CONVERSION KIT INSTRUCTIONS
NATURAL GAS TO LP & LP TO NATURAL GAS
050 Kit #550002303,
075 Kit #550002304,
100 Kit #550002305,
150 Kit #550002306,
200 Kit #550002307
299 Kit #550002799
Kit installation shall be completed by qualifi ed agency .
WARNING
!
Fire, explosion, asphyxiation and electrical shock
hazard. Improper installation could result in death or
serious injury. Read this instruction and understand
all requirements, including requirements of authority
having jurisdiction, before beginning installation.
Installation not complete until appliance operation
verifi ed per Installation, Oper ation & Maintenance
Manual provided with boiler.
Converting Boiler From Natural Gas To LP:
1.
Follow instructions To TURN OFF GAS TO APPLIANCE
found on Operating Instructions label on boiler or in
Installation, Operation & Maintenance Manual. Verify all
electrical power to boiler is turned off.
WARNING
!
Electrical shock hazard. Turn OFF electrical power
supply at service panel.
2.
Remove upper jacket from boiler.
3.
Follow instruction TO TURN OFF GAS TO APPLIANCE.
Verify electrical power is OFF.
4.
Remove screws as shown in fi gures 1 & 2. Carefully
separate gas valve.
5.
Insert LP orifi ce as shown in fi gures 1 & 2. See Table 1
for orifi ce size.
6.
050 Mbh thru 200, O-ring gasket shown in fi gure 1 must
remain in place.
7.
Connect gas valve using previously removed screws.
8.
Place "Natural to LP" and "Converted by" labels onto
boiler as shown in fi gures 4 & 5.
9.
Replace upper jacket.
10.
Follow instructions in “Start-up Procedure” section of
boiler's Installation, Operation & Maintenance Manual for
proper startup and verifi cation procedures.
Figure - 1 Disconnect Venturi Body from Gas Valve
050/075/100/150/200
TORX OR
ALLEN SCREW
HEAD 3 REQ'D.
VENTURI
BRASS LP ORIFICE
O-RING GASKET
GAS VALVE
P/N 240008957, Rev. B [04/2013]
Kit installation shall be completed by qualifi ed agency .
WARNING
!
Fire, explosion, asphyxiation and electrical shock
hazard. Improper installation could result in death or
serious injury. Read this instruction and understand
all requirements, including requirements of authority
having jurisdiction, before beginning installation.
Installation not complete until appliance operation
verifi ed per Installation, Oper ation & Maintenance
Manual provided with boiler.
Converting Boiler From LP To Natural Gas:
1.
Follow instructions To TURN OFF GAS TO APPLIANCE
found on Operating Instructions label on boiler or in
Installation, Operation & Maintenance Manual. Verify all
electrical power to boiler is turned off.
WARNING
!
Electrical shock hazard. Turn OFF electrical power
supply at service panel.
2.
Remove upper jacket from boiler.
3.
Follow instruction TO TURN OFF GAS TO APPLIANCE.
Verify electrical power is OFF.
4.
Remove screws as shown in fi gures 1 & 2. Carefully
separate gas valve.
5.
Remove orifi ce as shown in fi gures 1 & 2.
6.
050 Mbh thru 200, O-ring gasket shown in fi gure 1
must remain in place.
7.
Connect gas valve using previously removed screws.
8.
Place "LP to Natural" and "Converted by" labels onto
boiler as shown in fi gures 4 & 5.
9.
Replace upper jacket.
10.
Follow instructions in “Start-up Procedure” section of
boiler's Installation, Operation & Maintenance Manual
for proper startup and verifi cation procedures.
Figure - 2 Disconnect Venturi Body from Gas Valve,
299
Screws
Brass LP Orifi ce
Gas Valve
Figure - 3 Brass LP Orifi ce
Table 1 - LP Orifi ce
Propane Orifi ce Chart
Model
050 240008864 3.8mm
075 1350018 3.9mm
100 240008263 4.6mm
150 240008865 5.4mm
200 240008866 5.9mm
299 240009904 9.6mm
Part No. Size
2