US Range Regal Salamander Broilers User Manual

INSTALLATION AND

OPERATION MANUAL

“REGAL” SERIES

SALAMANDER BROILERS

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL
NUMBER: G-1-07-05-28

For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting

your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

PLEASE READ ALL SECTIONS OF THIS MANUAL

GARLAND COMMERCIAL INDUSTRIES

185 East South Street
Freeland, Pennsylvania 18224
Phone: [phone]
Fax: [phone]

Part # 1844033 Rev3 (02/22/08) © 2004 Garland Commercial Industries, Inc.

Part # Rev 3 1844033 (02/22/08) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: [phone]
Fax: [phone]

Enodis UK LTD.

Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: [phone]
Fax: [phone]

IMPORTANT INFORMATION

WARNING:
This product contains chemicals known to the state of California to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer. Operation of this product could expose you to
carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of
California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

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TABLE OF CONTENTS

IMPORTANT INFORMATION..........................................2

INTRODUCTION.....................................................4

Uncrating........................................................................4

Rating Plate......................................................................4

INSTALLATION......................................................4

Clearances.......................................................................4

Position and Setup...............................................................4

Wall Mounting...............................................................4

Range Mounting............................................................. 5

Counter Installation ..........................................................5

Air Supply and Ventilation........................................................5

Gas Supply ......................................................................5

National Code Requirements .....................................................6

Manual Shut-O Valve...........................................................6

Pressure Regulator...............................................................6

Rigid Connections ...............................................................6

Flexible Couplings & Connectors..................................................6

Manual Pilot Valve...............................................................7

Testing and Adjustments.........................................................7

INITIAL OPERATION.................................................8

Initial Pilot Light .................................................................8

Final Preparation.................................................................8

CLEANING AND MAINTENANCE......................................9

General Cleaning ................................................................9

Cleaning Stainless Steel ..........................................................9

SERVICE AND PARTS ................................................9

INTRODUCTION

All units are shipped completely assembled, with wall
mounting clips and pressure regulator packed inside the unit
with the broiler grates. These are individually wrapped and
secured to the oor of the broiler. All units are inspected at
the factory prior to shipment.

The appliance should be given regular care and
maintenance. Periodic inspections by your dealer or a
qualied service agency are recommended.

Uncrating

After uncrating, immediately check the equipment for visible
signs of shipping damage.

If such damage has occurred, do not refuse shipment, but
contact the shipper and le the appropriate freight claims.

Rating Plate

The rating plate is attached to the Salamander’s body, behind
the upper stainless steel trim. It is accessible after removing
that trim (two screws at each end).

When corresponding with the factory or your local
authorized factory service center regarding service problems
or replacement parts, be sure to refer to the particular unit
by the correct model number (including the prex and sux
letters and numbers) and the warranty serial number. The
rating plate axed to the unit contains this information.

Other information on this plate is the BTU/hr input to the
burners, outlet gas pressure in inches WC, and whether
oriced for natural or propane gas.

WARNING All U.S. Range Salamander broilers must be
connected only to the type of gas identied on the rating
plate! Installation must be in accordance with ANSI 283.11
(latest edition) of the American national Standards Institute,
Inc.

INSTALLATION

Clearances

The appliance area must be kept free and clear of all
combustibles.

These units are design-certied for the following
installations:

1. Intended for other than household use.

2. For use in non combustible locations only.

Type of Construction

Minimum Clearance

Combustible Non-Combustible

Rear 6” (152mm) Rear 0”

Sides 12” (304mm) Sides 0”

Position and Setup

Wall Mounting

1. If the unit is to be mounted on a non-combustible wall
contact the local building department for local codes.

2. Each gas appliance must be located with respect to
building construction and other equipment so as to
permit access to the appliance, Such access and clearance
may be necessary for servicing and cleaning.

3. Salamanders intended for wall mounting are shipped
with the mounting kit already attached.

4. Provisions for gas connections, bottom or rear should be
taken into consideration.

. Position, level, and mark location of assembled wall

mount kit.

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INSTALLATION Continued

. Drill wall (locating wall studs if necessary) to accept

suitable fastening devices.

. Drill angle iron bars of wall mounting kit to match holes

drilled in wall.

. Install wall mounting kit to wall.

. Install and secure broiler with bolts supplied.

Range Mounting

Salamanders my not be mounted onto an already existing
high shelf or high riser with out internally bracing the vertical
panel. The back sheet of a range is not designed to carry that
much weight, and the outside body panels of a salamander
intended for wall mounting are dierent. It is important that
the factory be notied at the time of order/purchase that
the salamander is intended for range mount retrot. Range
mounted Salamanders are normally mounted at the factory
during manufacture.

A salamander intended for eld installation onto an existing
high shelf or high riser will be delivered with two pieces
of at bar steel, each of which has one end bent into a tab.
Install in the fallowing sequence.

1. Slide the at bars into the ue of the high riser (or shelf)
ush to the outside ends with the tabs facing to the
center.

2. Secure these stieners to the sides of the ue with bolts
or heavy self-tapping screws, with the top of the stiener
extending 18” (457mm) above the shelf or 16” (406mm)
above the top of the high riser.

3. Slide the Salamander down over the at bars and secure
with bolts from the at bar tab onto the Salamander.

Counter Installation

Salamanders intended for counter use are manufactured
with leg couplings in the bottom corners and are furnished
with 4” (102mm) legs. Units are not to be installed without
the legs, as the bottom clearance is necessary for heat
dissipation. Level the unit with a carpenter’s level, using the
screw thread of the legs for minor adjustments.

Air Supply and Ventilation

The area around the appliance must be kept clear to avoid
any obstruction to the ow of combustion and ventilation
air, as well as, for ease of maintenance and service. Under
no conditions should anything be stored on top or over the
Salamander, as ue gas temperatures are in the vicinity of
500°-700°F (260°-371°C).

Means must be provided for any commercial, heavy-duty
cooking appliance to exhaust combustion waste products to
the outside of the building. Usual practice is to place the unit
under an exhaust hood; the minimum should be an exhaust
fan mounted above the unit. Filters and drip troughs should
be part of any industrial hood, but consult local codes before
constructing and installing a hood.

Strong exhaust fans in this hood or in the overall air
conditioning system can produce a slight vacuum in the
room and/or cause air drafts, either of which can interfere
with pilot or burner performance and be hard to diagnose.
Air movement should be checked during installation; if
pilot/burner outage problems persist make-up air openings
or baes may have to be provided in the room.

Gas Supply

1. Installation of the equipment should be made by a
licensed plumber.

2. A gas shut-o valve must be installed in the gas supply
line ahead or the appliance for safety and for ease of
future service.

3. A gas pressure regulator must be installed at the
appliance prior to connecting the equipment to the gas
line. Failure to install a regulator will void the equipment
warranty.

NOTE: The gas supply (service) line must be the same size
or greater than the inlet line of the appliance. U.S. Range
Salamander use a 3/4” NPT inlet. Sealant on all pipe joints
must be resistive to LP gas.

INSTALLATION Continued

National Code Requirements

Safe and satisfactory operation of your equipment depends,
to a great extent, on its proper installation. Installation must
conform to local codes or, in the absence of local codes with
the National Fuel code, ANSI Z223.1, Natural Gas Installation
Code, CAN/CGA-B149.1, or the Propane Installation Code,
CAN/CGA-B149.2, as applicable, including:

1. The appliance and its individual shuto valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psi (3.45 kPa).

2. The appliance must be isolated from the gas supply
piping system by closing its individual manual shuto
valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psi
(3.45 kPa)

Manual Shut-O Valve

This installer-supplied valve must be installed in the gas
service line ahead of the appliance and regulator in the gas
stream and in a position where it can be reached quickly
in the event of an emergency. If the Salamander is ranged
mounted, a separate shut-o valve should be on the line to
the unit.

Pressure Regulator

All heavy-duty, commercial cooking equipment must have
a pressure regulator in the incoming service line for safe and
ecient operation, since service pressure may uctuate with
local demand. The manual shut-o valve is normally supplied
by the installer, but pressure regulators are shipped from U.S.
Range with every hot plate.

Regulators are pre-set at the factory for 5” WC (natural gas)
or 10” WC (propane) according to the customer’s ordering
instructions.

Prior to connecting the regulator, check the incoming line
pressure, as these regulators can withstand a maximum
pressure of 1/2 psi (14” WC). If the Line pressure is beyond
this limit, a step-down regulator will be required. Double­check the arrow forged onto the bottom of the regulator
body which shows gas ow directions; it should point
downstream to the appliance. The red air-vent cap is part of
the regulator and should not be removed unless local codes
require external venting.

Regulators can be adjusted in the eld, but it is
recommended that they not be tampered with unless that
part is known to be out of adjustment or serious pressure
uctuations are found to exist and can be solved no other
way. Any adjustments to regulators must be made by
qualied service personnel with proper test equipment.

WARNING Do not connect the regulator inside the unit’s
body or directly on top of the salamander, as temperatures
are high enough in these areas to destroy the regulator.
Failure to install a pressure regulator will void the
equipment warranty!

Rigid Connections

Double-check any installer-supplied intake pipes visually
and clear any dirt particles, threading chips, or other foreign
matter before installing in a service line. Those particles will
clog orices when gas pressure is applied.

WARNING All connections must be sealed with a joint
compound suitable for LP gas, and all connections must be
tested with a soapy solution before lighting any pilots!

Flexible Couplings & Connectors.

If the unit is to be installed with exible couplings and/or
quick-disconnect ttings, for an appliance equipped with
casters, the installation shall be made with a connector that
complies with the Standard for Connectors for Movable Gas
Appliances, ANSI Z21.69 /CSA 6.16, and a quick-disconnect
device that complies with the Standard for Quick-Disconnect
Devices for Use With Gas Fuel, ANSI Z21.41 / CSA 6.9, and
adequate means must be provided to limit the movement
of the appliance without depending on the connector and
the quick-disconnect device or its associated piping to limit
the appliance movement and the location(s) where the
restraining means may be attached to the appliance shall be
specied.

Further, if the unit is to be installed on a non-combustible
surface that is equipped with casters, means must be
provided to limit the movement of the unit on this surface.

Manual Pilot Valve

Part # Rev 3 1844033 (02/22/08)Page 6