Utica Boilers SSV Parts list

WALL MOUNTED

GAS BOILER

PARTS, KITS &

OPTIONAL ACCESSORIES

P/N# 240010611, Rev. C [03/2015]

Manufactured by:

ECR International

2201 Dwyer Avenue, Utica NY 13501

web site: www.ecrinternational.com

Models

SSV-050

SSV-075
SSV-100

SSV-150

SSV-200

Ordering Instructions
Order Parts through your nearest supplier.
When ordering parts, obtain Model Number and Se-

rial Number from data plate on your boiler.
Include following information when ordering.

Part Number
Part Description
Boiler Model Number
Boiler Serial Number

TABLE OF CONTENTS

Jacket Kits .................................................................................................................... 3

Heat Exchanger Kits ...................................................................................................... 4

Burner Replacement Kits ................................................................................................6

Burner Inspection Kit ..................................................................................................... 6

Igniter Kits ................................................................................................................... 8

Flame Sensor Kits ......................................................................................................... 9

Gas Valve Kits ............................................................................................................. 10

Blower Kit .................................................................................................................. 11

Condensate Collector Kit 050/075/100 ........................................................................... 12

Condensate Collector Kit 150/200 .................................................................................. 13

Control Module Kit ....................................................................................................... 14

Wire Harness Kits ........................................................................................................ 15

Heat Exchanger Surface Temperature Switch Kits ............................................................ 16

Gas Conversion Kits ..................................................................................................... 17

High Altitude Kit .......................................................................................................... 18

Floor Stand Kit ........................................................................................................... 18

Multi Boiler Sensor Kit .................................................................................................. 19

Concentric Vent Kits..................................................................................................... 19

Misc. Replacement Parts ............................................................................................... 20

Misc. Replacement Parts - Conti. ................................................................................... 21

QUICK INDEX ............................................................................................................22

2

JACKET KITS

A

050/075/100 Jacket Kit # 550002947

Item DESCRIPTION PART # QTY

A Jacket w/Gasket & Hook - 1

150/200 Jacket Kit # 550002950

Item DESCRIPTION PART # QTY

A Jacket w/Gasket & Hook - 1

3

HEAT EXCHANGER KITS

Heat Exchanger - 050, 075, 100, 150, 200 MBH

A

4

Heat

Exchanger Kit

#550002966

includes all

items listed

Heat

Exchanger Kit

#550002967

includes all

items listed

Heat

Exchanger Kit

#550002968

includes all

items listed

Heat

Exchanger Kit

#550002969

includes all

items listed

HEAT EXCHANGER KITS

050 Heat Exchanger Kit # 550002966

ITEM DESCRIPTION PART # QTY

A

*

Heat Exchanger Module With Ferrell And Nut (includes: Igniter,
Flame Sensor)

Instructions 240010753 1

- 1

075 Heat Exchanger Kit # 550002967

A

* Instructions 240010753 1

Heat Exchanger Module With Ferrell And Nut (includes: Igniter,
Flame Sensor)

- 1

100 Heat Exchanger Kit # 550002968

A

* Instructions 240010753 1

Heat Exchanger Module With Ferrell And Nut (includes: Igniter,
Flame Sensor)

- 1

150 Heat Exchanger Kit # 550002969

ITEM DESCRIPTION PART # QTY

A

* Instructions 240010753 1

Heat Exchanger Module With Ferrell And Nut (includes: Igniter,
Flame Sensor)

- 1

Heat

Exchanger Kit

#550002970

includes all

items listed

* Not Shown

200 Heat Exchanger Kit # 550002970

A

* Instructions 240010753 1

Heat Exchanger Module With Ferrell And Nut (includes: Igniter,
Flame Sensor)

- 1

5

D

BURNER REPLACEMENT KITS

A

B

C

Replacement

Inspection Kit

#550002280

includes all

items listed

* Not Shown

50/075/100/150/200 Burner Inspection Kit # 550002280

ITEM DESCRIPTION PART # QTY

A 1/4-20 Nut - 8

B Burner Sleeve, Refractory - 1

D Gasket, Air/Fuel Inlet - 1

* Fiber Gasket - 1

* Igniter Gasket - 1

* 8-32 Hex Nut - 4

* Instructions 240008931 1

6

BURNER REPLACEMENT KITS

Burner Replacement Kits - Conti.

050 Replacement Burner Kit # 550002276

ITEM DESCRIPTION PART # QTY

A 1/4-20 Nut - 4

Replacement

Burner Kit

#550002276

includes all

items listed

B Burner Sleeve, Refractory - 1

C Burner 50K BTU - 1

D Fiber Gasket - 1

* Igniter Gasket - 1

* 8-32 Hex Nut - 2

* Instructions 240008933 1

075 Replacement Burner Kit # 550002277

A 1/4-20 Nut - 4

B Burner Sleeve, Refractory - 1

Replacement

Burner Kit

#550002277

includes all

items listed

C Burner 75K BTU - 1

D Fiber Gasket - 1

* Igniter Gasket - 1

* 8-32 Hex Nut - 2

* Instructions 240008933 1

Replacement

Burner Kit

#550002278

includes all

items listed

Replacement

Burner Kit

#550002279

includes all

items listed

100 Replacement Burner Kit # 550002278

A 1/4-20 Nut - 4

B Burner Sleeve, Refractory - 1

C Burner 100K BTU - 1

D Fiber Gasket - 1

* Igniter Gasket - 1

* 8-32 Hex Nut - 2

* Instructions 240008933 1

150/200 Replacement Burner Kit # 550002279

A 1/4-20 Nut - 4

B Burner Sleeve, Refractory - 1

C Burner 150K BTU - 1

D Fiber Gasket - 1

* Igniter Gasket - 1

* 8-32 Hex Nut - 2

* Instructions 240008933 1

7

C

Igniter Kit

#550002190

includes all

items listed

IGNITER KITS

050/075/100 Igniter Kit # 550002190

ITEM DESCRIPTION PART # QTY

A 8-32, Hex Nut - 2

B Igniter - 1

C Igniter Gasket - 1

*

Instructions 240008592 1

A

B

150/200 Igniter Kit # 550002282

Igniter Kit

#550002282

includes all
items listed

* Not Shown

ITEM DESCRIPTION PART # QTY

A 8-32 Hex Nut - 2

B Igniter - 1

C Igniter Gasket - 1

*

Instructions 240008592 1

8

050/075/100 Flame Sensor Kit #550002283

Flame

Rod Kit

#550002283

includes all

items listed

150/200 Flame Sensor Kit #550002284

Flame

Rod Kit

#550002284

includes all

items listed

* Not Shown

FLAME SENSOR KITS

A

B

ITEM DESCRIPTION PART # QTY

A

B

* Instructions 240008593 1

ITEM DESCRIPTION PART # QTY

A

B

*

8-32 Hex Nut - 2

Sensor Flame - 1

8-32 Hex Nut - 2

Sensor Flame - 1

Instructions 240008593 1

9

GAS VALVE KITS - 050/075/100/150/200 MBH

D

C

Gas Valve Kit

#550002329

includes all

items listed

Gas Valve Kit

#550002285

includes all

items listed

A

B

050 Gas Valve Kit # 550002329

A Gas Valve, 050, VK4115V, Venturi Included - 1

B Gas Valve Flange Kit 1235008 1

C Screw, T25 Torx - 2

D Gasket, Cork 1250021 1

* Instructions 240008939 1

075 Gas Valve Kit # 550002285

A Gas Valve, 075, VK4115V, Venturi Included

B Gas Valve Flange Kit 1235008 1

C Screw, T25 Torx - 2

D Gasket, Cork 1250021 1

* Instructions 240008939 1

-

1

Gas Valve Kit

#550002286

includes all

items listed

Gas Valve Kit
#550002287

includes all

items listed

Gas Valve Kit

#550002288

includes all

items listed

* Not Shown

100 Gas Valve Kit # 550002286

A Gas Valve, 100, VK4115V, Venturi Included - 1

B Gas Valve Flange Kit 1235008 1

C Screw, T25 Torx - 2

D Gasket, Cork 1250021 1

* Instructions 240008939 1

150 Gas Valve Kit # 550002287

A Gas Valve, 150, VK4115F, Venturi Included - 1

B Gas Valve Flange Kit 1235008 1

C Screw, T25 Torx - 2

D Gasket, Cork 1250021 1

* Instructions 240008939 1

200 Gas Valve Kit # 550002288

A Gas Valve, 200, VK4115F, Venturi Included - 1

B Gas Valve Flange Kit 1235008 1

C Screw, T25 Torx - 2

D Gasket, Cork 1250021 1

* Instructions 240008939 1

10

BLOWER KIT - 050/075/100/150/200 MBH

A

Blower

Motor Kit

#550002291

includes all

items listed

Blower

Motor Kit

#550002292

includes all
items listed

Blower

Motor Kit

#550002293

includes all

items listed

* Not Shown

Blower

Motor Kit

#550003058

includes all

items listed

* Not Shown

E

D

B

C

050/075/100 Blower Kit # 550002291

ITEM DESCRIPTION PART # QTY

A Red Gasket, Fan/Transition Piece 1250007 1

B Screw,10-24 X 1/2" Socket Head Cap - 4

C Blower, 120 V 50/60 HZ, RG130/0800-3612 - 1

D Screw, T25 Torx - 4

E Gasket, Cork 1250021 1

* ¼-20 Hex Flange Nut - 4

* Instructions 240008943 1

150 Blower Kit # 550002292

A Red Gasket, Fan/Transition Piece 1250007 1

B Screw,10-24 X 1/2" Socket Head Cap - 4

C Blower, 120 V 50/60 HZ, RG148/1200-3612 - 1

D Screw, T25 Torx - 4

E Gasket, Cork 1250021 1

* ¼-20 Hex Flange Nut

* Instructions

- 4

240008943 1

200 Blower Kit # 550002293

A Red Gasket, Fan/Transition Piece 1250007 1

B Screw,10-24 X 1/2" SS Socket Head Cap - 4

C Blower, 120 V 50/60 HZ, RG148/1200-3633 - 1

D Screw, T25 Torx - 4

E Gasket, Cork 1250021 1

* ¼-20 Hex Flange Nut

* Instructions

- 4

240008943 1

200 Blower Kit # 550003058 - High Altitude

A Red Gasket, Fan/Transition Piece 1250007 1

B Screw,10-24 X 1/2" SS Socket Head Cap - 4

C Blower, 120 V 50/60 HZ,130 W RG148/1200-3633 - 1

D Screw, T25 Torx - 4

E Gasket, Cork 1250021 1

* ¼-20 Hex Flange Nut

* Instructions

- 4

240008943 1

11

H

CONDENSATE COLLECTOR KIT 050/075/100

A

B

J

C

D

I

E

F

Condensate

Collector Kit

#550002294

includes all

items listed

* Not Shown

G

050/075/100 Condensate Collector Kit # 550002294

ITEM DESCRIPTION PART # QTY

A Flexible Coupling - 1

B Cap black vinyl 3/16" 1230006 1

C Clamp, Spring Tension 1110001 1

D Hose Barb 1230010 1

E O-Ring for Condensate Collector 240008261 1

F 1/4-20 Hex Flange Nut - 4

G Flue Collector Bracket 109008777 1

H Condensate Collector Plastic - 1

I Sensor, Vent Temperature 240008227 1

J Hose Clamp

* Instructions 240008946 1

- 2

12

CONDENSATE COLLECTOR KIT 150/200

A

J

B

D

E

F

I

Condensate
Collector Kit

#550002295

includes all

items listed

G

H

150/200 Condensate Collector Kit # 550002295

ITEM DESCRIPTION PART # QTY

A Flexible Coupling - 1

B Cap black vinyl 3/16" 1230006 1

C Clamp, Spring Tension 1110001 1

D Sensor, Vent Temperature 240008227 1

E Hose Barb 1230010 1

F O-ring for Condensate Collector 240008699 1

G 1/4-20 Hex Flange Nut - 3

H Flue Collector Bracket 109008776 1

I Condensate Collector Plastic - 1

* Not Shown

J Hose Clamp

* Instructions 240008946 1

- 2

13

Control

Module Kit

#550002583

includes all

items listed

* Not Shown

CONTROL MODULE KIT

C

A

B

050/075/100/150/200 Control Module Kit # 550002583

ITEM DESCRIPTION PART # QTY

A Control Module - 1

B Screw, 8-32x3/8, HWH, Slot Self Tapping - 4

C

* Instructions 240009314 1

Fuse, 3.15A ac, 250V, Slo-Blo Glass 5x20mm
(Additional fuse is included with control module on Boiler)

240008665 1

NOTE: IF BOILER HAS BEEN CONVERTED TO HIGH ALTITUDE - REPLACE EXISTING

CONTROL WITH HIGH ALTITUDE KIT ONLY. SEE PAGE 18.

USER INTERFACE KIT

A

B

050/075/100/150/200 User Interface Kit # 550002299

User

Interface Kit

#550002299

includes all

items listed

* Not Shown

ITEM DESCRIPTION PART # QTY

A User Interface Control - 1

B Screw, 8-32 x 1/2" Type B - 2

* Instructions 240008930 1

14

Wire

Harness Kit

#550002953

includes all

items listed

Wire

Harness Kit

#550002954

includes all
items listed

WIRE HARNESS KITS

050/075/100 Wire Harness Kit # 550002953

DESCRIPTION PART # QTY

Main Boiler Wiring Assembly Harness - 1

User Interface Wiring Harness

Screw, 6x3/8, Type B HPH, SZN - 2

Screw, 8-32x5/16, Self Tapping, Ground, Green - 1

Clip,Term Blk,Heyco,9299 - 6

Instructions 240010638 1

- 1

150/200 Wire Harness Kit # 550002954

Main Boiler Wiring Assembly Harness - 1

User Interface Wiring Harness

Screw, 6x3/8, Type B HPH, SZN - 2

Screw, 8-32x5/16, Self Tapping, Ground, Green - 1

Clip,Term Blk,Heyco,9299 - 6

Instructions 240010638 1

- 1

15

HEAT EXCHANGER SURFACE TEMPERATURE SWITCH KITS

Heat Exchanger Surface Temperature Switch 50/75/100 Kit #550002554

Wire

Harness Kit

#550002554

includes all

items listed

Heat Exchanger Surface Temperature Switch 150/200 Kit #550002555

Wire

Harness Kit

#550002555

includes all

items listed

DESCRIPTION PART # QTY

Temperature Switch Bracket 50/75/100

Temperature Switch L300-40F

Wire Harness, Temperature Switch

Instructions

Temperature Switch Bracket 150/200

Temperature Switch L300-40F

Wire Harness, Temperature Switch

Instructions

- 1

240009508 1

- 1

240009568 1

- 1

240009508 1

- 1

240009568 1

16

Conversion

Kit

#550002303

includes all
items listed

Conversion

Kit

#550002304

includes all
items listed

Conversion

Kit

#550002305

includes all

items listed

GAS CONVERSION KITS

050 Gas Conversion Kit # 550002303

DESCRIPTION PART # QTY

Orice, LP, 3.8mm - 1

Label, "Converted By" - 2

Label, "Nat to LP" conversion plate - 1

Label, "LP to Nat" conversion plate - 1

Instructions 240008957 1

075 Gas Conversion Kit # 550002304

DESCRIPTION PART # QTY

Orice, LP, 3.9mm - 1

Label, "Converted By" - 2

Label, "Nat to LP" conversion plate - 1

Label, "LP to Nat" conversion plate - 1

Instructions 240008957 1

100 Gas Conversion Kit # 550002305

DESCRIPTION PART # QTY

Orice, LP, 4.6mm - 1

Label, "Converted By" - 2

Label, "Nat to LP" conversion plate - 1

Label, "LP to Nat" conversion plate - 1

Instructions 240008957 1

Conversion

Kit

#550002306

includes all

items listed

Conversion

Kit

#550002307

includes all

items listed

150 Gas Conversion Kit # 550002306

DESCRIPTION PART # QTY

Orice, LP, 5.4mm - 1

Label, "Converted By" - 2

Label, "Nat to LP" conversion plate - 1

Label, "LP to Nat" conversion plate - 1

Instructions 240008957 1

200 Gas Conversion Kit # 550002307

DESCRIPTION PART # QTY

Orice, LP,5.9mm - 1

Label, "Converted By" - 2

Label, "Nat to LP" conversion plate - 1

Label, "LP to Nat" conversion plate - 1

Instructions 240008957 1

17

High Altitude Kit

Floor Stand Kit

WALL MOUNT

BRACKET NOT

INCLUDED

WITH FLOOR

STAND KIT

OPTIONAL ACCESSORIES

A

B

050/075/100/150 High Altitude Kit # 550002819

ITEM DESCRIPTION PART # QTY

High

Altitude Kit

#550002819

includes all

items listed

NOT

SHOWN

Control Module - High Altitude

A

2000 - 4500 ft.

B

High Altitude label - 1

Instructions, High Altitude 240010113 1

- 1

Floor

Stand Kit

#240010266

includes all

items listed

Floor Stand Kit # 240010266

DESCRIPTION PART # QTY

Left Upright - not interchangeable - 1

Right Upright - not interchangeable - 1

Base Leg - 2

Brace - 2

Upper Cross Member - 1

Lower Cross Member - 1

Base Foot - 4

1/4 - 20 x ⅝ Serrated Hex Flange Head

Bolt

1/4 - 20 Serrated Hex Flange Head Nut - 26

5/16 - 18 x ¾ Serrated Hex Head Bolt - 4

5/16 - 18 Serrated Flange Head Nut - 4

Instructions, Floor Stand 240010265 1

- 26

18

OPTIONAL ACCESSORIES

050/075/100/150 Condensate Neutralizer

Kit # 550003006

DESCRIPTION PART # QTY

Condensate Neutralizer 240010862 includes:

Single Neutralizer Tube - 1

3/4" Barbed Y - 1

3/4" Union - 2

10Ft 3/4" Hose - 1

3/4" Hose Clamp - 6

3/4" NPT to 3/4" Barb - 3

Neutralizing Material 240010871

Base/Wall Mounting Clamp - 2

Instructions 240010861 1

2.5
lbs

Concentric Vent Kits

DESCRIPTION PART #

2" Concentric Vent Kit

3" Concentric Vent Kit

(1)

2" For use with 050/075/100

(2)

3" For use with 075 only

200 Condensate Neutralizer

Kit # 550003005

DESCRIPTION PART # QTY

Condensate Neutralizer 240010863 includes:

Double Neutralizer Tube - 2

3/4" Barbed Y - 1

3/4" Union - 2

10Ft 3/4" Hose - 1

3/4" Hose Clamp - 6

3/4" NPT to 3/4" Barb - 3

Neutralizing Material 240010871

Base/Wall Mounting Clamp - 2

Instructions 240010861 1

(1)

(2)

29570

29571

2.5
lbs

Multi Boiler Sensor Kit # 550002186

Multi Boiler

Sensor Kit

#550002186

includes all

items listed

Additional Heating Device Connection Kit

Kit

# 550002875

includes all items

listed

DESCRIPTION PART # QTY

Sensor, 12K, NTC, 6x45MM 240008465 1

Well, 1/2 NPT Copper/Brass 240008466 1

Sensor Well Lock Clip 240008467 1

Instructions, Multi Boiler Sensor 240008959 1

(ie. Solar, Wood, etc.)

Kit # 550002875

DESCRIPTION PART # QTY

AR822 Control Z140C 2

System Sensor 240008465 1

System Sensor Well 240008466 1

Well Clip 240008467 1

Kit Instructions 240010355 1

19

MISC. REPLACEMENT PARTS

Replacement Parts

DESCRIPTION PART #

Igniter Cable

050/075/100/150/200

Sight Glass 240008235

Condensate Trap,

Replacement

Boiler Drain Valve 240009323

240008844

550002963

Replacement Parts

DESCRIPTION PART #

***Safety Relief Valve

(30 PSI) Conbraco

10-407-05

Wall Bracket Sizes

050/075/100

Wall Bracket Sizes

150/200

Cap Black Vinyl 3/16" 1230006

Clamp, Spring Tension

for Black Vinyl Cap

VR-001.01

109008079

109008347

1110001

High Temperature

Supply Switch

Sensor, Return Water 240008226

Sensor, Flue 240008227

Clamp, 1-1/8"

Spring Tension for

Condensate Assy.

Ball Valve 1/2" Female

NPT x 5/8", FLR

(Gas Shutoff valve)

240008290

240008406

240008297

Temperature Switch

L300-40F

Sensor, Outdoor 240008225

** Gauge,

Temperature

Pressure, 2" shank

(0 ~ 75 psi)

** Gauge,

Temperature

Pressure, 2" shank

(0 ~ 200 psi)

Fuse, 3.15A AC, 250V,

Slo-Blo Glass 5x20mm

240009508

1260006

GA00501

240008665

20

MISC. REPLACEMENT PARTS - CONTI.

Replacement Parts

DESCRIPTION PART #

Relay, 120 VAC, 10 A 240008410

Latch, Wire Bale,

1-3/8" Gap

Hook, Draw Latch 240008541

240008540

Condensate Hose

3/4"OD x 3.75"

3002228

050/075/100 mbh

Condensate Hose

3/4"OD x 5"

3002229

150/200 mbh

** For low pressure system , use 0~75 psi factory supplied pressure temperature gauge.

For system pressure higher than 60 psi, use optional or eld sourced 0~200 psi pressure temperature

gauge.

*** For heating system with system pressure high than 25 psi, eld source proper Safety relief valve.

21

QUICK INDEX

KIT

NAME

Additional Heating

Device Connection Kit

Blower

Replacement Kit

Blower

High Altitude Replacement Kit

Burner

Replacement Kit

Burner Inspection

Kit

Concentric Vent

Kit

Condensate Collector Replacement

Kit

KIT

NO.

550002875

550002291

550002292
550002293

550003058

550002276

550002277

550002278

550002279

550002380

29570 (2")

29571 (3")

550002294

550002295

APPLIED ON MODELS

50 75 100 150 200

ü ü ü ü ü

ü ü ü

ü

ü

ü

ü

ü

ü

ü ü

ü ü ü ü ü

ü ü ü

ü ü ü ü ü

ü ü ü

ü ü

INSTRUCTION

NO.

240010355

240008943

240008943

240008933

240008931

N/A

240008946

Condensate Neutralizer

Kit

Flame Sensor

Replacement Kit

Floor Stand

Kit

Gas Valve (Automatic)

Replacement Kit

Heat Exchanger Surface

Temperature Switch

Kit

Heat Exchanger

Replacement Kit

High Altitude

Kit

550003006

550003005

550002283

550002284

240010266

550002329

550002285

550002286

550002287

550002288

550002554

550002555

550002966

550002967

550002968

550002969

550002970

550002819

ü ü ü ü

ü

ü ü ü

ü ü

ü ü ü ü ü

ü

ü

ü

ü

ü

ü ü ü

ü ü

ü

ü

ü

ü

ü

ü ü ü ü ü

240010861

240008593

240010265

240008939

240009568

240010753

240010113

22

QUICK INDEX - CONTI.

KIT

NAME

Igniter

Replacement Kit

Jacket

Replacement Kit

LP Gas Conversion

Kit

Multi Boiler Sensor

Kit

User Interface

Replacement Kit

Wire Harness

Replacement Kit

KIT

NO.

550002190

550002282

550002947

550002950

550002303

550002304

550002305

550002306

550002307

550002186

550002299

550002953

550002954

APPLIED ON MODELS

50 75 100 150 200

ü ü ü

ü ü

ü ü ü

ü ü

ü

ü

ü

ü

ü

ü ü ü ü ü

ü ü ü ü ü

ü ü ü

ü ü

INSTRUCTION

NO.

240008592

N/A

240008957

240008959

240008930

240010638

23

UTICA BOILERS

2201 Dwyer Avenue

Utica NY 13501

web site: www.ecrinternational.com