In the Startup Wizard, you will be prompted for essential information needed by the drive so
that it can start controlling your process. In the Wizard, you will need the following keypad
buttons:
Left/Right arrows. Use these to easily move between digits and decimals.
Up/Down arrows. Use these to move between options in menu and to change value.
OK button. Confirm selection with this button.
Back/Reset button. Pressing this button, you can return to the previous question in
the Wizard. If pressed at the first question, the Startup Wizard will be cancelled.
Once you have connected power to your Vacon 100 frequency converter, follow these
instructions to easily set up your drive.
NOTE! You can have your AC drive equipped with a keypad with either a graphical or an LCD
display.
1
2
3
4
Language selectionDepends on language package
Russia
Daylight saving
Time*hh:mm:ss
Day*dd.mm.
*
US
EU
OFF
5
* These questions appear if battery is installed
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Year*yyyy
1
vacon • 3Vacon 100 - Startup
6
Push the OK button unless you want to set all parameter values manually.
7
8
9
10
11
Now the Startup Wizard is done.
The Startup Wizard can be re-initiated by activating the parameter Restore factory defaults
(parameter P6.5.1) in the Parameter backup submenu (M6.5) OR with parameter P1.19 in the
Quick setup menu.
Run Startup Wizard?
Choose your process
Set value for Motor nominal speed
(according to nameplate)
Set value for Motor nominal current
(according to nameplate)
Set value
Set
value
for
Minimum frequencyRange: 0.00...50.00 Hz
for
Maximum frequencyRange: 0.00...320.00 Hz
Yes
No
Pump
Fan
Range: 24...19,200 rpm
Range: Varies
1.2PID Mini-Wizard
The PID mini wizard is activated in the Quick Setup menu. This wizard presupposes that
you are going to use the PID controller in the "one feedback / one setpoint" mode. The control
place will be I/O A and the default process unit ‘%’.
The PID mini wizard asks for the following values to be set:
1
If any other process unit than ‘%’ is selected the following questions appear: If not the Wizard
will directly jump to step 5
2
3
4
5
If one of the analogue input signals is selected the question 6 appears. Otherwise you will be
taken to question 7.
Process unit selection(Several selections. See par. P3.12.1.4).
.
Process unit min
Process unit max
Process unit decimals0...4
Feedback 1 source selection
See Chapter 3.6.14.3 on page 71 for
selections.
1
6
Analogue input signal range
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
See page 58.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon 100 - Startupvacon • 4
7
8
If one of the analogue input signals is selected the question 9 appears. Otherwise you will be
taken to question
If either of the options Keypad Setpoint 1 or 2 is chosen the question 10
9
10
11
If option ‘Yes’ is selected you will be prompted for three more values:
12
13
Error inversion
Setpoint source selectionSee page 75 for selections.
11.
Analogue input signal range
Keypad setpoint
Sleep function?
Sleep frequency limit 10.00...320.00 Hz
Sleep delay 10...3000 s
0 = Normal
1 = Inverted
will appear.
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
See page 58.
No
Yes
14
1.3Multi-pump mini-wizard
The Multi-Pump mini-wizard asks the most important questions for setting up a Multi-Pump
system. The PID mini-wizard always precedes the Multi-Pump mini-wizard. The keypad will
guide you through the questions as in Chapter 1.2 then to be followed by the set of questions
below:
15
16
17
If Autochange function is enabled the following three questions will appear. If Autochange will
not be used the Wizard jumps directly to question 21.
18
19
Wake-up level 1
Number of motors1...4
Interlock function
Autochange
Include FC
Autochange interval0.0...3000.0 h
Range depends on selected process
unit.
0 = Not used
1 = Enabled
0 = Disabled
1 = Enabled
0 = Disabled
1 = Enabled
20
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Autochange: Frequency limit0.00...50.00 Hz
1
vacon • 5Vacon 100 - Startup
Start Fire Moode
Wizard
Fire Mode already
Enabled ?
Ask: Continue
Wizard?
Continue Wizard?
Ask parameter:
Fire Mode Freq Reference
Source
FireModeFrequency
selected to Frequency
Reference ?
Ask parameter:
Fire Mode Frequency
Ask parameter:
Activation Signal Type
Activation signal type?
(Open / Close)
Ask parameter:
Fire Mode Activ. Close
Ask parameter:
Fire Mode Activ. Open
Ask parameter:
Fire Mode Reverse
Ask parameter:
Fire Mode Password
Finished!
YES
NO
NO
YES
OPEN
CLOSE
NO
YES
7073.emf
21
22
Bandwidth0...100%
Bandwidth delay0...3600 s
After this, the keypad will show the digital input and relay output configuration done by the
application (graphical keypad only). Write these values down for future reference.
1.4Fire Mode wizard
The Fire Mode wizard is intended for easy commissioning of the Fire Mode function. The Fire
Mode wizard can be initiated by choosing Activate for parameter P1.20 in the Quick setup
menu. Fire Mode wizard asks the most important questions for setting up a Fire Mode function.
1
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 6
LOC
REM
9086.emf
Scroll menu up
Increase value
Scroll menu down
Decrease value
Move cursor leftMove cursor right
Move backward in menu
Exit edit mode
Reset faults with long press
Change control place
Access control page
Change direction
See ch. 2.2.1.3 for
more information
Stop buttonStart button
Enter active level/item
Confirm selection
Enter edit mode
Bypass property page
2.KEYPADOFTHEDRIVE
The control keypad is the interface between the Vacon 100 frequency converter and the user.
With the control keypad it is possible to control the speed of a motor, to supervise the state of
the equipment and to set the frequency converter's parameters.
There are two keypad types you can choose for your user interface: Keypad with graphical
display and keypad with text segment display (text keypad).
The button section of the keypad is identical for both keypad types.
Figure 1. Keypad buttons
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 7Keypad of the drive
9159.emf
( 17 )
( 12 )
STOPREADYI/O
ID:M1
( 5 )
Main Menu
Quick Setup
Parameters
Monitor
Status field
STOP/RUN
Direction
ALARM
Status field
READY/NOT READY/FAULT
Control place:
PC/IO/KEYPAD/FIELDBUS
Activated group/item:
Press OK to enter
Number of items
in the group
Location field
(Parameter ID number and
current menu location
2.1Vacon keypad with graphical display
The graphical keypad features an LCD display and 9 buttons.
2.1.1Keypad display
The keypad display indicates the status of the motor and the drive and any irregularities in
motor or drive functions. On the display, the user sees information about
the menu structure and the item displayed.
See the attached Keypad Navigation Map to get a comprehensive idea of the menu structure.
his present
location in
2.1.1.1
The data on the control keypad are arranged in menus and submenus. Use the Up and Down
arrows to move between the menus. Enter the group/item by pressing the OK button and
to the former level by pressing the Back/Reset button.
The Location field indicates your current location. The Status field gives information about
the present status of the drive. See Figure 1.
Main menu
return
2.1.2Using the graphical keypad
2.1.2.1
Change value of a parameter following the procedure below:
1.Locate the parameter.
2
2.Enter the Edit mode.
3.Set new value with the arrow buttons up/down. You can also move from digit to digit with
the arrow buttons left/right if the value is numerical and change then the value with the
arrow buttons up/down.
4.Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
Editing values
Figure 2. Main menu
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 8
STOPREADYI/O
ID:172M3.2.1
STOPREADYI/O
ID:M3.2.1
STOPREADYI/O
M3.2.1
STOPREADYI/O
ID:172M3.2.1
STOPREADYI/O
M3.2.1
9160.emf
BACK
RESET
OR:
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
Edit
Help
Add to favorites
Rem Control PlaceRem Control Place
I/O Control
FieldbusCTRL
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
Rem Control Place
I/O Control
FieldbusCTRL
Figure 3. Editing values on graphical keypad
2.1.2.2Resetting fault
Instructions for how to reset a fault can be found in Chapter 3.8.1 on page 111.
2.1.2.3
The LOC/REM button is used for two functions: to quickly access the Control page and to easily
change between the Local (Keypad) and Remote control places.
Control places
The control place is the source of control where the drive can be started and stopped. Every
control place has its own parameter for selecting the frequency reference source. In the HVAC
drive, the Local control place is always the keypad. The Remote control place is
determined by parameter P1.15 (I/O or Fieldbus). The selected control place can be seen on
the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the
lowest priority and can be chosen with parameter P3.2.1 (Rem Control Place). I/O B, again,
can bypass the remote control place selected with parameter P3.2.1 using a digital input. The
digital input is selected with parameter P3.5.1.5 (I/O B Ctrl Force).
Local control
Keypad is always used as control place while in local control. Local control has higher priority
than remote control. Therefore, if, for example, bypassed by parameter P3.5.1.5 through
digital input while in Remote, the control place will still switch to Keypad if Local is selected.
Switching between Local and Remote Control can be done by pressing the Loc/Rem-button on
the keypad or by using the "Local/Remote" (ID211) parameter.
Changing control places
Change of control place from Remote to Local (keypad).
1. Anywhere in the menu structure, push the Loc/Rem button.
2. Push the Arrow up or the Arrow down button to select Local/Remote and confirm with
the OK button.
3. On the next display, select Local or Remote and again confirm with the OK button.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Local/Remote control button
2
vacon • 9Keypad of the drive
( 21 )
STOPREADYKeypad
ID:M1
( 12 )
( 6 )
ID:
STOPReadyKeypad
ID:1805
?
ID:
STOPREADYKeypad
ID:211
( 21 )
STOPREADYI/O
ID:M1
( 12 )
( 6 )
11114.emf
Remote
Main Menu
Parameters
Diagnostics
Monitor
Choose action
Local/Remote
Control page
Local/Remote
Remote
Local
Main Menu
Parameters
Diagnostics
Monitor
( 21 )
STOPREADYI/O
ID:M1
( 12 )
( 6 )
ID:
STOPReadyKeypad
ID:1805
STOPREADYKeypad
( 6 )
0.00 Hz
0.00Hz
0.00A
0.00%
0.00%
ID:184
0.00 Hz
0.00Hz
0.00A
0.00%
0.00%
STOPREADYKeypad
( 6 )
ID:168
0.00 Hz
0.00Hz
0.00A
0.00%
0.00%
11115.emf
Keypad Reference
Main Menu
Parameters
Diagnostics
Monitor
Choose action
Local/Remote
Control page
Output Frequency
Motor Current
Motor Torque
Motor Power
Keypad Reference
Output Frequency
Motor Current
Motor Torque
Motor Power
4. The display will return to the same location as it was when the Loc/Rem button was
pushed. However, if the Remote control place was changed to Local (Keypad) you will be
prompted for keypad reference.
Figure 4. Changing control places
Accessing the control page
The Control page is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the Loc/Rem button.
2. Push the Arrow up or the Arrow down button to select Control page and confirm with
the OK button.
3. The control page appears.
If keypad control place and keypad reference are selected to be used you can set the
Keypad reference after having pressed the OK button. If other control places or
reference values are used the display will show Frequency reference which is not editable.
The other values on the page are Multimonitoring values. You can choose which values
appear here for monitoring (for this procedure, see page 16).
2
Figure 5. Accessing Control page
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 10
STOPREADYKeypad
( 0 )
( 4 )
ID:M6
( 8 )
STOPREADYKeypad
( 3 )
ID:M6.5M6.5
STOPREADYKeypad
ID:P6.5.2
11088.emf
Main Menu
Favourites
User settings
I/O and Hardware
Parameter compare
( 4 )
User settings
Language selection
English
Parameter backup
Restore from keypad
Restore factory defaults
Save to keypad
Parameter backup
2.1.2.4Copying parameters
NOTE! This feature is available in graphical keypad only.
The parameter copy function can be used to copy parameters from one drive to another.
The parameters are first saved to the keypad, then the keypad is detached and connected to
another drive. Finally the parameters are downloaded to the new drive restoring them from the
keypad.
Before any parameters can successfully be copied from one drive to another the drive has to
be stopped when the parameters are downloaded.
• First go into User settings menu and locate the Parameter backup submenu.
In the Parameter backup submenu, there are three possible functions to be selected:
• Restore factory defaults will re-establish the parameter settings originally made
at the factory.
•By selecting Save to keypad you can copy all parameters to the keypad.
• Restore from keypad will copy all parameters from keypad to a drive.
Figure 6. Parameter copy
NOTE! If the keypad is changed between drives of different sizes, the copied values of these
parameters will not be used:
Motor nominal current (P3.1.1.4)
Motor nominal voltage (P3.1.1.1)
Motor nominal speed (P3.1.1.3)
Motor nominal power (P3.1.1.6)
Motor nominal frequency (P3.1.1.2)
Motor cos phii (P3.1.1.5)
Switching frequency (P3.1.2.1)
Motor current limit (P3.1.1.7)
Stall current limit (P3.9.5)
Stall time limit (P3.9.13)
Stall frequency (P3.9.14)
Maximum frequency (P3.3.2)
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 11Keypad of the drive
( 6 )
STOPREADYI/O
ID:403P3.5.1.1
( 6 )
STOPREADYI/O
ID:403P3.5.1.1
STOPREADYI/O
ID:403
P3.5.1.1
9165.emf
Digital Inputs
Ctrl Signal 1 A
Ctrl Signal 1 B
Ctrl Signal 2 A
Add to favorites
Ctrl signal 1 A
Edit
Help
Start Signal 1 for control Place
I/O A. Start Signal 1
functionality chosen with I/O A
Logic in Start/Stop Setup Menu.
Ctrl signal 1 A
230.00 V
1430 rpm
STOPREADYI/O
50.00 Hz
STOPREADYI/OSTOPREADYI/O
9166.emf
Basic Settings
Motor Nom Voltg
Motor Nom Speed
Motor Nom Freq
Edit
Help
Motor Nom Freq
Add to favorites
Motor Nom Freq
was added to
favorites. Press OK
to continue.
2.1.2.5Help texts
The graphical keypad features instant help and information displays for various items.
All parameters offer an instant help display. Select Help and press the OK button.
Text information is also available for faults, alarms and the startup wizard.
Figure 7. Help text example
2.1.2.6Adding item to favourites
You might need to refer to certain parameter values or other items often. Instead of locating
them one by one in the menu structure, you may want to add them to a folder called
Favourites where they can easily be reached.
To remove an item from the Favourites, see Chapter 2.3.7.
Figure 8. Adding item to Favourites
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 12
9167.emf
READYRUNSTOPALARMFAULT
FWDREVI/OBUSKEYPAD
Indicators:
Status
Indicators:
Alarm, Fault
Indicators:
Direction
Indicators:
Control place
Group or parameter name
Menu location
2.2Vacon keypad with text segment display
You can also choose a Keypad with text segment display (Text keypad) for your user
interface. It has mainly the same functionalities as the keypad with graphical display although
some of these are somewhat limited.
2.2.1Keypad display
The keypad display indicates the status of the motor and the drive and any irregularities in
motor or drive functions. On the display, the user sees information about his present location
in the menu structure and the item displayed. If the text on the text line is too long to fit in the
display, the text will scroll from left to right to reveal the whole text string.
2.2.1.1
Main menu
The data on the control keypad are arranged in menus and submenus. Use the Up and Down
arrows to move between the menus. Enter the group/item by pressing the OK button and
return to the former level by pressing the Back/Reset button.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 13Keypad of the drive
9168.emf
BACK
RESET
2.2.2Using the keypad
2.2.2.1
Editing values
Change value of a parameter following the procedure below:
1.Locate the parameter.
2.Enter the Edit mode by pressing OK.
3.Set new value with the arrow buttons up/down. You can also move from digit to digit with
the arrow buttons left/right if the value is numerical and change then the value with the
arrow buttons up/down.
4.Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
Figure 9. Editing values
2.2.2.2Resetting fault
Instructions for how to reset a fault can be found in Chapter 3.8.1 on page 111.
2.2.2.3
Local/Remote control button
The LOC/REM button is used for two functions: to quickly access the Control page and to easily
change between the Local (Keypad) and Remote control places.
Control places
The control place is the source of control where the drive can be started and stopped. Every
control place has its own parameter for selecting the frequency reference source. In the HVAC
drive, the Local control place is always the keypad. The Remote control place is
determined by parameter P1.15 (I/O or Fieldbus). The selected control place can be seen on
the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the
lowest priority and can be chosen with parameter P3.2.1 (Rem Control Place). I/O B, again,
can bypass the remote control place selected with parameter P3.2.1 using a digital input. The
digital input is selected with parameter P3.5.1.5 (I/O B Ctrl Force).
Local control
Keypad is always used as control place while in local control. Local control has higher priority
than remote control. Therefore, if, for example, bypassed by parameter P3.5.1.5 through
digital input while in Remote, the control place will still switch to Keypad if Local is selected.
Switching between Local and Remote Control can be done by pressing the Loc/Rem-button on
the keypad or by using the "Local/Remote" (P3.2.2) parameter.
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 14
11089.emf
11090.emf
Changing control places
Change of control place from Remote to Local (keypad).
1.Anywhere in the menu structure, push the Loc/Rem button.
2.Using the arrow buttons, select Local/Remote and confirm with the OK button.
3.On the next display, select Local or Remote and again confirm with the OK button.
4.The display will return to the same location as it was when the Loc/Rem button was
pushed. However, if the Remote control place was changed to Local (Keypad) you will be
prompted for keypad reference.
Figure 10. Changing control places
Accessing the control page
The Control page is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the Loc/Rem button.
2. Push the Arrow up or the Arrow down button to select Control page and confirm with
the OK button.
3. The control page appears.
If keypad control place and keypad reference are selected to be used you can set the
Keypad reference after having pressed the OK button. If other control places or
reference values are used the display will show Frequency reference which is not editable.
Figure 11. Accessing Control page
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 15Keypad of the drive
2.3Menu structure
Click on and select the item you wish to receive more information about (electronic manual).
Table 1. Keypad menus
Quick setupSee Chapter 3.4.
MonitorMulti-monitor*
Basic
Timer functions
PID Controller 1
PID Controller 2
Multi-Pump
Fieldbus data
Temperature inputs
ParametersSee Chapter 3.
DiagnosticsActive faults
Reset faults
Fault history
Total counters
Trip counters
Software info
I/O and
hardware
User settingsLanguage selections
Favourites
*
Basic I/O
Slot D
Slot E
Real time clock
Power unit settings
Keypad
RS-485
Ethernet
Application selection
Parameter backup*
Drive name
See Chapter 2.1.2.6.
2
User levelsSee Chapter 2.3.8.
* Not available in text keypad
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 16
( 4 )
( 12 )
ID:M1
STOPREADYI/O
( 5 )
(13)
(10)
STOPREADYI/O
ID:M2.1
0.0rpm
STOPREADYI/O
0.00 Hz
ID25
0.00Hz
0.00A
0.00%
20.0 Hz
0.0V
0.0V81.9°C0.0%
ID:1M2.1.1.1
STOPReadyI/O
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
0.00 %
11116.emf
(13)
Main Menu
Quick Setup
Parameters
Monitor
Monitor
Multimonitor
Basic
Timer functions
Multimonitor
FreqReference
Output Freq
Motor Curre
Motor Torque
Motor Voltage
Motor Speed
Motor TemperaUnit TemperaDC-link volt
FreqReferenc
FreqReference
Output frequency
Motor Power
FreqReference
Motor Speed
Motor Current
Motor Torque
2.3.1Quick setup
The Quick Setup Menu includes the minimum set of most commonly used parameters during
installation and commissioning. More detailed information on the parameters of this group you
will find in Chapter 3.4.
2.3.2Monitor
Multi-monitor
NOTE!This menu is not available in text keypad.
On the multi-monitor page, you can collect nine values that you wish to monitor.
Change the monitored value by activating the value cell (with arrow buttons left/right) and
clicking OK. Then choose a new item on the Monitoring values list and click OK again.
Basic
The basic monitoring values are the actual values of selected parameters and signals as well
as statuses and measurements. Different applications may have different and different
number of monitoring values.
Timer functions
Monitoring of timer functions and the Real Time Clock. See Chapter 3.5.3.
PID Controller 1
Monitoring of PID controller values. See Chapter and Chapter 3.5.5.
PID Controller 2
Monitoring of PID controller values. See Chapter and Chapter 3.5.5.
Multi-Pump
Monitoring of values related to the use of several drives. See Chapter 3.5.6.
Fieldbus data
Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning.
See Chapter 3.5.7.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Figure 12. Multi-monitoring page
2
vacon • 17Keypad of the drive
2.3.3Parameters
Through this submenu, you can reach the application parameter groups and parameters. More
information on parameters in Chapter 3.
2.3.4Diagnostics
Under this menu, you can find Active faults, Reset faults, Fault history, Counters and
Software info.
2.3.4.1
MenuFunctionNote
Active faultsWhen a fault/faults appear(s), the
2.3.4.2Reset faults
MenuFunctionNote
Reset faults
Active faults
display with the name of the fault
starts to blink. Press OK to return
to the Diagnostics menu. The
Active faults submenu shows the
number of faults. Select the fault
and push OK to see the fault-time
data.
In this menu you can reset faults.
For closer instructions, see
Chapter 3.8.1.
The fault remains active until it is
cleared with the Reset button (push
for 2 s) or with a reset signal from the
I/O terminal or fieldbus or by
choosing Reset faults (see below).
The memory of active faults can store
the maximum of 10 faults in the order
of appearance.
Control signal before resetting the
fault to prevent unintentional restart
of the drive.
CAUTION! Remove external
2.3.4.3Fault history
MenuFunctionNote
Fault history
40 latest faults are stored in the
Fault history.
Entering the Fault history and clicking
OK on the selected fault shows the
fault time data (details).
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 18
2.3.4.4Total counters
Table 2: Diagnostics menu, Total counters parameters
IndexParameterMinMaxUnitDefaultIDDescription
Amount of energy taken from
supply network. No reset.
NOTE FOR TEXT KEYPAD:
The highest energy unit
V4.4.1Energy counterVaries2291
V4.4.3
V4.4.4
V4.4.5
V4.4.6
V4.4.7
V4.4.8
V4.4.9
V4.4.10
V4.4.11
V4.4.12
V4.4.13
V4.4.14
V4.4.15
Operating time
(graphical keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Run time
(graphical keypad)
Run time
(text keypad)
Run time
(text keypad)
Run time
(text keypad)
Power on time
(graphical keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Start command
counter
a d hh:min2298 Control unit operating time.
a
d
hh:min:ss
a d hh:min2293 Motor running time.
a
d
hh:min:ss
a d hh:min2294
aPower on time in total years.
dPower on time in total days.
hh:min:ss
shown on the standard keypad is MW. Should the
counted energy exceed 999.9
MW, no unit is shown on the
keypad.
Control unit operating time in
total years.
Control unit operating time in
total days.
Control unit operating time in
hours, minutes and seconds.
Motor running time in total
years.
Motor running time in total
days.
Motor running time in hours,
minutes and seconds
Amount of time the power
unit has been powered so far.
No reset.
Power on time in hours,
minutes and seconds.
The number of times the
2295
power unit has been started.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Resettable energy counter.
NOTE FOR TEXT KEYPAD:
The highest energy unit
shown on the standard
keypad is MW. Should the
counted energy exceed 999.9
MW, no unit is shown on the
P4.5.1Energy trip counterVaries2296
P4.5.3
P4.5.4
P4.5.5
P4.5.6
Operating time
(graphical keypad)
Operating time
(standard keypad)
Operating time
(standard keypad)
Operating time
(standard keypad)
a d hh:min2299 Resettable. See P4.5.1.
aOperating time in total years.
dOperating time in total days.
hh:min:ss
keypad.
To reset the counter:
Standard text keypad:
Apply a long (4 s) push on the
OK button.
Graphical keypad:
Push OK once.
counter
Push OK once again.
Operating time in hours,
minutes and seconds.
Reset
page will appear.
2.3.4.6Software info
Table 4: Diagnostics menu, Software info parameters
IndexParameterMinMaxUnitDefaultIDDescription
V4.6.1
V4.6.2
V4.6.3
V4.6.4System load0100%2300 Load on control unit CPU.
V4.6.5
V4.6.6Application ID837 Application code.
V4.6.7Application version838
Software package
(graphical keypad)
Software package ID
(text keypad)
Software package
version
(text keypad)
Application name
(graphical keypad)
2524
Code for software
identification.
2525 Name of application.
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 20
2.3.5I/O and hardware
Various options-related settings are located in this menu.
2.3.5.1
Basic I/O
Monitor here the statuses of inputs and outputs.
Table 5: I/O and Hardware menu, Basic I/O parameters
IndexParameterMinMaxUnitDefaultIDDescription
V5.1.1Digital input 1012502 Status of digital input signal
V5.1.2Digital input 2012503 Status of digital input signal
V5.1.3Digital input 3012504 Status of digital input signal
V5.1.4Digital input 4012505 Status of digital input signal
V5.1.5Digital input 5012506 Status of digital input signal
V5.1.6Digital input 6012507 Status of digital input signal
Shows the selected (with
V5.1.7Analogue input 1 mode1
V5.1.8Analogue input 10100%2509
V5.1.9Analogue input 2 mode1
V5.1.10Analogue input 20100%2511
V5.1.11
V5.1.12Analogue output 10100%2513
Analogue output 1
mode
-30...
+200°C
-30...
+200°C2510
-30...
1
+200°C2512
jumper) mode for Analogue
2508
input signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue input
signal
Shows the selected (with
jumper) mode for Analogue
input signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue input
signal
Shows the selected (with
jumper) mode for Analogue
otuput signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue output
signal
2.3.5.2
Option board slots
The parameters of this group depend on the option board installed. If no option board is placed
in slots D or E, no parameters are visible. See Chapter 3.6.2 for the location of the slots.
As an option board is removed, info text F39 Device removed will appear on the display. See
Table 74.
MenuFunctionNote
Slot DSettingsOption board related settings.
MonitoringMonitor option board-related info.
Slot ESettingsOption board related settings.
MonitoringMonitor option board-related info.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 21Keypad of the drive
2.3.5.3Real time clock
Table 6: I/O and Hardware menu, Real time clock parameters
Daylight saving rule
1 = Off
2 = EU
3 = US
4 = Russia
2.3.5.4Power unit settings
Fan
The fan operates in optimized or always-on mode. In the optimized mode, fan speed is
controlled according to the drive‘s internal logic that receives data from temperature
measurements (if supported by the power unit) and the fan stops within 5 minutes when the
drive is in Stop state. In always-on mode, the fan runs at full speed, without stopping.
Table 7: Power unit settings, Fan
IndexParameterMinMaxUnitDefaultIDDescription
V5.5.1.1Fan control mode0112377
M5.6.1.5Fan lifetimeN/AN/A0849 Fan lifetime
M5.6.1.6
M5.6.1.7Fan lifetime resetN/AN/A0823 Fan lifetime reset
Sine filter support restricts overmodulation depth and prevents thermal management
functions from decreasing switching frequency.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 22
Table 9: Power unit settings, Sine filter
IndexParameterMinMaxUnitDefaultIDDescription
P5.6.4.1Sine filter0102507
0 = Disabled
1 = Enabled
2.3.5.5Keypad
Table 10: I/O and Hardware menu, Keypad parameters
IndexParameterMinMaxUnitDefaultIDDescription
Time after which the display
P5.7.1Timeout time060min0804
P5.7.2Default page0402318
P5.7.3Menu index2499
P5.7.4Contrast* 3070%50830
P5.7.5Backlight time060min5818
returns to page defined with
parameter P5.7.2.
0 = Not used
0 = None
1 = Enter menu index
2 = Main menu
3 = Control page
4 = Multimonitor
Set menu index for desired
page and activate with
parameter P5.7.2 = 1.
Set contrast of the display
(30...70%).
Set the time until the
backlight of the display turns
off (0...60 min). If set to 0 s,
backlight is always on.
* Only available with graphical keypad
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 23Keypad of the drive
2.3.5.6Fieldbus
Parameters related to different fieldbus boards can also be found in the I/O and Hardware
menu. These parameters are explained in more detail in the respective fieldbus manual.
Baud rate
Parity type
Stop bits
Communication timeout
Operate mode
MonitoringFieldbus protocol status
Communication status
Illegal functions
Illegal data addresses
Illegal data values
Slave device busy
Memory parity error
Slave device failure
Last fault response
Control word
Status word
N2ParametersDevice address
Communication timeout
MonitoringFieldbus protocol status
Communication status
Invalid data
Invalid commands
Command not accepted
Control word
Status word
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 24
RS-485BACnet MS/TPParametersBaud rate
Autobauding
MAC address
Instance number
Communication timeout
MonitoringFieldbus protocol status
Communication status
Actual instance number
Fault code
Control word
Status word
EthernetCommon settingsIP address mode
Fixed IP
IP address
Subnet mask
Default gateway
Modbus/TCPCommon settingsConnection limit
Monitoring*Fieldbus protocol status
BACnet/IPSettingsInstance number
MonitoringFieldbus protocol status
IP address
Subnet mask
Default gateway
Slave address
Communication timeout
Communication status
Illegal functions
Illegal data addresses
Illegal data values
Slave device busy
Memory parity error
Slave device failure
Last fault response
Control word
Status word
Communication timeout
Protocol in use
BBMD IP
BBMD Port
Time to live
Communication status
Actual instance number
Control word
Status word
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
vacon • 25Keypad of the drive
* Will appear only after connection has been established
Table 11: RS-485 common settings
IndexParameterMinMaxUnitDefaultIDDescription
0 = No protocol
P5.8.1.1Protocol0902208
4 = Modbus RTU
5 = N2
9 = BACnet MSTP
Table 12: ModBus RTU parameters (This table is only visible when P5.8.1.1 Protocol = 4/
P5.9.3.1.1Instance number04 194 3030 2406 Instance number
P5.9.3.1.2
P5.9.3.1.3Protocol in use0102408 Protocol in use
P5.9.3.1.4BBMD IP192.168.0.12409 BBMD IP
P5.9.3.1.5BBMD Port165 53547 8082410 BBMD Port
P5.9.3.1.6Time to live025502411 Time to live
Communication
timeout
065 53502407
Communication
timeout
Table 22: BACnet IP monitoring
IndexParameterMinMaxUnitDefaultIDDescription
M5.9.3.2.1
P5.9.3.2.2
M5.9.3.2.3Actual instance02414 Invalid data
M5.9.3.2.4Control word16#02415 Control word
M5.9.3.2.5Status word16#02416 Status word
Fieldbus protocol
status
Communication
status
02412 Fieldbus protocol status
0002413 Communication status
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Keypad of the drivevacon • 28
2.3.6User settings
Table 23: User settings menu, General settings
IndexParameterMinMaxUnitDefaultIDDescription
P6.1Language selectionsVariesVariesVaries802
M6.5Parameter backupSee Table 24 below.
M6.6Parameter compareSee Table 25 below.
P6.7Drive nameGive name of drive if needed.
Depends on language
package.
2.3.6.1
Parameter backup
Table 24: User settings menu, Parameter backup parameters
IndexParameterMinMaxUnitDefaultIDDescription
P6.5.1
P6.5.2
P6.5.3Restore from keypad*2488
P6.5.4Save to set 12489
P6.5.5Restore from set 12490
P6.5.6Save to set 22491
P6.5.7Restore from set 22492
Restore factory
defaults
Save to keypad
*
Restores default parameter
831
values and initiates the
Startup Wizard
Save parameter values to
2487
keypad to e.g. copy them to
another drive.
Load parameter values from
keypad to the drive.
Save parameter values to
parameter set 1.
Load parameter values from
parameter set 1.
Save parameter values to
parameter set 2.
Load parameter values from
parameter set 2.
* Only available with graphical keypad
Table 25: Parameter compare
IndexParameterMinMaxUnitDefaultIDDescription
Starts comparing
P6.6.1Active set-Set 12493
P6.6.2Active set-Set 22494
P6.6.3Active set-Defaults2495
P6.6.4Active set-Keypad set2496
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
parameters to the selected
set.
Starts comparing
parameters to the selected
set.
Starts comparing
parameters to the selected
set.
Starts comparing
parameters to the selected
set.
2
vacon • 29Keypad of the drive
50.00 Hz
STOPREADYI/O
STOPREADYI/O
9172.emf
Motor Nom Freq
Favorites
Help
Motor Nom Freq
Monitor
Rem from favorites
STOPREADYKeypadALARM
ID:2362P8.2
User levels
User level
Normal
Access code
00000
STOPREADYI/OALARM
00000
Min:0
Max:9
ID:2362P8.2
Access code
9173.emf
2.3.7Favourites
NOTE! This menu is not available in text keypad.
Favourites are typically used to collect a set of parameters or monitoring signals from any of
the keypad menus. You can add items or parameters to the Favourites folder, see
Chapter 2.1.2.6.
To remove an item or a parameter from the Favourites folder, do the following:
2.3.8User levels
User level parameters are intended to restrict the visibility of parameters and to prevent
unauthorized and inadvertent parameterization on the keypad.
Table 26: User level parameters
IndexParameterMinMaxUnitDefaultIDDescription
0 = Normal
1 = Monitoring
P8.1User level0101194
P8.2Access code0902362
In monitoring level only the
Monitor, Favourites and User
Levels menus are visible in
the main menu.
If set to other value than 0
before switching to
monitoring when e.g. user
level Normal is active, the
access code will be asked
when trying to switch back to
Normal. Can therefore be
used to prevent unauthorized
parameterization on the
keypad.
2
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 30
3.VACON HVAC APPLICATION
The Vacon HVAC drive contains a preloaded application for instant use.
The parameters of this application are listed in Chapter 3.6 of this manual and explained in
more detail in Chapter 3.7.
3.1Specific functions of Vacon HVAC application
The Vacon HVAC application is an easy-to-use application for not only basic Pump and Fan
applications where only one motor and one drive is needed but also offers extensive
possibilities for PID control.
Features
•Start-Up Wizard for extremely fast setup for basic pump or fan applications.
•Mini-Wizards to ease the setup of applications.
•Loc/Rem button for easy change between Local (keypad) and Remote control place.
The remote control place is selectable by parameter. (I/O or Fieldbus)
•Control page for easy operation and monitoring of the most essential values.
•Run interlock input (Damper interlock). Drive will not start before this input is
activated.
•Different pre-heat modes used to avoid condensation problems.
•Maximum output frequency 320 Hz
•Real-time clock and timer functions available (optional battery required). Possible to
program 3 time channels to achieve different functions on the drive (e.g. Start/Stop and
Preset frequencies).
•External PID-controller available.
•Sleep mode function which automatically enables and disables drive running with user
defined levels to save energy.
•2-zone PID-controller (2 different feedback signals; minimum and maximum control).
•Two setpoint sources for the PID-control. Selectable with digital input.
•PID setpoint boost function
•Feedforward function to improve the response to the process changes.
•Process value supervision
•Multi-Pump control
•Pressure loss compensation for compensating pressure losses in the pipework e.g.
when sensor is incorrectly placed near the pump or fan.
Can be used to control e.g. a valve using the drive’s I/O.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 31Vacon HVAC Application
3.2Example of control connections
Table 27. Connection example, standard I/O board
Standard I/O board
Termina lSignalDefault
Reference potentiometer
1...10 kΩ
Remote reference
4...20mA/0...10V
(programmable)
+10 V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
ref
AI1+
AI1-
AI2+
AI2-
24 V
out
GNDI/O ground
DI1Digital input 1Start FWD
DI2Digital input 2Start REV
DI3Digital input 3Fault
CM
24 V
out
GNDI/O ground
DI4Digital input 4
DI5Digital input 5
DI6Digital input 6
Reference output
Analogue input,
voltage or current
Analogue input common
(current)
Analogue input,
voltage or current
Analogue input common
(current)
24 V aux. voltage
Common A for DIN1-DIN6
24 V aux. voltage
*
**
Voltage
Current
Preset
freq select
1
Preset
freq select
2
Fault
reset
3
mA
To Relay board
1 or 2
CMCommon A for DIN1-DIN6**
17
AO1+Analogue signal (+output)
18
AO-/GNDAnalogue output common
19
+24 V
30
A
B
*
Selectable with DIP switches, see Vacon 100
Installation Manual.
**
Digital inputs can be isolated from ground. See
Chapter 3.3.
in
RS485Serial bus, negative
RS485Serial bus, positive
24 V auxiliary input voltage
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Output
frequency
Vacon HVAC Applicationvacon • 32
From
Standard I/O board
From term.
#6 or 12
From
Standard I/O board
From term.
#12
From term.
RUN
From term.
RUN
#13
#13
Table 28. Connection example, Relay board 1
Relay board 1
Termina lSignal
21RO1/1 NC
22RO1/2 CM
Relay output 1RUN
23RO1/3 NO
24RO2/1 NC
25RO2/2 CM
Relay output 2FAULT
26RO2/3 NO
32RO3/1 CM
Relay output 3READY
33RO3/2 NO
Table 29. Connection example, Relay board 2
Relay board 2
Termina lSignal
21RO1/1 NC
22RO1/2 CM
Relay output 1RUN
23RO1/3 NO
24RO2/1 NC
25RO2/2 CM
Relay output 2FAULT
26RO2/3 NO
28TI1+
Thermistor input
29TI1-
Default
Default
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 33Vacon HVAC Application
AO1
AI2
AI1
RS485*
DGND
9054.emf
OFFOFF
ONON
ACV
ACV
ACV
3.3Isolating digital inputs from ground
The digital inputs (terminals 8-10 and 14-16) on the standard I/O board can also be isolated
from ground by setting the dip switch on the control board to position OFF.
See Figure 13 to locate the switches and make appropriate selections for your requirements.
Figure 13. Dip switches and their default positions. * Bus terminator resistor
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 34
3.4HVAC Application - Quick setup parameter group
The Quick Setup parameter group is a collection of parameters that are most commonly used
during installation and commissioning. They are collected in the first parameter group so that
they can be found fast and easily. They can, however, be also reached and edited in their actual
parameter groups. Changing a parameter value in the Quick setup group also changes the
value of this parameter in its actual group.
Table 30: Quick setup parameter group
IndexParameterMinMaxUnitDefaultIDDescription
on the
n
on the
n
on the
n
on the
n
on the
n
P1.1Motor nominal voltageVariesVariesVVaries110
P1.2
P1.3Motor nominal speed2419200rpmVaries112
P1.4Motor nominal currentVariesVariesAVaries113
P1.5Motor Cos Phi0.301.00Varies120
P1.6Motor nominal powerVariesVarieskWVaries116
P1.7Motor current limitVariesVariesAVaries107
P1.8Minimum frequency 0.00P1.9HzVaries101
P1.9Maximum frequency P1.8320.00Hz50.00102
P1.10
P1.11Preset frequency 1P3.3.1300.00Hz10.00105
P1.12Preset frequency 2P3.3.1300.00Hz15.00106
P1.13Acceleration time 10.13000.0s20.0103
P1.14Deceleration time 10.13000.0s20.0104
P1.15Remote control place121172
P1.16Automatic reset010731
Motor nominal
frequency
I/O control reference A
selection
8.00320.00Hz50.00111
186117
Find this value U
rating plate of the motor.
See page 48.
Find this value f
rating plate of the motor.
See page 48.
Find this value n
rating plate of the motor.
Find this value I
rating plate of the motor.
Find this value on the rating
plate of the motor.
Find this value I
rating plate of the motor.
Maximum motor current
from AC drive.
Minimum allowed frequency
reference.
Maximum allowed frequency
reference.
Selection of ref source when
control place is I/O A. See
page 52 for selections.
Select with digital input:
Preset frequency selection 0
(P3.5.1.15)
(Default = Digital Input 4)
Select with digital input:
Preset frequency selection 1
(P3.5.1.16)
(Default = Digital Input 5)
Time to accelerate from zero
to maximum frequency.
Time to decelerate from
minimum to zero frequency.
Selection of remote control
place (start/stop)
1 = I/O
2 = Fieldbus
0 = Disabled
1 = Enabled
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 35Vacon HVAC Application
Table 30: Quick setup parameter group
0 = Inactive
P1.17PID Mini-Wizard *0101803
P1.18Multi-Pump Wizard *010
P1.19Startup Wizard **0101171
P1.20Fire Mode Wizard *0101672
1 = Activate
See Chapter 1.2.
0 = Inactive
1 = Activate
See Chapter 1.3.
0 = Inactive
1 = Activate
See Chapter 1.1.
0 = Inactive
1 = Activate
* = The parameter is only visible on the graphical keypad.
** = The parameter is only visible on the graphical and the text keypad.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 36
3.5Monitor group
Vacon 100 AC drive provides you with a possibility to monitor the actual values of parameters
and signals as well as statuses and measurements. Some of the values to be monitored are
customizable.
3.5.1Multimonitor
On the multi-monitor page, you can collect nine values that you wish to monitor. See page 16
for more information.
3.5.2Basic
See Table 31 in which the basic monitoring values are presented.
NOTE!
Only Standard I/O board statuses are available in the Monitor menu. Statuses for all I/O board
signals can be found as raw data in the I/O and Hardware system menu.
Check expander I/O board statuses when required in the I/O and Hardware system menu.
Table 31: Monitoring menu items
CodeMonitoring valueUnitIDDescription
V2.2.1Output frequencyHz1Output frequency to motor
V2.2.2Frequency referenceHz25Frequency reference to motor control
V2.2.3Motor speedrpm2Motor speed in rpm
V2.2.4Motor currentA3
V2.2.5Motor torque%4Calculated shaft torque
V2.2.7Motor shaft power%5Total power consumption of AC drive
V2.2.8Motor shaft powerkW/hp73
V2.2.9Motor voltageV6
V2.2.10 DC link voltageV7
V2.2.11 Unit temperature°C8Heatsink temperature
V2.2.12 Motor temperature%9Calculated motor temperature
V2.2.13 Analogue input 1%59Signal in percent of used range
V2.2.14 Analogue input 2%60Signal in percent of used range
V2.2.15 Analogue output 1%81Signal in percent of used range
V2.2.16 Motor Preheat1228
V2.2.17 Drive Status Word43
0 = OFF
1 = Heating (feeding DC-current)
Bit coded status of drive
B1 = Ready
B2 = Run
B3 = Fault
B6 = RunEnable
B7 = AlarmActive
B10 = DC Current in stop
B11 = DC Brake Active
B12 = RunRequest
B13 = MotorRegulatorActive
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 37Vacon HVAC Application
Table 31: Monitoring menu items
CodeMonitoring valueUnitIDDescription
V2.2.18 Last active fault37
V2.2.19 Fire mode status1597
V2.2.20 DIN Status Word 156
V2.2.21 DIN Status Word 257
V2.2.22
V2.2.23 Appl.StatusWord 189
V2.2.24 Appl.StatusWord 290
V2.2.25 kWhTripCounter Low1054
V2.2.26 kWhTripCounter High1067
Motor current with 1
decimal
45
The fault code of latest activated fault that
has not been reset.
0 = Disabled
1 = Enabled
2 = Activated (Enabled + DI open)
3 = Test mode
16-bit word where each bit represents the
status of one digital input. 6 digital inputs
at every slot are read. Word 1 starts from
input 1 in slot A (bit0) and goes to input 4 in
slot C (bit15).
16-bit word where each bit represents the
status of one digital input. 6 digital inputs
at every slot are read. Word 2 starts from
input 5 in slot C (bit0) and goes to input 6 in
slot E (bit13).
Motor current monitor value with a fixed
number of decimals and less filtering. Can
be used e.g. for fieldbus purposes to
always get the right value regardless of
frame size, or monitoring when less
filtering time is needed for the motor
current.
Bit coded Application Status Word 1. B0 =
Interlock1, B1 = Interlock2, B5 = I/O A
Control Act., B6 = I/O B Control Act., B7 =
Fieldbus Control Act., B8 = Local Control
Act., B9 = PC Control Act., B10 = Preset
Frequencies Act., B12 = FireMode Act., B13
= PreHeat Act.
Bit coded Application Status Word 2. B0 =
Acc/Dec Prohibited, B1 = MotorSwitch Act.
Energy counter with kWh output. (Low
Word)
Determines how many times energy
counter has spinned around. (High Word)
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 38
3.5.3Timer functions monitoring
Here you can monitor values of timer functions and the Real Time Clock.
Table 32: Monitoring of timer functions
CodeMonitoring valueUnitIDDescription
V2.3.1TC 1, TC 2, TC 31441
V2.3.2Interval 11442Status of timer interval
V2.3.3Interval 21443Status of timer interval
V2.3.4Interval 31444Status of timer interval
V2.3.5Interval 41445Status of timer interval
V2.3.6Interval 51446Status of timer interval
V2.3.7Timer 1s1447Remaining time on timer if active
V2.3.8Timer 2s1448Remaining time on timer if active
V2.3.9Timer 3s1449Remaining time on timer if active
V2.3.10Real time clock1450
Possible to monitor the statuses of the
three Time Channels (TC)
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 39Vacon HVAC Application
3.5.4PID1 controller monitoring
Table 33: PID1-controller value monitoring
CodeMonitoring valueUnitIDDescription
V2.4.1PID1 setpointVaries20Process units selected with parameter
V2.4.2PID1 feedbackVaries21Process units selected with parameter
V2.4.3PID1 error valueVaries22Process units selected with parameter
V2.4.4PID1 output%23
V2.4.5PID1 status24
3.5.5PID2 controller monitoring
Table 34: PID2-controller value monitoring
Output to motor control or external
control (AO)
0 = Stopped
1 = Running
3 = Sleep mode
4 = In dead band (see page 74)
CodeMonitoring valueUnitIDDescription
V2.5.1PID2 setpointVaries83Process units selected with parameter
V2.5.2PID2 feedbackVaries84Process units selected with parameter
V2.5.3PID2 error valueVaries85Process units selected with parameter
V2.5.4PID2 output%86Output to external control (AO)
0 = Stopped
V2.5.5PID2 status87
3.5.6Multi-pump monitoring
Table 35: Multi-pump monitoring
CodeMonitoring valueUnitIDDescription
V2.6.1Motors running30
V2.6.2Autochange1114
1 = Running
2 = In dead band (see page 74)
The number of motors running when
Multi-Pump function is used.
Informs the user if autochange is
requested.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 40
3.5.7Fieldbus data monitoring
Table 36: Fieldbus data monitoring
CodeMonitoring valueUnitIDDescription
Fieldbus control word used by application in
V2.8.1FB Control Word 874
V2.8.2
V2.8.3FB data in 1876Raw value of process data in 32-bit signed format
V2.8.4FB data in 2877Raw value of process data in 32-bit signed format
V2.8.5FB data in 3878Raw value of process data in 32-bit signed format
V2.8.6FB data in 4879Raw value of process data in 32-bit signed format
V2.8.7FB data in 5880Raw value of process data in 32-bit signed format
V2.8.8FB data in 6881Raw value of process data in 32-bit signed format
V2.8.9FB data in 7882Raw value of process data in 32-bit signed format
V2.8.10FB data in 8883Raw value of process data in 32-bit signed format
V2.8.11FB Status Word864
V2.8.12 FB speed actual865
V2.8.13FB data out 1866Raw value of process data in 32-bit signed format
V2.8.14FB data out 2867Raw value of process data in 32-bit signed format
V2.8.15FB data out 3868Raw value of process data in 32-bit signed format
V2.8.16FB data out 4869Raw value of process data in 32-bit signed format
V2.8.17FB data out 5870Raw value of process data in 32-bit signed format
V2.8.18FB data out 6871Raw value of process data in 32-bit signed format
V2.8.19FB data out 7872Raw value of process data in 32-bit signed format
V2.8.20FB data out 8873Raw value of process data in 32-bit signed format
FB speed
reference
bypass mode/format. Depending on the fieldbus
type or profile the data can be modified before
sent to application.
Speed reference scaled between minimum and
maximum frequency at the moment it was
received by the application. Minimum and
875
maximum frequencies can changed after the
refe-rence was received without affecting the
refe-rence.
Fieldbus status word sent by application in
bypass mode/format. Depending on the FB type
or profile the data can be modified before sent to
the FB.
Actual speed in %. 0 and 100% correspond to
minimum and maximum frequencies
respectively. This is continuously updated
depending on the momentary min and max
frequencies and the output frequency.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 41Vacon HVAC Application
3.5.8Temperature inputs monitoring
This menu is only visible if there is an option card installed having temperature measurement
inputs, such as the OPT-BJ option cards.
Table 37: Temperature inputs monitoring
IndexParameterMinMaxUnitDefaultIDDescription
Measured value of
Temperature Input 1. If input
is available but no sensor is
P2.9.1Temp.Input 1-50.0200.0°C200.050
P2.9.2Temp.Input 2-50.0200.0°C200.051
P2.9.3Temp.Input 3-50.0200.0°C200.052
connected the maximum
value is shown because
measured resistance is
endless.
Measured value of
Temperature Input 2. If input
is available but no sensor is
connected the maximum
value is shown because
measured resistance is
endless.
Measured value of
Temperature Input 3. If input
is available but no sensor is
connected the maximum
value is shown because
measured resistance is
endless.
Find the parameter menu and the parameter groups as guided below.
The HVAC Application embodies the following parameter groups:
Table 38. Parameter groups
Menu and Parameter groupDescription
Group 3.1: Motor settingsBasic and advanced motor settings.
Group 3.2: Start/Stop setupStart and stop functions.
Group 3.3: Control reference settingsFrequency reference setup.
Group 3.4: Ramp & Brakes SetupAcceleration/Deceleration setup.
Group 3.5: I/O ConfigurationI/O programming.
Group 3.6: Fieldbus Data MappingFieldbus data out parameters.
Group 3.7: Prohibit FrequenciesProhibit frequencies programming.
Group 3.8: Limit supervisionsProgrammable limit controllers.
Group 3.9: ProtectionsProtections configuration.
Group 3.10: Automatic resetAuto reset after fault configuration.
Group 3.11: Timer functionsConfiguration of 3 timers based on Real Time Clock.
Group 3.12: PID-controller 1
Parameters for PID Controller 1. Motor control or
external usage.
Group 3.13: PID-controller 2Parameters for PID Controller 2. External usage.
Group 3.14: Multi-pumpParameters for multi-pump usage.
Group 3.16: Fire modeParameters for Fire Mode.
Group 3.17 Application Settings
Group 3.18 kWh Pulse Output
Parameters for configuring an digital output giving
pulses corresponding to the kWh counter.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 43Vacon HVAC Application
3.6.1Column explanations
Code= Location indication on the keypad; Shows the operator the parameter
number.
Parameter = Name of parameter
Min= Minimum value of parameter
Max= Maximum value of parameter
Unit= Unit of parameter value; Given if available
Default= Value preset by factory
ID= ID number of the parameter
Description = Short description of parameter values or its function
= More information on this parameter available; Click the parameter name.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 44
11071.emf
3.6.2Parameter programming
The programming of digital inputs in Vacon HVAC Application is very flexible. There are no
digital terminals assigned only for certain function. You can choose the terminal of your choice
for the certain function, in other words, functions appear as parameters which the operator
defines a certain input for. For a list of functions for the digital inputs, see Table 45 on page 56.
Also
Time Channels can be assigned to digital inputs. See more information on page 70.
The selectable values of the programmable parameters are of type
DigIN SlotA.1 (graphical keypad) or
dI A.1 (text keypad)
in which
‘DigIN / dI’ stand for digital input.
‘Slot_’ refers to the board;
A and B are Vacon AC drive standard boards, D and E are option boards (see Figure 14). See
Chapter 3.6.2.3.
The number after the board letter refers to the respective terminal on the selected board.
Hence, SlotA.1 / A.1 means terminal DIN1 on the standard board in board slot A. The
parameter (signal) is not connected to any terminal, i.e. it is not used, if, instead of a letter, the
final number is preceded by a ‘0’ (for example DigIN Slot0.1 / dI 0.1).
Figure 14. Option board slots
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Control signal 2 A (parameter P3.5.1.2) to digital input DI2 on
Standard I/O board.
3.6.2.1Example programming with graphical keypad
1
Locate the parameter Control signal 2 A (P3.5.1.2) on the keypad.
2
3
3
Enter the Edit mode.
Change the value: The editable part of the value (DigIN Slot0) is underlined and
blinking. Change the slot to DigIN SlotA or assign the signal to Time Channel with
the arrow keys up and down. Make the terminal value (.1) editable by pressing the
right key once and change the value to ‘2’ with arrow keys up and down.
Accept the change with OK button or return to previous menu level with BACK/
RESET button.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 46
9156.emf
OKOK
OK
9157.emf
OK
OK
3.6.2.2Example programming with text keypad
1
2
Locate the parameter Control signal 2 A (P3.5.1.2) on the keypad.
Enter the Edit mode by pressing OK. The initial character starts to blink. Change
the value of signal source to ‘A’ with the arrow buttons.
Then press the arrow button right. Now the terminal number blinks. Connect the
parameter
Control signal 2 A (P3.5.1.2) to terminal DI2 by setting the terminal
number to ‘2’.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 47Vacon HVAC Application
3.6.2.3Descriptions of signal sources:
Table 39. Descriptions of signal sources
SourceFunction
Slot01 = Always FALSE, 2-9 = Always TRUE
SlotANumber corresponds to digital input in the slot.
SlotBNumber corresponds to digital input in the slot.
SlotCNumber corresponds to digital input in the slot.
SlotDNumber corresponds to digital input in the slot.
SlotENumber corresponds to digital input in the slot.
TimeChannel (tCh)1 = Time Channel 1, 2 = Time Channel 2, 3 = Time Channel 3
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 48
3.6.3Group 3.1: Motor settings
3.6.3.1Basic Settings
Table 40: Basic motor settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.1.1.1 Motor nominal voltageVariesVariesVVaries110
P3.1.1.2
P3.1.1.3Motor nominal speed2419200rpmVaries112
P3.1.1.4 Motor nominal currentVariesVariesAVaries113
This parameter sets the
voltage at the field
weakening point to 100% *
U
connection (Delta/Star).
Find this value f
rating plate of the motor.
Find this value n
rating plate of the motor.
Find this value I
rating plate of the motor.
Find this value on the rating
plate of the motor
Find this value In on the
rating plate of the motor.
Maximum motor current
from AC drive.
Select what motor type is
used.
0 = asynchronous induction
motor,
1 = PM synchronous motor.
. Note also used
nMotor
on the
n
on the
n
on the
n
on the
n
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 49Vacon HVAC Application
3.6.3.2Motor Control Settings
Table 41: Advanced motor settings
IndexParameterMinMaxUnitDefaultIDDescription
Motor noise can be
minimised using a high
switching frequency.
Increasing the switching
frequency reduces the
P3.1.2.1Switching frequency1.5VarieskHzVaries601
P3.1.2.2Motor switch010653
P3.1.2.4
P3.1.2.5
P3.1.2.6
P3.1.2.7
P3.1.2.9U/f ratio selection01Varies108
P3.1.2.15
P3.1.2.16
P3.1.2.17StatorVoltAdjust50.0%150.0%100.0659
Zero frequency
voltage
Motor preheat
function
Motor preheat
temperature limit
Motor preheat
current
Overvoltage
controller
Undervoltage
controller
0.0040.00%Varies606
0301225
-2080°C01226
0
011607
011608
0.5*I
AVaries1227
L
capacity of the drive. It is
recommended to use a lower
frequency when the motor
cable is long in order to
minimize capacitive currents
in the cable.
Enabling this function
prevents the drive from
tripping when the motor
switch is closed and opened
e.g. using flying start.
0 = Disabled
1 = Enabled
This parameter defines the
zero frequency voltage of the
U/f curve. The default value
varies according to unit size.
0 = Not used
1 = Always in stop state
2 = Controlled by DI
3 = Temp limit (heatsink)
NOTE! Virtual digital input
can be activated by Real Time
Clock
Motor preheat is switched on
when the heatsink
temperature goes below this
level (if par. P3.1.2.5 is set to
Temperature limit.
If limit is e.g. 10 °C feeding
current starts at 10 °C and
stops at 11 °C (1-degree
hysteresis).
DC current for pre-heating of
motor and drive in stop state.
Activated by digital input or
by temperature limit.
Type of U/f curve between
zero frequency and the field
weakening point.
0 = Linear
1 = Squared
0 = Disabled
1 = Enabled
0 = Disabled
1 = Enabled
Parameter for adjusting
stator voltage in permanent
magnet motors.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 50
Table 41: Advanced motor settings
IndexParameterMinMaxUnitDefaultIDDescription
The drive searches for the
minimum motor current in
order to save energy and to
P3.1.2.18 Energy Optimization010666
P3.1.2.19 Flying Start Options01
P3.1.2.20I/f Start010534
P3.1.2.21I/f Start Frequency525Hz
P3.1.2.22I/f Start Currency0100%80536
0.2 x
P3.1.1.2
lower the motor noise. This
function can be used e.g. in
fan and pump applications
0 = Disabled
1 = Enabled
0 = Shaft direction is
searched from both
directions.
1590
1 = Shaft direction is
searched only from the same
direction as the frequency
reference.
This parameter enables/
disables the I/f Start
function.
0 = Disabled
1 = Enabled
Output frequency limit, below
535
which the I/f Start function is
activated.
Defines the current that is
fed to the motor when I/f
start function is activated, in
percentage of the nominal
current.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 51Vacon HVAC Application
3.6.4Group 3.2: Start/Stop setup
Start/Stop commands are given differently depending on the control place.
Remote control place (I/O A): Start, stop and reverse commands are controlled by 2 digital
inputs chosen with parameters P3.5.1.1 and P3.5.1.2. The functionality/logic for these inputs is
then selected with parameter P3.2.6 (in this group).
Remote control place (I/O B): Start, stop and reverse commands are controlled by 2 digital
inputs chosen with parameters P3.5.1.3 and P3.5.1.4. The functionality/logic for these inputs is
then selected with parameter P3.2.7 (in this group).
Local control place (Keypad): Start and stop commands come from the keypad buttons, while
the direction of rotation is selected by the parameter P3.3.7.
Remote control place (Fieldbus): Start, stop and reverse commands come from fieldbus.
Table 42. Start/Stop Setup menu
IndexParameterMinMaxUnitDefaultIDDescription
Selection of remote control
place (start/stop). Can be
used to change back to
P3.2.1
P3.2.2Local/Remote010211
P3.2.3Keypad stop button010114
P3.2.4Start function01Varies505
P3.2.5Stop function010506
P3.2.6
P3.2.7
P3.2.8Fieldbus start logic010889
Remote control
place
I/O A start/stop
logic
I/O B start/stop
logic
010172
040300
040363See above.
remote control from Vacon
Live e.g. in case of a broken
panel.
0 = I/O control
1 = Fieldbus control
Switch between local and
remote control places
0 = Remote
1 = Local
0 = Stop button always
enabled (Yes)
1 = Limited function of Stop
button (No)
The requency reference source is programmable for all control places except
PC, which
always takes the reference from the PC tool.
Remote control place (I/O A): The source of frequency reference can be selected with
parameter P3.3.3.
Remote control place (I/O B): The source of frequency reference can be selected with
parameter P3.3.4.
Local control place (Keypad): If the default selection for parameter P3.3.5 is used the
reference set with parameter P3.3.6 applies.
Remote control place (Fieldbus): The frequency reference comes from fieldbus if the default
value for parameter P3.3.9 is kept.
Table 43: Control reference settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.3.1
P3.3.2
P3.3.3
P3.3.4
P3.3.5
P3.3.6Keypad reference0.00P3.3.2Hz0.00184
P3.3.7Keypad direction010123
Minimum
frequency
Maximum
frequency
I/O control
reference
selection
A
I/O control
reference
selection
B
Keypad Ctrl
Reference selection
0.00P3.3.2Hz0.00101
P3.3.1320.00Hz50.00102
186117
184131
182121
Minimum allowed frequency
reference
Maximum allowed frequency
reference
Selection of ref source when
control place is I/O A
1 = Preset Frequency 0
2 = Keypad reference
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID 1 reference
8 = Motor potentiometer
Selection of ref source when
control place is I/O B. See above.
NOTE! I/O B control place can
only be forced active with digital
input (P3.5.1.5).
Selection of ref source when
control place is keypad:
1 = Preset Frequency 0
2 = Keypad
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID 1 reference
8 = Motor potentiometer
The frequency reference can be
adjusted on the keypad with this
parameter.
Motor rotation when control
place is keypad
0 = Forward
1 = Reverse
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 53Vacon HVAC Application
Table 43: Control reference settings
Selects function for Run state &
Reference copy when changing
P3.3.8
P3.3.9
P3.3.10
P3.3.11Preset frequency 0P3.3.1P3.3.2Hz5.00180
P3.3.12Preset frequency 1P3.3.1P3.3.2Hz10.00105
P3.3.13Preset frequency 2P3.3.1P3.3.2Hz15.00106
P3.3.14Preset frequency 3P3.3.1P3.3.2Hz20.00126
P3.3.15Preset frequency 4P3.3.1P3.3.2Hz25.00127
P3.3.16Preset frequency 5P3.3.1P3.3.2Hz30.00128
P3.3.17Preset frequency 6P3.3.1P3.3.2Hz40.00129
P3.3.18Preset frequency 7P3.3.1P3.3.2Hz50.00130
P3.3.19
P3.3.20
P3.3.21
Keypad reference
copy
Fieldbus control
reference selection
Preset frequency
mode
Preset alarm
frequency
Motor
potentiometer
ramp time
Motor
potentiometer reset021367
021181
183122
010182
P3.3.1P3.3.2Hz25.00183
0.1500.0Hz/s10.0331
to Keypad control:
0 = Copy reference
1 = Copy ref & Run State
2 = No copying
Selection of ref source when
control place is Fieldbus:
1 = Preset frequency 0
2 = Keypad
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID 1 reference
8 = Motor potentiometer
0 = Binary coded
1 = Number of inputs. Preset
frequency is selected according
to how many of preset speed
digital inputs are active.
Basic preset frequency 0 when
selected by Control reference
parameter (P3.3.3).
Select with digital input:
Preset frequency selection 0
(P3.5.1.15)
Select with digital input:
Preset frequency selection 1
(P3.5.1.16)
Select with digital inputs: Preset
frequency selection 0 & 1.
Select with digital input:
Preset frequency selection 2
(P3.5.1.17)
Select with digital inputs: Preset
frequency selection 0 & 2.
Select with digital inputs: Preset
frequency selection 1 & 2.
Select with digital inputs: Preset
frequency selection 0 & 1 & 2.
This frequency used when fault
response (in Group 3.9:
Protections) is Alarm+preset
frequency.
Rate of change in the motor
potentiometer reference when
increased or decreased.
Motor potentiometer frequency
reference reset logic.
0 = No reset
1 = Reset if stopped
2 = Reset if powered down
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 54
Table 43: Control reference settings
This parameter enables or
disables the function to run the
motor in reverse direction. This
parameter shall be set to
P3.3.22Reverse direction01 015530
reverse prevented if there is a
risk of causing damage to the
process by running in reverse.
0 = Reverse allowed
1 = Reverse prevented
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 55Vacon HVAC Application
3.6.6Group 3.4: Ramp & Brakes Setup
Two ramps are available (two sets of acceleration time, deceleration time and ramp shape).
The second ramp can be activated by a digital input. NOTE! Ramp 2 always has higher priority
and is used if a digital input for ramp selection is activated or Ramp 2 threshold is smaller than
RampFreqOut.
Table 44: Ramp and brakes setup
IndexParameterMinMaxUnitDefaultIDDescription
P3.4.1Ramp 1 shape0.010.0s0.0500 S-curve time ramp 1.
Defines the time required for
P3.4.2Acceleration time 10.13000.0s20.0103
P3.4.3Deceleration time 10.13000.0s20.0104
P3.4.4Ramp 2 shape0.010.0s0.0501
P3.4.5Acceleration time 20.13000.0s20.0502See P3.4.2.
P3.4.6Deceleration time 20.13000.0s20.0503 See P3.4.3.
P3.4.7Start magnetizing time0.00600.00s0.00516
P3.4.8
P3.4.9
P3.4.10DC brake currentVariesVariesAVaries507
P3.4.11
P3.4.12Flux braking010520
P3.4.13Flux braking current0VariesAVaries519
Start magnetizing
current
DC braking time at
stop
Frequency to start DC
braking at ramp stop
VariesVariesAVaries517
0.00600.00s0.00508
0.1010.00Hz1.50515
the output frequency to
increase from zero frequency
to maximum frequency.
Defines the time required for
the output frequency to
decrease from maximum
frequency to zero frequency.
S-curve time ramp 2. See
P3.4.1.
This parameter defines the
time for how long DC current
is fed to motor before
acceleration starts.
Determines if braking is ON
or OFF and the braking time
of the DC-brake when the
motor is stopping.
Defines the current injected
into the motor during DCbraking.
0 = Disabled
The output frequency at
which the DC-braking is
applied.
0 = Disabled
1 = Enabled
Defines the current level for
flux braking.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 56
3.6.7Group 3.5: I/O Configuration
3.6.7.1Digital inputs
Digital inputs are very flexible to use. Parameters are functions that are connected to the
required digital input terminal. The digital inputs are represented as, for example,
A.2,
meaning the second input on slot A.
DigIN Slot
It is also possible to connect the digital inputs to time channels which are also represented as
terminals.
NOTE! The statuses of digital inputs and the digital output can be monitored in the
Multimonitoring view, see Chapter 3.5.1.
Table 45: Digital input settings
IndexParameterDefaultIDDescription
P3.5.1.1Control signal 1 ADigIN SlotA.1403Start signal 1 when control place is I/O 1 (FWD)
P3.5.1.2Control signal 2 ADigIN Slot0.1404Start signal 2 when control place is I/O 1 (REV)
P3.5.1.3Control signal 1 BDigIN Slot0.1423Start signal 1 when control place is I/O B
P3.5.1.4Control signal 2 BDigIN Slot0.1424Start signal 2 when control place is I/O B
P3.5.1.5I/O B control forceDigIN Slot0.1425TRUE = Force the control place to I/O B
P3.5.1.6I/O B reference forceDigIN Slot0.1343
P3.5.1.7External fault closeDigIN SlotA.3405
P3.5.1.8External fault openDigIN Slot0.2406
P3.5.1.9Fault resetDigIN SlotA.6414Resets all active faults
P3.5.1.10Run enableDigIN Slot0.2407Must be on to set drive in Ready state
P3.5.1.11Run interlock 1DigIN Slot0.11041
P3.5.1.12Run interlock 2DigIN Slot0.11042 As above.
P3.5.1.13Motor preheat ONDigIN Slot0.11044
P3.5.1.14Fire Mode activationDigIN Slot0.21596
P3.5.1.15
P3.5.1.16
P3.5.1.17
P3.5.1.18Timer 1DigIN Slot0.1447
P3.5.1.19Timer 2DigIN Slot0.1448See above
P3.5.1.20Timer 3DigIN Slot0.1449See above
P3.5.1.21PID1 setpoint boostDigIN Slot0.11047
P3.5.1.22PID1 select setpointDigIN Slot0.11046
Preset frequency
selection 0
Preset frequency
selection 1
Preset frequency
selection 2
DigIN SlotA.4419
DigIN SlotA.5420
DigIN Slot0.1421
TRUE = Used frequency reference is specified by
I/O reference B parameter (P3.3.4).
FALSE = OK
TRUE = External fault
FALSE = External fault
TRUE = OK
Drive will not start before this input is activated
(Damper interlock).
FALSE = No acti on
TRUE = Uses the motor preheat DC-Current in
Stop state
Used when parameter P3.1.2.5 is set to 2.
FALSE = Fire Mode active
TRUE = No action
Binary selector for Preset speeds (0-7). See
page 52.
Binary selector for Preset speeds (0-7). See
page 52.
Binary selector for Preset speeds (0-7). See
page 52.
Rising edge starts Timer 1 programmed in Group
3.11: Timer functions parameter group
FALSE = No boost
TRUE = Boost
FALSE = Setpoint 1
TRUE = Setpoint 2
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 57Vacon HVAC Application
Table 45: Digital input settings
FALSE = PID2 in stop mode
TRUE = PID2 regulating
P3.5.1.23PID2 start signalDigIN Slot0.21049
P3.5.1.24PID2 select setpointDigIN Slot0.11048
P3.5.1.25Motor 1 interlockDigIN Slot0.1426
P3.5.1.26Motor 2 interlockDigIN Slot0.1427
P3.5.1.27Motor 3 interlockDigIN Slot0.1428
P3.5.1.28
P3.5.1.29Motor 5 interlockDigIN Slot0.1430
P3.5.1.30Motor potentiometer UP DigIN Slot0.1418
P3.5.1.31
P3.5.1.32Ramp 2 selectionDigIN Slot0.1408
P3.5.1.33Fieldbus controlDigIN Slot0.1441TRUE = Forces control place to fieldbus.
P3.5.1.39
P3.5.1.40
P3.5.1.41Fire mode reverseDigIn Slot0.11618
P3.5.1.42Keypad CTRLDigIn Slot0.1410Force control place to keypad.
Motor 4 interlockDigIN Slot0.1429
Motor potentiometer
DOWN
Fire mode activation
open
Fire mode activation
close
DigIN Slot0.1417
DigIn Slot0.21596
DigIn Slot0.11619
This parameter will have no effect if PID2
controller is not enabled in the Basic menu for
PID2
FALSE = Setpoint 1
TRUE = Setpoint 2
FALSE = Not active
TRUE = Active
FALSE = Not active
TRUE = Active
FALSE = Not active
TRUE = Active
FALSE = Not active
TRUE = Active
FALSE = Not active
TRUE = Active
FALSE = Not active
TRUE = Active (Motor potentiometer reference
INCREASES until the contact is opened)
FALSE = Not active
TRUE = Active (Motor potentiometer reference
DECREASES until the contact is opened)
Used for switching between ramp 1 and 2.
OPEN = Ramp1 shape, acceleration time 1 and
deceleration time 1.
CLOSED = Ramp2 shape, acceleration time 2 and
deceleration time 2.
Activates fire mode, if fire mode is enabled by
correct password.
FALSE = A ctive
TRUE = Inactive
Activates fire mode, if fire mode is enabled by
correct password.
FALSE = A ctive
TRUE = Inactive
Reverse command of rotation direction while
running in Fire Mode. This DI has no effect in
normal operation.
Fire Mode frequency source has to be Fire Mode
frequency before the selection can be activated.
Fire Mode frequency source has to be Fire Mode
frequency before the selection can be activated.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 58
3.6.7.2Analogue inputs
Table 46: Analogue input settings
IndexParameterMinMaxUnitDefaultIDDescription
Connect the AI1 signal to the
P3.5.2.1AI1 signal selection
P3.5.2.2AI1 signal filter time0.00300.00s1.0378Filter time for analogue input
P3.5.2.3AI1 signal range010379
P3.5.2.4AI1 custom. min-160.00160.00%0.00380
P3.5.2.5AI1 custom. max-160.00160.00%100.00381Custom range max setting
P3.5.2.6AI1 signal inversion010387
P3.5.2.7AI2 signal selection
P3.5.2.8AI2 signal filter time0.00300.00s1.0389 See P3.5.2.2.
P3.5.2.9AI2 signal range011390
P3.5.2.10AI2 custom. min-160.00160.00%0.00391 See P3.5.2.4.
P3.5.2.11AI2 custom. max-160.00160.00%100.00392 See P3.5.2.5.
P3.5.2.12AI2 signal inversion010398 See P3.5.2.6.
P3.5.2.13AI3 signal selection
P3.5.2.14AI3 signal filter time0.00300.00s1.0142Filter time for analogue input
P3.5.2.15AI3 signal range010143
P3.5.2.16AI3 custom. min-160.00160.00%0.00144 20% = 4-20 mA / 2-10 V
P3.5.2.17AI3 custom. max-160.00160.00%100.00145 Custom range max setting
P3.5.2.18AI3 signal inversion010151
P3.5.2.19AI4 signal selection
P3.5.2.20AI4 signal filter time0.00300.00s1.0153See P3.5.2.14.
P3.5.2.21AI4 signal range010154
P3.5.2.22AI4 custom. min-160.00160.00%0.00155 See P3.5.2.16.
P3.5.2.23AI4 custom. max-160.00160.00%100.00156 See P3.5.2.17.
P3.5.2.24AI4 signal inversion010162 See P3.5.2.18.
P3.5.2.25AI5 signal selection
P3.5.2.26AI5 signal filter time0.00300.00s1.0189Filter time for analogue input
P3.5.2.27AI5 signal range010190
P3.5.2.28AI5 custom. min-160.00160.00%0.00191 20% = 4-20 mA / 2-10 V
AnIN
SlotA.1
AnIN
SlotA.2
AnIN
Slot0.1
AnIN
Slot0.1
AnIN
Slot0.1
analogue input of your choice
377
with this parameter.
Programmable
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
Custom range min setting
20% = 4-20 mA / 2-10 V
0 = Normal
1 = Signal inverted
388 See P3.5.2.1.
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
Connect the AI3 signal to the
analogue input of your choice
141
with this parameter.
Programmable
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
0 = Normal
1 = Signal inverted
See P3.5.2.13.
152
Programmable
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
Connect the AI5 signal to the
analogue input of your choice
188
with this parameter.
Programmable.
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 59Vacon HVAC Application
Table 46: Analogue input settings
P3.5.2.29AI5 custom. max-160.00160.00%100.00192 Custom range max setting
P3.5.2.30AI5 signal inversion010198
P3.5.2.31AI6 signal selection
P3.5.2.32AI6 signal filter time0.00300.00s1.0200See P3.5.2.14.
P3.5.2.33AI6 signal range010201
P3.5.2.34AI6 custom. min-160.00160.00%0.00202 See P3.5.2.16.
P3.5.2.35AI6 custom. max-160.00160.00%100.00203 See P3.5.2.17.
P3.5.2.36AI6 signal inversion010209 See P3.5.2.18.
AnIN
Slot0.1
0 = Normal
1 = Signal inverted
See P3.5.2.13.
199
Programmable
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 60
3.6.7.3Digital outputs, slot B (Basic)
Table 47: Digital output settings on standard I/O board
IndexParameterMinMaxUnitDefaultIDDescription
Function selection for Basic
R01:
0 = None
1 = Ready
2 = Run
3 = General fault
4 = General fault inverted
5 = General alarm
6 = Reversed
7 = At speed
8 = Motor regulator active
9 = Preset speed active
10 = Keypad control active
11 = I/O B control activated
12 = Limit supervision 1
13 = Limit supervision 2
14 = Start signal active
15 = Reserved
16 = Fire Mode activation
17 = RTC time chnl 1 control
P3.5.3.2.1Basic R01 function039211001
P3.5.3.2.2Basic R01 ON delay0.00320.00s0.0011002 ON delay for relay
P3.5.3.2.3Basic R01 OFF delay0.00320.00s0.0011003 OFF delay for relay
P3.5.3.2.4Basic R02 function039311004 See P3.5.3.2.1
P3.5.3.2.5Basic R02 ON delay0.00320.00s0.0011005 See P3.5.3.2.2.
P3.5.3.2.6Basic R02 OFF delay0.00320.00s0.0011006 See P3.5.3.2.3.
P3.5.3.2.7Basic R03 function039111007
18 = RTC time chnl 2 control
19 = RTC time chnl 3 control
20 = FB ControlWord B13
21 = FB ControlWord B14
22 = FB ControlWord B15
23 = PID1 in Sleep mode
24 = Reserved
25 = PID1 supervision limits
26 = PID2 supervision limits
27 = Motor 1 control
28 = Motor 2 control
29 = Motor 3 control
30 = Motor 4 control
31 = Reserved (Always open)
32 = Reserved (Always open)
33 = Reserved (Always open)
34 = Maintenance alarm
35 = Maintenance fault
36 = Thermistor fault
37 = Motor switch
38 = PreHeat
39 = kWh pulse output
See P3.5.3.2.1.
Not visible if only 2 output
relays are installed
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 61Vacon HVAC Application
3.6.7.4Expander slots D and E digital outputs
Table 48: Slot D/E digital outputs
IndexParameterMinMaxUnitDefaultIDDescription
Shows only parameters for
Application dynamic
output list
existing outputs in slot D/E.
Selections as in Basic R01
Not visible if no digital output
exists in slot D/E.
3.6.7.5Analogue outputs, Slot A (Standard)
Table 49: Standard I/O board analogue output settings
IndexParameterMinMaxUnitDefaultIDDescription
0 = TEST 0% (Not used)
1 = TEST 100%
2 = Output freq (0 -fmax)
3 = Freq reference (0-fmax)
4 = Motor speed (0 - Motor
nominal speed)
nMotor
nMotor
)
)
)
)
P3.5.4.1.1AO1 function0
PID
feed-
back
210050
5 = Output current (0-I
6 = Motor torque (0-T
7 = Motor power (0-P
8 = Motor voltage (0-U
9 = DC link voltage (0-1000V)
P3.5.4.1.5AO1 maximum scaleVariesVariesVaries0.010054
output signal. See P3.5.2.2
0 = No filtering
0 = 0 mA / 0 V
1 = 4 mA / 2 V
Note the difference in
analogue output scaling in
parameter P3.5.4.1.4.
Min scale in process unit
(depends on selection of AO1
function)
Max scale in process unit
(depends on selection of AO1
function)
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 62
3.6.7.6Expander slots D to E analogue outputs
Table 50: Slot D/E analogue outputs
IndexParameterMinMaxUnitDefaultIDDescription
Shows only parameters for
Application dynamic
output list
existing outputs in slot D/E.
Selections as in Basic AO1
Not visible if no analogue
output exists in slot D/E.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 63Vacon HVAC Application
3.6.8Group 3.6: Fieldbus Data Mapping
Table 51: Fieldbus data mapping
IndexParameterMinMaxUnitDefaultIDDescription
Data sent to fieldbus can be
chosen with parameter and
monitor value ID numbers.
The data is scaled to unsigned
16-bit format according to the
format on keypad. E.g. 25.5 on
keypad equals 255.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
Select Process Data Out with
parameter ID.
P3.6.1
P3.6.2
P3.6.3
P3.6.4
P3.6.5
P3.6.6
P3.6.7
P3.6.8
Fieldbus data out 1
selection
Fieldbus data out 2
selection
Fieldbus data out 3
selection
Fieldbus data out 4
selection
Fieldbus data out 5
selection
Fieldbus data out 6
selection
Fieldbus data out 7
selection
Fieldbus data out 8
selection
0350001852
0350002853
03500045854
0350004855
0350005856
0350006857
0350007858
03500037859
Fieldbus process data out
Values to monitor through fieldbus are:
Table 52. Fieldbus Process Data Out
DataValueScale
Process Data Out 1Output frequency0.01 Hz
Process Data Out 2Motor speed1 rpm
Process Data Out 3Motor current0.1 A
Process Data Out 4Motor torque0.1 %
Process Data Out 5Motor power0.1 %
Process Data Out 6Motor voltage0.1 V
Process Data Out 7DC-link voltage1 V
Process Data Out 8Last active fault code
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 64
3.6.9Group 3.7: Prohibit Frequencies
In some systems it may be necessary to avoid certain frequencies due to mechanical
resonance problems. By setting up prohibit frequencies it is possible to skip these ranges.
Table 53: Prohibit frequencies
IndexParameterMinMaxUnitDefaultIDDescription
P3.7.1
P3.7.2
P3.7.3
P3.7.4
P3.7.5
P3.7.6
P3.7.7Ramp time factor0,110,0Times1,0518
Prohibit frequency
range 1 low limit
Prohibit frequency
range 1 high limit
Prohibit frequency
range 2 low limit
Prohibit frequency
range 2 high limit
Prohibit frequency
range 3 low limit
Prohibit frequency
range 3 high limit
-1,00320,00Hz0,00509 0 = Not used
0,00320,00Hz0,00510 0 = Not used
0,00320,00Hz0,00511 0 = Not used
0,00320,00Hz0,00512 0 = Not used
0,00320,00Hz0,00513 0 = Not used
0,00320,00Hz0,00514 0 = Not used
Multiplier of the currently
selected ramp time between
prohibit frequency limits.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 65Vacon HVAC Application
3.6.10Group 3.8: Limit supervisions
Choose here:
1.One or two (P3.8.1/P3.8.5) signal values for supervision.
2.Whether the low or high limits are supervised (P3.8.2/P3.8.6)
3.The actual limit values (P3.8.3/P3.8.7).
4.The hystereses for the set limit values (P3.8.4/P3.8.8).
Table 54: Limits supervision settings
IndexParameterMinMaxUnitDefaultIDDescription
0 = Output frequency
1 = Frequency reference
2 = Motor current
P3.8.7Supervision #2 limit-200.000200.000Varies40.001437 See P3.8.3
P3.8.8
Supervision #1 item
selection
Supervision #1 limit
hysteresis
Supervision #2 item
selection
Supervision #2 limit
hysteresis
0701431
-200.000200.000Varies5.001434
0711435 See P3.8.1
-200 000200.000Varies5.001438 See P3.8.4
3 = Motor torque
4 = Motor power
5 = DC-link voltage
6 = Analogue input 1
7 = Analogue input 2
0 = Not used
1 = Low limit supervision
(output active over limit)
2 = High limit supervision
(output active under limit)
Supervision limit for selected
Unit appears
item.
automatically.
Supervision limit hysteresis
for selected item. Unit is set
automatically.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 66
13006.emf
13006.emf
13006.emf
3.6.11Group 3.9: Protections
Parameters of Motor thermal protection (P3.9.6 to P3.9.10)
The motor thermal protection is to protect the motor from overheating. The drive is capable of
supplying higher than nominal current to the motor. If the load requires this high current there
is a risk that the motor will be thermally overloaded. This is the case especially at low
frequencies. At low frequencies the cooling effect of the motor is reduced as well as its
capacity. If the motor is equipped with an external fan the load reduction at low speeds is small.
The motor thermal protection is based on a calculated model and it uses the output current of
the drive to determine the load on the motor.
The motor thermal protection can be adjusted with parameters. The thermal current I
T
specifies the load current above which the motor is overloaded. This current limit is a function
of the output frequency.
The thermal stage of the motor can be monitored on the control keypad display. See
Chapter 3.5.
If you use long motor cables (max. 100 m) together with small drives (≤ 1.5 kW) the
motor current measured by the drive can be much higher than the actual motor
current due to capacitive currents in the motor cable. Consider this when setting up
the motor thermal protection functions.
The calculated model does not protect the motor if the airflow to the motor is
reduced by blocked air intake grill. If the control board is powered off, the model is
initialised based on the value which had been calculated before the power off
(memory functionality).
Parameters of Stall protection (P3.9.11 to P3.9.14)
The motor stall protection protects the motor from short time overload situations such as one
caused by a stalled shaft. The reaction time of the stall protection can be set shorter than that
of motor thermal protection. The stall state is defined with two parameters, P3.9.12 (
current
) and P3.9.14 (Stall frequency limit). If the current is higher than the set limit and the
Stall
output frequency is lower than the set limit the stall state is true. There is actually no real
indication of the shaft rotation. Stall protection is a type of overcurrent protection.
If you use long motor cables (max. 100 m) together with small drives (≤ 1.5 kW) the
motor current measured by the drive can be much higher than the actual motor
current due to capacitive currents in the motor cable. Consider this when setting up
the motor thermal protection functions.
Parameters of Underload protection (P3.9.15 to P3.9.18)
The purpose of the motor underload protection is to ensure that there is load on the motor
when the drive is running. If the motor loses its load there might be a problem in the process,
e.g. a broken belt or a dry pump.
Motor underload protection can be adjusted by setting the underload curve with parameters
P3.9.16 (Underload protection: Field weakening area load) and P3.9.17 (
Zero frequency load
), see below. The underload curve is a squared curve set between the zero
Underload protection:
frequency and the field weakening point. The protection is not active below 5Hz (the underload
time counter is stopped).
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 67Vacon HVAC Application
13006.emf
The torque values for setting the underload curve are set in percentage which refers to the
nominal torque of the motor. The motor's name plate data, parameter motor nominal current
and the drive's nominal current I
are used to find the scaling ratio for the internal torque
L
value. If other than nominal motor is used with the drive, the accuracy of the torque calculation
decreases.
If you use long motor cables (max. 100 m) together with small drives (≤ 1.5 kW) the
motor current measured by the drive can be much higher than the actual motor
current due to capacitive currents in the motor cable. Consider this when setting up
the motor thermal protection functions.
Table 55: Protections settings
IndexParameterMinMaxUnitDefaultIDDescription
0 = No action
1 = Alarm
P3.9.1
P3.9.2
P3.9.3
P3.9.4Undervoltage fault010727
P3.9.5
P3.9.6
P3.9.7
P3.9.8
P3.9.9
P3.9.10
P3.9.11Motor stall fault030709See P3.9.2
Response to Analogue
input low fault
Response to external
fault
Response to Input
phase fault
Response to output
phase fault
Motor thermal
protection
Motor ambient
temperature factor
Motor thermal zero
speed cooling
Motor thermal time
constant
Motor thermal
loadability
040700
03 2701
010730
032702See P3.9.2
032704See P3.9.2
-20.0100.0°C40.0705 Ambient temperature in °C
5.0150.0%60.0706
1200minVaries707
0150%100708
2 = Alarm, set preset fault
frequency (par. P3.3.19)
3 = Fault (Stop according to
stop mode)
4 = Fault (Stop by coasting)
0 = No action
1 = Alarm
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
Select the supply phase
configuration. The input
phase supervision ensures
that the input phases of the
frequency converter have an
approximately equal current.
0 = 3 Phase Support
1 = 1 Phase Support
0 = Fault stored in history
1 = Fault not stored in history
Defines the cooling factor at
zero speed in relation to the
point where the motor is
running at nominal speed
without external cooling.
The time constant is the time
within which the calculated
thermal stage has reached
63% of its final value.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 68
Table 55: Protections settings
P3.9.12Stall current0.00
P3.9.13Stall time limit1.00120.00s15.00711
P3.9.14Stall frequency limit1.00P3.3.2Hz25.00712
P3.9.15
P3.9.16
P3.9.17
P3.9.18
P3.9.19
P3.9.20
P3.9.21Thermistor fault030732 See P3.9.2
P3.9.22
P3.9.23
P3.9.25TempFault Signal03
P3.9.26TempAlarm Limit-30.0200.0130.0741
P3.9.27TempFault Limit-30.0200.0155.0742
P3.9.28TempFault Response03Fault740
Underload fault
(broken belt/dry pump)
Underload protection:
Field weakening area
load
Underload protection:
Zero frequency load
Underload protection:
Time limit
Response to Fieldbus
communication fault
Slot communication
fault
Response to PID1
supervision fault
Response to PID2
supervision fault
030713See P3.9.2
10.0150.0%50.0714
5.0150.0%10.0715
2.00600.00s20.00716
043733See P3.9.1
032734See P3.9.2
032749See P3.9.2
032757See P3.9.2
2*I
H
A
I
H
Not
Used
For a stall stage to occur, the
710
current must have exceeded
this limit.
This is the maximum time
allowed for a stall stage.
For a stall state to occur, the
output frequency must have
remained below this limit for
a certain time.
This parameter gives the
value for the minimum
torque allowed when the
output frequency is above the
field weakening point.
This parameter gives value
for the minimum torque
allowed with zero frequency.
If you change the value of
parameter P3.1.1.4 this
parameter is automatically
restored to the default value.
This is the maximum time
allowed for an underload
state to exist.
Selection for which signals to
739
use for alarm and fault
triggering.
Temperature for trigging an
alarm.
Temperature for trigging a
fault.
Fault response for
Temperature Fault.
0 = No response
1 = Alarm
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 69Vacon HVAC Application
3.6.12Group 3.10: Automatic reset
Table 56: Autoreset settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.10.1Automatic reset010731
P3.10.2Restart function011719
P3.10.3Wait time0,1010000,0s0,50717
P3.10.4Trial time0,0010000,0s60,00718
P3.10.5Number of trials1104759
P3.10.6
P3.10.7
P3.10.8
P3.10.9Autoreset: AI low011723
P3.10.10
P3.10.11
P3.10.12
P3.10.13
P3.10.14PID SupervisionNoYesNo15538
Autoreset:
Undervoltage
Autoreset:
Overvoltage
Autoreset:
Overcurrent
Autoreset: Unit
overtemperature
Autoreset: Motor
overtemperature
Autoreset:
External fault
Autoreset:
Underload fault
011720
011721
011722
011724
011725
010726
010738
0 = Disabled
1 = Enabled
The start mode for Automatic
reset is selected with this
parameter:
0 = Flying start
1 = According to par. P3.2.4
Wait time before the first
reset is executed.
When the trial time has
elapsed, and the fault is still
active, the drive will trip to
fault.
NOTE! Total number of trials
(irrespective of fault type)
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Autoreset permitted?
0 = No
1 = Yes
Include fault in the automatic
reset function.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 70
P
9146.emf
AssignToChannel
Interval 1
Interval 2
Interval 3
Interval 4
Timer 1
Timer 2
Timer 3
Interval 5
TimeChannel 1
TimeChannel 2
TimeChannel 3
3.6.13Group 3.11: Timer functions
The time functions (Time Channels) in the Vacon 100 give you the possibility to program
functions to be controlled by the internal RTC (Real Time Clock). Practically every function that
can be controlled by a digital input can also be controlled by a Time Channel. Instead of having
an external PLC controlling a digital input you can program the "closed" and "opened"
intervals of the input internally.
NOTE! The functions of this parameter group can be made the fullest advantage of only if the
battery (option) has been installed and the Real Time Clock settings have been properly made
during the Startup Wizard (see page 2 and page 3). It is not recommended to use these
function without battery backup because the drive’s time and date settings will be reset at
every power down if no battery for the RTC is installed.
Time channels
The on/off logic for the
them. One
Time channel can be controlled by many Intervals or Timers by assigning as many
of these as needed to the
Time channels is configured by assigning Intervals or/and Timers to
Time channel.
Figure 15. The intervals and timers can be assigned to time channels in a flexible way.
Every interval and timer has its own parameter for assigning to a time channel.
Intervals
Every interval is given an "ON Time" and "OFF Time" with parameters. This is the daily time
that the interval will be active during the days set with "From Day" and “To Day” parameters.
E.g. the parameter setting below means that the interval is active from 7 am to 9 am every
weekday (Monday to Friday). The Time Channel to which this Interval is assigned will be seen
as a closed "virtual digital input" during that period.
ON Time: 07:00:00
OFF Time: 09:00:00
From Day: Monday
To Day: Friday
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 71Vacon HVAC Application
9137.emf
Duration
Remaining
time
Activation
Time
OUT
9137.emf
Timers
Timers can be used to set a Time Channel active during a certain time by command from a
digital input (or a Time Channel).
Figure 16. Activation signal comes from a digital input or " a virtual digital input" such as a
Time channel. The Timer counts down from falling edge.
The below parameters will set the Timer active when Digital Input 1 on Slot A is closed and
keep it active for 30 s after it is opened.
Duration: 30 s
Timer: DigIn SlotA.1
Tip: A duration of 0 seconds can be used for simply overriding a Time channel activated from
a digital input without any off delay after the falling edge.
EXAMPLE
Problem:
We have a frequency converter for air conditioning in a warehouse. It needs to run between 7
am - 5 pm on weekdays and 9 am - 1 pm on weekends. Additionally, we need to be able to
manually force the drive to run outside working hours if there are people in the building and to
leave it running for 30 min afterwards.
Solution:
We need to set up two intervals, one for weekdays and one for weekends. A Timer is also
needed for activation outside the office hours. An example of configuration below.
100.00%) and scaled
according to Setpoint
minimum and maximum.
NOTE! ProcessDataIn use
two decimals.
Minimum value at analogue
signal minimum.
Maximum value at analogue
signal maximum.
Drive goes to sleep mode
when the output frequency
stays below this limit for a
time greater than that
defined by parameter Sleep delay.
The minimum amount of
time the frequency has to
remain below the Sleep level
before the drive is stopped.
If it is in sleep mode, the PID
controller will start the drive
and regulate when going
below this level. Absolute
level or relative to setpoint
based on WakeUpMode
parameter.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 76
Table 59:
Select if wake up level should
P3.12.2.10
P3.12.2.11Setpoint 1 boost-2.02.0x1.01071
P3.12.2.12
P3.12.2.13
P3.12.2.14
P3.12.2.15
P3.12.2.16Sleep delay 203000s01076 See P3.12.2.8.
P3.12.2.17Wake-up level 2Varies0.00001077 See P3.12.2.9.
P3.12.2.18
P3.12.2.19Setpoint 2 boost-2.02.0Varies1.01078 See P3.12.2.11.
Setpoint 1 wake-up
mode
Setpoint source 2
selection
Setpoint 2 mini-
mum
Setpoint 2 maxi-
mum
Sleep frequency
limit 2
Setpoint 2 wake-up
mode
01015539
0162431See par. P3.12.2.4
-200.00200.00%0.001073
-200.00200.00%100.001074
0.00320.00Hz0.001075 See P3.12.2.7.
01015540
work as absolute level or as
relative setpoint.
0 = Absolute level
1 = Relative setpoint
The setpoint can be boosted
with a digital input.
Minimum value at analogue
signal minimum.
Maximum value at analogue
signal maximum.
Select if the wake-up level
works as the absolute level
or as the relative setpoint.
0 = Absolute level
1 = Relative setpoint
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 77Vacon HVAC Application
3.6.14.3Feedbacks
Table 60:
IndexParameterMinMaxUnitDefaultIDDescription
1 = Only Source1 in use
2 =
SQRT(Source1);(Flow=Constan
t x SQRT(Pressure))
3 = SQRT(Source1- Source 2)
0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = AI5
6 = AI6
7 = ProcessDataIn1
8 = ProcessDataIn2
9 = ProcessDataIn3
10 = ProcessDataIn4
11 = ProcessDataIn5
12 = ProcessDataIn6
13 = ProcessDataIn7
14 = ProcessDataIn8
AI’s and ProcessDataIn are
handled as % (0.00-100.00%)
and scaled according to
Feedback min and max.
NOTE! ProcessDataIn use two
decimals.
Minimum value at analogue
signal minimum.
Maximum value at analogue
signal maximum.
Minimum value at analogue
signal minimum.
Maximum value at analogue
signal maximum.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 78
3.6.14.4Feedforward
Feedforward usually needs accurate process models, but in some simple cases a gain + offset
type of feedforward is enough. The feedforward part does not use any feedback measurements
of the actual controlled process value (water level in the example on page 103). Vacon
feedforward control uses other measurements which are indirectly affecting the controlled
process value.
Table 61:
IndexParameterMinMaxUnitDefaultIDDescription
P3.12.4.1Feedforward function1911059 See Table 60, P3.12.3.1.
P3.12.4.2
P3.12.4.3
P3.12.4.4
P3.12.4.5
P3.12.4.6
P3.12.4.7Feedforward 2 min-200.00200.00%0.001065 See Table 60, P3.12.3.7.
P3.12.4.8Feedforward 2 max-200.00200.00%100.001066 See Table 60, P3.12.3.8.
Feedforward function
gain
Feedforward 1
source selection
Feedforward 1
minimum
Feedforward 1
maximum
Feedforward 2
source selection
-10001000%100.01060 See Table 60, P3.12.3.2.
01401061 See Table 60, P3.12.3.3.
-200.00200.00%0.001062 See Table 60, P3.12.3.4.
-200.00200.00%100.001063 See Table 60, P3.12.3.5.
01401064 See Table 60, P3.12.3.6.
3.6.14.5Process supervision
Process supervision is used to control that the actual value stays within predefined limits. With
this function you can e.g. detect a major pipe burst and stop unnecessary flooding. See more
on page 103.
Table 62:
IndexParameterMinMaxUnitDefaultIDDescription
P3.12.5.1
P3.12.5.2Upper limitVariesVariesVariesVaries736
P3.12.5.3Lower limitVariesVariesVariesVaries758
P3.12.5.4Delay030000s0737
Enable process
supervision
010735
0 = Disabled
1 = Enabled
Upper actual/process value
supervision.
Lower actual/process value
supervision.
If the desired value is not
reached within this time a
fault or alarm is created.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 79Vacon HVAC Application
3.6.14.6Pressure loss compensation
Table 63:
IndexParameterMinMaxUnitDefaultIDDescription
Enables pressure loss
P3.12.6.1Enable setpoint 10101189
P3.12.6.2
P3.12.6.3Enable setpoint 2 0101191 See P3.12.6.1 above.
P3.12.6.4
Setpoint 1 max
compensation
Setpoint 2 max
compensation
VariesVariesVariesVaries1190
VariesVariesVariesVaries1192 See P3.12.6.2 above.
compensation for setpoint 1.
0 = Disabled
1 = Enabled
Value added proportionally to
the frequency.
Setpoint compensation =
Max compensation *
(FreqOut-MinFreq)/
(MaxFreq-MinFreq)
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 80
3.6.15Group 3.13: PID-controller 2
3.6.15.1Basic settings
For more detailed information, see Chapter 3.6.14.
Table 64:
IndexParameterMinMaxUnitDefaultIDDescription
P3.13.1.1Enable PID0101630
P3.13.1.2Output in Stop0.0100.0%0.01100
P3.13.1.3PID gain0.001000.00%100.001631
P3.13.1.4PID integration time0.00600.00s1.001632
P3.13.1.5PID derivation time0.00100.00s0.001633
P3.13.1.6Process unit selection13811635
P3.13.1.7Process unit minVariesVariesVaries01664
P3.13.1.8Process unit maxVariesVariesVaries1001665
P3.13.1.9Process unit decimals0421666
P3.13.1.10Error inversion0101636
P3.13.1.11Dead band hysteresisVariesVariesVaries0.01637
P3.13.1.12Dead band delay0.00320.00s0.001638
3.6.15.2Setpoints
Table 65:
0 = Disabled
1 = Enabled
The output value of the PID
controller in % of its
maximum output value while
it is stopped from digital
input.
For more detailed information, see Chapter 3.6.14.
Table 67:
IndexParameterMinMaxUnitDefaultIDDescription
P3.13.4.1Enable supervision0101659
P3.13.4.2Upper limitVariesVariesVariesVaries1660
P3.13.4.3Lower limitVariesVariesVariesVaries1661
P3.13.4.4Delay030000s01662
0 = Disabled
1 = Enabled
If the desired value is not
reached within this time a
fault or alarm is activated.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 82
3.6.16Group 3.14: Multi-pump
The
Multi-pump functionality allows you to control up to 4 motors (pumps, fans) with PID
controller 1. The AC drive is connected to one motor which is the "regulating" motor
connecting and disconnecting the other motors to/from the mains, by means of contactors
controlled with relays when needed in order to maintain the right setpoint. The
Autochange
function controls the order/priority in which the motors are started in order to guarantee their
equal wear. The controlling motor can be included in the autochange and interlocks logic, or,
it may be selected to always functions as Motor 1. Motors can be taken out of use momentarily,
e.g. for service, using the motor
IndexParameterMinMaxUnitDefaultIDDescription
P3.14.1Number of motors1511001
P3.14.2Interlock function0111032
P3.14.3Include FC0111028
P3.14.4Autochange0101027
P3.14.5Autochange interval0.03000.0h48.01029
P3.14.6
P3.14.7
P3.14.8Bandwidth0100%101097
P3.14.9Bandwidth delay03600s101098
Autochange:
Frequency limit
Autochange: Motor
limit
Interlock function. See page 106.
Table 68: Multi-pump parameters
0.0050.00Hz25.001031
0411030
Total number of motors
(pumps/fans) used in
multipump system.
Enable/Disable use of
interlocks. Interlocks are
used to tell the system if a
motor is connected or not.
0 = Disabled
1 = Enabled
Include the frequency
converter in the autochange
and interlocking system.
0 = Disabled
1 = Enabled
Disable/enable rotation of
starting order and priority of
motors.
0 = Disabled
1 = Enabled
After the expiry of the time
defined with this parameter,
the autochange function
takes place if the capacity
used lies below the level
defined with parameters
P3.14.6 and P3.14.7.
These parameters define the
level below which the
capacity used must remain
so that the autochange can
take place.
Percentage of the setpoint.
E.g.: Setpoint = 5 bar,
Bandwidth = 10%: As long as
the feedback value stays
within 4.5...5.5 bar motor
disconnection or removal will
not take place.
With feedback outside the
bandwidth, this time must
pass before pumps are added
or removed.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 83Vacon HVAC Application
3.6.17Group 3.16: Fire mode
Drive ignores all commands from keypad, fieldbuses and PC tool and runs at preset frequency
when activated. If activated, alarm sign is shown on the keypad and warranty is void. In order
to enable the function, you need to set a password in the description field for parameter
Mode password
. Please note the NC (normally closed) type of this input!
Fire
NOTE! THE WARRANTY IS VOID IF THIS FUNCTION IS ACTIVATED! There is also a different
password for test mode to be used for testing the Fire Mode without the warranty becoming
void.
Table 69: Fire mode parameters
IndexParameterMinMaxUnitDefaultIDDescription
P3.16.1 Fire Mode password0999901599
P3.16.2
P3.16.3
P3.16.4 Fire Mode frequency8.00P3.3.2Hz0.001598
P3.16.5
P3.16.6Fire Mode reverseDigIN Slot0.11618
P3.16.7
P3.16.8
P3.16.9
M
3.16.10
Fire Mode Activ.
Open
Fire Mode Activ.
Close
Fire Mode frequency
source
Fire Mode preset
frequency 1
Fire Mode preset
frequency 2
Fire Mode preset
frequency 3
Fire Mode status0301597
0801617
0501015535
0502015536 See above.
0503015537 See above.
DigIN Slot0.21596
DigIN Slot0.11619
1001 = Enabled
1234 = Test mode
FALSE = Fire Mode active
TRUE = Inactive
FALSE = Inactive
TRUE = Fire Mode Active
Frequency used when Fire
Mode is activated.
Selection of reference source
when Fire Mode is active.
This enables selection of e.g.
AI1 or PID controller as
reference source also while
operating in Fire Mode.
0 = Fire Mode frequency
1 = Preset speeds
2 = Keypad
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1 + AI2
7 = PID1
8 = Motor potentiometer
Reverse command of
rotation direction while
running in Fire Mode. This
function has no effect in
normal operation.
FALSE = Forward
TRUE = Reverse
Preset frequency for Fire
Mode
Monitoring value (see also
Tab le 3 1)
0 = Disabled
1 = Enabled
2 = Activated (Enabled + DI
Open)
3 = Test Mode
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 84
Table 69: Fire mode parameters
Fire Mode counter tells how
many times Fire Mode has
been activated. The counter
cannot be reset.
M
3.16.11
Fire Mode counter0
4 294
967
295
01679
3.6.18Group 3.17: Application settings
Table 70: Application settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.17.1Password0999901806
3.6.19Group 3.18: kWh pulse output settings
Table 71: kWh pulse output settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.18.1kWh pulse length50200ms5015534
P3.18.2 kWh pulse resolution1100kWh115533
Length of kWh pulse in
milliseconds
Indicates how often the kWh
pulse must be triggered.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 85Vacon HVAC Application
U[V]
f[Hz]
11117.emf
Default: Nominal
voltage of the motor
Linear
Squared
Field
weakening
point
Default:
Nominal frequency
of the motor
3.7HVAC Application - Additional parameter information
Due to its user-friendliness and simplicity of use, the most parameters of the Vacon HVAC
Application only require a basic description which is given in the parameter tables in
Chapter 3.6.
In this ch apter, yo u will fi nd addit ional inf ormation on certain most advanced parameters of the
Vacon HVAC Application. Should you not find the information you need contact your distributor.
P3.1.1.7 MOTORCURRENTLIMIT
This parameter determines the maximum motor current from the AC drive. The parameter
value range differs from size to size.
When the current limit is active the drive output frequency is decreased.
NOTE! This is not an overcurrent trip limit.
P3.1.2.9U/FRATIOSELECTION
Selection
number
Selection nameDescription
0Linear
1Squared
The voltage of the motor changes linearly as a function of
output frequency from zero frequency voltage (P3.1.2.4) to the
field weakening point (FWP) voltage at FWP frequency. This
default setting should be used if there is no special need for
another setting.
The voltage of the motor changes from zero point voltage
(P3.1.2.4) following a squared curve form from zero to the field
weakening point. The motor runs undermagnetised below the
field weakening point and produces less torque. Squared U/f
ratio can be used in applications where torque demand is
proportional to the square of the speed, e.g. in centrifugal fans
and pumps.
3
Figure 18. Linear and squared change of motor voltage
These parameters allow the under-/overvoltage controllers to be switched out of operation.
This may be useful, for example, if the mains supply voltage varies more than -15% to +10%
and the application will not tolerate this over-/undervoltage. In this case, the regulator
controls the output frequency taking the supply fluctuations into account.
P3.1.2.17STATORVOLTAGEADJUST
Stator voltage adjust parameter is used only when Permanent magnet motor (PM motor) has
been selected for parameter P3.1.1.8. This parameter has no affect if Induction motor has been
selected. With an induction motor in use, the value has been internally forced to 100% and it
cannot be changed.
When the value of parameter P3.1.1.8 (Motor type) parameter is changed to PM Motor, the U/f
curve will be automatically extended up to the limits of the drive's full output voltage, retaining
the defined U/f-ratio. This internal extension is done to avoid running the PM motor in the field
weakening area because the PM motor nominal voltage is typically much lower than the full
output voltage capability of the drive.
PM motor nominal voltage typically represents the motor’s back-EMF voltage at nominal
frequency, but depending on the motor manufacturer, it may represent e.g. the stator voltage
at nominal load.
This parameter gives an easy way to adjust the drive’s U/f curve near to the motor’s backEMF-curve without needing to change several U/f curve parameters.
The Stator voltage adjust parameter defines the drive’s output voltage in percent of the
motor’snominal voltage at the motor’s nominal frequency.
The U/f curve of the drive is typically tuned slightly above the back-EMF curve of the motor.
Themotor current increases the more the drive’s U/f-curve differs from the motor’s back-EMF
-curve.
P3.2.5 STOPFUNCTION
Selection
number
0Coasting
1Ramp
P3.2.6I/O START/STOPLOGIC
Values 0...4 offer possibilities to control the starting and stopping of the AC drive with digital
signal connected to digital inputs. CS = Control signal.
Selection nameDescription
The motor is allowed to stop on its own inertia. The control by
the drive is discontinued and the drive current drops to zero as
soon as the stop command is given.
After the Stop command, the speed of the motor is decelerated
according to the set deceleration parameters to zero speed.
The selections including the text 'edge' shall be used to exclude the possibility of an
unintentional start when, for example, power is connected, re-connected after a power failure,
after a fault reset, after the drive is stopped by Run Enable (Run Enable = False) or when the
control place is changed to I/O control. The Start/Stop contact must be opened before the
motor can be started.
The used stop mode is
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
Coasting in all examples.
3
vacon • 87Vacon HVAC Application
t
Output
frequency
FWD
REV
Ctrl signal 2
Ctrl signal 1
Run enable
Set frequency
Set frequency
0 Hz
Keypad stop
button
Keypad start
button
12 34 56789101112 13
9135.emf
Selection
number
0
Selection nameNote
CS1: Forward
CS2: Backward
The functions take place when the contacts are closed.
Explanations:
1
2
3
4
5
6
7
Figure 19. I/O A Start/Stop logic = 0
Control signal (CS) 1 activates causing the
output frequency to rise. The motor runs
forward.
CS2 activates which, however, has no effect on
the output frequency because the first selected
direction has the highest priority.
CS1 is inactivated which causes the direction to
start changing (FWD to REV) because CS2 is still
active.
CS2 inactivates and the frequency fed to the
motor drops to 0.
CS2 activates again causing the motor to
accelerate (REV) towards the set frequency.
CS2 inactivates and the frequency fed to the
motor drops to 0.
CS1 activates and the motor accelerates (FWD)
towards the set frequency.
Run enable signal is set to FALSE, which drops
8
the frequency to 0. The run enable signal is
configured with parameter P3.5.1.10.
Run enable signal is set to TRUE, which causes
9
the frequency to rise towards the set frequency
because CS1 is still active.
Keypad stop button is pressed and the frequency
10
fed to the motor drops to 0. (This signal only
works if P3.2.3 Keypad stop button = Yes)
The drive starts through pushing the Start
11
button on the keypad.
The keypad stop button is pushed again to stop
12
the drive.
The attempt to start the drive through pushing
13
the Start button is not successful because CS1 is
inactive.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 88
t
9176.emf
Output
frequency
FWD
REV
Ctrl signal 2
Ctrl signal 1
Run enable
Set frequency
Set frequency
0 Hz
Keypad stop
button
712345698
Selection
number
1
Selection nameNote
CS1: Forward (edge)
CS2: Inverted stop
Explanations:
1
2
3
4
5
Figure 20. I/O A Start/Stop logic = 1
Control signal (CS) 1 activates causing the
output frequency to rise. The motor runs
forward.
CS2 inactivates causing the frequency to drop to
0.
CS1 activates causing the output frequency to
rise again. The motor runs forward.
Run enable signal is set to FALSE, which drops
the frequency to 0. The run enable signal is
configured with parameter P3.5.1.10.
Start attempt with CS1 is not successful because
Run enable signal is still FALSE.
CS1 activates and the motor accelerates (FWD)
6
towards the set frequency because the Run
enable signal has been set to TRUE.
Keypad stop button is pressed and the frequency
7
fed to the motor drops to 0. (This signal only
works if P3.2.3 Keypad stop button = Yes)
CS1 activates causing the output frequency to
8
rise again. The motor runs forward.
CS2 inactivates causing the frequency to drop to
9
0.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 89Vacon HVAC Application
t
Output
frequency
FWD
REV
Ctrl signal 2
Ctrl signal 1
Run enable
Set frequency
Set frequency
0 Hz
Keypad stop
button
123456789
11093.emf
111210
Selection
number
2
Selection nameNote
CS1: Forward (edge)
CS2: Backward (edge)
Shall be used to exclude the possibility of an unintentional
start. The Start/Stop contact must be opened before the
motor can be restarted.
Explanations:
1
2
3
4
5
6
Figure 21. I/O A Start/Stop logic = 2
Control signal (CS) 1 activates causing the
output frequency to rise. The motor runs
forward.
CS2 activates which, however, has no effect on
the output frequency because the first selected
direction has the highest priority.
CS1 is inactivated which causes the direction to
start changing (FWD to REV) because CS2 is still
active.
CS2 inactivates and the frequency fed to the
motor drops to 0.
CS2 activates again causing the motor to
accelerate (REV) towards the set frequency.
CS2 inactivates and the frequency fed to the
motor drops to 0.
CS1 activates and the motor accelerates (FWD)
7
towards the set frequency.
Run enable signal is set to FALSE, which drops
8
the frequency to 0. The run enable signal is
configured with parameter P3.5.1.10.
Run enable signal is set to TRUE, which, unlike if
value 0 is selected for this parameter, has no
9
effect because rising edge is required to start
even if CS1 is active.
Keypad stop button is pressed and the frequency
10
fed to the motor drops to 0. (This signal only
works if P3.2.3 Keypad stop button = Yes)
CS1 is opened and closed again which causes
11
the motor to start.
CS1 inactivates and the frequency fed to the
12
motor drops to 0.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 90
t
Output
frequency
FWD
REV
Ctrl signal 2
Ctrl signal 1
Run enable
Set frequency
Set frequency
0 Hz
Keypad stop
button
Keypad start
button
12346789
11094.emf
5
121011
Selection
number
3
Selection nameNote
CS1: Start
CS2: Reverse
Explanations:
1
2
3
4
5
6
Figure 22. I/O A Start/Stop logic = 3
Control signal (CS) 1 activates causing the
output frequency to rise. The motor runs
forward.
CS2 activates which causes the direction to start
changing (FWD to REV).
CS2 is inactivated which causes the direction to
start changing (REV to FWD) because CS1 is still
active.
Also CS1 inactivates and the frequency drops to
0.
Despite the activation of CS2, the motor does not
start because CS1 is inactive.
CS1 activates causing the output frequency to
rise again. The motor runs forward because CS2
is inactive.
Run enable signal is set to FALSE, which drops
7
the frequency to 0. The run enable signal is
configured with parameter P3.5.1.10.
Run enable signal is set to TRUE, which causes
8
the frequency to rise towards the set frequency
because CS1 is still active.
Keypad stop button is pressed and the frequency
9
fed to the motor drops to 0. (This signal only
works if P3.2.3 Keypad stop button = Yes)
The drive starts through pushing the Start
10
button on the keypad.
The drive is stopped again with the stop button
11
on the keypad.
The attempt to start the drive through pushing
12
the Start button is not successful because CS1 is
inactive.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 91Vacon HVAC Application
t
Output
frequency
FWD
REV
Ctrl signal 2
Ctrl signal 1
Run enable
Set frequency
Set frequency
0 Hz
Keypad stop
button
123 4
5
6789
1110
11095.emf
1011
Selection
number
4
Selection nameNote
CS1: Start (edge)
CS2: Reverse
Shall be used to exclude the possibility of an unintentional
start. The Start/Stop contact must be opened before the
motor can be restarted.
Explanations:
1
2
3
4
5
6
Figure 23. I/O A Start/Stop logic = 4
Control signal (CS) 1 activates causing the
output frequency to rise. The motor runs
forward because CS2 is inactive.
CS2 activates which causes the direction to start
changing (FWD to REV).
CS2 is inactivated which causes the direction to
start changing (REV to FWD) because CS1 is still
active.
Also CS1 inactivates and the frequency drops to
0.
Despite the activation of CS2, the motor does not
start because CS1 is inactive.
CS1 activates causing the output frequency to
rise again. The motor runs forward because CS2
is inactive.
Run enable signal is set to FALSE, which drops
7
the frequency to 0. The run enable signal is
configured with parameter P3.5.1.10.
Before a successful start can take place, CS1
8
must be opened and closed again.
Keypad stop button is pressed and the frequency
9
fed to the motor drops to 0. (This signal only
works if P3.2.3 Keypad stop button = Yes)
Before a successful start can take place, CS1
10
must be opened and closed again.
11CS1 inactivates and the frequency drops to 0.
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 92
P3.3.10PRESETFREQUENCYMODE
You can use the preset frequency parameters to define certain frequency references in
advance. These references are then applied by activating/inactivating digital inputs connected
to parameters P3.5.1.15, P3.5.1.16 and P3.5.1.17 (
frequency selection 1
and Preset frequency selection 2). Two different logics can be selected:
Preset frequency selection 0, Preset
Selection
number
0Binary coded
1
P3.3.12PRESETFREQUENCIES 1
P3.3.18
Selection nameNote
Combine activated inputs according to Table 72 to choose
the Preset frequency needed.
Number (of inputs
used)
TO 7
According to how many of the inputs assigned for
frequency selections
frequencies
1 to 3.
are active you can apply the Preset
Preset
The values of the preset frequencies are automatically limited between the minimum and
maximum frequencies (P3.3.1 and P3.3.2). See table below.
Table 72. Selection of preset
frequencies; = input activated
Required actionActivated frequency
Choose value 1 for
parameter P3.3.3
Preset frequency 0
B2B1B0Preset frequency 1
B2B1B0Preset frequency 2
B2B1B0Preset frequency 3
B2B1B0Preset frequency 4
B2B1B0Preset frequency 5
B2B1B0Preset frequency 6
B2B1B0Preset frequency 7
P3.4.1RAMP 1 SHAPE
The start and end of acceleration and deceleration ramps can be smoothed with this
parameter. Setting value 0 gives a linear ramp shape which causes acceleration and
deceleration to act immediately to the changes in the reference signal.
Setting value 0.1…10 seconds for this parameter produces an S-shaped acceleration/
deceleration. The acceleration time is determined with parameters P3.4.2 and P3.4.3. See
Figure 24.
These parameters are used to reduce mechanical erosion and current spikes when the
reference is changed.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 93Vacon HVAC Application
P3.4.2, P3.4.3
[Hz]
[t]
P3.4.1
P3.4.1
11096.emf
Figure 24. Acceleration/Deceleration (S-shaped)
P3.4.12F
LUXBRAKING
Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases where
additional brake resistors are not needed.
When braking is needed, the frequency is reduced and the flux in the motor is increased, which
in turn increases the motor's capability to brake. Unlike DC braking, the motor speed remains
controlled during braking.
The flux braking can be set ON or OFF.
NOTE! Flux braking converts the energy into heat at the motor, and should be used
intermittently to avoid motor damage.
P3.5.1.10RUNENABLE
Contact open:Start of motor disabled
Contact closed: Start of motor enabled
The frequency converter is stopped according to the selected function at P3.2.5. The follower
drive will always coast to stop.
P3.5.1.11RUNINTERLOCK 1
P3.5.1.12R
UNINTERLOCK 2
The drive cannot be started if any of the interlocks are open.
3
The function could be used for a damper interlock, preventing the drive to start with damper
closed.
Connect a digital input to these functions with the programming method presented in
Chapter 3.6.2 to be able to apply Preset frequencies 1 to 7 (see Table 72 and pages 53, 56 and
92).
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 94
%
100%
63%
P3.5.2.2
t [s]
11097.emf
Filtered signal
Unfiltered signal
P3.5.2.2AI1 SIGNALFILTERTIME
When this parameter is given a value greater than 0 the function that filters out disturbances
from the incoming analogue signal is activated.
NOTE! Long filtering time makes the regulation response slower!
Figure 25. AI1 signal filtering
P3.5.3.2.1B
ASIC R01 FUNCTION
Table 73. Output signals via RO1
SelectionSelection nameDescription
0Not used
1ReadyThe frequency converter is ready to operate
2RunThe frequency converter operates (motor is running)
3General faultA fault trip has occurred
4General fault invertedA fault trip has not occurred
5General alarm
6ReversedThe reverse command has been selected
7At speedThe output frequency has reached the set reference
8Motor regulator activated
9Preset frequency active
10Keypad control activeKeypad control mode selected
11I/O control B activeI/O control place B selected
One of the limit regulators (e.g. current limit, torque
limit) is activated
The preset
frequency
has been selected with digital
input
12Limit supervision 1Activates if the signal value falls below or exceeds the
set supervision limit (P3.8.3 or P3.8.7) depending on
13Limit supervision 2
the selected function.
14Start command activeStart command is active.
15Reserved
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 95Vacon HVAC Application
Table 73. Output signals via RO1
SelectionSelection nameDescription
16Fire mode ON
17RTC timer 1 controlTime channel 1 is used.
18RTC timer 2 controlTime channel 2 is used.
19RTC timer 3 controlTime channel 3 is used.
20FB Control WordB.13
21FB Control WordB.14
22FB Control WordB.15
23PID1 in Sleep mode
24Reserved
25PID1 supervision limitsPID1 feedback value is beyond supervision limits.
26PID2 supervision limitsPID2 feedback value is beyond supervision limits.
27Motor 1 controlContactor control for
28Motor 2 controlContactor control for
29Motor 3 controlContactor control for
30Motor 4 controlContactor control for
Multi-pump function
Multi-pump function
Multi-pump function
Multi-pump function
P3.9.2RESPONSETOEXTERNALFAULT
An alarm message or a fault action and message is generated by an external fault external
fault signal in one of the programmable digital inputs (DI3 by default) using parameters
P3.5.1.7 and P3.5.1.8. The information can also be programmed into any of the relay outputs.
P3.9.8MOTORTHERMALZEROSPEEDCOOLING
Defines the cooling factor at zero speed in relation to the point where the motor is running at
nominal speed without external cooling. See Table 55.
The default value is set assuming that there is no external fan cooling the motor. If an external
fan is used this parameter can be set to 90% (or even higher).
If you change the parameter P3.1.1.4
restored to the default value.
Setting this parameter does not affect the maximum output current of the drive which is
determined by parameter P3.1.1.7 alone.
The corner frequency for the thermal protection is 70% of the motor nominal frequency
(P3.1.1.2).
(Motor nominal current), this parameter is automatically
3
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Vacon HVAC Applicationvacon • 96
f
f
n
Par.
P3.9.8=40%
0
11098.emf
I
T
100%
Overload area
P
cooling
Corner freq
Figure 26. Motor thermal current IT curve
P3.9.9M
OTORTHERMALTIMECONSTANT
The time constant is the time within which the calculated thermal stage has reached 63% of its
final value. The bigger the frame and/or slower the speed of the motor, the longer the time
constant.
The motor thermal time is specific to the motor design and it varies between different motor
manufacturers. The default value of the parameter varies from size to size.
If the motor's t6-time (t6 is the time in seconds the motor can safely operate at six times the
rated current) is known (given by the motor manufacturer) the time constant parameter can be
set basing on it. As a rule of thumb, the motor thermal time constant in minutes equals to 2*t6.
If the drive is in stop stage the time constant is internally increased to three times the set
parameter value. The cooling in stop stage is based on convection and the time constant is
increased.
See Figure 27.
P3.9.10MOTORTHERMALLOADABILITY
Setting value to 130% means that the nominal temperature will be reached with 130% of motor
nominal current.
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
vacon • 97Vacon HVAC Application
105%
Q = (I/IT)2 x (1-e
-t/T
)
I/I
T
11099.emf
Trip area
Motor temperature
Time
Motor temperature
Time constant T
*)
*)
Changes by motor size and
adjusted with P3.9.9
Fault/alarm
P3.9.6
Motor•
current
f
I
Par. P3.9.12
Par. P3.9.14
11100.emf
Stall area
Figure 27. Motor temperature calculation
P3.9.12S
TALLCURRENT
The current can be set to 0.0…2*IL. For a stall stage to occur, the current must have exceeded
this limit. See Figure 28. If parameter P3.1.1.7
Motor current limit is changed, this parameter
is automatically calculated to 90% of the current limit. See page 66.
NOTE! In order to guarantee desired operation, this limit must be set below the current limit.
3
P3.9.13S
TALLTIMELIMIT
Figure 28. Stall characteristics settings
This time can be set between 1.0 and 120.0 s.
This is the maximum time allowed for a stall stage. The stall time is counted by an internal up/
down counter.
If the stall time counter value goes above this limit the protection will cause a trip (see P3.9.11).
See page 66.
Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.