US Range C-HDSA-24, C-HDSA Installation Manual

INSTALLATION AND

OPERATION MANUAL

“REGAL” SERIES

CHAR-BROILERS

(RG-HDSA & C-HDSA)

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL
NUMBER: G-1-07-05-28

For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting

your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.

PLEASE READ ALL SECTIONS OF THIS MANUAL

GARLAND COMMERCIAL INDUSTRIES, LLC

185 East South Street
Freeland, Pennsylvania 18224
Phone: [phone]
Fax: [phone]

Part # 1382693 (05/28/09) © 2005 Garland Commercial Industries, LLC

Part # 1382693 (05/28/09) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: [phone]
Fax: [phone]

IMPORTANT INFORMATION

WARNING:
This product contains chemicals known to the state of California to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer. Operation of this product could expose you to
carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of
California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Part #1382693 (05/28/09)Page 2

TABLE OF CONTENTS

IMPORTANT INFORMATION..........................................2

DIMENSIONS AND SPECIFICATIONS ..................................4

INTRODUCTION.....................................................6

Rating Plate ......................................................................6

INSTALLATION......................................................6

General Installation ..............................................................6

Clearances .......................................................................6

Positioning and Setup ............................................................7

Air Supply and Ventilation ........................................................7

Gas Connection ..................................................................7

Manual Shut-O Valve ...........................................................7

Pressure Regulator ...............................................................7

Rigid Connections ...............................................................8

Flexible Couplings & Connectors .................................................8

Manual Pilot Valve ...............................................................8

Initial Pilot Light .................................................................8

Shut Down ......................................................................9

Final Preparation .................................................................9

CLEANING AND MAINTENANCE......................................9

Daily-C-HDSA Series ..............................................................9

Daily-RG-HDSA Series ............................................................9

Periodic ........................................................................10

Cleaning Stainless Steel .........................................................10

SERVICE AND PARTS ...............................................10

Part # 1382693 (05/28/09) Page 3

DIMENSIONS AND SPECIFICATIONS

Description

Width:

In(mm)

24 30 36 48 60 24 30 36 48 60

24

(610)

C-HDSA SERIES RG-HDSA SERIES

30

(762)

36

(914)

48

(1219)

60

(1524)

24

(610)

30

(762)

(914)

36

48

(1219)

Depth: In (mm) 31-3/8(797) All Models

Height:In(mm) 20 (508) All Models

No. Burners 22344456810

BTU/Hr Nat./Pro. 90,000 90,000 135,000 180,000 180,000 72,000 90,000 108,000 144,000 180,000

Gas

Manifold

Gas Broiling Grid(s)

W: In(mm)
D: In (mm)

2-5/8”

[67mm]

3/4”
NPT

20(508)
24(610)

3/4" N.P.T. [19mm]

REAR GAS INLET

3/4”
NPT

26(660)
24(610)

3/4”
NPT

32(813)
24(610)

3/4”
NPT

(2)
20(508)
24(610)

3/4”
NPT

(2)
26(660)
24(610)

3/4”
NPT

20(508)
24(610)

3/4”
NPT

26(660)
24(610)

3/4”
NPT

32(813)
24(610)

3/4”

NPT

(2)
20(508)
24(610)

t .BOZMPDBMDPEFTFYJTUBOEJUJTUIFSFTQPOTJCJMJUZPGUIF

owner and the installer to comply with these codes.

t (BSMBOE643BOHFSFTFSWFTUIFSJHIUUPDIBOHFPS

improve our specications without notication.

31-3/8"

[797mm]

27”

[686mm]

t 5IFTFBQQMJBODFTBSFJOUFOEFEGPSDPNNFSDJBMVTFCZ

professionally trained personnel.

60

(1524)

3/4”
NPT

(2)
26(660)
24(610)

20"

[508mm]

14-3/4"

[375mm]

4-3/8"

[111mm]

22"

559mm]

27"

[686mm]

7"

[178mm]

1-1/4"

[32mm]

Part #1382693 (05/28/09)Page 4

DIMENSIONS AND SPECIFICATIONS Continued

MODEL

NUMBER

C-HDSA-24 2 @ 45,000 2 @ 45,000
C-HDSA-30 2 @ 45,000 2 @ 45,000
C-HDSA-36 3 @ 45,000 3 @ 45,000
C-HDSA-48 4 @ 45,000 4 @ 45,000

C-HDSA-60 4 @ 45,000 4 @ 18,000
RG-HDSA-24 4 @ 18,000 4 @ 18,000
RG-HDSA-30 5 @ 18,000 5 @ 18,000
RG-HDSA-36 6 @ 18,000 6 @ 18,000
RG-HGSA-48 8 @ 18,000 8 @ 18,000
RG-HGSA-60 10 @ 18,000 10 @ 18,000

Natural Gas Flow Pressure = 5.0” Water Column, measured at manifold tap.

Propane Gas Flow Pressure = 10.0” Water Column, measured at manifold tap.

MODELS AVAILABLE: Char-Glo, Ceramic Coals SHIPPING INFORMATION

Model No. Description Total BTU Lbs/Kg

C-HDSA-24 24" Wide Broiler 90,000 283/128 30(762) x 40(1016) x 27(656)
C-HDSA-30 30" Wide Broiler 90,000 338/153 36(914) x 40(1016) x 27(656)
C-HDSA-36 36" Wide Broiler 135,000 391/177 42(1067) x 40(1016) x 27(656)

NATURAL GAS L.P. GAS

Input=BTU/HR Input=BTU/HR

Cube Dimensions

(WxDxH) In(mm)

C-HDSA-48 48" Wide Broiler 180,000 505/229 54(1372) x 40(1016) x 27(656)
C-HDSA-60 60" Wide Broiler 180,000 620/281 60(1524) x 40(1016) x 27(656)

MODELS AVAILABLE: Cast Iron Radiants SHIPPING INFORMATION

Model No. Description Total BTU Lbs/Kg

RG-HDSA-24 24" Wide Broiler 72,000 265/120 30(762) x 40(1016) x 27(656)
RG-HDSA-30 30" Wide Broiler 90,000 320/145 36(914) x 40(1016) x 27(656)

RG-HDSA-36 36" Wide Broiler 108,000 360/163 42(1067) x 40(1016) x 27(656)
RG-HGSA-48 48" Wide Broiler 144,000 469/213 54(1372) x 40(1016) x 27(656)
RG-HGSA-60 60" Wide Broiler 180,000 581/264 60(1524) x 40(1016) x 27(656)

Cube Dimensions

(WxDxH) In(mm)

Part # 1382693 (05/28/09) Page 5

INTRODUCTION

Garland/U.S. Range manufactures the“Regal” Char-Broilers
with two dierent types of radiants, with widths ranging
from 24” to ve feet. While service and customer operation
may vary from model to model, installation is similar
throughout the line.

All units are shipped completely assembled, with the loose
parts secured in place with masking tape or tie cords, and the
pressure regulators (and ceramic coals, if applicable) packed
inside the unit. All units are adjusted, tested, and inspected
at the factory prior to shipment.

IMPORTANT: After uncrating, immediately check the
equipment for visible signs of shipping damage. If such
damage has occurred, do not refuse shipment, but contact
the shipper and le the appropriate freight claims.

Rating Plate

The rating plate is attached to the Char-broiler’s body on the
right hand side.

Information on this plate includes the model and serial
numbers… when communicating with the factory about a
unit or requesting special parts or information, this data is
essential for proper identication. Other information on this
plate is the BTU/hr input to the burners, outlet gas pressure
in inches WC, and whether oriced for natural or propane
gas.

In the event you have any questions concerning the
installation, use, care or service of the product, write or call
our Product Service Department.

WARNING: All Garland/ U.S. Range Char-Broilers must be
connected only to the type of gas identied on the rating
plate!

INSTALLATION

General Installation

IMPORTANT: Safe and satisfactory operation of your
equipment depends, to a great extent, on its proper
installation. Installation must conform to local codes or, in
the absence of local codes with the National Fuel Code, ANSI
Z223.1 Natural Gas Installation Code, CAN/CGA –B149.1,
or the Propane Installation Code, CAN/CGA-B149.2, as
applicable.

1. Installation of the equipment should be made by a
licensed plumber.

2. A manual gas shut-o valve must be installed in the gas
supply line ahead of the appliance for safety and for ease
of future service.

3. A gas pressure regulator must be installed at the
appliance prior to connecting the equipment to the gas
line. Failure to install a regulator will void the equipment
warranty.

Clearances

“Regal” RG-HDSA and C-HDSA Series

The appliance area must be kept free and clear of all
combustibles. Adequate clearance must be provided for air
openings into the combustion chamber and for proper air
supply.

These units are design-certied for the following
installations:

1. Intended for other than household use.

2. For use in non-combustible locations only.

COMBUSTIBLE

CONSTRUCTION

Rear 6” (152mm) Rear 0”

Sides 6” (152mm) Sides 0”

NONCOMBUSTIBLE

CONSTRUCTION

Part #1382693 (05/28/09)Page 6