Vacon 100X series Applications Manual

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vacon®100 x
ac drives
Solar pump application manual
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Page 3
vacon • 0
INDEX
Version release date: 25.6.14
Corresponds to software package AMIT1181_V102.vcx
1. Vacon 100X Solar Pump Application ................................................................2
1.1 Specific functions of Vacon Solar pump application ........................................................ 2
2. Safety............................................................................................................... 4
2.1 Danger ............................................................................................................................... 4
2.2 Warnings ........................................................................................................................... 4
3. Startup............................................................................................................. 6
3.1 First Start-up..................................................................................................................... 6
3.2 Description of the applications ......................................................................................... 9
3.2.1 Standard application .......................................................................................................14
3.2.2 Local/Remote application ............................................................................................... 15
3.2.3 Multi-step application .....................................................................................................16
3.2.4 PID Control application ................................................................................................... 17
3.2.5 Multi-purpose application............................................................................................... 20
3.2.6 Motor potentiometer application .................................................................................... 22
4. User Interfaces.............................................................................................. 23
4.1 Keypad of the drive..........................................................................................................23
4.1.1 Buttons ............................................................................................................................ 23
4.1.2 Display ............................................................................................................................. 23
4.1.3 Navigation on keypad ...................................................................................................... 23
4.1.4 Vacon graphical keypad .................................................................................................. 24
4.1.5 Vacon text keypad............................................................................................................ 31
4.2 Vacon live......................................................................................................................... 35
4.3 Menu structure................................................................................................................ 36
4.3.1 Quick setup...................................................................................................................... 37
4.3.2 Monitor ............................................................................................................................ 37
4.3.3 Parameters...................................................................................................................... 39
4.3.4 Diagnostics ...................................................................................................................... 39
4.3.5 I/O and hardware............................................................................................................. 42
4.3.6 User settings ................................................................................................................... 52
4.3.7 Favorites.......................................................................................................................... 53
4.3.8 User levels....................................................................................................................... 53
4.4 Example of control connections ..................................................................................... 54
4.4.1 Relay and thermistor input terminals ............................................................................ 55
4.4.2 Safe Torque off (STO) terminals...................................................................................... 55
5. Monitoring Menu............................................................................................ 57
5.1 Monitor group.................................................................................................................. 57
5.1.1 Multimonitor.................................................................................................................... 57
5.1.2 Trend curve ..................................................................................................................... 57
5.1.3 Basic ................................................................................................................................ 59
5.1.4 I/O .................................................................................................................................... 60
5.1.5 Extras & advanced........................................................................................................... 61
5.1.6 Timer functions ............................................................................................................... 63
5.1.7 PID Controller ................................................................................................................. 63
5.1.8 ExtPID Controller ............................................................................................................ 64
5.1.9 Mainten. counters ........................................................................................................... 64
5.1.10 Fieldbus data................................................................................................................... 64
5.1.11 Solar ................................................................................................................................ 65
6. Parameters.................................................................................................... 66
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
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vacon • 1
6.1 Application parameter lists............................................................................................. 66
6.1.1 Column explanations ...................................................................................................... 67
6.1.2 Group 3.1: Motor settings ............................................................................................... 67
6.1.3 Group 3.2: Start/Stop setup ............................................................................................ 72
6.1.4 Group 3.3: References..................................................................................................... 74
6.1.5 Group 3.4: Ramps And Brakes........................................................................................ 78
6.1.6 Group 3.5: I/O Config ....................................................................................................... 79
6.1.7 Group 3.6: Fieldbus DataMap.......................................................................................... 85
6.1.8 Group 3.7: Prohibit Freq.................................................................................................. 86
6.1.9 Group 3.8: Supervisions .................................................................................................. 86
6.1.10 Group 3.9: Protections ....................................................................................................87
6.1.11 Group 3.10: Automatic reset ........................................................................................... 94
6.1.12 Group 3.11: Appl. Settings............................................................................................... 94
6.1.13 Group 3.12: Timer functions ........................................................................................... 95
6.1.14 Group 3.13: PID Controller............................................................................................ 100
6.1.15 Group 3.14: ExtPID Controller ...................................................................................... 108
6.1.16 Group 3.16: Mainten. Counters..................................................................................... 111
6.1.17 Group 3.21: Pump Control ............................................................................................ 112
6.1.18 Group 3.22: Solar........................................................................................................... 113
6.2 Additional parameter information ................................................................................ 114
6.2.1 Motor Control ................................................................................................................ 114
6.2.2 Open Loop...................................................................................................................... 118
6.2.3 Start/Stop Setup............................................................................................................ 120
6.2.4 References .................................................................................................................... 124
6.2.5 Preset Freqs.................................................................................................................. 125
6.2.6 Motor Potentiom. .......................................................................................................... 127
6.2.7 Ramps And Brakes........................................................................................................ 128
6.2.8 Flux Braking .................................................................................................................. 129
6.2.9 Digital inputs ................................................................................................................. 129
6.2.10 Analog inputs................................................................................................................. 130
6.2.11 Digital Outputs............................................................................................................... 133
6.2.12 Analog outputs .............................................................................................................. 135
6.2.13 Prohibit Freq ................................................................................................................. 137
6.2.14 Protections .................................................................................................................... 138
6.2.15 Automatic Reset............................................................................................................ 142
6.2.16 Feedbacks ..................................................................................................................... 143
6.2.17 FeedForward ................................................................................................................. 144
6.2.18 Sleep Function............................................................................................................... 145
6.2.19 Feedback Superv...........................................................................................................146
6.2.20 Press.Loss.Comp .......................................................................................................... 147
6.2.21 Soft fill ........................................................................................................................... 149
6.2.22 Auto-Cleaning................................................................................................................ 150
6.2.23 Solar .............................................................................................................................. 152
7. Fault ............................................................................................................ 158
7.1 Fault Tracing ................................................................................................................. 158
7.2 Fault appears ................................................................................................................158
7.3 Fault History.................................................................................................................. 159
7.4 Fault codes .................................................................................................................... 160
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
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Vacon 100X Solar Pump Application vacon • 2
1. VACON 100X SOLAR PUMP APPLICATION
The Vacon AC drive contains a preloaded Vacon 100X Solar Pump application for instant use.
1.1 Specific functions of Vacon Solar pump application
The Vacon 100X Solar Pump application allows flexible use of VACON® 100X frequency con­verters. This dedicated application SW was developed to drive a Solar Pump with an optimized MPPT (Maximum Power Point Tracking) for 100X supplied by Solar Panels.
The MPPT is based on 4 parallel algorithms:
Feed-Forward Controller (to follow the radiation variations)
Correction Controller (to compensate the temperature variations)
Oscillation Damping Regulator (to prevent the panel entering in the “current source” branch of the characteristic)
Local Maxima logic (to prevent the regulator from being trapped in a local maximum lower than absolute maximum)
Features
The MPP Tracker controls DC voltage reference in order to find the maximum power.
Extensive wizards for start-up, PID-control used to facilitate commissioning
‘Funct’ button for easy change between Local (keypad) and Remote control place. The remote control place is selectable by parameter (I/O or Fieldbus)
8 preset frequencies
Motor pontentiometer functions
•2 programmable ramp times, 2 supervisions and 3 ranges of prohibited frequencies
Control page for easy operation and monitoring of the most essential values.
Fieldbus data mapping
•Automatic reset
•Different pre-heat modes used to avoid condensation problems
Maximum output frequency 320Hz
Real-time clock and timer functions available (optional battery required). Possible to program 3 time channels to achieve different functions on the drive (e.g. Start/Stop and Preset frequencies)
External PID-controller available. Can be used to control e.g. a valve using the AC drive's I/O
Sleep mode function which automatically enables and disables drive running with user defined levels to save energy.
2-zone PID-controller (2 different feedback signals; minimum and maximum control)
Two setpoint sources for the PID-control. Selectable with digital input
PID setpoint boost function
Feedforward function to improve the response to the process changes
Process value supervision
Maintenance counter
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vacon • 3 Vacon 100X Solar Pump Application
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Safety vacon • 4
2. SAFETY
This manual contains clearly marked warning information which is intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.
Before installing, commissioning or using the frequency converter, please read the warning information contained in Vacon 100X Installation Manual.
Please read the following additional safety instructions carefully.
Only Vacon authorized, trained and qualified personnel are allowed to install, operate and maintain the drive.
2.1 Danger
These warnings are intended to personnel responsible for grounding the frequency converter.
Ignoring the following instructions can be extremely dangerous and may cause
death or severe injury.
Ground the frequency converter to ensure personnel safety and to reduce elec­tromagnetic interference.
After disconnecting the AC drive from the mains or from the DC input supply, wait until the indicators on the keypad go out (if no keypad is attached, see the
indicators on the cover). Wait an additional 30 seconds before starting any work on the connections of Vacon 100X Drive. After expiration of this time, use measur­ing equipment to absolutely ensure that no
absence of voltage before starting any electrical work!
2.2 Warnings
The touch current of VACON dard EN61800-5-1, a reinforced protective ground connection must be ensured. See Vacon 100X Installation Manual for further information.
Never work on the photovoltaic generator or frequency converter and its input/ output cables when the frequency converter is connected to the mains or to the photovoltaic generator.
Before performing any measurement on the frequency converter, disconnect or isolate the mains supply voltage or the DC input supply.
Do not touch the components on the frequency converter or on the string box cabinet that have high DC voltage.
voltage is present.
®
100X drives exceeds 3.5mA AC. According to stan-
Always ensure
The photovoltaic generator cells exposed to light supply DC voltage even at low light intensity.
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2
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vacon • 5 Safety
2
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Startup vacon • 6
OK
BACK
RESET
3. STARTUP
3.1 First Start-up
In the Startup Wizard, you will be prompted for essential information needed by the drive so that it can start controlling your process. In the Wizard, you will need the following keypad but­tons:
Left/Right arrows. Use these to easily move between digits and decimals.
Up/Down arrows. Use these to move between options in menu and to change value.
OK button. Confirm selection with this button.
Back/Reset button. Pressing this button, you can return to the previous question in the Wizard. If pressed at the first question, the Startup Wizard will be cancelled.
Once you have connected power to your Vacon 100 X AC drive, follow these instructions to eas­ily set up your drive.
NOTE: You can have your AC drive equipped with a keypad with either a graphical or a text key­pad.
1
2
3 4
Language selection (P6.1) Depends on language package
Russia
Daylight saving* (P5.5.5)
Time* (P5.5.2) hh:mm:ss
Year* (P5.5.4) yyyy
US EU OFF
5
* These questions appear if battery is installed
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Date* (P5.5.3) dd.mm.
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vacon • 7 Startup
6
Push the OK button unless you want to set all parameter values manually.
7
8
9 10 11 12 13 14 15 16 17
Run Startup Wizard?
Make a selection of an application (P1.2 Application,ID212)
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate)
Set value for P3.1.1.1 Motor Nom
Voltg
(according to nameplate)
Set value for P3.1.1.2 Motor Nom
Freq
(according to nameplate)
Set value for P3.1.1.3 Motor Nom
Speed
Set value for P3.1.1.4 Motor Nom
Currnt
Set value for P3.1.1.5 Motor Cos
Phi
Set value
frequency reference
Set
FreqReference
Set
1
Set
1
(according to nameplate)
(according to nameplate)
(according to nameplate)
for
P3.3.1.1 Minimum
value
for
P3.3.1.2 Max-
value
for
P3.4.1.2 Accel Time
value
for
P3.4.1.3 Decel Time
Yes No
Standard
Local/Remote
Multi-step speed
PID control
Multi-purpose
Motor potentiometer
PM motor
Induction motor
Range: Varies
8.00...320.00 Hz
Range: 24...19.200 rpm
Range: Varies
Range: 0.30...1.00
Range:
Range:
Range:
Range:
0.00...50.00 Hz
0.00...320.00 Hz
0.1...300.0 s
0.1...300.0 s
3
If you set Motor Type to Induction Motor, you see the next question. If your selection is PM Mo­tor, the value of parameter P3.1.1.5 Motor Cos Phi is set to 1.00 and the wizard goes directly to question 18.
Page 11
Startup vacon • 8
18 19 20 21
22
To continue to the application wizard, set the selection to Yes and push the OK button.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the param­eter B1.1.2 Start-up Wizard. Then set the value to Activate.
Set value
FreqReference
Set
value
FreqReference
Set
value
1
Set
value
1
Run the Application wizard?
for
P3.3.1.1 Min-
for
P3.3.1.2 Max-
for
P3.4.1.2 Accel Time
for
P3.4.1.3 Decel Time
Range:
Range:
Range:
Range:
Yes
No
0.00...50.00 Hz
0.00...320.00 Hz
0.1...300.0 s
0.1...300.0 s
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3
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vacon • 9 Startup
3.2 Description of the applications
Use the parameter P1.2 (Application) to make a selection of an application for the drive. Imme­diately when the parameter P1.2 changes, a group of parameters get their preset values.
3.2.0.1 M1 Quick setup parameter group
In the Quick Setup parameter group you will find the different wizards of the Vacon 100 X Solar Pump Application. The wizards help you to quickly set up your drive for use prompting you for a number of essential data.
Table 1. Quick setup parameter group
Code Parameter Min Max Unit Default ID Description
0 = Do not activate 1 = Activate
B1.1 Startup wizard 0 1 0 1170
P1.2 Application 0 5 0 212
P1.3 MinFreqReference 0.00 P1.4 Hz 0.00 101
P1.4 MaxFreqReference P1.3 320.00 Hz 50.00 102
P1.5 Accel Time 1 0.1 300.0 s 5.0 103
P1.6 Decel Time 1 0.1 300.0 s 5.0 104
P1.7 Current limit Varies Varies A Varies 107
P1.8 Motor type 0 1 0 650
P1.9 Motor Nom Voltg Varies Varies V Varies 110
P1.10 Motor Nom Freq 8.00 320.00 Hz Varies 111
P1.11 Motor Nom Speed 24 19200 rpm Varies 112
P1.12 Motor Nom Currnt Varies Varies A Varies 113
P1.13 Motor Cos Phi 0.30 1.00 0.74 120
Choosing Activate initiates the Startup Wizard (see chapter 3.1).
0 = Standard 1 = Local/Remote 2 = Multi-Step Speed 3 = PID Control 4 = Multi-Purpose 5 = Motor Potentiometer
Minimum allowed fre­quency reference
Maximum allowed frequency reference
Defines the time required for the output frequency to increase from zero fre­quency to maximum fre­quency
Defines the time required for the output frequency to decrease from maximum frequency to zero frequency
Maximum motor current from AC drive
0 = Induction motor 1 = PM motor
Find this value U rating plate of the motor.
Note also used connection (Delta/Star).
Find this value f ing plate of the motor.
Find this value n ing plate of the motor.
Find this value I ing plate of the motor.
Find this value on the rating plate of the motor
on the
n
on the rat-
n
on the rat-
n
on the rat-
n
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Startup vacon • 10
Table 1. Quick setup parameter group
The drive searches for the minimum motor current in order to save energy and to
P1.14 Energy optimization 0 1 0 666
P1.15 Identification 0 1 0 631
P1.16 Start function 0 1 0 505
P1.17 Stop function 0 1 0 506
P1.18 Automatic reset 0 1 0 731
P1.19 External fault 0 3 2 701
P1.20 AI Low Fault 0 5 0 700
P1.21 Rem.Ctrl. Place 0 1 0 172
lower the motor noise. This function can be used e.g. in fan and pump applications 0 = Disabled 1 = Enabled
The identification run calcu­lates or measures the motor parameters that are neces­sary for a good control of the motor and speed. 0 = No action 1 = At standstill 2 = With rotation Before you do the identifica­tion run, you must set the motor nameplate parame­ters.
0=Ramping 1=Flying start
0=Coasting 1=Ramping
0 = Disabled 1 = Enabled
0 = No action 1 = Alarm 2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
Response when an analogue signal in use goes below 50% of the minimum signal range. 0 = No action 1 = Alarm 2 = Alarm, Preset Freq 3 = Alarm, Previous Freq 4= Fault (Stop according to
stop mode)
5 = Fault (Stop by coasting)
Selection of remote control place (start/stop). Can be used to change back to remote control from Vacon Live e.g. in case of a broken panel. 0=I/O control 1=Fieldbus control
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3
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vacon • 11 Startup
Table 1. Quick setup parameter group
Selection of ref source when control place is I/O A 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus
P1.22 I/O A Ref sel 1 9 5 117
P1.23 Keypad Ref sel 1 9 2 121
P1.24 Fieldbus Ref sel 1 9 3 122
P1.25 AI1 signal range 0 1 0 379
P1.26 AI2 signal range 0 1 1 390
4 = AI1 5 = AI2 6 = AI1+AI2 7 = PID reference 8 = Motor potentiometer 9 = Max Power
Selection of ref source when control place is keypad: See P1.22
Selection of ref source when control place is Fieldbus: See P1.22
0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA
0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA
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Startup vacon • 12
Table 1. Quick setup parameter group
Function selection for Basic R01: 0 = None 1 = Ready 2 = Run 3 = General fault 4 = General fault inverted 5 = General alarm 6 = Reversed 7 = At speed 8 = Thermistor fault 9 = Motor regulator active 10 = Start signal active 11 = Keypad control active 12 = I/O B control activated 13 = Limit supervision 1 14 = Limit supervision 2 15 = No fucntion 16 = No fucntion 17 = Preset speed active 18 = No fucntion 19 = PID in Sleep mode 20 = PID soft fill active 21 = PID supervision limits 22 = Ext. PID superv. limits 23 = Input press. alarm/fault 24 = Frost prot. alarm/fault 25 - 30 = No fucntion 31 = RTC time chnl 1 control
1100
P1.27 RO1 function 0 51 2
32 = RTC time chnl 2 control
1
33 = RTC time chnl 3 control 34 = FB ControlWord B13 35 = FB ControlWord B14 36 = FB ControlWord B15 37 = FB ProcessData1.B0 38 = FB ProcessData1.B1 39 = FB ProcessData1.B2 40 = Maintenance alarm 41 = Maintenance fault 42 = No fucntion 43 = No fucntion 44 = Block Out.1 45 = Block Out.2 46 = Block Out.3 47 = Block Out.4 48 = Block Out.5 49 = Block Out.6 50 = Block Out.7 51 = Block Out.8 52 = Block Out.9 53 = Block Out.10 54 = No function 55 = No function 56 = Auto-cleaning active 57 = Motor Switch Open 58 = TEST (Always Closed) 59 = No function
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3
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vacon • 13 Startup
Table 1. Quick setup parameter group
P1.28 Basic R02 function 0 46 3
P1.30 AO1 function 0 19 2
1100
See P1.27
4
0=TEST 0% (Not used) 1=TEST 100% 2=Output freq (0 -fmax) 3=Freq reference (0-fmax) 4=Motor speed (0 - Motor nominal speed) 5=Output current (0-I
)
tor
6=Motor torque (0-T 7=Motor power (0-P 8=Motor voltage (0-U
)
tor
9=DC link voltage (0-1000V) 10=PID1 output (0-100%)
1005
11=Ext.PID output (0-100%)
0
12=ProcessDataIn1 (0­100%) 13=ProcessDataIn2 (0­100%) 14=ProcessDataIn3 (0­100%) 15=ProcessDataIn4 (0­100%) 16=ProcessDataIn5 (0­100%) 17=ProcessDataIn6 (0­100%) 18=ProcessDataIn7 (0­100%) 19=ProcessDataIn8 (0­100%)
nMo-
nMotor nMotor
nMo-
) )
3
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Startup vacon • 14
3.2.1 Standard application
You can use the Standard application in speed-controlled processes where no special func­tions are necessary, for example pumps, fans, or conveyors.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal.
When you control the drive with the I/O terminal, the frequency reference signal is connected to AI1 (0…10V) or AI2 (4…20mA). The connection depends the type of the signal. There are also 3 preset frequency references available. You can activate the preset frequency references with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.1.1 M1.31 Standard
Table 2. Standard start-up wizard menu
Code Parameter Min Max Unit Default ID Description
Make the selection of a
P1.31.1 Preset Freq 1 P1.3 P1.4 Hz 10.0 105
P1.31.2 Preset Freq 2 P1.3 P1.4 Hz 15.0 106
P1.31.3 Preset Freq 3 P1.3 P1.4 Hz 20.0 126
preset frequency with the digital input DI4.
Make the selection of a preset frequency with the digital input DI5.
Make the selection of a preset frequency with the digital input DI4 and DI5.
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Page 18
vacon • 15 Startup
3.2.2 Local/Remote application
Use the Local/Remote application when, for example, it is necessary to switch between 2 dif­ferent control places.
To change between the Local and the Remote control place, use DI6. When Remote control is active, you can give the start/stop commands from Fieldbus or from I/O terminal (DI1 and DI2). When Local control is active, you can give the start/stop commands from the keypad, Fieldbus or I/O terminal (DI4 and DI5).
For each control place, you can make a selection of the frequency reference from the keypad, Fieldbus or I/O terminal (AI1 or AI2).
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.2.1 M1.33 Local/Remote
Table 3. Local/Remote start-up wizard menu
Code Parameter Min Max Unit Default ID Description
Selection of ref source when control place is I/O B. See
P1.32.1 I/O B Ref sel 1 9 9 131
P1.32.2 I/O B Ctrl force
P1.32.3 I/O B Ref force
P1.32.4 Ctrl signal 1 B
P1.32.5 Ctrl signal 2 B
P1.32.6 Keypad Ctrl force
P1.32.7 Fieldbus Ctrl force
P1.32.8 Ext fault close
P1.32.9 Ext fault open
DigIN
SlotA.6
DigIN
SlotA.6
DigIN
SlotA.4
DigIN
SlotA.5
DigIN
Slot0.1
DigIN
Slot0.1
DigIN
SlotA.3
DigIN
Slot0.2
above. NOTE: I/O B control place can only be forced active with digital input (P3.5.1.7).
TRUE = Used frequency ref­erence is specified by I/O
343
reference B parameter (P3.3.1.6).
411 Force control to fieldbus
Start signal 1 when control
423
place is I/O B
Start signal 2 when control
424
place is I/O B
410 Force control to keypad
411 Force control to fieldbus
FALSE = OK
405
TRUE = External fault
FALSE = External fault
406
TRUE = OK
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Startup vacon • 16
3.2.3 Multi-step application
You can use the Multi-step speed application with processes where more than 1 fixed frequen­cy reference is necessary (for example test benches).
It is possible to use 1 + 7 frequency references: 1 basic reference (AI1 or AI2) and 7 preset ref­erences.
Make a selection of the preset frequency references with digital signals DI4, DI5 and DI6. If none of these inputs are active, the frequency reference is removed from the analogue input (AI1 or AI2). Give the start/stop commands from the I/O terminal (DI1 and DI2).
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.3.1 M1.33 Multi-step speed
Table 4. Multi-step speed start-up wizard menu
Code Parameter Min Max Unit Default ID Description
P1.33.1 Preset Freq 1 P1.3 P1.4 Hz 10.0 105
P1.33.2 Preset Freq 2 P1.3 P1.4 Hz 15.0 106
P1.33.3 Preset Freq 3 P1.3 P1.4 Hz 20.0 126
P1.33.4 Preset Freq 4 P1.3 P1.4 Hz 25.0 127
P1.33.5 Preset Freq 5 P1.3 P1.4 Hz 30.0 128
P1.33.6 Preset Freq 6 P1.3 P1.4 Hz 40.0 129
P1.33.7 Preset Freq 7 P1.3 P1.4 Hz 50.0 130
0 = Binary coded 1 = Number of inputs. Preset
P1.33.8 PresetFreqMode 0 1 0 182
P1.33.9 Ext fault close
P1.33.10 Ext fault open
DigIN
SlotA.3
DigIN
Slot0.2
frequency is selected according to how many of preset speed digital inputs are active
FALSE = OK
405
TRUE = External fault
FALSE = External fault
406
TRUE = OK
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3
Page 20
vacon • 17 Startup
3.2.4 PID Control application
You can use the PID control application with processes where you control the process variable (for example pressure) through control of the speed of the motor.
In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal.
It is possible to use 2 control places. Make the selection of the control place A or B with DI6. When control place A is active, the start/stop commands are given by DI1, and the PID control­ler gives the frequency reference. When control place B is active, start/stop commands are given by DI4, and AI1 gives the frequency reference.
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.4.1 M1.34 PID Control
Table 5. PID Control start-up wizard menu
Code Parameter Min Max Unit Default ID Description
If the value of the parameter is set to 100% a change of
P1.34.1 Gain 0.00 1000.00 % 100.00 118
P1.34.2 Integration Time 0.00 600.00 s 1.00 119
P1.34.3 Derivation Time 0.00 100.00 s 0.00 132
10% in the error value causes the controller output to change by 10%.
If this parameter is set to 1,00s a change of 10% in the error value causes the con­troller output to change by
10.00%/s.
If this parameter is set to 1,00s a change of 10% in the error value during 1.00 s causes the controller output to change by 10.00%.
3
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Startup vacon • 18
Table 5. PID Control start-up wizard menu
0 = Not used 1 = AI1 2 = AI2 3 = AI3 4 = AI4 5 = AI5 6 = AI6 7 = ProcessDataIn1 8 = ProcessDataIn2 9 = ProcessDataIn3 10 = ProcessDataIn4 11 = ProcessDataIn5 12 = ProcessDataIn6
P1.34.4 FB 1 Source 0 20 2 334
P1.34.5 SP 1 Source 0 22 1 332
P1.34.6 Keypad SP 1 Varies Varies Varies 0 167
13 = ProcessDataIn7 14 = ProcessDataIn8 15 = Temperature input 1 16 = Temperature input 2 17 = Temperature input 3 18 = Temperature input 4 19 = Temperature input 5 20 = Temperature input 6 AI’s and ProcessDataIn are handled as % (0.00-
100.00%) and scaled accord­ing to Feedback min and max. NOTE: ProcessDataIn use two decimals.
0 = Not used 1 = Keypad setpoint 1 2 = Keypad setpoint 2 3 = AI1 4 = AI2 5 = AI3 6 = AI4 7 = AI5 8 = AI6 9 = ProcessDataIn1 10 = ProcessDataIn2 11 = ProcessDataIn3 12 = ProcessDataIn4 13 = ProcessDataIn5 14 = ProcessDataIn6 15 = ProcessDataIn7 16 = ProcessDataIn8 17 = Temperature input 1 18 = Temperature input 2 19 = Temperature input 3 20 = Temperature input 4 21 = Temperature input 5 22 = Temperature input 6 AI’s and ProcessDataIn are handled as percent (0.00-
100.00%) and scaled accord­ing to Setpoint minimum and maximum. NOTE: Pro­cessDataIn signals use 2 decimals.
Service support: find your nearest Vacon service center at www.vacon.com
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vacon • 19 Startup
Table 5. PID Control start-up wizard menu
Drive goes to sleep mode when the output frequency
P1.34.7 SP 1 Sleep Freq 0.00 320.00 Hz 0.00 1016
P1.34.8 SP 1 Sleep Delay 0 3000 s 0 1017
P1.34.9 SP 1 WakeUpLevel Varies 0.00 1018
P1.34.10 Preset Freq 1 P1.3 P1.4 Hz 10.0 105 Preset Freq 1
stays below this limit for a time greater than that defined by parameter Sleep delay.
The minimum amount of time the frequency has to remain below the Sleep level before the drive is stopped.
Defines the level for the PID feedback value wake-up supervision. Uses selected process units.
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Startup vacon • 20
3.2.5 Multi-purpose application
You can use the Multi-purpose application for different processes (for example conveyors) where a wide range of motor control functions is necessary.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal. When you use I/O terminal control, the start/stop commands are given through DI1 and DI2, and the frequency reference from AI1 or AI2.
There are 2 acceleration/deceleration ramps available. The selection between Ramp1 and Ramp2 is made by DI6.
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.5.1 M1.35 Multi-purpose
Table 6. Multi-purpose start-up wizard menu
Code Parameter Min Max Unit Default ID Description
P1.35.1 Control mode 0 1 0 600
P1.35.2 Auto TorqueBoost 0 1 0 109
P1.35.3
P1.35.5 Preset Freq 1 P1.3 P1.4 Hz 10.0 105 Preset Freq 1
P1.35.6 U/f ratio 0 2 0 108
P1.35.7 Field WeakngPnt 8.00 P3.3.1.2 Hz Varies 602
P1.35.8 Voltage at FWP 10.00 200.00 % 100.00 603
P1.35.9 U/f Mid Freq 0.00 P3.1.4.2 Hz Varies 604
Start Acceleration
Time
0.1 3000.0 s 2.0 502 Start Acceleration Time
0 = U/f Freq ctrl open loop 1 = Speed control open loop
Automatic torque boost can be used in application where starting torque due to start­ing friction is high. 0= Disabled 1= Enabled
Type of U/f curve between zero frequency and the field weakening point. 0=Linear 1=Squared 2=Programmable
The field weakening point is the output frequency at which the output voltage reaches the field weakening point voltage
Voltage at field weakening point in % of motor nominal voltage
Provided that the program­mable U/f curve has been selected (par. P3.1.4.1) , this parameter defines the mid­dle point frequency of the curve.
Service support: find your nearest Vacon service center at www.vacon.com
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vacon • 21 Startup
Table 6. Multi-purpose start-up wizard menu
Provided that the program­mable U/f curve has been
P1.35.10 U/f Mid Voltg 0.0 100.0 % 100.0 605
P1.35.11 Zero Freq Voltg 0.00 40.00 % Varies 606
P1.35.12 StartMagnCurrent 0.00 Varies A Varies 517
P1.35.13 StartMagnTime 0,00 600,00 s 0,00 516
P1.35.14 DC Brake Current Varies Varies A Varies 507
P1.35.15 DC BrakeTime 0,00 600,00 s 0,00 508
P1.35.16 DC Start Freq 0,10 10,00 Hz 1,50 515
P1.35.17 Load drooping 0.00 50.00 % 0.00 620
P1.35.18 Load drooping time 0.00 2.00 s 0.00 656
P1.35.19 Load drooping mode 0 1 0 1534
selected (par. P3.1.4.1), this parameter defines the mid­dle point voltage of the curve.
This parameter defines the zero frequency voltage of the U/f curve. The default value varies according to unit size.
Defines the DC current fed into motor at start. Disabled if set to 0.
This parameter defines the time for how long DC cur­rent is fed to motor before acceleration starts.
Defines the current injected into the motor during DC­braking. 0 = Disabled
Determines if braking is ON or OFF and the braking time of the DC-brake when the motor is stopping.
The output frequency at which the DC-braking is applied.
The drooping function enables speed drop as a function of load. Drooping will be defined in percent of nominal speed at nominal load.
Load drooping is used in order to achieve a dynamic speed drooping because of changing load. This parame­ter defines the time during which the speed is restored to the level it was before the load increase.
0 = Normal; Load drooping factor is constant through the whole frequency range 1 = Linear removal; Load drooping is removed lin­early from nominal fre­quency to zero frequency
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Startup vacon • 22
3.2.6 Motor potentiometer application
Use the Motor potentiometer application for the processes where the frequency reference of the motor is controlled (that is, increased and decreased) through digital inputs.
In this application, the I/O terminal is set to the default control place. the start/stop commands are given with DI1 and DI2. The frequency reference of the motor is increased with DI5 and de­creased with DI6.
It is possible to configure all the drive outputs freely in all the applications. There are 1 ana­logue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
3.2.6.1 M1.36 Motor Potentiom
Table 7. Motor Potentiom start-up wizard menu
Code Parameter Min Max Unit Default ID Description
Rate of change in the motor potentiometer reference
P1.36.1 MotPot ramp time 0.1 500.0 Hz/s 10.0 331
P1.36.2 MotPot Reset 0 2 1 367
P1.36.3 Preset Freq 1 P1.3 P1.4 Hz 20.0 105
when increased or decreased with parameters P3.3.4.1 or P3.3.4.2.
Motor potentiometer fre­quency reference reset logic. 0 = No reset 1 = Reset if stopped 2 = Reset if powered down
Make the selection of a preset frequency with the digital input DI4 and DI5.
Service support: find your nearest Vacon service center at www.vacon.com
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vacon • 23 User Interfaces
9086.emf
FUNCT
Scroll menu up Increase value
Scroll menu down Decrease value
Move cursor left Move cursor right
Move backward in menu Exit edit mode Reset faults with long press
Change control place
Access control page Change direction
Stop button Start button
Enter active level/item Confirm selection
4. USER INTERFACES
4.1 Keypad of the drive
The control keypad is the interface between the Vacon 100 AC drive and the user. With the con­trol keypad it is possible to control the speed of a motor, to supervise the state of the equip­ment and to set the AC drive's parameters.
There are two keypad types you can choose for your user interface:
play
and Text keypad.
4.1.1 Buttons
The button section of the keypad is identical for both keypad types.
Keypad with graphical dis-
Figure 1. Keypad buttons
4.1.2 Display
The keypad display indicates the status of the motor and the drive and any irregularities in mo­tor or drive functions. On the display, the user sees information about the drive and location in the menu structure and the item displayed.
4.1.3 Navigation on keypad
The data on the control keypad are arranged in menus and submenus. Use the Up and Down arrows to move between the menus. Enter the group/item by pressing the OK button and to the former level by pressing the Back/Reset button.
The
Location field indicates your current location. The Status field gives information about
the present status of the drive. See Figure 1.
4
his present
return
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User Interfaces vacon • 24
9159.emf
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )
STOP READY I/O
ID: M1
( 5 )
Monitor
Status field STOP/RUN
Direction
ALARM
Status field READY/NOT READY/FAULT
Control place: PC/IO/KEYPAD/FIELDBUS
Activated group/item: Press OK to enter
Number of items in the group
Location field (Parameter ID number and current menu location
4.1.4 Vacon graphical keypad
Figure 2. Main menu
4.1.4.1
Using the graphical keypad
Editing values
The selectable values can be accessed and edited in two different ways on the graphical key­pad.
Parameters with one valid value
Typically, one parameter is set one value. The value is selected either from a list of values (see example below) or the parameter is given a numerical value from a defined range (e.g.
0.00...50.00 Hz).
Change value of a parameter following the procedure below:
1. Locate the parameter.
2. Enter the
Edit mode.
3. Set new value with the arrow buttons up/down. You can also move from digit to digit with the arrow buttons left/right if the value is numerical and then change the value with the arrow buttons up/down.
4. Confirm change with OK button or ignore change by returning to previous level with Back/ Reset button.
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vacon • 25 User Interfaces
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOP READY I/O
ID:172 M3.2.1
Edit
Help
Add to favorites
Rem Control Place
STOP READY I/O
ID: M3.2.1
Rem Control Place
STOP READY I/O
M3.2.1
I/O Control
FieldbusCTRL
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOP READY I/O
ID:172 M3.2.1
Rem Control Place
STOP READY I/O
M3.2.1
I/O Control
FieldbusCTRL
OK OK
OK
BACK
RESET
OR:
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9257.emf
OK
9256.emf
...
OK
Symbol for checkbox selection
Figure 3. Typical editing of values on graphical keypad (text value)
Figure 4. Typical editing of values on graphical keypad (numerical value)
Parameters with checkbox selection
Some parameters allow selecting several values. Make a checkbox selection at each value you wish to activate as instructed below.
Figure 5. Applying the checkbox value selection on graphical keypad
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User Interfaces vacon • 26
Resetting fault
Instructions for how to reset a fault can be found in chapter 7 .
Function button
The FUNCT button is used for four functions:
1. to quickly access the Control page,
2. to easily change between the Local (Keypad) and Remote control places,
3. to change the rotation direction and
4. to quickly edit a parameter value.
Control places
The
control place is the source of control where the drive can be started and stopped. Every
control place has its own parameter for selecting the frequency reference source. The
control place
is always the keypad. The Remote control place is determined by parameter
Local
P3.2.1 (I/O or Fieldbus). The selected control place can be seen on the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the lowest priority and can be chosen with parameter P3.2.1
(Rem Control Place). I/O B, again,
can bypass the remote control place selected with parameter P3.2.1 using a digital input. The digital input is selected with parameter P3.5.1.7
(I/O B Ctrl Force).
Local control
Keypad is always used as control place while in local control. Local control has higher priority than remote control. Therefore, if, for example, bypassed by parameter P3.5.1.7 through digi­tal input while in
Remote, the control place will still switch to Keypad if Local is selected.
Switching between Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the "Local/Remote" (ID211) parameter.
Changing control places
Change of control place from
1. Anywhere in the menu structure, push the
2. Push the
OK button.
Arrow up or the Arrow down button to select Local/Remote and confirm with the
3. On the next display, select
4. The display will return to the same location as it was when the
Remote to Local (keypad).
FUNCT button.
Local or Remote and again confirm with the OK button.
FUNCT button was pushed.
However, if the Remote control place was changed to Local (Keypad) you will be prompted for keypad reference.
Service support: find your nearest Vacon service center at www.vacon.com
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vacon • 27 User Interfaces
Main Menu
Parameters
( 15 )
Diagnostics
STOP READY Keypad
ID: M1
( 7 )
Monitor
( 6 )
ID:
Choose action
STOP Ready Keypad
ID:1805
Local/Remote
Control page
Change direction
?
Remote
ID:
Local/Remote
STOP R EADY Keypad
ID:211
Remote
Local
Main Menu
Parameters
( 15 )
Diagnostics
STOP READY I/O
ID: M1
( 7 )
Monitor
( 6 )
FUNCT
OK
OK
9161.emf
Main Menu
Parameters
( 15 )
Diagnostics
STOP READY I/O
ID: M1
( 7 )
Monitor
( 6 )
ID:
Choose action
STOP Ready Keypad
ID:1805
Local/Remote
Control page
Change direction
STOP READY Keypad
( 6 )
Keypad Reference
0.00 Hz
Output Frequency
0.00Hz
Motor Current
0.00A
Motor Torque
0.00%
0.00%
Motor Power
ID:184
Keypad
0.00 Hz
Output Frequency
0.00Hz
Motor Current
0.00A
Motor Torque
0.00%
0.00%
Motor Power
STOP READY Keypad
( 6 )
ID:168
Keypad Reference
0.00 Hz
Output Frequency
0.00Hz
Motor Current
0.00A
Motor Torque
0.00%
0.00%
Motor Power
FUNCT
OK
OK
OK
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Figure 6. Changing control places
Accessing the control page
Control page is meant for easy operation and monitoring of the most essential values.
The
1. Anywhere in the menu structure, push the
2. Push the
Arrow up or the Arrow down button to select Control page and confirm with the
FUNCT button.
OK button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the
pad Reference
after having pressed the OK button. If other control places or reference val­ues are used the display will show Frequency reference which is not editable. The other values on the page are Multimonitoring values. You can choose which values appear here for monitoring (for this procedure, see page 37).
Key-
4
Figure 7. Accessing Control page
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User Interfaces vacon • 28
Main Menu
Parameters
( 15 )
Diagnostics
STOP READY I/O
ID: M1
( 7 )
Monitor
( 6 )
ID:
Choose action
RUN Ready Keypad
ID:1805
Local/Remote
Control page
Change direction
ID:
Choose action
RUN Ready Keypad
ID:1805
Forward
Reverse
Main Menu
Parameters
( 15 )
Diagnostics
STOP READY I/O
ID: M1
( 7 )
Monitor
( 6 )
FUNCT
OK OK
9163.ai
Changing direction
Rotation direction of the motor can quickly be changed by applying the FUNCT button.
NOTE!
Changing direction command is not visible in the menu unless the selected control place is Local.
1. Anywhere in the menu structure, push the Funct button.
2. Push the Arrow up or the Arrow down button to select Change direction and confirm with the OK button.
3. Then choose the direction you wish to run the motor to. The actual rotation direction is blinking. Confirm with the OK button.
4. The rotation direction changes immediately and the arrow indication in the status field changes.
Quick edit
Through the the parameter’s ID number.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK button.
3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm.
4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.)
Service support: find your nearest Vacon service center at www.vacon.com
Quick edit functionality you can quickly access the desired parameter by entering
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vacon • 29 User Interfaces
STOP READY Keypad
Main Menu
Favourites
( 0 )
( 4 )
ID: M6
User settings
I/O and Hardware
( 8 )
STOP READY Keypad
Drive name
( 3 )
ID:
User settings
Application selection
HVAC
M6.5M6.5
Parameter backup
Drive
STOP READY Keypad
Restore from keypad
ID:
Restore factory defaults
M6.5M6.5.1
Save to keypad
Parameter backup
OK OK
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Copying parameters
NOTE: This feature is available in graphical keypad only.
The parameter copy function can be used to copy parameters from one drive to another.
The parameters are first saved to the keypad, then the keypad is detached and connected to another drive. Finally the parameters are downloaded to the new drive restoring them from the keypad.
Before any parameters can successfully be copied from the keypad to the drive, the drive has to be stopped before the parameters are uploaded.
First go into
User settings menu and locate the Parameter backup submenu. In the Parameter backup submenu, there are three possible functions to be selected: Restore factory defaults will re-establish the parameter settings originally made at the
• factory.
•By selecting
Restore from keypad will copy all parameters from keypad to a drive.
Figure 8. Parameter copy
NOTE: If the keypad is changed between drives of different sizes, the copied values of these pa-
Save to keypad you can copy all parameters to the keypad.
rameters will not be used:
Motor nominal current (P3.1.1.4) Motor nominal voltage (P3.1.1.1) Motor nominal speed (P3.1.1.3) Motor nominal power (P3.1.1.6) Motor nominal frequency (P3.1.1.2) Motor cos phii (P3.1.1.5) Switching frequency (P3.1.2.3) Motor current limit (P3.1.3.1) Stall current limit (P3.9.3.2) Stall time limit (P3.9.3.3) Stall frequency (P3.9.3.4) Maximum frequency (P3.3.1.2)
4
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User Interfaces vacon • 30
( 6 )
Digital Inputs
Ctrl Signal 1 A
Ctrl Signal 1 B
STOP READY I/O
ID:403 M3.5.1.1
Ctrl Signal 2 A
( 6 )
Add to favorites
STOP READY I/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Edit
Help
Start Signal 1 for control Place I/O A. Start Signal 1 functionality chosen with I/O A Logic in Start/Stop Setup Menu.
STOP READY I/O
Ctrl signal 1 A
ID:403
M3.5.1.1
OK OK
9165.emf
Basic Settings
Motor Nom Voltg
230.00 V
Motor Nom Speed
1430 rpm
STOP READY I/O
Motor Nom Freq
50.00 Hz
Edit
Help
Motor Nom Freq
STOP READY I/O
Add to favorites
Motor Nom Freq
was added to favorites. Press OK to continue.
STOP READY I/O
OK OK
9166.emf
Help texts
The graphical keypad features instant help and information displays for various items.
All parameters offer an instant help display. Select Help and press the OK button.
Text information is also available for faults, alarms and the startup wizard.
Figure 9. Help text example
Adding item to favorites
You might need to refer to certain parameter values or other items often. Instead of locating them one by one in the menu structure, you may want to add them to a folder called
Favorites
where they can easily be reached.
To remove an item from the Favorites, see chapter 4.3.7.
Figure 10. Adding item to Favorites
Service support: find your nearest Vacon service center at www.vacon.com
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vacon • 31 User Interfaces
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Indicators: Status
Indicators: Alarm, Fault
Indicators: Direction
Indicators: Control place
Group or parameter name
Menu location
4.1.5 Vacon text keypad
You can also choose a so-called
Text keypad for your user interface. It has mainly the same
functionalities as the graphical keypad although some of these are somewhat limited.
4.1.5.1 Keypad display
The keypad display indicates the status of the motor and the drive and any irregularities in mo­tor or drive functions. On the display, the user sees information about the drive and
his present location in the menu structure and the item displayed. If the text on the text line is too long to fit in the display, the text will scroll from left to right to reveal the whole text string.
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User Interfaces vacon • 32
OK OK OK
BACK
RESET
9168.emf
4.1.5.2 Using the text keypad
Editing values
Change value of a parameter following the procedure below:
1. Locate the parameter.
2. Enter the Edit mode by pressing OK.
3. Set new value with the arrow buttons up/down. You can also move from digit to digit with
the arrow buttons left/right if the value is numerical and change then the value with the arrow buttons up/down.
4. Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
Figure 11. Editing values
Resetting fault
Instructions for how to reset a fault can be found in chapter 7 on page 158.
Function button
The FUNCT button is used for four functions:
Control places
The
control place is the source of control where the drive can be started and stopped. Every
control place has its own parameter for selecting the frequency reference source. The
control place
is always the keypad. The Remote control place is determined by parameter
Local
P3.2.1 (I/O or Fieldbus). The selected control place can be seen on the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the lowest priority and can be chosen with parameter P3.2.1
(Rem Control Place). I/O B, again,
can bypass the remote control place selected with parameter P3.2.1 using a digital input. The digital input is selected with parameter P3.5.1.7
(I/O B Ctrl Force).
Local control
Keypad is always used as control place while in local control. Local control has higher priority than remote control. Therefore, if, for example, bypassed by parameter P3.5.1.7 through digi­tal input while in
Remote, the control place will still switch to Keypad if Local is selected.
Switching between Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the "Local/Remote" (ID211) parameter.
Service support: find your nearest Vacon service center at www.vacon.com
4
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vacon • 33 User Interfaces
FUNCT
OK OK
9169.emf
9170.emf
FUNCT
OK
OK
Changing control places
Change of control place from
Remote to Local (keypad).
1. Anywhere in the menu structure, push the FUNCT button.
2. Using the arrow buttons, select Local/Remote and confirm with the OK button.
3. On the next display, select Local or Remote and again confirm with the OK button.
4. The display will return to the same location as it was when the
FUNCT button was pushed.
However, if the Remote control place was changed to Local (Keypad) you will be prompted for keypad reference.
Figure 12. Changing control places
Accessing the control page
Control page is meant for easy operation and monitoring of the most essential values.
The
1. Anywhere in the menu structure, push the
2. Push the
OK button.
Arrow up or the Arrow down button to select Control page and confirm with the
FUNCT button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the
pad Reference
after having pressed the OK button. If other control places or reference val-
ues are used the display will show Frequency reference which is not editable.
Figure 13. Accessing Control page
Key-
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Page 37
User Interfaces vacon • 34
Changing direction
Rotation direction of the motor can quickly be changed by applying the FUNCT button.
Changing direction command is not visible in the menu unless the selected control place is Local.
1. Anywhere in the menu structure, push the Funct button.
2. Push the Arrow up or the Arrow down button to select Change direction and confirm with
the OK button.
3. Then choose the direction you wish to run the motor to. The actual rotation direction is
blinking. Confirm with the OK button.
4. The rotation direction changes immediately and the arrow indication in the status field
changes.
Quick edit
Through the the parameter’s ID number.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK
button.
3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK
button to confirm.
4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring
mode.)
Quick edit functionality you can quickly access the desired parameter by entering
NOTE!
Service support: find your nearest Vacon service center at www.vacon.com
4
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vacon • 35 User Interfaces
4.2 Vacon live
Vacon Live is a PC tool for commissioning and maintenance of the Vacon® 10, Vacon® 20, and Vacon® 100 AC drives). You can download Vacon Live from www.vacon.com.
The Vacon Live PC tool includes these functions.
• Parametrisation, monitoring, drive info, data logger, etc.
• The software download tool Vacon Loader
• RS-422 and Ethernet support
• Windows XP, Vista 7 and 8 support
• 17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chi­nese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish You can make the connection between the AC drive and the PC tool with the black USB/RS-422 cable from Vacon or the Vacon 100 Ethernet cable. The RS-422 drivers are installed automatically during the installation of Vacon Live. After you installed the cable, Vacon Live finds the connected drive automatically.
See more on how to use Vacon Live in the help menu of the program.
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User Interfaces vacon • 36
4.3 Menu structure
Click on and select the item you wish to receive more information about (electronic manual).
Table 8. Keypad menus
Quick setup See chapter 3. Monitor Multi-monitor*
Trend curve* Basic I/O Extras/Advanced Timer functions PID Controller ExtPID controller Mainten. counters Fieldbus data Solar
Parameters See chapter 6. Diagnostics Active faults
Reset faults Fault history Total counters Trip counters Software info
I/O and hard­ware
User settings Language selections
Favorites
*
Basic I/O Slot D Slot E Real time clock Power unit settings Keypad RS-485 Ethernet
Application selection Parameter backup* Drive name See chapter .
User levels See chapter 4.3.8.
*. Not available in text keypad
Service support: find your nearest Vacon service center at www.vacon.com
4
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vacon • 37 User Interfaces
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )
ID: M1
STOP READY I/O
( 5 )
Monitor
 
Monitor
Multimonitor
(13)
Basic
(13)
Timer functions
(10)
STOP READY I/O
ID: M2.1
0.0rpm
STOP READY I/O
Multimonitor
0.00 Hz
ID25 FreqReference
Output Freq
0.00Hz
Motor Curre
0.00A
Motor Torque
0.00%
Motor Voltage
Motor Speed
Motor TemperaUnit TemperaDC-link volt
20.0 Hz
FreqReferenc
0.0V
0.0V 81.9°C 0.0%
ID:1 M2.1.1.1
STOP Ready I/O
FreqReference
Output frequency
Motor Power
FreqReference
Motor Speed
Motor Current
Motor Torque
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
0.00 %
OK OK
OKOK
9171.emf
4.3.1 Quick setup
In the Quick Setup parameter group you will find the different wizards of the Vacon 100 X Solar Pump Application. More detailed information on the parameters of this group you will find in chapter 3.
4.3.2 Monitor
Multi-monitor
NOTE: This menu is not available in text keypad.
On the multi-monitor page, you can collect four to nine values that you wish to monitor.
Change the monitored value by activating the value cell (with arrow buttons left/right) and clicking OK. Then choose a new item on the Monitoring values list and click OK again. More de­tailed information on the monitor items can be found in chapter 5.
Trend curve
Trend Curve feature is a graphical presentation of two monitor values at a time.
The
Basic
The basic monitoring values are the actual values of selected parameters and signals as well as statuses and measurements.
I/O
Statuses and levels of various input and output signal values can be monitored here.
Extras/Advanced
Monitoring of different advanced values, e.g. fieldbus values.
Timer functions
Monitoring of timer functions and the Real Time Clock.
PID Controller
4
Monitoring of PID controller values.
Figure 14. Multi-monitoring page
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User Interfaces vacon • 38
External PID Controller
Monitoring of external PID controller values.
Maintenance counters
Monitoring of values related to Maintenance counters.
Fieldbus data
Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning.
Solar
Monitoring of values related to Solar specific application.
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vacon • 39 User Interfaces
4.3.3 Parameters
Through this submenu, you can reach the application parameter groups and parameters. More information on parameters in chapter 6.
4.3.4 Diagnostics
Under this menu, you can find
info.
4.3.4.1 Active faults
Menu Function Note Active faults When a fault/faults appear(s), the
display with the name of the fault starts to blink. Press OK to return to the Diagnostics menu. The
Active faults submenu shows the
number of faults. Select the fault and push OK to see the fault-time data.
4.3.4.2 Reset faults
Menu Function Note Reset faults In this menu you can reset faults.
For closer instructions, see chap­ter 7.
Active faults, Reset faults, Fault history, Counters and Software
Table 9.
The fault remains active until it is cleared with the Reset button (push for 2 s) or with a reset signal from the I/O terminal or fieldbus or by choos­ing Reset faults (see below). The memory of active faults can store the maximum of 10 faults in the order of appearance.
Table 10.
CAUTION! Remove external Control
signal before resetting the fault to prevent unintentional restart of the drive.
4.3.4.3 Fault history
Table 11.
Menu Function Note Fault history 40 latest faults are stored in the
Fault history.
Entering the Fault history and click­ing OK on the selected fault shows the fault time data (details).
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4.3.4.4 Total counters
Table 12. Diagnostics menu, Total counters parameters
Code Parameter Min Max Unit Default ID Description
Amount of energy taken from supply network. No reset. NOTE FOR TEXT KEYPAD: The highest energy unit
V4.4.1 Energy counter Varies 2291
V4.4.3
V4.4.4
V4.4.5
V4.4.6
V4.4.7
V4.4.8
V4.4.9
V4.4.10
V4.4.11
V4.4.12
V4.4.13
V4.4.14
V4.4.15
Operating time
(graphical keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Run time
(graphical keypad)
Run time
(text keypad)
Run time
(text keypad)
Run time
(text keypad)
Power on time
(graphical keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Start command
counter
a d hh:min 2298 Control unit operating time
a
d
hh:min:ss
a d hh:min 2293 Motor running time
a
d
hh:min:ss
a d hh:min 2294
a Power on time in total years
d Power on time in total days
hh:min:ss
shown on the standard key­pad is MW. Should the counted energy exceed 999.9 MW, no unit is shown on the keypad.
Control unit operating time in total years
Control unit operating time in total days
Control unit operating time in hours, minutes and seconds
Motor running time in total years
Motor running time in total days
Motor running time in hours, minutes and seconds
Amount of time the power unit has been powered so far. No reset.
Power on time in hours, min­utes and seconds
The number of times the
2295
power unit has been started.
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vacon • 41 User Interfaces
4.3.4.5 Trip counters
Table 13. Diagnostics menu, Trip counters parameters
Code Parameter Min Max Unit Default ID Description
Resettable energy counter. NOTE: The highest energy unit shown on the standard keypad is MW. Should the counted energy exceed 999.9 MW, no unit is shown on the keypad.
P4.5.1 Energy trip counter Varies 2296
P4.5.3
P4.5.4
P4.5.5
P4.5.6
Operating time
(graphical keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Operating time
(text keypad)
a d hh:min 2299 Resettable. See P4.5.1.
a Operating time in total years
d Operating time in total days
hh:min:ss
To reset the counter:
Standard text keypad: Apply a long (4 s) push on the OK button. Graphical k Push OK once. Reset coun- ter page will appear. Push OK once again.
Operating time in hours, minutes and seconds
eypad:
4.3.4.6 Software info
Table 14. Diagnostics menu, Software info parameters
Code Parameter Min Max Unit Default ID Description
V4.6.1
V4.6.2
V4.6.3
V4.6.4 System load 0 100 % 2300 Load on control unit CPU.
V4.6.5
V4.6.6 Application ID Application code.
V4.6.7 Application version
Software package
(graphical keypad)
Software package ID
(text keypad)
Software package
version
(text keypad)
Application name
(graphical keypad)
Code for software identifica­tion
Name of application.
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User Interfaces vacon • 42
4.3.5 I/O and hardware
Various options-related settings are located in this menu. Note that the values in this menu are raw values i.e. not scaled by the application.
4.3.5.1
Basic I/O
Monitor here the statuses of inputs and outputs.
Table 15. I/O and Hardware menu, Basic I/O parameters
Code Parameter Min Max Unit Default ID Description
V5.1.1 Digital input 1 0 1 0 Status of digital input signal
V5.1.2 Digital input 2 0 1 0 Status of digital input signal
V5.1.3 Digital input 3 0 1 0 Status of digital input signal
V5.1.4 Digital input 4 0 1 0 Status of digital input signal
V5.1.5 Digital input 5 0 1 0 Status of digital input signal
V5.1.6 Digital input 6 0 1 0 Status of digital input signal
Shows the selected (with jumper) mode for Analogue
V5.1.7 Analogue input 1 mode 1 3 3
V5.1.8 Analogue input 1 0 100 % 0.00
V5.1.9 Analogue input 2 mode 1 3 3
V5.1.10 Analogue input 2 0 100 % 0.00
V5.1.11
V5.1.12 Analogue output 1 0 100 % 0.00
V5.1.13 Relay output 1 0 1 0 Status of relay output signal
V5.1.14 Relay output 2 0 1 0 Status of relay output signal
V5.1.15 Relay output 3 0 1 0 Status of relay output signal
Analogue output 1
mode
13 1
input signal 1 = 0...20mA 3 = 0...10V
Status of analogue input sig­nal
Shows the selected (with jumper) mode for Analogue input signal 1 = 0...20mA 3 = 0...10V
Status of analogue input sig­nal
Shows the selected (with jumper) mode for Analogue output signal 1 = 0...20mA 3 = 0...10V
Status of analogue output signal
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vacon • 43 User Interfaces
GRAPHICAL KEYPAD
Parameter name (= Function)
Parameter name (= Function)
Parameter value (= selected digital input)
Parameter value (= selected digital input)
4.3.5.2 Option board slots The parameters of this group depend on the option board installed. If no option board is placed
in slots D or E, no parameters are visible.
As an option board is removed, info text 39
Table 16. Option board-related parameters
Menu Function Note Slot D Settings Option board related settings.
Monitoring Monitor option board-related info.
Slot E Settings Option board related settings.
Monitoring Monitor option board-related info.
4.3.5.3 The programming of inputs in the Vacon 100X Solar Pump Application is very flexible. The
available inputs on the standard and optional I/O can be used for various functions according to the operator's choice.
The available I/O can be expanded with optional boards to be inserted in board slots D and E. More information about the installation of optional boards you will find in the Vacon 100 X In­stallation manual.
4.3.5.4 Digital inputs
The applicable functions for digital inputs are arranged as parameters in parameter group M3.5.1. The value given to the parameter is a reference to the digital input you choose to use for the function. The list of functions that you can assign to the available digital inputs is pre­sented on Digital Inputs group.
Programming of digital and analogue inputs
Device removed will appear on the display.
Example
Figure 15.
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User Interfaces vacon • 44
OK
OK
9260.emf
BACK
RESET
BACK
RESET
Given the standard I/O board compilation on the Vacon 100 AC drive, there are 6 digital inputs available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are referred to as follows:
Table 17.
Input type
(Graphical keypad)
DigIN dI A. 1 Digital input #1 (terminal 8) on board
DigIN dI A. 2 Digital input #2 (terminal 9) on board
DigIN dI A. 3 Digital input #3 (terminal 10) on
DigIN dI A. 4 Digital input #4 (terminal 14) on
DigIN dI A. 5 Digital input #5 (terminal 15) on
DigIN dI A. 6 Digital input #6 (terminal 16) on
In the example Figure 15, the function
Input type
(Text keypad)
External fault close located in menu M3.5.1 as param-
eter P3.5.1.11, is by default given the value keypad). This means that the function
External fault close is now controlled with a digital signal
to digital input DI3 (terminal 10).
This is what is shown in the parameter list.
Slot Input # Explanation
in Slot A (standard I/O board).
in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
DigIN SlotA.3 (graphical keypad) or dI A.3 (text
Code Parameter Default ID Description
P3.5.1.11 External fault close DigIN SlotA.3 405
FALSE = OK TRUE = External fault
Assume you need to change the selected input. Instead of DI3 you wish to use DI6 (terminal 16) on the standard I/O. Do as instructed here:
Figure 16. Programming digital inputs with graphical keypad
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vacon • 45 User Interfaces
Figure 17. Programming digital inputs with text keypad
Table 18. Programming digital inputs
PROGRAMMING INSTRUCTIONS
Graphical keypad Text keypad
1. Select the parameter and push the
right
button.
2. You are now in the
DigIN SlotA. is blinking and under-
value
Edit mode as the slot
Arrow
lined. (Should you have more digital inputs available in your I/O, for example, through inserted option boards in slots D or E, they can also be selected here.).
3. Push the vate the terminal value
4. Push the change the terminal value to
Arrow right button again to acti-
3.
Arrow up button three times to
6. Confirm
with OK button.
5. NOTE! If the digital input DI6 was already used for some other function a message is displayed. You might then want to change either of these selections.
1. Select the parameter and push the
OK but-
ton.
2. You are now in the
Edit mode as the letter d
is blinking. (Should you have more digital inputs available in your I/O, for example, through inserted option boards in slots D or E, they can also be selected here.).
3. Push the terminal value
4. Push the change the terminal value to
Arrow right button to activate the
3. The letter d stops blinking.
Arrow up button three times to
6. Confirm with
OK button.
5. NOTE! If the digital input DI6 was already used for some other function a message will scroll through the display. You might then want to change either of these selections.
4
Now, the function External fault close is controlled with a digital signal to digital input DI6 (ter­minal 16).
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User Interfaces vacon • 46
GRAPHICAL KEYPAD
Parameter name
Parameter name
Parameter value (= selected analogue input)
TEXT KEYPAD
Parameter value (= selected analogue input)
The function is not assigned to any terminal, or, the the input is set to be always
DigIN Slot0.1 (graphical keypad) or dI 0.1 (text keypad). This
NOTE!
FALSE, if its value is is the default value of the majority of parameters in group M3.5.1.
On the other hand, some inputs have been by default set to be always TRUE. Their value shows
Also
NOTE!
4.3.5.5 Analogue inputs
Time Channels can be assigned to digital inputs. See more information on
page 95.
DigIN Slot0.2 (graphical keypad) or dI 0.2 (text keypad).
The target input for the analogue frequency reference signal can also be chosen from the avail­able analogue inputs.
Given the standard I/O terminals on the Vacon 100 X AC drive, there are 2 analogue inputs avail­able. In the programming view, these inputs are referred to as follows:
Input type
(Graphical keypad)
In the example Figure 18, the parameter parameter code P3.5.2.1.1, is by default given the value
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Figure 18.
Table 19. Programming analogue inputs
Input type
(Text keypad)
AnIN AI A. 1 Analogue input #1 (terminals 2/3) on
AnIN AI A. 2 Analogue input #2 (terminals 4/5) on
Slot Input # Explanation
board in Slot A (standard I/O termi-
AI1 signal selection located in menu M3.5.2.1 with
nals).
board in Slot A (standard I/O termi­nals).
AnIN SlotA.1 (graphical keypad) or AI
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vacon • 47 User Interfaces
9264 emf
A.1 (text keypad). This means that the target input for the analogue frequency reference signal
AI1 is now the analogue input in terminals 2/3. Whether the signal is voltage or current, must be determined with the
dip switches. See the Installation manual for more information.
This is what is shown in the parameter list on page 81:
Code Parameter Min Max Unit Default ID Description
Connect the AI1 signal to the
P3.5.2.1.1 AI1 signal selection
AnIN
SlotA.1
analogue input of your choice
377
with this parameter. Programmable. See page 81.
Assume you need to change the selected input. Instead of AI1 you wish to use the analogue in­put on your option board in slot D. Do as instructed here:
Figure 19. Programming analogue inputs with graphical keypad
Figure 20. Programming analogue inputs with text keypad
PROGRAMMING INSTRUCTIONS
Graphical keypad Text keypad
1. Select the parameter and push the
right
button.
2. You are now in the
AnIN SlotA. is blinking and under-
value
Edit mode as the slot
lined.
3. Push the the slot value to
Arrow up button once to change
AnIN SlotC. Confirm with
OK button.
Arrow
1. Select the parameter and push the ton.
2. You are now in the
Edit mode as the letter A
is blinking.
3. Push the the slot value to
Arrow up button once to change
C. Confirm with OK button.
OK but-
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User Interfaces vacon • 48
4.3.5.6 Descriptions of signal sources
Table 20. Descriptions of signal sources
Source Function
Digital inputs:
A digital signal can be forced to a constant FALSE or TRUE state using this functionality. For example, some signals have been set to be always in TRUE state by manufacturer, e.g parameter P3.5.1.15 (Run enable). Unless changed, Run enable signal is always on.
Slot0.#
SlotA.#
SlotD.# Number (#) corresponds to digital input in slot D.
# = 1: Always FALSE # = 2-10: Always TRUE Analogue inputs (used for testing purposes): # = 1: Analogue input = 0% signal strength # = 2: Analogue input = 20% signal strength # = 3: Analogue input = 30% signal strength etc. # = 10: Analogue input = 100% signal strength
Number (#) corresponds to digital input in slot A(Standard terminals).
SlotE.# Number (#) corresponds to digital input in slot E.
TimeChannel.#
Fieldbus CW.# Number (#) refers to Control Word bit number.
FieldbusPD.# Number (#) refers to Process Data 1 bit number.
Number (#) corresponds to: 1=Time Channel1, 2=Time Channel2, 3=Time Channel3
4.3.5.7 Default assignments of digital and analogue inputs in Vacon 100 application
Digital and analogue inputs are assigned certain functions by the factory. In this application, the default assignments are:
Table 21. Default assignments of inputs
Input Ter mina l( s) Reference Assigned function Parameter code
DI1 8 A.1 Control signal 1 A P3.5.1.1
DI2 9 A.2 Control signal 2 A P3.5.1.2
DI3 10 A.3 External fault close P3.5.1.11
DI4 14 A.4 Preset Freq Sel0 P3.5.1.21
DI5 15 A.5 Preset Freq Sel1 P3.5.1.22
DI6 16 A.6 External fault close P3.5.1.13
AI1 2/3 A.1 AI1 signal selection P3.5.2.1.1
AI2 4/5 A.2 AI2 signal selection P3.5.2.2.1
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vacon • 49 User Interfaces
4.3.5.8 Real time clock
Table 22. I/O and Hardware menu, Real time clock parameters
Code Parameter Min Max Unit Default ID Description
Status of battery.
V5.5.1 Battery state 1 3 2 2205
P5.5.2 Time hh:mm:ss 2201 Current time of day
P5.5.3 Date dd.mm. 2202 Current date
P5.5.4 Year yyyy 2203 Current year
P5.5.5 Daylight saving 1 4 1 2204
1 = Not installed 2 = Installed 3 = Change battery
Daylight saving rule 1 = Off 2 = EU; Starts on last Sunday in March, ends last Sunday in October 3 = US; Start on 2nd Sunday in March, ends on 1st Sunday in November 4 = Russia (permanent)
4.3.5.9 Power unit settings
Fan control
The fan operates in speed-controlled mode. The speed is controlled according to the drive’s internal logic that receives data from temperature measurements.
Table 23. Power unit settings, Fan control
Code Parameter Min Max Unit Default ID Description
If enabled, the fan will stop in 5 minutes when the drive is
V5.6.1.3 Fan stop 0 1 1 826
in Ready state. 0 = Disabled 1 = Enabled
Brake chopper
Table 24. Power unit settings, Brake chopper
Code Parameter Min Max Unit Default ID Description
0 = Disabled
V5.6.2.1 Brake chopper mode 0 3 0
1 = Enabled (Run) 2 = Enabled (Run & Stop) 3 = Enabled (Run, no testing)
4
Sine filter
Table 25. Power unit settings, Sine filter
Code Parameter Min Max Unit Default ID Description
V5.6.4.1 Sine filter 0 1 0
0 = Disabled 1 = Enabled
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User Interfaces vacon • 50
4.3.5.10 Keypad
Table 26. I/O and Hardware menu, Keypad parameters
Code Parameter Min Max Unit Default ID Description
Time after which the display
P5.7.1 Timeout time 0 60 min 0
P5.7.2 Default page 0 4 0
P5.7.3 Menu index
P5.7.4
P5.7.5 Backlight time 0 60 min 5
Contrast
*
30 70 % 50
returns to page defined with parameter P5.7.2. 0 = Not used
The page the keypad shows when the drive is powered on or when the time defined with P5.7.1 has expired. If the value is set to 0 the page last visited is shown. 0 = None 1 = Enter menu index 2 = Main menu 3 = Control page 4 = Multimonitor
Set menu index for desired page and activate with parameter P5.7.2 = 1.
Set contrast of the display (30...70%).
Set the time until the back­light of the display turns off (0...60 min). If set to 0 s, backlight is always on.
*. Only available with graphical keypad
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vacon • 51 User Interfaces
4.3.5.11 Fieldbus Parameters related to different fieldbus boards can also be found in the I/O and Hardware
menu. These parameters are explained in more detail in the respective fieldbus manual.
Table 27.
Submenu level 1 Submenu level 2 Submenu level 3 Submenu level 4 RS-485 Common settings Protocol Ethernet Common settings IP address mode
IP address Subnet mask Default gateway MAC address
Modbus/TCP Common settings Connection limit
BacNet IP Settings Instance number
NA
NA
NA
NA
NA
NA
Slave address Communication timeout
Communication timeout Protocol in use BBMD IP BBMD port Time to live
Monitoring FB protocol status
Communication status Actual instance Control Word Status Word
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User Interfaces vacon • 52
4.3.6 User settings
Table 28. User settings menu, General settings
Code Parameter Min Max Unit Default ID Description
P6.1 Language selections Varies Varies Varies 802
P6.2 Application selection 801
M6.5 Parameter backup See chapter 4.3.6.1 below.
P6.7 Drive name Give name of drive if needed.
Depends on language pack­age.
4.3.6.1
Parameter backup
Table 29. User settings menu, Parameter backup parameters
Code Parameter Min Max Unit Default ID Description
Restores default parameter
P6.5.1
P6.5.2
P6.5.3 Restore from keypad*
B6.5.4 Save to Set 1
B6.5.5 Restore from Set 1
B6.5.6 Save to Set 2
B6.5.7 Restore from Set 2
Restore factory
defaults
Save to keypad
*
01 0
values and initiates the
831
Startup Wizard when acti­vated
Save parameter values to keypad to e.g. copy them to another drive. 0 = No 1 = Yes
Load parameter values from keypad to the drive.
Store a customised parame­ter set (all parameters included in the application)
Load the customised param­eter set to the drive.
Store another customised parameter set (all parame­ters included in the applica­tion)
Load the customised param­eter set 2 to the drive.
*. Only available with graphical keypad
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vacon • 53 User Interfaces
Motor Nom Freq
50.00 Hz
Favorites
STOP READY I/O
Help
Motor Nom Freq
STOP READY I/O
Monitor
Rem from favorites
OK OK
9172.emf
STOP READY KeypadALARM
ID:2362 P8.2
User levels
User level
Normal
Access code
00000
STOP READY I/OALARM
00000
Min:0
Max:9
ID:2362 P8.2
Access code
OK
9173.emf
4.3.7 Favorites
NOTE: This menu is not available in text keypad.
Favorites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus. You can add items or parameters to the Favorites folder, see chapter .
To remove an item or a parameter from the Favorites folder, do the following:
4.3.8 User levels
User level parameters are intended to restrict the visibility of parameters and to prevent un­authorized and inadvertent parameterization on the keypad.
Table 30. User level parameters
Code Parameter Min Max Unit Default ID Description
1 = Normal; All menus visible in the Main menu 2 = Monitoring; Only Monitor, Favorites and User Levels
P8.1 User level 1 3 1 1194
P8.2 Access code 0 99999 0 2362
menus are visible in the main menu 3 = Favorites; Only Favorites and User Levels menus are visible in the Main menu
If set to other value than 0 before switching to monitor­ing when e.g. user level Nor- mal is active, the access code will be asked when try­ing to switch back to Nor- mal. Can therefore be used to prevent unauthorized parameterization on the key­pad.
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User Interfaces vacon • 54
Reference
potentiometer 1...10 k
Ω
Remote reference
4...20mA/0...10V
mA
4.4 Example of control connections
The terminals of the Standard I/Os and the Relays are described below. The terminals shown on shadowed background are assigned for signals with optional functions selectable with DIP switches. See more information in Vacon 100X Installation Manual.
Table 31. Control I/O terminal signals and connection example.
Standard I/O
Terminal Signal
1 +10 Vref Reference output
2
3
4
5
6 7 8
9 10 11 12 13 14 15 16 17
18
19
30 +24 Vin
A RS485 Serial bus, negative
B RS485 Serial bus, positive
AI1+
AI1-
AI2+
AI2-
24Vout 24V aux. voltage
GND I/O ground
DI1 Digital input 1
DI2 Digital input 2
DI3 Digital input 3
CM
24Vout 24V aux. voltage
GND I/O ground
DI4 Digital input 4
DI5 Digital input 5
DI6 Digital input 6
CM Common for DI1-DI6*
AO1+
AO-/GND
Analogue input, voltage or current
Analogue input com­mon
Analogue input, voltage or current
Analogue input com­mon
Common for DI1-DI6
Analogue output, voltage or current
Analogue output com­mon
24V auxiliary input voltage
*
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*. Can be isolated from ground, see Vacon
100X Installation Manual.
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vacon • 55 User Interfaces
From
standard I/O
From term.
#13
From term.
#6
RUN
4.4.1 Relay and thermistor input terminals
Table 32. I/O terminal signals for relay and thermistor terminals and connection example.
Relays and thermistor
Terminal Signal
21 22 23 24 25 26 28 29
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
TI1+
TI1-
Relay output 1
Relay output 2
Thermistor input
4.4.2 Safe Torque off (STO) terminals
For more information on the functionalities of the Safe Torque Off (STO), see Vacon 100X In­stallation Manual.
Table 33. I/O terminal signals for the STO functions.
Safe Torque Off terminals
Term inal Signal
S1
G1
S2
G2
F+
F-
Isolated digital input 1 (inter­changeable polarity); +24V ±20% 10...15mA
Isolated digital input 2 (inter­changeable polarity); +24V ±20% 10...15mA
Isolated feedback (CAUTION! Polarity to be respected); +24V ±20%
Isolated feedback (CAUTION! Polarity to be respected); GND
4
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4
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vacon • 57 Monitoring Menu
OK
OK
OK
OK
9250.emf
5. MONITORING MENU
5.1 Monitor group
Vacon 100 X AC drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements. Some of the values to be monitored are customizable.
5.1.1 Multimonitor
On the multi-monitor page, you can collect four to nine values that you wish to monitor.
5.1.2 Trend curve
The
Trend Curve feature is a graphical presentation of two monitor values at a time.
Selecting values to monitor starts logging the values. In the Trend curve submenu, you can view the trend curve, make the signal selections, give the minimum and maximum settings, Sampling interval and choose whether to use Autoscaling or not.
Change values to monitor following the procedure below:
1. Locate the
2. Further enter the menu
3. The current selections to monitor are
Trend curve menu in the Monitor menu and press OK.
View trend curve by pressing OK again.
FreqReference and Motor speed visible at the bottom
of the display.
4. Only two values can be monitored as trend curves simultaneously. Select the one of the current values you wish to change with the arrow buttons and press OK.
5. Browse the list of given monitoring values with the arrow buttons, select the one you wish and press OK.
6. The trend curve of the changed value can be seen on the display.
5
The
Trend Curve feature also allows you to halt the progression of the curve and read the exact
invidual values.
1. In Trend curve view, select the display with the arrow button up (the frame of the display turns bold) and press OK at the desired point of the progressing curve. A vertical hairline appears on the display.
2. The display freezes and the values at the bottom of the display correspond to the location of the hairline.
3. Use the arrow buttons left and right to move the hairline to see the exact values of some other location.
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Monitoring Menu vacon • 58
9251.emf
OK
Table 34. Trend curve parameters
Code Parameter Min Max Unit Default ID Description
Enter this menu to select and
M2.2.1 View Trend curve
P2.2.2 Sampling interval 100 432000 ms 100 2368
P2.2.3 Channel 1 min -214748 1000 -1000 2369
P2.2.4 Channel 1 max -1000 214748 1000 2370
P2.2.5 Channel 2 min -214748 1000 -1000 2371
P2.2.6 Channel 2 max -1000 214748 1000 2372
P2.2.7 Autoscale 0 1 0 2373
monitor values for viewing in curve form.
Set here the sampling inter­val.
Used by default for scaling. Adjustments might be neces­sary.
Used by default for scaling. Adjustments might be neces­sary.
Used by default for scaling. Adjustments might be neces­sary.
Used by default for scaling. Adjustments might be neces­sary.
The selected signal is auto­matically scaled between min and max values if this parameter is given value 1.
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5
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vacon • 59 Monitoring Menu
5.1.3 Basic
See Table 35 in which the basic monitoring values are presented.
NOTE!
Only standard I/O board statuses are available in the Monitor menu. Statuses for all I/O board signals can be found as raw data in the I/O and Hardware system menu.
Check expander I/O board statuses when required in the I/O and Hardware system menu.
Table 35. Basic monitoring menu items
Code Monitoring value Unit Scale ID Description
V2.3.1 Output frequency Hz 0.01 1 Output frequency to motor
V2.3.2 FreqReference Hz 0.01 25 Frequency reference to motor control
V2.3.3 Motor speed rpm 1 2 Motor actual speed in rpm
V2.3.4 Motor current A Varies 3
V2.3.5 Motor torque % 0.1 4 Calculated shaft torque
V2.3.7 Motor shaft power % 0.1 5 Calculated motor shaft power in %
Calculated motor shaft power in kW or hp.
V2.3.8 Motor shaft power kW/hp Varies 73
V2.3.9 Motor voltage V 0.1 6 Output voltage to motor
V2.3.10 DC link voltage V 1 7 Measured voltage in the drive’s DC-link
V2.3.11 Unit temperature °C 0.1 8 Heatsink temperature in °C or °F
V2.3.12 Motor temperature % 0.1 9
V2.3.13 Motor Preheat 1 1228
Units depends on the unit selection param­eter.
Calculated motor temperature in percent of nominal working temperature.
Status of Motor preheat function. 0 = OFF 1 = Heating (feeding DC-current)
5
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Monitoring Menu vacon • 60
5.1.4 I/O
Table 36. I/O signal monitoring
Code Monitoring value Unit Scale ID Description
V2.4.1 Slot A DIN 1, 2, 3 1 15
V2.4.2 Slot A DIN 4, 5, 6 1 16
V2.4.3 Slot B RO 1, 2, 3 1 17 Shows the status of relay inputs 1-3 in slot B
V2.4.4 Analogue input 1 % 0.01 59
V2.4.5 Analogue input 2 % 0.01 60
V2.4.6 Analogue input 3 % 0.01 61
V2.4.7 Analogue input 4 % 0.01 62
V2.4.8 Analogue input 5 % 0.01 75
V2.4.9 Analogue input 6 % 0.01 76
V2.4.10 Slot A AO1 % 0.01 81
Shows the status of digital inputs 1-3 in slot A (standard I/O)
Shows the status of digital inputs 4-6 in slot A (standard I/O)
Input signal in percent of used range. Slot A.1 as default.
Input signal in percent of used range. Slot A.2 as default.
Input signal in percent of used range. Slot D.1 as default.
Input signal in percent of used range. Slot D.2 as default.
Input signal in percent of used range. Slot E.1 as default.
Input signal in percent of used range. Slot E.2 as default.
Analog output signal in percent of used range. Slot A (standard I/O)
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5
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vacon • 61 Monitoring Menu
5.1.5 Extras & advanced
Table 37. Advanced values monitoring
Code Monitoring value Unit Scale ID Description
Bit coded word B1=Ready B2=Run B3=Fault
V2.6.1 DriveStatusWord 1 43
V2.6.2 Ready status 1 78
V2.6.3 Appl.StatusWord1 1 89
V2.6.4 Appl.StatusWord2 1 90
B6=RunEnable B7=AlarmActive B10=DC Current in stop B11=DC Brake Active B12=RunRequest B13=MotorRegulatorActive
Bit coded information about ready criteria. Useful for debugging when the drive is not in ready status. Values are visible as checkboxes on graphi­cal keypad. If checked (), the value is active.
B0: RunEnable high B1: No fault active B2: Charge switch closed B3: DC voltage within limits B4: Power manager initialized B5: Power unit is not blocking start B6: System software is not blocking start
Bit coded statuses of application. Values are visible as checkboxes on graphi­cal keypad. If checked (), the value is active. B0=Interlock 1 B1=Interlock 2 B2=Reserved B3=Ramp 2 active B4=Mechanical brake control B5=I/O A control active B6=I/O B control active B7=Fieldbus Control Active B8=Local control active B9=PC control active B10=Preset frequencies active B11=Inching active B12=Fire Mode active B13=Motor Preheat active B14=Forced stop active B15=Drive stopped from keypad
Bit coded status of application. Values are visible as checkboxes on graphi­cal keypad. If checked (), the value is active. B0=Acc/Dec prohibited B1=Motor switch open B5=Jockey pump active B6=Priming pump active B7=Input pressure supervision (Alarm/Fault) B8=Frost protection (Alarm/Fault) B9=Autocleaning active
5
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Monitoring Menu vacon • 62
Table 37. Advanced values monitoring
Code Monitoring value Unit Scale ID Description
16-bit word where each bit represents the status of one digital input. 6 digital inputs
V2.6.5 DIN StatusWord1 1 56
V2.6.6 DIN StatusWord2 1 57
V2.6.7 MotCurrent1 deci. 0.1 45
V2.6.8 FreqRef Source 1 1495
V2.6.9 LastActiveFaultCode 1 37
V2.6.10 LastActiveFault ID 1 95
V2.6.11 LastActiveAlarmCode 1 74
V2.6.12 LastActiveAlarm ID 1 94
V2.6.13 MotorRegulat.Status 1 77
from every slot are read. Word 1 starts from input 1 in slot A (bit0) and goes all the way to input 4 in slot C (bit15).
16-bit word where each bit represents the status of one digital input. 6 digital inputs from every slot are read. Word 1 starts from input 5 in slot C (bit0) and goes all the way to input 6 in slot E (bit13).
Motor current monitor value with fixed num­ber of decimals and less filtering. Can be used e.g. for fieldbus purposes to always get the right value regardless of frame size, or for monitoring when less filtering time is needed for the motor current.
Shows the momentary frequency reference source. 0=PC 1=Preset Freqs 2=Keypad Reference 3=Fieldbus 4=AI1 5=AI2 6=AI1+AI2 7=PID Controller 8=Motor Potentiom. 9=Joystick 10=Inching 100=Not defined 101=Alarm,PresetFreq 102=Autocleaning
The fault code of latest activated fault that has not been reset.
The fault ID of latest activated fault that has not been reset.
The alarm code of latest activated alarm that has not been reset.
The alarm ID of latest activated alarm that has not been reset.
Motor limit controller status. Checked = limit controller is active, Unchecked = limit con­troller is not active
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5
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vacon • 63 Monitoring Menu
5.1.6 Timer functions
Here you can monitor values of timer functions and the Real Time Clock.
Table 38. Monitoring of timer functions
Code Monitoring value Unit Scale ID Description
V2.7.1 TC 1, TC 2, TC 3 1 1441
V2.7.2 Interval 1 1 1442 Status of timer interval
V2.7.3 Interval 2 1 1443 Status of timer interval
V2.7.4 Interval 3 1 1444 Status of timer interval
V2.7.5 Interval 4 1 1445 Status of timer interval
V2.7.6 Interval 5 1 1446 Status of timer interval
V2.7.7 Timer 1 s 1 1447 Remaining time on timer if active
V2.7.8 Timer 2 s 1 1448 Remaining time on timer if active
V2.7.9 Timer 3 s 1 1449 Remaining time on timer if active
V2.7.10 Real time clock 1450 hh:mm:ss
Possible to monitor the statuses of the three Time Channels (TC)
5.1.7 PID Controller
Table 39. PID Controller value monitoring
Code Monitoring value Unit Scale ID Description
V2.8.1 PID setpoint Varies
V2.8.2 PID feedback Varies
V2.8.3 PID error Varies
V2.8.4 PID output % 0.01 23
V2.8.5 PID status 1 24
According to
P3.13.1.7
According to
P3.13.1.7
According to
P3.13.1.7
PID controller setpoint value in process
20
units. Process unit is selected with a parameter.
PID controller feedback value in process
21
units. Process unit is selected with a parameter.
PID controller error value. Deviation of
22
feedback from setpoint in process units. Process unit is selected with a parameter.
PID output in percent (0..100%). This value can be fed e.g. to Motor Control (Frequency reference) or Analogue output
0=Stopped 1=Running 3=Sleep mode 4=In dead band
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Monitoring Menu vacon • 64
5.1.8 ExtPID Controller
Table 40. External PID Controller value monitoring
Code Monitoring value Unit Scale ID Description
V2.9.1 ExtPID setpoint Varies
V2.9.2 ExtPID feedback Varies
V2.9.3 ExtPID error Varies
V2.9.4 ExtPID output % 0.01 86
V2.9.5 ExtPID status 1 87
According to
P3.14.1.10
According to
P3.14.1.10
According to
P3.14.1.10
External PID controller setpoint value in
83
process units. Process unit is selected with a parameter.
External PID controller feedback value in
84
process units. Process unit is selected with a parameter.
External PID controller Error value. Devia­tion of feedback from setpoint in process
85
units. Process unit is selected with a parameter.
External PID controller outputin percent (0..100%). This value can be fed e.g. to Ana­logue output.
0=Stopped 1=Running 4=In dead band
5.1.9 Mainten. counters
Table 41. Maintenance counter monitoring
Code Monitoring value Unit Scale ID Description
Status of maintenance counter in revolutions multiplied by 1000, or hours.
V2.11.1 MaintenCounter 1 h/ kRev Varies 1101
For configuration and activation of this coun­ter, see chapter Group 3.16: Maintenance counters.
5.1.10 Fieldbus data
Table 42. Fieldbus data monitoring
Code
V2.12.1 FB Control Word 1 874
V2.12.2
V2.12.3 FB data in 1 1 876 Raw value of process data in 32-bit signed format
V2.12.4 FB data in 2 1 877 Raw value of process data in 32-bit signed format
V2.12.5 FB data in 3 1 878 Raw value of process data in 32-bit signed format
V2.12.6 FB data in 4 1 879 Raw value of process data in 32-bit signed format
Service support: find your nearest Vacon service center at www.vacon.com
Monitoring
value
FB Speed Refer-
ence
Unit Scale ID Description
Fieldbus control word used by application in bypass mode/format. Depending on the fieldbus type or profile the data can be modified before sent to application.
Speed reference scaled between minimum and maximum frequency at the moment it was
Varies 875
received by the application. Minimum and maxi­mum frequencies can be changed after the refer­ence was received without affecting the reference.
5
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vacon • 65 Monitoring Menu
Table 42. Fieldbus data monitoring
Code
V2.12.7 FB data in 5 1 880 Raw value of process data in 32-bit signed format
V2.12.8 FB data in 6 1 881 Raw value of process data in 32-bit signed format
V2.12.9 FB data in 7 1 882 Raw value of process data in 32-bit signed format
V2.12.10 FB data in 8 1 883 Raw value of process data in 32-bit signed format
V2.12.11 FB Status Word 1 864
V2.12.12 FB Speed Actual 0.01 865
V2.12.13 FB data out 1 1 866 Raw value of process data in 32-bit signed format
V2.12.14 FB data out 2 1 867 Raw value of process data in 32-bit signed format
V2.12.15 FB data out 3 1 868 Raw value of process data in 32-bit signed format
V2.12.16 FB data out 4 1 869 Raw value of process data in 32-bit signed format
V2.12.17 FB data out 5 1 870 Raw value of process data in 32-bit signed format
V2.12.18 FB data out 6 1 871 Raw value of process data in 32-bit signed format
V2.12.19 FB data out 7 1 872 Raw value of process data in 32-bit signed format
V2.12.20 FB data out 8 1 873 Raw value of process data in 32-bit signed format
Monitoring
value
Unit Scale ID Description
Fieldbus status word sent by application in bypass mode/format. Depending on the FB type or profile the data can be modified before sent to the FB.
Actual speed in %. 0 and 100% correspond to min­imum and maximum frequencies respectively. This is continuously updated depending on the momentary min and max frequencies and the out­put frequency.
5.1.11 Solar
Table 43. Solar monitoring items
Code
Monitoring
value
Unit Scale ID Description
V2.15.1 Vmp ref V 1914 DC voltage reference for MPP regulation
V2.15.2 Vmp ref correct V 1942
Present correction on DC voltage reference
(P&O + oscillation) V2.15.3 Motor Power kW 1938 Motor shaft power V2.15.4 Energy counter MWh 1937 Counter of energy taken by the supply
B2.15.5
Energy counter reset
1932 To reset V2.15.4
5
Page 69
Parameters vacon • 66
Main Menu
Quick Setup
( 17 )
( 6 )
Monitor
ID: M3
STOP READY Keypad
Parameters
( 13 )
STOP READY Keypad
 
Motor Settings
( 2 )
Start/Stop Setup
( 7 )
References
( 18 )
Parameters
ID: M3.1
OK
9147.emf
OK
9151.emf
6. PARAMETERS
The Vacon AC drive contains a preloaded Vacon 100X Solar Pump application for instant use. The parameters of this application are listed in this chapter.
6.1 Application parameter lists
Find the parameter menu and the parameter groups as guided below.
The Vacon 100 X Solar Pump Application embodies the following parameter groups:
Table 44. Parameter groups
Menu and Parameter group Description
Group 3.1: Motor settings Basic and advanced motor settings Group 3.2: Start/Stop setup Start and stop functions Group 3.3: References Parameters for setting references and preset speeds. Group 3.4: Ramps And Brakes Acceleration/Deceleration setup Group 3.5: I/O Config I/O programming Group 3.6: Fieldbus DataMap Process data in/out mapping Group 3.7: Prohibit Freq Prohibit frequencies programming Group 3.8: Supervisions Programmable limit controllers Group 3.9: Protections Protections configuration Group 3.10: Automatic reset Auto reset after fault configuration Group 3.11: Appl. Settings Application settings Group 3.12: Timer functions Configuration of 3 timers based on Real Time Clock. Group 3.13: PID Controller Parameters for PID Controller 1. Group 3.14: ExtPID Controller Parameters for external PID Controller. Group 3.16: Mainten. Counters Parameters related to Maintenance counters. Group 3.21: Pump Control Pump function parameters Group 3.22: Solar Solar specific function parameters
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6
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vacon • 67 Parameters
6.1.1 Column explanations
Code = Location indication on the keypad; Shows the operator the parameter num-
ber. Parameter= Name of parameter Min = Minimum value of parameter Max = Maximum value of parameter Unit = Unit of parameter value; Given if available Default = Value preset by factory ID = ID number of the parameter Description= Short description of parameter values or its function
= More information on this parameter available; Click the parameter name
6.1.2 Group 3.1: Motor settings
6.1.2.1 Group 3.1.1: Motor nameplate
Table 45. Motor nameplate parameters
Code Parameter Min Max Unit Default ID Description
P3.1.1.1 Motor Nom Voltg Varies Varies V Varies 110
P3.1.1.2 Motor Nom Freq 8.00 320.00 Hz Varies 111
P3.1.1.3 Motor Nom Speed 24 19200 rpm Varies 112
P3.1.1.4 Motor Nom Currnt Varies Varies A Varies 113
P3.1.1.5 Motor Cos Phi 0.30 1.00 0.74 120
P3.1.1.6 Motor Nom Power Varies Varies kW Varies 116
Find this value U rating plate of the motor.
Note also used connection (Delta/Star).
Find this value f ing plate of the motor.
Find this value n ing plate of the motor.
Find this value I ing plate of the motor.
Find this value on the rating plate of the motor
Find this value In on the rat­ing plate of the motor.
on the
n
on the rat-
n
on the rat-
n
on the rat-
n
6
6.1.2.2 Group 3.1.2: Motor Control
Table 46. Motor control
Code Parameter Min Max Unit Default ID Description
P3.1.2.1 Control mode 0 1 0 600
P3.1.2.2 Motor type 0 1 0 650
0 = U/f Freq ctrl open loop 1 = Speed control open loop
0 = Induction motor 1 = PM motor
Page 71
Parameters vacon • 68
Table 46. Motor control
Code Parameter Min Max Unit Default ID Description
Increasing the switching frequency reduces the capacity of the AC drive. It is recommended to use a lower frequency when the
P3.1.2.3 Switching Freq 1.5 Varies kHz Varies 601
P3.1.2.4 Identification 0 1 0 631
P3.1.2.5 Magnetizing current 0.0 2*IH A 0.0 612
P3.1.2.6 Motor switch 0 1 0 653
P3.1.2.7 Load drooping 0.00 50.00 % 0.00 620
P3.1.2.8 Load drooping time 0.00 2.00 s 0.00 656
P3.1.2.9 Load drooping mode 0 1 0 1534
motor cable is long in order to minimize capacitive cur­rents in the cable. Motor noise can also be minimised using a high switching fre­quency.
The automatic motor identi­fication calculates or mea­sures the motor parameters that are needed for opti­mum motor and speed con­trol. 0 = No action 1 = At standstill
Motor magnetizing current (no-load current). The val­ues of the U/f parameters are identified by the magne­tizing current if given before the identification run. If this value is set to zero, magne­tizing current will be inter­nally calculated.
Enabling this function pre­vents the drive from tripping when the motor switch is closed and opened e.g. using flying start. 0 = Disabled 1 = Enabled
The drooping function enables speed drop as a function of load. Drooping will be defined in percent of nominal speed at nominal load.
Load drooping is used in order to achieve a dynamic speed drooping because of changing load. This param­eter defines the time during which the speed is restored to the level it was before the load increase.
0 = Normal; Load drooping factor is constant through the whole frequency range 1 = Linear removal; Load drooping is removed linearly from nominal frequency to zero frequency
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6
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vacon • 69 Parameters
Table 46. Motor control
Code Parameter Min Max Unit Default ID Description
P3.1.2.11 Under Volt. Control 0 1 1 608
P3.1.2.12 Energy optimization 0 1 0 666
P3.1.2.13 StatorVoltAdjust 50.0 150.0 % 100.0 659
P3.1.2.14 Overmodulation 0 1 1
0 = Disabled 1 = Enabled
The drive searches for the minimum motor current in order to save energy and to lower the motor noise. This function can be used e.g. in fan and pump applications 0 = Disabled 1 = Enabled
Parameter for adjusting the stator voltage in permanent magnet motors.
Maximizes drive output volt­age, but increases motor current harmonics. 0= Disabled 1= Enabled
6.1.2.3 Group 3.1.3: Limits
Table 47. Motor limit settings
Code Parameter Min Max Unit Default ID Description
P3.1.3.1 Current limit Varies Varies A Varies 107
P3.1.3.2 MotorTorqueLimit 0.0 300.0 % 300.0 1287
P3.1.3.3 GenerTorqueLimit 0.0 300.0 % 300.0 1288
P3.1.3.4 MotorPowerLimit 0.0 300.0 % 300.0 1290
P3.1.3.5 GenerPowerLimit 0.0 300.0 % 300.0 1289
Maximum motor current from AC drive
Maximum motoring side torque limit
Maximum generating side torque limit
Maximum motoring side power limit
Maximum generating side power limit
6.1.2.4 Group 3.1.4: Open loop
Table 48. Open loop settings
Code Parameter Min Max Unit Default ID Description
6
P3.1.4.1 U/f ratio 0 2 0 108
P3.1.4.2 Field WeakngPnt 8.00 P3.3.1.2 Hz Varies 602
Type of U/f curve between zero frequency and the field weakening point. 0=Linear 1=Squared 2=Programmable
The field weakening point is the output frequency at which the output voltage reaches the field weakening point voltage
Page 73
Parameters vacon • 70
Table 48. Open loop settings
Code Parameter Min Max Unit Default ID Description
Voltage at field weakening
P3.1.4.3 Voltage at FWP 10.00 200.00 % 100.00 603
P3.1.4.4 U/f Mid Freq 0.00 P3.1.4.2 Hz Varies 604
P3.1.4.5 U/f Mid Voltg 0.0 100.0 % 100.0 605
P3.1.4.6 Zero Freq Voltg 0.00 40.00 % Varies 606
P3.1.4.7 Flying Start Options 0 1 0 1590
P3.1.4.8 FlyStartScanCurrent 0.0 100.0 % 45.0 1610
P3.1.4.9 Auto TorqueBoost 0 1 0 109
P3.1.4.10
P3.1.4.11
Torq u e b o o st m o t o r
gain
Torque boost genera-
tor gain
0.0 100.0 % 100.0 667
0.0 100.0 % 0.0 665
point in % of motor nominal voltage
Provided that the program­mable U/f curve has been selected (par. P3.1.4.1) , this parameter defines the mid­dle point frequency of the curve.
Provided that the program­mable U/f curve has been selected (par. P3.1.4.1), this parameter defines the mid­dle point voltage of the curve.
This parameter defines the zero frequency voltage of the U/f curve. The default value varies according to unit size.
Checkbox selection: B0 = Search shaft frequency from same direction as fre­quency reference. B1 = Disable AC scanning B4 = Use frequency refer­ence for initial guess B5 = Disable DC pulses
Defined in percentage of motor nominal current.
Automatic torque boost can be used in application where starting torque due to start­ing friction is high. 0= Disabled 1= Enabled
Scaling factor for motoring side IR-compensation when torque boost is used.
Scaling factor for generating side IR-compensation when torque boost is used.
6.1.2.5 Group 3.1.4.12: I/f start
The I/f Start function is typically used with permanent magnet synchronous motors (PMSM) to start the motor with constant current control. This is useful with high power motors in which the resistance is low and the tuning of the U/f curve difficult.
The
I/f Start function can be used with induction motors (IM), too, e.g. if the tuning of the U/f
curve is difficult at low frequencies.
Applying the I/f Start function may also prove useful in providing sufficient torque for the motor at startup.
Service support: find your nearest Vacon service center at www.vacon.com
6
Page 74
vacon • 71 Parameters
Motor Current
Time
[s]
I/
f Start
Frequency
I/
f Start Current
Output Frequency
9240.emf
Figure 21. I/f start
Table 49. I/f start parameters
Code Parameter Min Max Unit Default ID Description
P3.1.4.12.1 I/f start 0 1 0 534
P3.1.4.12.2 I/f start frequency 0.0 P3.1.1.2 % 15.0 535
P3.1.4.12.3 I/f start current 0.0 100.0 % 80.0 536
6.1.2.6
Code Parameter Min Max Unit Default ID Description
P3.1.4.13.1 TorqStabGain 0.0 500.0 % 50.0 1412
P3.1.4.13.2 TorqStabGainFWP 0.0 500.0 % 50.0 1414
P3.1.4.13.3 TorqStabDampTC 0.0005 1.0000 s 0.0050 1413
P3.1.4.13.4
Group 3.1.4.13: Stabilators
Tor qSta bD ampTC
PMM
0.0005 1.0000 s 0.0500 1735
0 = Disabled 1 = Enabled
Output frequency limit below which the defined I/f start current is fed to motor.
The current fed to the motor when the I/f start function is activated.
Gain of the torque stabilator in open loop motor control operation.
Gain of the torque stabilator at field weakening point in open loop motor control operation.
Damping time of torque sta­bilizer
Damping time constant of torque stabilizer for PM­motor.
6
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Parameters vacon • 72
6.1.3 Group 3.2: Start/Stop setup
Start/Stop commands are given differently depending on the control place.
Remote control place (I/O A): Start, stop and reverse commands are controlled by 2 digital in­puts chosen with parameters P3.5.1.1 and P3.5.1.2. The functionality/logic for these inputs is then selected with parameter P3.2.6 (in this group).
Remote control place (I/O B): Start, stop and reverse commands are controlled by 2 digital in­puts chosen with parameters P3.5.1.4 and P3.5.1.5. The functionality/logic for these inputs is then selected with parameter P3.2.7 (in this group).
Local control place (Keypad): Start and stop commands come from the keypad buttons, while the direction of rotation is selected by the parameter P3.3.1.9.
Remote control place (Fieldbus): Start, stop and reverse commands come from fieldbus.
Table 50. Start/Stop Setup menu
Code Parameter Min Max Unit Default ID Description
Selection of remote control place (start/stop). Can be used to change back to
P3.2.1 Rem.Ctrl. Place 0 1 0 172
P3.2.2 Local/Remote 0 1 0 211
P3.2.3 Keypad stop button 0 1 0 114
P3.2.4 Start function 0 1 0 505
P3.2.5 Stop function 0 2 0 506
P3.2.6 I/O A logic 0 4 1 300
P3.2.7 I/O B logic 0 4 1 363 See above.
P3.2.8 FB Start logic 0 1 0 889
remote control from Vacon Live e.g. in case of a broken panel. 0=I/O control 1=Fieldbus control
Switch between local and remote control places 0=Remote 1=Local
0=Stop button always enabled (Yes) 1=Limited function of Stop button (No)
0=Ramping 1=Flying start
0: coasting 1: ramp to min frequency 2: ramp to zero frequency
Logic = 0:
Start sign 1 = Start Forward Start sign 2 = Start Back­ward
Logic =1:
Start sign 1 = Start Start sign 2 = Reverse
Logic = 2:
Double Start
Logic = 3:
Start sign 1 + Analogue sign
Logic = 4:
Solar only
0=Rising edge required 1=State
Service support: find your nearest Vacon service center at www.vacon.com
6
Page 76
vacon • 73 Parameters
Table 50. Start/Stop Setup menu
Code Parameter Min Max Unit Default ID Description
Choose whether to copy the Run state and Reference when changing from
P3.2.10 Rem to Loc Funct 0 2 2 181
P3.2.11 Start Analogue Signal 0 1 0 1810
P3.2.12 Start Analogue Level 0.00 100.00 % 10.00 1857
P3.2.13 Stop Analogue Level 0.00 100.00 % 80.00 1856
Remote to Local (keypad) control: 0 = Keep Run 1 = Keep Run & Reference 2 = Stop
0= AI1 1= AI2
Start is set below this level (unscaled signal). Start­stop logic is reversed if > P3.2.13
Start is set above this level (unscaled signal). Start­stop logic is reversed if < P3.2.12
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Parameters vacon • 74
6.1.4 Group 3.3: References
6.1.4.1 Frequency reference
The requency reference source is programmable for all control places except PC, which al­ways takes the reference from the PC tool.
Remote control place (I/O A): The source of frequency reference can be selected with param­eter P3.3.1.5.
Remote control place (I/O B): The source of frequency reference can be selected with param­eter P3.3.1.6.
Local control place (Keypad): If the default selection for parameter P3.3.1.7 is used the refer­ence set with parameter P3.3.1.8 applies.
Remote control place (Fieldbus): The frequency reference comes from fieldbus if the default value for parameter P3.3.1.10 is kept.
Table 51. Frequency reference parameters
Code Parameter Min Max Unit Default ID Description
P3.3.1.1 MinFreqReference 0.00 P3.3.1.2 Hz 0.00 101
P3.3.1.2 MaxFreqReference P3.3.1.1 320.00 Hz 50.00 102
P3.3.1.3 PosFreqRefLimit -320.0 320.0 Hz 320.00 1285
P3.3.1.4 NegFreqRefLimit -320.0 320.0 Hz -320.00 1286
P3.3.1.5 I/O A Ref sel 1 9 5 117
P3.3.1.6 I/O B Ref sel 1 9 9 131
Minimum allowed frequency reference
Maximum allowed frequency reference
Final frequency reference limit for positive direction.
Final frequency reference limit for negative direction.
NOTE: This parameter can
be used e.g. to prevent motor from running in reverse direction.
Selection of ref source when control place is I/O A 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus 4 = AI1 5 = AI2 6 = AI1+AI2 7 = PID reference 8 = Motor potentiometer 9 = Max Power
Selection of ref source when control place is I/O B. See above. NOTE: I/O B control place can only be forced active with dig­ital input (P3.5.1.7).
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vacon • 75 Parameters
Table 51. Frequency reference parameters
Code Parameter Min Max Unit Default ID Description
Selection of ref source when control place is keypad: 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus
P3.3.1.7 Keypad Ref Sel 1 9 2 121
P3.3.1.8 Keypad Reference 0.00 P3.3.1.2 Hz 0.00 184
P3.3.1.9 Keypad Direction 0 1 0 123
P3.3.1.10 Fieldbus Ref Sel 1 9 3 122
4 = AI1 5 = AI2 6 = AI1+AI2 7 = PID reference 8 = Motor potentiometer 9 = Max Power
The frequency reference can be adjusted on the keypad with this parameter.
Motor rotation when control place is keypad 0 = Forward 1 = Reverse
Selection of ref source when control place is Fieldbus: 1 = Preset Frequency 0 2 = Keypad reference 3 = Fieldbus 4 = AI1 5 = AI2 6 = AI1+AI2 7 = PID reference 8 = Motor potentiometer 9 = Max Power
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Parameters vacon • 76
6.1.4.2 Group 3.3.3: Preset Freqs
Table 52. Preset frequencies parameters
Code Parameter Min Max Unit Default ID Description
0 = Binary coded 1 = Number of inputs. Preset
P3.3.3.1 PresetFreqMode 0 1 0 182
P3.3.3.2 Preset Freq 0 P3.3.1.1 P3.3.1.2 Hz 5.00 180
P3.3.3.3 Preset Freq 1 P3.3.1.1 P3.3.1.2 Hz 10.00 105
P3.3.3.4 Preset Freq 2 P3.3.1.1 P3.3.1.2 Hz 15.00 106
P3.3.3.5 Preset Freq 3 P3.3.1.1 P3.3.1.2 Hz 20.00 126
P3.3.3.6 Preset Freq 4 P3.3.1.1 P3.3.1.2 Hz 25.00 127
P3.3.3.7 Preset Freq 5 P3.3.1.1 P3.3.1.2 Hz 30.00 128
P3.3.3.8 Preset Freq 6 P3.3.1.1 P3.3.1.2 Hz 40.00 129
P3.3.3.9 Preset Freq 7 P3.3.1.1 P3.3.1.2 Hz 50.00 130
P3.3.3.10 Preset Freq Sel0
P3.3.3.11 Preset Freq Sel1
P3.3.3.12 Preset Freq Sel2
DigIN
SlotA.4
DigIN
SlotA.5
DigIN
Slot0.1
frequency is selected according to how many of preset speed digital inputs are active
Basic preset frequency 0 when selected by Control reference parameter (P3.3.1.5).
Select with digital input: Preset frequency selection 0 (P3.3.3.10)
Select with digital input: Preset frequency selection 1 (P3.3.3.11)
Select with digital inputs: Preset frequency selection 0 & 1
Select with digital input: Preset frequency selection 2 (P3.3.3.12)
Select with digital inputs: Preset frequency selection 0 & 2
Select with digital inputs: Preset frequency selection 1 & 2
Select with digital inputs: Preset frequency selection 0 & 1 & 2
Binary selector for Preset
419
speeds (0-7). See parameters P3.3.3.2 to P3.3.3.9.
Binary selector for Preset
420
speeds (0-7). See parameters P3.3.3.2 to P3.3.3.9.
Binary selector for Preset
421
speeds (0-7). See parameters P3.3.3.2 to P3.3.3.9.
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6
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vacon • 77 Parameters
6.1.4.3 Group 3.3.4: Motor Potentiom
With a motor potentiometer function, the user can increase and decrease the output frequen­cy. By connecting a digital input to parameter P3.3.4.1 (
MotPot UP) and having the digital input
signal active, the output frequency will rise as long as the signal is active. The parameter P3.3.4.2 (
MotPot DOWN) works vice versa, decreasing the output frequency.
The rate how the output frequency either rises or falls when Motor Potentiometer Up or Down is activated is determined by the
Motor potentiometer ramp time (P3.3.4.3)
The Motor potentiometer reset parameter (P3.3.4.4) is used to choose whether to reset (set to MinFreq) the Motor Potentiometer frequency reference when stopped or when powered down.
Motor potentiometer frequency reference is available in all control places in menu Group 3.3: References. The motor potentiometer reference can be changed only when the drive is in run state.
Table 53. Motor potentiometer parameters
Code Parameter Min Max Unit Default ID Description
FALSE = Not active
P3.3.4.1 MotPot UP
P3.3.4.2 MotPot DOWN
P3.3.4.3 MotPot Ramp Time 0.1 500.0 Hz/s 10.0 331
P3.3.4.4 MotPot Reset 0 2 1 367
DigIN
Slot0.1
DigIN
Slot0.1
TRUE = Active (Motor poten-
418
tiometer reference INCREASES until the contact is opened)
FALSE = Not active TRUE = Active (Motor poten-
417
tiometer reference DECREASES until the contact is opened)
Rate of change in the motor potentiometer reference when increased or decreased with parameters P3.3.4.1 or P3.3.4.2.
Motor potentiometer fre­quency reference reset logic. 0 = No reset 1 = Reset if stopped 2 = Reset if powered down
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Parameters vacon • 78
6.1.5 Group 3.4: Ramps And Brakes
6.1.5.1 Group 3.4.1: Ramp 1 Table 54. Ramp 1 setup
Code Parameter Min Max Unit Default ID Description
Defines the time required for
P3.4.1.2 Accel Time 1 0.1 3000.0 s 5.0 103
P3.4.1.3 Decel Time 1 0.1 3000.0 s 5.0 104
P3.4.1.4
Start Acceleration
Time
0.1 3000.0 s 2.0 502 Time from 0 to min frequency
6.1.5.2 Group 3.4.3: Start Magnetizat
Table 55. Start magnetization parameters
the output frequency to increase from zero frequency to maximum frequency
Defines the time required for the output frequency to decrease from maximum fre­quency to zero frequency
Code Parameter Min Max Unit Default ID Description
Defines the DC current fed
P3.4.3.1 StartMagnCurrent 0.00 Varies A Varies 517
P3.4.3.2 StartMagnTime 0,00 600,00 s 0,00 516
into motor at start. Disabled if set to 0.
This parameter defines the time for how long DC current is fed to motor before accel­eration starts.
6.1.5.3 Group 3.4.3: DC brake
Table 56. DC-brake parameters
Code Parameter Min Max Unit Default ID Description
Defines the current injected
P3.4.4.1 DC Brake Current Varies Varies A Varies 507
P3.4.4.2 DC BrakeTime 0,00 600,00 s 0,00 508
P3.4.4.3 DC Start Freq 0,10 10,00 Hz 1,50 515
into the motor during DC­braking. 0 = Disabled
Determines if braking is ON or OFF and the braking time of the DC-brake when the motor is stopping.
The output frequency at which the DC-braking is applied.
6.1.5.4 Group 3.4.5: Flux Braking
Table 57. Flux braking parameters
Code Parameter Min Max Unit Default ID Description
P3.4.5.1 Flux Braking 0 1 0 520
P3.4.5.2 Braking Current 0 Varies A Varies 519
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0=Disabled 1=Enabled
Defines the current level for flux braking.
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vacon • 79 Parameters
6.1.6 Group 3.5: I/O Config
6.1.6.1 Default assignments of programmable inputs
Table 58 below presents the default assignments of programmable digital and analogue inputs in Vacon 100 X Solar Pump application.
Table 58. Default assignments of inputs
Input Ter mina l( s) Reference Assigned function Parameter code
DI1 8 A.1 Ctrl signal 1 A P3.5.1.1
DI2 9 A.2 Ctrl signal 2 A P3.5.1.2
DI3 10 A.3 External fault close P3.5.1.11
DI4 14 A.4 Preset frequency selection 0 P3.5.1.21
DI5 15 A.5 Preset frequency selection 1 P3.5.1.22
DI6 16 A.6 External fault close P3.5.1.13
AI1 2/3 A.1 AI1 signal selection P3.5.2.1.1
AI2 4/5 A.2 AI2 signal selection P3.5.2.2.1
6.1.6.2 Group 3.5.1: Digital inputs
Digital inputs are very flexible to use. Parameters are functions that are connected to the re­quired digital input terminal (see chapter 4). The digital inputs are represented as, for example,
DigIN Slot A.2, meaning the second input on slot A.
It is also possible to connect the digital inputs to time channels which are also represented as terminals.
NOTE! The statuses of digital inputs and the digital output can be monitored in the Multimo­nitoring view.
Table 59. Digital input settings
Code Parameter Default ID Description
P3.5.1.1 Ctrl signal 1 A DigIN SlotA.1 403 Ctrl signal 1 when control place is I/O A (FWD)
P3.5.1.2 Ctrl signal 2 A DigIN SlotA.2 404 Ctrl signal 2 when control place is I/O A (REV)
P3.5.1.4 Ctrl signal 1 B DigIN Slot0.1 423 Start signal 1 when control place is I/O B
P3.5.1.5 Ctrl signal 2 B DigIN Slot0.1 424 Start signal 2 when control place is I/O B
P3.5.1.7 I/O B Ctrl Force DigIN Slot0.1 425 TRUE = Force the control place to I/O B
P3.5.1.8 I/O B Ref Force DigIN Slot0.1 343
P3.5.1.9 Fieldbus Ctrl Force DigIN Slot0.1 411 Force control to fieldbus
P3.5.1.10 Keypad Ctrl Force DigIN Slot0.1 410 Force control to keypad
P3.5.1.11 Ext Fault Close DigIN SlotA.3 405
P3.5.1.12 Ext Fault Open DigIN Slot0.2 406
P3.5.1.13 Fault Reset Close DigIN SlotA.6 414 Resets all active faults when TRUE
P3.5.1.14 Fault Reset Open DigIN Slot0.1 213 Resets all active faults when FALSE
TRUE = Used frequency reference is specified by I/O reference B parameter (P3.3.1.6).
FALSE = OK TRUE = External fault
FALSE = External fault TRUE = OK
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Parameters vacon • 80
Table 59. Digital input settings
Code Parameter Default ID Description
P3.5.1.15 Run Enable DigIN Slot0.2 407 Must be on to set drive in Ready state
P3.5.1.16 Run Interlock 1 DigIN Slot0.2 1041
P3.5.1.17 Run Interlock 2 DigIN Slot0.2 1042 As above.
P3.5.1.21 Preset Freq Sel0 DigIN SlotA.4 419
P3.5.1.22 Preset Freq Sel1 DigIN SlotA.5 420
P3.5.1.23 Preset Freq Sel2 DigIN Slot0.1 421
P3.5.1.24 MotPot UP DigIN Slot0.1 418
P3.5.1.25 MotPot DOWN DigIN Slot0.1 417
P3.5.1.27 Timer 1 DigIN Slot0.1 447
P3.5.1.28 Timer 2 DigIN Slot0.1 448 See above
P3.5.1.29 Timer 3 DigIN Slot0.1 449 See above
P3.5.1.30 PID SP Boost DigIN Slot0.1 1046
P3.5.1.31 PID SP Selection DigIN Slot0.1 1047
P3.5.1.32 ExtPID StartSignal DigIN Slot0.2 1049
P3.5.1.33 ExtPID SP Select DigIN Slot0.1 1048
P3.5.1.40 MainCounter1Reset DigIN Slot0.1 490
P3.5.1.48 AutoClean Activ. DigIN Slot0.1 1715
Drive may be ready but start is blocked as long as interlock is on (Damper interlock).
Binary selector for Preset speeds (0-7). See page 76.
Binary selector for Preset speeds (0-7). See page 76.
Binary selector for Preset speeds (0-7). See page 76.
FALSE = Not active TRUE = Active (Motor potentiometer reference INCREASES until the contact is opened)
FALSE = Not active TRUE = Active (Motor potentiometer reference DECREASES until the contact is opened)
Rising edge starts Timer 1 programmed in Group 3.12: Timer functions parameter group
FALSE = No boost TRUE = Boost
FALSE = Setpoint 1 TRUE = Setpoint 2
FALSE = PID2 in stop mode TRUE = PID2 regulating This parameter will have no effect if the exter­nal PID-controller is not enabled in Group 3.14: ExtPID Controller.
FALSE = Setpoint 1 TRUE = Setpoint 2
Reset the counter from digital input. TRUE = Reset
Start the Auto-cleaning sequence. The sequence will be aborted if activation sig­nal is removed before the sequence has been completed.
NOTE! The drive will start if the input is acti-
vated!
Parameter set 1/2 selection.
P3.5.1.49 Param. Set 1/2 Sel. DigIN Slot0.1 496
P3.5.1.50 User Defined Fault 1 DigIN Slot0.1
P3.5.1.51 User Defined Fault 2 DigIN Slot0.1
P3.5.1.52 Energy Counter reset DigIN Slot0.1 1933 Energy Counter reset
P3.5.1.53 Mains supply on DigIN Slot0.1 1934 Mains supply on
Open= Parameter Set 1 Closed= Parameter Set 2
Digital input selection for activating User
1552
Defined Fault (1 or 2).
3
Open= No operation Closed= Fault Activated
Digital input selection for activating User
1552
Defined Fault (1 or 2).
4
Open= No operation Closed= Fault Activated
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vacon • 81 Parameters
6.1.6.3 Group 3.5.2: Analog inputs
NOTE! The number of usable analogue inputs depends on your (option) board setup. The stan­dard I/O board embodies 2 analogue inputs.
Group 3.5.2.1: Analog Input 1
Table 60. Analogue input 1 settings
Code Parameter Min Max Unit Default ID Description
Connect the AI1 signal to the
P3.5.2.1.1 AI1 signal selection
P3.5.2.1.2 AI1 signal filter time 0.00 300.00 s 0.1 378
P3.5.2.1.3 AI1 signal range 0 1 0 379
P3.5.2.1.4 AI1 custom. min -160.00 160.00 % 0.00 380
P3.5.2.1.5 AI1 custom. max -160.00 160.00 % 100.00 381 Custom range max setting
P3.5.2.1.6 AI1 signal inversion 0 1 0 387
AnIN
SlotA.1
analogue input of your choice
377
with this parameter. Programmable. See page 67.
Filter time for analogue input.
0 = 0…10V / 0…20mA 1 = 2…10V / 4…20mA
Custom range min setting 20% = 4-20 mA/2-10 V
0 = Normal 1 = Signal inverted
Group 3.5.2.2: Analog Input 2
Table 61. Analogue input 2 settings
Code Parameter Min Max Unit Default ID Description
P3.5.2.2.1 AI2 signal selection
P3.5.2.2.2 AI2 signal filter time 0.00 300.00 s 0.1 389 See P3.5.2.1.2.
P3.5.2.2.3 AI2 signal range 0 1 1 390 See P3.5.2.1.3
P3.5.2.2.4 AI2 custom. min -160.00 160.00 % 0.00 391 See P3.5.2.1.4.
P3.5.2.2.5 AI2 custom. max -160.00 160.00 % 100.00 392 See P3.5.2.1.5.
P3.5.2.2.6 AI2 signal inversion 0 1 0 398 See P3.5.2.1.6.
AnIN
SlotA.2
388 See P3.5.2.1.1.
Group 3.5.2.3: Analog Input 3
Table 62. Analogue input 3 settings
Code Parameter Min Max Unit Default ID Description
P3.5.2.3.1 AI3 signal selection
P3.5.2.3.2 AI3 signal filter time 0.00 300.00 s 0.1 142 See P3.5.2.1.2.
P3.5.2.3.3 AI3 signal range 0 1 0 143 See P3.5.2.1.3
P3.5.2.3.4 AI3 custom. min -160.00 160.00 % 0.00 144 See P3.5.2.1.4.
P3.5.2.3.5 AI3 custom. max -160.00 160.00 % 100.00 145 See P3.5.2.1.5.
P3.5.2.3.6 AI3 signal inversion 0 1 0 151 See P3.5.2.1.6.
AnIN
SlotD.1
141 See P3.5.2.1.1.
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Parameters vacon • 82
Group 3.5.2.4: Analog Input 4
Table 63. Analogue input 4 settings
Code Parameter Min Max Unit Default ID Description
P3.5.2.4.1 AI4 signal selection
P3.5.2.4.2 AI4 signal filter time 0.00 300.00 s 0.1 153 See P3.5.2.1.2.
P3.5.2.4.3 AI4 signal range 0 1 0 154 See P3.5.2.1.3
P3.5.2.4.4 AI4 custom. min -160.00 160.00 % 0.00 155 See P3.5.2.1.4.
P3.5.2.4.5 AI4 custom. max -160.00 160.00 % 100.00 156 See P3.5.2.1.5.
P3.5.2.4.6 AI4 signal inversion 0 1 0 162 See P3.5.2.1.6.
AnIN
SlotD.2
152 See P3.5.2.1.1.
Group 3.5.2.5: Analog Input 5
Table 64. Analogue input 5 settings
Code Parameter Min Max Unit Default ID Description
P3.5.2.5.1 AI5 signal selection
P3.5.2.5.2 AI5 signal filter time 0.00 300.00 s 0.1 189 See P3.5.2.1.2.
P3.5.2.5.3 AI5 signal range 0 1 0 190 See P3.5.2.1.3
P3.5.2.5.4 AI5 custom. min -160.00 160.00 % 0.00 191 See P3.5.2.1.4.
P3.5.2.5.5 AI5 custom. max -160.00 160.00 % 100.00 192 See P3.5.2.1.5.
P3.5.2.5.6 AI5 signal inversion 0 1 0 198 See P3.5.2.1.6.
AnIN
SlotE.1
188 See P3.5.2.1.1.
Group 3.5.2.6: Analog Input 6
Table 65. Analogue input 6 settings
Code Parameter Min Max Unit Default ID Description
P3.5.2.6.1 AI6 signal selection
P3.5.2.6.2 AI6 signal filter time 0.00 300.00 s 0.1 200 See P3.5.2.1.2.
P3.5.2.6.3 AI6 signal range 0 1 0 201 See P3.5.2.1.3
P3.5.2.6.4 AI6 custom. min -160.00 160.00 % 0.00 202 See P3.5.2.1.4.
P3.5.2.6.5 AI6 custom. max -160.00 160.00 % 100.00 203 See P3.5.2.1.5.
P3.5.2.6.6 AI6 signal inversion 0 1 0 209 See P3.5.2.1.6.
AnIN
SlotE.2
199 See P3.5.2.1.1.
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6
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vacon • 83 Parameters
6.1.6.4 Group 3.5.3: Digital outputs
Group 3.5.3.2: Slot B Basic
Table 66. Digital output settings on standard I/O board
Code Parameter Min Max Unit Default ID Description
Function selection for Basic R01: 0 = None 1 = Ready 2 = Run 3 = General fault 4 = General fault inverted 5 = General alarm 6 = Reversed 7 = At speed 8 = Thermistor fault 9 = Motor regulator active 10 = Start signal active 11 = Keypad control active 12 = I/O B control activated 13 = Limit supervision 1 14 = Limit supervision 2 15 = No fucntion 16 = No fucntion 17 = Preset speed active 18 = No fucntion 19 = PID in Sleep mode 20 = PID soft fill active 21 = PID supervision limits
P3.5.3.2.1 RO1 function 0 59 2
M3.5.3.2.2 Basic R01 ON delay 0.00 320.00 s 0.00
M3.5.3.2.3 Basic R01 OFF delay 0.00 320.00 s 0.00
M3.5.3.2.4 Basic R02 function 0 59 3
1100
22 = Ext. PID superv. limits
1
23 = Input press. alarm/fault 24 = Frost prot. alarm/fault 25 - 30 = No fucntion 31 = RTC time chnl 1 control 32 = RTC time chnl 2 control 33 = RTC time chnl 3 control 34 = FB ControlWord B13 35 = FB ControlWord B14 36 = FB ControlWord B15 37 = FB ProcessData1.B0 38 = FB ProcessData1.B1 39 = FB ProcessData1.B2 40 = Maintenance alarm 41 = Maintenance fault 42 = No fucntion 43 = No fucntion 54 -55 = No function 56 = Auto-cleaning active 57 = Motor Switch Open 58 = TEST (Always Closed) 59 = No function
1100
ON delay for relay
2
1100
OFF delay for relay
3
1100
See P3.5.3.2.1
4
6
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Parameters vacon • 84
Table 66. Digital output settings on standard I/O board
Code Parameter Min Max Unit Default ID Description
M3.5.3.2.5 Basic R02 ON delay 0.00 320.00 s 0.00
M3.5.3.2.6 Basic R02 OFF delay 0.00 320.00 s 0.00
1100
See M3.5.3.2.2.
5
1100
See M3.5.3.2.3.
6
6.1.6.5 Expander slots D and E digital outputs
Shows only parameters for existing outputs on option boards placed in slots D and E. Selec­tions as in Standard RO1 (P3.5.3.2.1).
This group or these parameters are not visible if no digital outputs exist in slots D or E.
6.1.6.6 Group 3.5.4: Analogue outputs
Group 3.5.4.1: Slot A Basic
Table 67. Standard I/O board analogue output settings
Code Parameter Min Max Unit Default ID Description
0=TEST 0% (Not used) 1=TEST 100% 2=Output freq (0 -fmax) 3=Freq reference (0-fmax) 4=Motor speed (0 - Motor nominal speed)
nMotor
nMotor
) ) )
)
P3.5.4.1.1 AO1 function 0 19 2 10050
P3.5.4.1.2 AO1 filter time 0.0 300.0 s 1.0 10051
P3.5.4.1.3 AO1 minimum 0 1 0 10052
P3.5.4.1.4 AO1 minimum scale Varies Varies Varies 0.0 10053
P3.5.4.1.5 AO1 maximum scale Varies Varies Varies 0.0 10054
5=Output current (0-I 6=Motor torque (0-T 7=Motor power (0-P 8=Motor voltage (0-U 9=DC link voltage (0-1000V)
10=PID1 output (0-100%) 11=Ext.PID output (0-100%) 12=ProcessDataIn1 (0-100%) 13=ProcessDataIn2 (0-100%) 14=ProcessDataIn3 (0-100%) 15=ProcessDataIn4 (0-100%) 16=ProcessDataIn5 (0-100%) 17=ProcessDataIn6 (0-100%) 18=ProcessDataIn7 (0-100%) 19=ProcessDataIn8 (0-100%)
Filtering time of analogue out­put signal. See P3.5.2.1.2 0 = No filtering
0 = 0 mA / 0V 1 = 4 mA / 2V Signal type (current/voltage) selected with dip switches. Note the difference in ana­logue output scaling in param­eter P3.5.4.1.4. See also parameter P3.5.2.1.3.
Min scale in process unit (depends on selection of AO1 function).
Max scale in process unit (depends on selection of AO1 function)
nMotor nMotor
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vacon • 85 Parameters
6.1.6.7 Expander slots D to E analogue outputs
Shows only parameters for existing outputs on option boards placed in slots D and E. Selec­tions as in Standard AO1 (P3.5.4.1.1).
This group or these parameters are not visible if no digital outputs exist in slots D or E.
6.1.7 Group 3.6: Fieldbus DataMap
Table 68. Fieldbus data mapping
Code Parameter Min Max Unit Default ID Description
Data sent to fieldbus can be chosen with parameter and monitor value ID numbers.
P3.6.1 FB DataOut 1 Sel 0 35000 1 852
P3.6.2 FB DataOut 2 Sel 0 35000 2 853
P3.6.3 FB DataOut 3 Sel 0 35000 3 854
P3.6.4 FB DataOut 4 Sel 0 35000 4 855
P3.6.5 FB DataOut 5 Sel 0 35000 5 856
P3.6.6 FB DataOut 6 Sel 0 35000 6 857
P3.6.7 FB DataOut 7 Sel 0 35000 7 858
P3.6.8 FB DataOut 8 Sel 0 35000 37 859
The data is scaled to unsigned 16-bit format according to the format on keypad. E.g. 25.5 on keypad equals 255.
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Select Process Data Out with parameter ID
Fieldbus process data out
Default values for Process Data Out to monitor through fieldbus are listed in Table 69.
Table 69. Fieldbus Process Data Out
Data Value Scale
Process Data Out 1 Output frequency 0.01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0.1 A Process Data Out 4 Motor torque 0.1 % Process Data Out 5 Motor power 0.1 % Process Data Out 6 Motor voltage 0.1 V Process Data Out 7 DC-link voltage 1 V Process Data Out 8 Last active fault code 1
Example: Value ‘2500’ for
Output Frequency corresponds to ‘25.00 Hz’ (scaling value is 0.01).
All monitoring values listed in chapter 5 are given the scaling value.
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Parameters vacon • 86
6.1.8 Group 3.7: Prohibit Freq
In some systems it may be necessary to avoid certain frequencies due to mechanical reso­nance problems. By setting up prohibit frequencies it is possible to skip these ranges. When the (input) frequency reference is increased, the internal frequency reference is kept at the low limit until the (input) reference is above the high limit.
Table 70. Prohibit frequencies
Code Parameter Min Max Unit Default ID Description
P3.7.1 Range 1 Low Lim -1,00 320,00 Hz 0,00 509 0 = Not used
P3.7.2 Range 1 High Lim 0,00 320,00 Hz 0,00 510 0 = Not used
P3.7.3 Range 2 Low Lim 0,00 320,00 Hz 0,00 511 0 = Not used
P3.7.4 Range 2 High Lim 0,00 320,00 Hz 0,00 512 0 = Not used
P3.7.5 Range 3 Low Lim 0,00 320,00 Hz 0,00 513 0 = Not used
P3.7.6 Range 3 High Lim 0,00 320,00 Hz 0,00 514 0 = Not used
Multiplier of the currently
P3.7.7 Ramp TimeFactor 0,1 10,0 Times 1,0 518
selected ramp time between prohibit frequency limits.
6.1.9 Group 3.8: Supervisions
Choose here:
1. one or two (P3.8.1/P3.8.5) signal values for supervision.
2. whether the low or high limits are supervised (P3.8.2/P3.8.6)
3. the actual limit values (P3.8.3/P3.8.7).
4. the hystereses for the set limit values (P3.8.4/P3.8.8).
Table 71. Supervision settings
Code Parameter Min Max Unit Default ID Description
0 = Output frequency 1 = Frequency reference 2 = Motor current 3 = Motor torque 4 = Motor power
P3.8.1 Superv1 Item 0 11 0 1431
P3.8.2 Superv1 Mode 0 2 0 1432
P3.8.3 Superv1 Limit -50.00 50.00 Varies 25.00 1433
P3.8.4 Superv1 Hyst 0.00 50.00 Varies 5.00 1434
P3.8.5 Superv2 Item 0 11 1 1435 See P3.8.1
5 = DC-link voltage 6 = Analogue input 1 7 = Analogue input 2 8 = Analogue input 3 9 = Analogue input 4 10 = Analogue input 5 11 = Analogue input 6
0 = Not used 1 = Low limit supervision (output active under limit) 2 = High limit supervision (output active over limit)
Supervision limit for selected item. Unit appears automati­cally.
Supervision limit hysteresis for selected item. Unit is set automatically.
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vacon • 87 Parameters
Table 71. Supervision settings
P3.8.6 Superv2 Mode 0 2 0 1436 See P3.8.2
P3.8.7 Superv2 Limit -50.00 50.00 Varies 40.00 1437 See P3.8.3
P3.8.8 Superv2 Hyst 0.00 50.00 Varies 5.00 1438 See P3.8.4
6.1.10 Group 3.9: Protections
6.1.10.1 Group 3.9.1: General
Table 72. General protections settings
Code Parameter Min Max Unit Default ID Description
0 = No action 1 = Alarm
P3.9.1.2 External fault 0 3 2 701
P3.9.1.3 InputPhase Fault 0 1 1 730
P3.9.1.4 Undervoltage Flt 0 1 0 727
P3.9.1.5 OutputPhase Flt 0 3 2 702 See P3.9.1.2
P3.9.1.6 FieldbusComm Flt 0 4 3 733
P3.9.1.7 SlotComm Flt 0 3 2 734 See P3.9.1.2
P3.9.1.8 Thermistor Fault 0 3 0 732 See P3.9.1.2
P3.9.1.9 PID SoftFill Fault 0 3 2 748 See P3.9.1.2
P3.9.1.10 PID Supervision 0 3 2 749 See P3.9.1.2
P3.9.1.11 ExtPID Supervision 0 3 2 757 See P3.9.1.2
P3.9.1.13 PresetAlarmFreq P3.3.1.1 P3.3.1.2 Hz 25.00 183
P3.9.1.14 STO Fault 0 3 3 775
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
0= 3 Phases support 1= 1 Phase support
0 = Fault stored in history 1 = Fault not stored in history
0 = No action 1 = Alarm 2 = Alarm, PresetFreq 3 = Fault (Stop according to
stop mode)
4 = Fault (Stop by coasting)
This frequency used when fault response (in Group 3.9: Protections) is Alarm+preset frequency
Defines drive operation when STO function has been acti­vated (eg. Emergency stop button has been pressed).
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Parameters vacon • 88
13006.emf
13006.emf
6.1.10.2 Group 3.9.2: Motor Therm Prot
The motor thermal protection is to protect the motor from overheating. The AC drive is capable of supplying higher than nominal current to the motor. If the load requires this high current there is a risk that the motor will be thermally overloaded. This is the case especially at low frequencies. At low frequencies the cooling effect of the motor is reduced as well as its capac­ity. If the motor is equipped with an external fan the load reduction at low speeds is small.
The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor.
The motor thermal protection can be adjusted with parameters. The thermal current IT spec­ifies the load current above which the motor is overloaded. This current limit is a function of the output frequency.
The thermal stage of the motor can be monitored on the control keypad display. See chapter
6.1.
NOTE! If you use long motor cables (max. 100m) together with small drives (≤1.5 kW) the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable. Consider this when setting up the motor thermal protection functions.
CAUTION! The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill. The model starts from zero if the control board is powered off.
Table 73. Motor thermal protection settings
Code Parameter Min Max Unit Default ID Description
0 = No action 1 = Alarm 2 = Fault (Stop according to
stop mode)
P3.9.2.1 Motor Therm Prot 0 3 2 704
P3.9.2.2 MotAmbient Temp -20.0 100.0 °C 40.0 705 Ambient temperature in °C
P3.9.2.3 ZeroSpeedCooling 5.0 150.0 % Varies 706
P3.9.2.4 ThermTimeConst 1 200 min Varies 707
P3.9.2.5 MotThermLoadbil 10 150 % 100 708
3 = Fault (Stop by coasting) If available, use the motor thermistor to protect the motor. Choose then value 0 for this parameter.
Defines the cooling factor at zero speed in relation to the point where the motor is run­ning at nominal speed with­out external cooling.
The time constant is the time within which the calculated thermal stage has reached 63% of its final value.
Motor thermal Loadability states how much the motor can be thermally loaded. E.g. 90% means that the motor temperature will settle around 100% when continuo­sly running at 90% of nomi­nal load.
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vacon • 89 Parameters
13006.emf
6.1.10.3 Group 3.9.3: Motor Stall
The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft. The reaction time of the stall protection can be set shorter than that of motor thermal protection. The stall state is defined with two parameters, P3.9.3.2 (
rent
) and P3.9.3.4 (Stall Freq. Limit). If the current is higher than the set limit and the output
Stall Cur-
frequency is lower than the set limit the stall state is true. There is actually no real indication of the shaft rotation. Stall protection is a type of overcurrent protection.
NOTE! If you use long motor cables (max. 100m) together with small drives (≤1.5 kW) the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable. Consider this when setting up the stall protection functions.
Table 74. Motor stall protection settings
Code Parameter Min Max Unit Default ID Description
0 = No action 1 = Alarm
P3.9.3.1 MotorStall Flt 0 3 0 709
P3.9.3.2 Stall Current 0.00 5.2 A
P3.9.3.3 Stall Time Limit 1.00 120.00 s 15.00 711
P3.9.3.4 Stall Freq. Limit 1.00 P3.3.1.2 Hz 25.00 712
3.7
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
For a stall stage to occur, the
710
current must have exceeded this limit.
This is the maximum time allowed for a stall stage.
For a stall state to occur, the output frequency must have remained below this limit for a certain time.
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Parameters vacon • 90
13006.emf
6.1.10.4 Group 3.9.4: Motor Underload
The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running. If the motor loses its load there might be a problem in the process, e.g. a broken belt or a dry pump.
Motor underload protection can be adjusted by setting the underload curve with parameters P3.9.4.2 (
load
Underload protection: Field weakening area load) and P3.9.4.3 (Zero frequency
). The underload curve is a squared curve set between the zero frequency and the field weakening point. The protection is not active below 5Hz (the underload time counter is stopped).
The torque values for setting the underload curve are set in percentage which refers to the nominal torque of the motor. The motor's name plate data, parameter motor nominal current and the drive's nominal current IH are used to find the scaling ratio for the internal torque val­ue. If other than nominal motor is used with the drive, the accuracy of the torque calculation decreases.
NOTE! If you use long motor cables (max. 100m) together with small drives (≤1.5 kW) the motor current measured by the drive can be much higher than the actual motor current due to capacitive currents in the motor cable. Consider this when setting up the motor underload protection functions.
Table 75. Motor underload protection settings
Code Parameter Min Max Unit Default ID Description
0 = No action 1 = Alarm
P3.9.4.1 Underload Flt 0 3 0 713
P3.9.4.2 Fieldweak. Load 10.0 150.0 % 50.0 714
P3.9.4.3 Zero Freq. Load 5.0 150.0 % 10.0 715
P3.9.4.4 Time Limit 2.00 600.00 s 20.00 716
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
This parameter gives the value for the minimum torque allowed when the out­put frequency is above the field weakening point.
This parameter gives value for the minimum torque allowed with zero frequency. If you change the value of parameter P3.1.1.4 this parameter is automatically restored to the default value.
This is the maximum time allowed for an underload state to exist.
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vacon • 91 Parameters
6.1.10.5 Group 3.9.6: Temperature input fault 1
NOTE! This parameter group is visible only with an option board for temperature measure­ment (OPT-BH) installed.
Table 76. Temperature input fault 1 settings
Code Parameter Min Max Unit Default ID Description
Selection of signals to use for alarm and fault triggering. B0 = Temperature Signal 1 B1 = Temperature Signal 2 B2 = Temperature Signal 3 B3 = Temperature Signal 4 B4 = Temperature Signal 5
P3.9.6.1 Temperature signal 1 0 63 0 739
B5 = Temperature Signal 6 Max value is taken of the chosen signals and used for alarm/fault triggering.
NOTE! Only 6 first tempera-
ture inputs are supported (counting boards from slot A to slot E).
Temperature limit for trig-
P3.9.6.2 Alarm limit 1 -30.0 200.0 °C 120.0 741
P3.9.6.3 Fault limit 1 -30.0 200.0 °C 120.0 742
P3.9.6.4 Fault limit response 1 0 3 2 740
ging alarm. inputs chosen with parame­ter P3.9.6.1 are compared.
Temperature limit for trig­ging alarm. inputs chosen with parame-
ter P3.9.6.1 are compared.
0 = No response 1 = Alarm 2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
NOTE! Only
NOTE! Only
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Parameters vacon • 92
6.1.10.6 Group 3.9.6: Temperature input fault 2
NOTE! This parameter group is visible only with an option board for temperature measure­ment (OPT-BH) installed.
Table 77. Temperature input fault 2 settings
Code Parameter Min Max Unit Default ID Description
Selection of signals to use for alarm and fault triggering. B0 = Temperature Signal 1 B1 = Temperature Signal 2 B2 = Temperature Signal 3 B3 = Temperature Signal 4 B4 = Temperature Signal 5
P3.9.6.5 Temperature signal 2 0 63 0 763
B5 = Temperature Signal 6 Max value is taken of the chosen signals and used for alarm/fault triggering.
NOTE! Only 6 first tempera-
ture inputs are supported (counting boards from slot A to slot E).
Temperature limit for trig-
P3.9.6.6 Alarm limit 2 -30.0 200.0 °C 120.0 764
P3.9.6.7 Fault limit 2 -30.0 200.0 °C 120.0 765
P3.9.6.8 Fault limit response 2 0 3 2 766
ging alarm. inputs chosen with parame­ter P3.9.6.5 are compared.
Temperature limit for trig­ging alarm. inputs chosen with parame-
ter P3.9.6.5 are compared.
0 = No response 1 = Alarm 2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
NOTE! Only
NOTE! Only
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vacon • 93 Parameters
6.1.10.7 Group 3.9.8: AI Low Protection
Table 78. AI Low Protection settings
Code Parameter Min Max Unit Default ID Description
This parameter defines if the AI Low protection is enabled or disabled.
P3.9.8.1 AI Low Protection 0 2 2 767
P3.9.8.2 AI Low Fault 0 5 0 700
0 = Disabled 1 = Enabled in Run State 2 = Enabled in Run&Stop States
Response when an analogue signal in use goes below 50% of the minimum signal range. 0 = No action 1 = Alarm 2 = Alarm, Preset Freq 3 = Alarm, Previous Freq 4= Fault (Stop according to
stop mode)
5 = Fault (Stop by coasting)
6.1.10.8 Group 3.9.9: User Defined Fault 1
Table 79. User Defined Fault 1 settings
Code Parameter Min Max Unit Default ID Description
DigIN
P3.9.9.1 User Defined Fault 1
P3.9.9.2 UserDef. Fault1 Resp. 0 3 3
Slot0.1
Digital input selection for
1552
activating User Defined Fault
3
(1 or 2)
0 = No action 1 = Alarm
1552
2 = Fault (Stop according to
5
stop mode)
3 = Fault (Stop by coasting)
6.1.10.9 Group 3.9.10: User Defined Fault 2
Table 80. User Defined Fault 2 settings
Code Parameter Min Max Unit Default ID Description
DigIN
P3.9.10.1 User Defined Fault 2
P3.9.10.2 UserDef. Fault2 Resp. 0 3 3
Slot0.1
Digital input selection for
1552
activating User Defined Fault
4
(1 or 2)
0 = No action 1 = Alarm
1552
2 = Fault (Stop according to
6
stop mode)
3 = Fault (Stop by coasting)
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Parameters vacon • 94
6.1.11 Group 3.10: Automatic reset
Table 81. Autoreset settings
Code Parameter Min Max Unit Default ID Description
P3.10.1 Automatic reset 0 1 0 731
P3.10.2 Wait time 0.10 10.0 m 1.0 717
P3.10.3 Automatic reset tries 1 10 5 759
P3.10.4 Restart Function 0 1 1 719
P3.10.5
P3.10.6
P3.10.7
P3.10.8 Underload Tries T1,T2 1 10 2 1930
Underload reset Time
1
Underload reset Time
2
Underload reset Time
3
0.1 1200.0 m 2.0 1927
0.1 1200.0 m 30.0 1928
0.1 1200.0 m 300.0 1929
0 = Disabled 1 = Enabled
Wait time before the first reset is executed.
NOTE: Total number of trials (irrespective of fault type)
We can choose what kind of start function we want to use when doing an autorest of the drive. 0 = Flying start 1 = Start Function
6.1.12 Group 3.11: Appl. Settings
Table 82. Application Settings
Code Parameter Min Max Unit Default ID Description
P3.11.1 Parameter Password 0 9999 0 1806
P3.11.2 C/F selection 0 1 0 1197
P3.11.3 kW/hp selection 0 1 0 1198
P3.11.4 Multimonitor View 0 2 1 1196
P3.11.5 FunctButtonConfig 0 15 15 1195
0 = Celsius 1 = Fahrenheit
0 = kW 1 = hp
Division of keypad display into sections in Multimon­itor view. 0 = 2x2 sections 1 = 3x2 sections 2 = 3x3 sections
With this parameter it’s possible to configure what alternatives are visible when pressing the function button.
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Page 98
vacon • 95 Parameters
P Assign ToChannel
Interval 1
Interval 2
Interval 3
Interval 4
Timer 1
Timer 2
Timer 3
Interval 5
TimeChannel 1
TimeChannel 2
TimeChannel 3
9146.emf
6.1.13 Group 3.12: Timer functions
The time functions (Time Channels) in the Vacon 100 X give you the possibility to program func­tions to be controlled by the internal RTC (Real Time Clock). Practically every function that can be controlled by a digital input can also be controlled by a Time Channel. Instead of having an external PLC controlling a digital input you can program the "closed" and "opened" intervals of the input internally.
NOTE! The functions of this parameter group can be made the fullest advantage of only if the battery (option) has been installed and the Real Time Clock settings have been properly made during the Startup Wizard (see page 6 and page 7). It is not recommended to use these func­tion without battery backup because the drive’s time and date settings will be reset at every power down if no battery for the RTC is installed.
Time channels
The on/off logic for the them. One
Time channel can be controlled by many Intervals or Timers by assigning as many
of these as needed to the
Time channels is configured by assigning Intervals or/and Timers to
Time channel.
Figure 22. The intervals and timers can be assigned to time channels in a flexible way. Ev-
ery interval and timer has its own parameter for assigning to a time channel.
6
Intervals
Every interval is given an "ON Time" and "OFF Time" with parameters. This is the daily time that the interval will be active during the days set with "From Day" and “To Day” parameters. E.g. the parameter setting below means that the interval is active from 7 am to 9 am every weekday (Monday to Friday). The Time Channel to which this Interval is assigned will be seen as a closed "virtual digital input" during that period.
ON Time: 07:00:00 OFF Time: 09:00:00 From Day: Monday To Day: Friday
Page 99
Parameters vacon • 96
Duration
Remaining time
Activation
Time
OUT
9137.emf
Timers
Timers can be used to set a Time Channel active during a certain time by a command from a digital input (or a Time Channel).
Figure 23. Activation signal comes from a digital input or " a virtual digital input" such as a
Time channel. The Timer counts down from falling edge.
The below parameters will set the Timer active when Digital Input 1 on Slot A is closed and keep it active for 30s after it is opened.
Duration: 30s Timer: DigIn SlotA.1
Tip: A duration of 0 seconds can be used for simply overriding a Time channel activated from
a digital input without any off delay after the falling edge.
EXAMPLE
Problem:
We have an AC drive for air conditioning in a warehouse. It needs to run between 7am - 5pm on weekdays and 9am - 1pm on weekends. Additionally, we need to be able to manually force the drive to run outside working hours if there are people in the building and to leave it running for 30 min afterwards.
Solution:
We need to set up two intervals, one for weekdays and one for weekends. A Timer is also need­ed for activation outside the office hours. An example of configuration below.
Interval 1:
P3.12.1.1: P3.12.1.2: P3.12.1.3: P3.12.1.4:
Service support: find your nearest Vacon service center at www.vacon.com
ON Time: 07:00:00 OFF Time: 17:00:00 Days: Monday, Tuesday, Wednesday, Thursday, Friday Assign to channel: Time channel 1
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vacon • 97 Parameters
OK OK OK
Interval 1 Days Days
Monday
Sunday
Tuesday
Wednesday
Thursday
Friday
ON Time
Days
Edit
Help
Add to favorites
STOP READY I/O STOP READY I/O STOP READY I/O
ID:1466 M3.12.1.3
07:00:00
17:00:00
0
ID: M3.12.1.3 ID: M3.12.1.3.1
OFF Time
9158.emf
Interval 2:
P3.12.2.1: P3.12.2.2: P3.12.2.3:
ON Time: 09:00:00 OFF Time: 13:00:00 Days: Saturday,
Sunday
P3.12.2.4: AssignToChannel: Time channel 1
Timer 1
The manual bypassing can be handled by a digital input 1 on slot A (by a different switch or con­nection to lighting).
P3.12.6.1: P3.12.6.3:
P3.12.6.2:
Duration: 1800s (30min) Assign to channel: Time channel 1
Timer 1: DigIn SlotA.1 (Parameter located in digital inputs menu.)
Finally select the Channel 1 for the I/O Run command.
P3.5.1.1:
Control signal 1 A: Time Channel 1
Figure 24. Final configuration where Time channel 1 is used as control signal for start com-
mand instead of a digital input.
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