40 / 50 °C (depends on the unit size): rated load­ability I
N
Side by side installation for MI1-3 it is always 40 °C; For IP21/ Nema1 option in MI1-3 the maximum temparture is also 40 °C.
Storage temper­ature
-40 °C…+70 °C
Relative humid­ity
0…95% RH, non-condensing, non-corrosive, no dripping water
Altitude
100% load capacity (no derating) up to 1000 m. 1% derating for
each 100 m above 1000 m; max. 2000 m Enclosure class IP20 / IP21 / Nema1 for MI1-3, IP21 for MI4-5 Pollution degree PD2
EMC
Immunity Complies with EN50082-1, -2, EN61800-3
Emissions(See detailed descrip­tions in Vacon 20 User Manual at: www.vacon.com)
230V : Complies with EMC category C2; With an internal RFI filter.
MI4&5 complies C2 with an optional DC choke and CM choke.
400V: Complies with EMC category C2; With an internal RFI filter
MI4&5 complies C2 with an optional DC choke and CM choke.
Both: No EMC emission protection (Vacon level N): Without RFI fil-
ter
Standards
For EMC: EN61800-3,
For safety: UL508C, EN61800-5
Certificates and manu­facturer’s declara­tions of conformity
For safety: CE, UL, cUL,
For EMC: CE, c-tick
(see unit nameplate for more detailed approvals)
Page 41
40 vacon general data
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7
- With above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50 kA
- Use cables with heat resistance of at least +70 °C.
- The fuses function also as cable overload protection.
- These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor.
- To fulfil standard EN61800-5-1, the protective conductor should be at least 10 mm2 Cu or 16 mm2 Al. Another possibility is to use an additional protective conductor of at least the same size as the original one.
Cable and fuse requirements (See detailed data in Vacon 20 User Manual at: www.vacon.com) 380 - 480 V, 3~ 208 – 240 V, 3~
Frame Fuse (A)
Mains cable Cu (mm
2
)
Terminal cable min-max (mm
2
)
Main Earth
Control & relay
MI1 6
3*1.5+1.5 1.5-4
0.5-1.5
MI2 10 MI3 20 3*2.5+2.5 1.5-6
MI4
20 25 40 (20 and 40 is only for 208 ­240 V, 3~)
3*6+6 1-10Cu 1-10
MI5 40 3*10+10
2.5-50
Cu / Al
2.5-35
115 V, 1~
MI2 20 2*2.5+2.5
1.5-4
MI3 32 2*6+6
208 – 240, 1~
MI1 10 2*1.5+1.5 MI2 20 2*2.5+2.5 MI3 32 2*6+6 1.5-6
575V
MI3 6
3*1.5+1.5 1.5-4
MI3 10 MI3 20 3*2.5+2.5 1.5-6
Page 42
general data vacon 41
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
7
Vacon 20 power ratings
*The maximum ambient operating temperature of this drive is +40°C !
Mains voltage 208 - 240 V, 50 / 60 Hz, 1~ series
Freq.
conve rter
type
Rated loadability
Motor shaft power
Nominal input current
Mechanical size
Weight (kg)
100% contin. current I
N
[ A ]
150% over­load current [ A ]
P
[HP ]
P
[KW]
[ A ]
0001 1.7 2.6 0.33 0.25 4.2 MI1 0.55 0002 2.4 3.6 0.5 0.37 5.7 MI1 0.55 0003 2.8 4.2 0.75 0.55 6.6 MI1 0.55 0004 3.7 5.6 1 0.75 8.3 MI2 0.55 0005 4.8 7.2 1.5 1.1 11.2 MI2 0.7 0007 7 10.5 2 1.5 14.1 MI2 0.7
0009* 9.6 14.4 3 2.2 22.1 MI3 0.99
Table 25: Vacon 20 power ratings, 208 - 240 V
* The maximum ambient operating temperature of this drive is 40 °C!
Mains voltage 208 - 240 V, 50 / 60 Hz, 3~ series
Freq.
conve rter
type
Rated loadability
Motor shaft power
Nominal input current
Mechanical size
Weight (kg)
100% contin. current I
N
[ A ]
150% over­load current [ A ]
P
HPP[ KW ]
[ A ]
0001 1.7 2.6 0.33 0.25 2.7 MI1 0.55 0002 2.4 3.6 0.5 0.37 3.5 MI1 0.55 0003 2.8 4.2 0.75 0.55 3.8 MI1 0.55 0004 3.7 5.6 1 0.75 4.3 MI2 0.7
0005 4.8 7.2 1.5 1.1 6.8 MI2 0.7 0007* 7 10.5 2 1.5 8.4 MI2 0.7 0011* 11 16.5 3 2.2 13.4 MI3 0.99
0012 12.5 18.8 4 3 14.2 MI4 9
0017 17.5 26.3 5 4 20.6 MI4 9
0025 25 37.5 7.5 5.5 30.3 MI4 9
0031 31 46.5 10 7.5 36.6 MI5 11
0038 38 57 15 11 44.6 MI5 11
Table 26: Vacon 20 power ratings, 208 - 240 V, 3~
Page 43
42 vacon general data
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
7
Mains voltage 115 V, 50 / 60 Hz, 1~ series
Freq.
converter
type
Rated loadability
Motor shaft power
Nominal input current
Mechanical size
Weight (Kg)
100% contin. current I
N
[ A ]
150% over­load current [ A ]
P
[ HP ]P[ KW ]
[ A ]
0001 1.7 2.6 0.33 0.25 9.2 MI2 0.7 0002 2.4 3.6 0.5 0.37 11.6 MI2 0.7 0003 2.8 4.2 0.75 0.55 12.4 MI2 0.7 0004 3.7 5.6 1 0.75 15 MI2 0.7 0005 4.8 7.2 1.5 1.1 16.5 MI3 0.99
Table 27: Vacon 20 power ratings, 115 V, 1~
Mains voltage 380 - 480 V, 50 / 60 Hz, 3~ series
Freq.
converter
type
Rated loadability
Motor shaft power
Nominal input current
Mechanical size
Weight (kg)
100% contin. current I
N
[ A
]
150% over­load current [ A ]
P
[ HP ]P[ KW ]
[ A ]
0001 1.3 2 0.5 0.37 2.2 MI1 0.55 0002 1.9 2.9 0.75 0.55 2.8 MI1 0.55 0003 2.4 3.6 1 0.75 3.2 MI1 0.55 0004 3.3 5 1.5 1.1 4 MI2 0.7 0005 4.3 6.5 2 1.5 5.6 MI2 0.7 0006 5.6 8.4 3 2.2 7.3 MI2 0.7 0008 7.6 11.4 4 3 9.6 MI3 0,99 0009 9 13.5 5 4 11.5 MI3 0.99 0012 12 18 7.5 5.5 14.,9 MI3 0.99 0016 16 24 10 7.5 17.1 MI4 9 0023 23 34.5 15 11 25.5 MI4 9 0031 31 46.5 20 15 33 MI5 11 0038 38 57 25 18.5 41.7 MI5 11
Table 28: Vacon 20 power ratings, 380 - 480 V
* The maximum ambient operating temperature of these drives is +50 °C
Page 44
general data vacon 43
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
7
Note: The input currents are calculated values with 100 kVA line transformer supply.
Quick Modbus setup
Mains voltage 575 V, 50 / 60 Hz, 3~ series
Fre-
quency
converter
type
Rated loadability
Motor shaft power
Nominal input current
Mechanical size
Weight (kg)
100% contin. current I
N
[ A ]
150% over­load current [ A ]
P
[ HP ]P[ kw ]
[ A ]
0002 1,7 2,6 1 0,75 2 MI3 0,99
0003 2,7 4,2 2 1,5 3,6 MI3 0,99
0004 3,9 5,9 3 2,2 5 MI3 0,99
0006 6,1 9,2 5 3.7 7,6 MI3 0,99
0009 9 13,5 7.5 5,5 10,4 MI3 0,99
Table 29: Vacon 20 power ratings, 575 V
1
A: Select Fieldbus as remote control place: P2.1 to1 – Fieldbus B: Set Modbus RTU protocol to “ON”: S2.2 to 1 – Modbus
2
A. Set Control Word to “0” (2001) B. Set Control Word to “1” (2001) C. Frequency converter status is RUN D. Set Reference value to “5000” (50,00%) (2003) E. Actual Speed is 5000 (25.00 Hz if MinFreq is 0.00 Hz and MaxFreq is 50.00 Hz) F. Set Control Word to “0” (2001) G. Frequency converter status is STOP
Page 45
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