Unox ChefTop Gas, BakerTop Gas Instruction Manual And Technical Datas

OVENS INSTRUCTION MANUAL AND TECHNICAL DATAS
FORNI MANUALE DI ISTRUZIONI E DATI TECNICI
ChefTop
Gas
BakerTop
Gas
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ITALIANO
ESPAÑOL
UNO
R
ChefTop™ - BakerTop™
1
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INTRODUCTION
Dear Customer, we would like to thank you and congrat­ulate you on the purchase of your UNOXChefTop™”- BakerTop™” Convection Oven and we trust this will be the beginning of a long and lasting relationship. As you surely know, the UNOX line ”ChefTop™” - BakerTop™” and all its complementary equipment (blast chiller, holding cabinet, special trays and grids) have been studied to allow you to carry out any cooking proc­ess, from the simplest to the most complicated. Through the innovative digital control panel “ChefTouch
- “BakerTouch” you will be able to control all UNOX equipment connected to the oven. One of the most important features are the “ChefUnox”
- “BakerUnoxAUTOMATIC COOKING PRO- GRAMS, that will allow you to cook a wide range of dif­ferent food without setting time, chamber temperature, core temperature, etc. You simply have to select one
of the following types of cooking SLOW, STEAM, ROAST,
GRILL, and “ChefUnox” - “BakerUnox” will cook for
you delicious and tasty dishes. “ChefTop™” - “BakerTop™” also allows you the pos- sibility to choose six automatic cooking settings of differ-
ent product families: BAKE, BREAD, POLLO, PIZZA ITALY,
PIZZA, FRIES.
With “ChefTop™” - “BakerTop™” ovens you can also add one or two supplementary external core probes, equipped with extra thin needles, to make perfect vac­uum and steam cooking of particularly delicate or small food.
But the most important chef is You!
On the basis of YOUR personal needs, some of the set­tings of every automatic cooking process can be adjusted, in order to let you obtain the results YOU require.
INDEX
A. INSTRUCTIONS FOR THE USER Page 02
1. WARNING Page 02
2. OVEN CLEANING Page 02
3. CONTROL PANEL “ChefTouch”- “BakerTouch” Page 03
4. COOKING PRINCIPLES Page 08
5. CONNECTION WITH THE
EXTERNAL WORLD Page 10
6. ORDINARY MAINTENANCE Page 11
7. SPECIAL MAINTENANCE Page 11
8. TURNING OFF IN CASE OF
MALFUNCTION Page 12
10. MALFUNCTIONS – PROBLEMS
CAUSES AND REMEDIES Page 13
B. INSTRUCTION FOR THE INSTALLER Page 19
1. WARNING Page 19
2. PRELIMINARY OPERATIONS Page 19
3. ELECTRICAL CONNECTION Page 21
4. GAS CONNECTION Page 22
5. WATER CONNECTION Page 24
6. DRAIN CONNECTION Page 24
7. ACCESSORIES CONNECTIONS
(PROVER, HOOD, BLAST CHILLER, ETC.) Page 25
8. REPLACEMENT OF THE DOOR GLASSES
9. OVENS STACKING Page 26
C. CERTIFICATIONS Page 26
A. INSTRUCTIONS FOR THE
USER
1. WARNING
ATTENTION :
Carefully read this instruction manual as it provides important information on the safe installation, operation and maintenance of your UNOX appliance.
Keep the manual in a safe place for future reference. In case of need of any further assistance, apply to UNOX or UNOX service centres. The appliance must be used only for the purpose it was expressly intended. Any other use is to be considered improper.
The appliance can be used to:
bake all types of bread and pastry, fresh or frozen; cook all gastronomy preparations, fresh or frozen; regenerate refrigerated or frozen food; steam meat, fish and all kind of vegetables.
Before using the appliance for the first time ensure that inside the cooking chamber there are no instruction man­uals, plastic bags or any other objects.
The control panel should only be operated by hand; any other object will cause damage or malfunctioning and, therefore, invalidate the warranty.
The appliance is not intended to be used by persons with reduced mental, physical and sensory capacities (children included), or without any expertise and know-how, un­less they are informed about how to use the equipment or they operate under the supervision of who is respon­sible for their safety.
Children should be watched to make sure they do not play with the equipment.
At the end of the day or in case the oven is not used for long period, close the gas cock and disconnect the oven from the electrical power supply. Regularly air the room where the oven is installed.
The appliance is intended for professional use and must by used only by qualified personnel.
The external parts of the appliance must not exceed a temperature of 60 °C. Do not install the appliance close to external heat sources e.g.: fryers, open burners etc.
In the case of cooking food with a very high fat content,
place a container on the bottom of the cooking chamber to collect the fats.
WARNING
Care must be taken to avoid accidents when removing a tray containing hot liquids. If the tray contains hot liquids, place it inside the oven, at a level that allows the operator to monitor it. Pay particular attention while moving containers of hot food during and after the cooking: the temperature can be very high and cause burns.
Open the door of the oven slowly: to avoid burns from the hot steam.
Use the oven at a room temperature between +5 °C and +35 °C.
CORE PROBE
Pay particular attention while handling the core probe inside the oven: use proper protective gloves to avoid burns. Do not leave the core probe outside the door of the oven. Extract the core probe from the food before remov­ing the tray from the oven.
While the function “COOL” (chamber cooling) is on, the fans of the oven work with the door of the oven open.
Installation, maintenance and repair must be carried out by qualified and properly trained personnel. Before car­rying out work on the appliance, the electrical supply to the appliance must be disconnected. In the event of the appliance being installed on a mobile support, ensure that the allowed movement is sufficient as to not cause damage to electrical cables, water pipes, drain pipes, etc. In this type of installation, restraining cables must be fitted. Avoid any operation which leads to cooking salt being deposited on the steel surfaces of the oven. Should this happen clean thoroughly and immediately.
Avoid to overheat food such as oils, fats and similar, there is a risk of fire. Do not put inside the oven thermo-perishable material, like plastic of wood.
2. OVEN CLEANING
2.1 FIRST USE OF THE OVEN
Before the first use of the appliance: clean out the oven carefully with warm water and suitable detergent, then rinse throughly.
Never use acids or corrosive cleaners, wire wool or
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brushes to clean either the oven chamber or the appliance cabinet.
Leave the cooking chamber empty and heat up the oven for about 30 minutes at the temperature of 200°C to eliminate any
thermic insulation smell.
2.2 CLEANING OF THE COOKING CHAMBER
It is advised to clean the cooking chamber every day in order to maintain a high level of hygiene and to avoid damage to the stainless steel chamber. For this purpose, it is recommended to use the UNOX Rotor.KLEAN™ washing system, code XC404, that allows an automatic cleaning of the cooking chamber.
For the manual cleaning of the cooking chamber do not use the following instruments:
• high pressure nozzles
• acidic cleaning products
• abrasive cleaning products or instruments
For the manual cleaning of the cooking chamber please apply the following procedure:
• turn on the oven
• set the temperature at 80°C and the steam at 100%
• let the oven work for ten minutes
• let the oven cool down and clean it with a cloth
If some fat residues remain inside the cooking chamber, please be advised that there is a risk of fire inside the chamber.
2.3 EXTERNAL CLEANING OF THE OVEN
Disconnect the appliance from the mains power supply before carrying out any manual cleaning operations. Never use pressure washers or excessive water to clean the external part of the oven. The use of wet cloths is sufficient.
WARNING
Before commencing any maintenance or cleaning operation it is necessary to disconnect the electrical supply and wait for the appliance to cool down.
3. CONTROL PANEL “ChefTouch” - “BakerTouch”
3.1 OPERATION OF THE “ChefTouch” - “BakerTouch” CONTROL BOARD
The control board “ChefTouch” - “BakerTouch” works by touching the silk-screen printed glass (use only the finger and no other objects such as knives, forks, etc.). in this way you can set the appliance functions and the required settings. The advantage of this technology is to avoid any kind of mechanical movement and, therefore, to obtain an high level of relia­bility. In addition, this kind of technology allows the quick and easy cleaning of the oven controls.
3.2 LAYOUT OF THE CONTROL BOARD
1 2 43
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ChefTop™ - BakerTop™
3.3 POWER UP / POWER DOWN
When the power to the oven is supplied, the control
board automatically turns on.
After 15 minutes if any button is not touched and there is
no appliance in use (ovens, blast chillers, holding cabinet)
the control board goes to stand by mode : only the led
“START / STOP” is on.
To return the electronic control to full power again, sim-
ply push the button.
To have the electronic control on stand by, keep the
button pushed for 6 seconds while the control is
on; to return it to full power push the button once
more.
3.4 COOKING CHAMBER LIGHT FUNCTIONING
The lights are normally turned off; every time you touch one of the buttons they turn on for one minute then, after one minute, they turn off. To turn them on again, push any of the electronic control buttons.
3.5 MANUAL FUNCTIONING
Any cooking program may be composed of 4 steps.
To pass from one step to another touch the button:
the selected step is indicated by the illuminated led.
For each step the user can set the following settings:
time or, as an alternative, core temperature
chamber temperature or, as an alternative, Delta T
(available only if core temperature is set)
climate inside the cooking chamber (STEAM.Maxi™
/ DRY.Maxi™).
To pass from one setting to another press the
button
.
The selected setting is indicated by one of the illuminated icons:
T
TIM E
CO RE
TE MP ER A TU RE
CA VI TY
TE MP ER A TU RE
DE LT A T
CLIM A
LUX
CL IM A L U X
Time
Core
Temperature
Cavity
Temperature
Delta T CLIMA
LUX
The settings “TIME” and “CORE TEMPERATURE” are self cancelling: when selecting the “TIME”, the “CORE TEMPERATURE” setting will be inoperable; vice ver­sa, when selecting the “CORE TEMPERATURE” , the “TIME” setting will be inoperable. The “CHAMBER TEMPERATURE” and “Delta T” settin­gs are also self cancelling: when selecting the “CHAMBER TEMPERATURE”, the “Delta T” setting will be inoperable ; vice versa, when selecting “Delta T”, the “CHAMBER TEMPERATURE” setting will be inoperable. It is essential to select either the “TIME” or the “CORE TEMPERATURE” setting: if none of these selections are set, the control board does not allow the user to select any of the following (cavity temperature, Delta T, Climate).
Time setting
The time is shown on the display panel1 and is set
with the buttons
.
When the display panel shows “inF”, the oven will
work continuously until it is manually stopped by
the user. On cooking steps 2, 3 or 4, if the HOLD
“HLD” function is selected, only when the burner is
on. Every time the fans start, the direction of rota-
tion reverses.
S T E P 1
0 h 0 0 ' 9h 5 9'
in F
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Core temperature setting
The core temperature is shown on display panel 1
and is set with the buttons
.
As soon as the set core temperature is reached, the
co
oking step finishes and the following step (if selected) starts.
0 °C 1 0 0 °C
External core probe kit, XC240, is available to allow
you to connect a further small core probe, suitable to vacuum cooking and small pieces of food.
Chamber temperature setting
The temperature inside the cooking chamber is
shown on the display panel 2 and is set with the but-
tons
.
2 60 °C0 °C
Delta T setting
Delta T value is shown on the display panel 2 and is
set with the buttons
.
0 °C 1 0 0 °C
CLIMA LUX Climate setting
The setting of the climate inside the cooking cham-
ber (STEAM.Maxi™ / DRY.Maxi™) is shown
by CLIMA LUX ellipse and is set with the buttons
.
The 10 blue led’s indicate the percentage of steam
inside the cooking chamber (STEAM.Maxi™); the 10 red led’s indicate the percentage of dry air
(DRY.Maxi™).
S TE AM
M ax i
D RY M ax i
Cooking start / stop
To start a cooking cycle touch the
button.
When the cooking starts, the led “START STOP”
turns on.
To stop the cooking cycle touch the button
.
When the cooking cycle has finished, both in ma-
nual and program mode, the oven makes an audible
alarm for 15 seconds and the display 1 flashes for 45
seconds. During this 45 seconds time the “START /
STOP” led remains on:
if you touch the button
you increase the
set cooking time. The oven automatically starts
again (with the last cooking cycle settings)
if you touch the button
the “START /
STOP” led turns off and all settings are reset.
if none of the buttons are touched, after 45 sec-
onds have passed, “START / STOP” led turns off
and all settings are reset
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ChefTop™ - BakerTop™
3.6
Working with programs
LP UM P
L3
L2
L1
P0 1
P7 0
P0 2
P0 0
CO O L
The electronic control board allows the user to set, and select, up to 70 cooking programs. The electronic control board is already set with the cooling program (COOL) and the cooking chamber washing programs (L1, L2, L3, LH2O), for use with the automatic washing system XC404 if connected.
Program setting - by the user
To set a program proceed as follows:
• the first display shows “Prg”, by pushing but-
ton it is possible to select the type you need to chan-
ge; to change the type push buttons.
• push button and the first display on your
left will show “PRE” message and all the 4 step
leds turns off. By pushing button, you set
the temperature as absolute value or as difference:
the backlighted chamber temperature icon or the
backlighted Delta T icon turns on, and you can set
the required value by pushing
but-
tons.
• select the required cooking settings (time, core
temperature, cavity temperature, Delta T, clima-
te); as for manual working, every cooking pro-
gram can be composed by 1 to 4 steps
• to save the program press and hold the
button for 5 seconds (after 5 seconds have pas-
sed you will hear a bleep) the program is now
saved.
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Use of saved programs, cooling pro
-
gram
To call up a program saved by the user, the cooling program or a washing program follow the procedu­re below :
• enter program mode by touching the button
• select the required program by touching the but-
tons
• start the selected program by touching the but-
ton
• when the selected program starts, the led “START STOP” turns on
• while the cooking program is in operation it is not possible to modify the program settings.
• it is possible to stop the program by touching the
button
When you start the cooking program, the oven starts the pre-heating phase: the cooking chamber is hea­ted up to 30°C more than the chamber temperatu­re originally set in the first cooking step. While the pre-heating phase is on, all the leds and display pa­nels remain turned off apart from: “START / STOP” led, the display panel 1 which shows the message “PRE”, and the display panel 3 which shows the se­lected program. When the required temperature is reached (step 1 chamber temperature + 30°C) the oven will make a continuous audible bleep and the display panels show the settings of the first cooking step. After you’ve opened the door of the oven, loaded the food and closed the door, the cooking program automatically starts. Once the cooking cycle is finished, both in manual and programmed mode, if you push “P” button the 5 types display will show “LASTP” message: by pu­shing “START / STOP” button last cooking cycle that was used will start again.
Washing programs
The control board is pre-set with 3 washing pro­grams (L1 short, L2 medium, L3 long) + a rinsing program LH2O + a program for the pre-loading of the detergent and rinse aid pumps. (LPUMP).
Cooking chamber cooling down program “COOL
COOL”, this program is used for cooling down the cooking chamber, it allows the fans inside the chamber to rotate whilst the heating elements remain off. The program works also with the door of the oven open. While “COOL” program is working, the display shows cooking chamber temperature.
Important!
It is not possible to remove the fan guard without the proper removal tool, thanks to the presence of a fixing screw. If it is necessary to remove the fan guard for service, do not forget to disconnect the appliance from the electrical supply.
3.7
ChefUnox™” - “BakerUnox™”
COOKING CYCLES
PIZ ZA
BR EA D
BA KE
PO LL O
FR IE S
ST EA M
ST EA M PR B1
RO AS T
GR IL L
SL OW
VA CU O
RE GE N
PIZ ZA IT AL Y
The electronic control board “ChefTouch™” - “Bak­erTouch™” is programmed with a series of automatic
cooking cycles pre-set at the UNOX factory: by simply selecting the required cooking cycle, it is possible to auto­matically cook an endless range of food. For every cooking program, you have the possibility to modify some of the settings in order to personalise the required cooking results.
To use one of the pre-set programs, proceed as indicated below:
touch the button
select the required program by using the buttons
it is possible to modify the value of the flashing set-
ting by touching the button and, afterwards,
the
buttons (If this new value needs to
be saved in the selected cooking program, touch and
hold the button for 5 seconds until you hear the
confirmation bleep).
start the program by touching the button when the program starts, the led “START / STOP” turns on
while the cooking program is in operation it is not possible to modify the program settings.
it is possible to stop the program by touching the
button
AUTOMATIC COOKING PROGRAMS FOR DIF­FERENT PRODUCTS
PIZZA ITALY” Cooking program
Progr am for the cooking of “thin” based pizza.
Variable setting: cooking time.
It is recommended to use the UNOX “FAKIRO™” plate TG860 especially studied for this purpose by Unox.
PIZZA” Cooking program
Program for the cooking of “thick” based pizza.
Variable setting: cooking time.
PANE” Cooking program
Program for the cooking of bread and similar products. The core probe is used to check the cooking level of the product.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product.
BAKE” Cooking program
Program for the cooking of pastry products. The core probe is used to check the cooking level of the product.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product.
POLLO” Cooking program (only for ChefTop™ series)
Program for the cooking of roast chicken, poultry and game.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product.
The program is composed by a pre-heating step at 210°C and in 4 steps with temperature from 180 to 250°C. It is recommended to use the UNOXPollo” grid GRP810, especially studied for this purpose by UNOX.
FRIES” Cooking program (only for ChefTop™ series)
Program for the cooking of french fries.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product.
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It is recommended to use the Unox “NoFry” tray GRP815 especially studied for this purpose by UNOX.
AUTOMATIC COOKING PROGRAMS FOR
DIFFERENT TYPE OF COOKING
REGEN” Regeneration program (only for ChefTop™ series)
Regeneration program allows the user to regenerate pre­viously cooked and preserved foods.
Variable setting: time of the regeneration process.
VACUO” Cooking program (available only if the exter-
nal core probe kit XC240 is connected) (only for ChefTop™ series)
Program for the cooking of vacuumed food.
Variable setting: core temperature in order to adapt the cooking to different kinds of food.
The use of the very thin core probe XC240 avoids dam­age to the plastic vacuum bags.
STEAM” Cooking program (only for ChefTop™ series)
Suitable for meat, fish, vegetables and other products.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product
With this cooking program the fans inside the cooking chamber turn only clockwise (there is no reversing gear). (there is no reversing gear). The amount of water released inside the cooking cham­ber depends on the set temperature: higher is the tem­perature, lower is the quantity of water. The oven auto­matically calculates the right amount of water to release on the basis of the set temperature.
STEAM PRB1” Cooking program (available only if the
external core probe kit XC240 is connected) (only for ChefTop™ series)
The external core probe is required. Suitable for delicate or small products such as sausages, fish and steamed vegetables thanks to the use of the ex­ternal core probe which checks the cooking level.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product
With this cooking program the fans inside the cooking chamber turns only clockwise (there is no reversing gear).
SLOW” Cooking program (only for ChefTop™ series)
The core probe is required. Suitable for slow cooking at low temperatures, ideal for
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large joints of meat.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product from rare to well done, when the cooking has finished, the product is maintained at a tem­perature of 70 °C.
ROAST” Cooking program (only for ChefTop™ series)
The core probe is required. Suitable for the cooking of roast meat or fish.
Variable setting:. core temperature, in order to obtain a vari­ation in the finished product
It is recommended to use the UNOXBlack” tray TG835 especially studied for this purpose by UNOX.
GRILL” Cooking program (only for ChefTop™ series)
Suitable for grilling of meat, fish and vegetables. Important note: to cook fish it is suggested to use the
ROAST++ cooking program.
Variable setting: core temperature, in order to obtain a vari­ation in the finished product from rare to well done
It is recommended to use the UNOX “FAKIRO™ Grill” plate TG845 especially studied for this purpose by UNOX.
3.8
MANAGEMENT OF MULTIPLE APPLIANCES USING THE SAME CONTROL PANEL
The digital control panel “ChefTouch” - Baker- Touch allows the user to control a variety of UNOX ChefTop™ - BakerTop™ appliances connected to
the oven. In addition , the introduction of the MASTER & SLAVE system allows the management , with a single
digital control, multiple ovens. The oven that is used to control all other appliances, becomes the MASTER oven. The ovens controlled by the MASTER oven become
SLAVE ovens, and their digital control is inactive. The MASTER and SLAVE digital control boards are, in case of
emergency, interchangeable.
The selection of the appliance to control is made with the
button and the controlled appliance is shown by the
display panel 4.
Number – corrensponding appliance chart
Appliance
number
Appliance
code
Device
1 ChefTop™ Oven - master
2 ChefTop™ Oven - slave 2
3 ChefTop™ Oven - slave 3
4 XK304 Blast chiller
5 XL314
Holding cabinet
7 XC 314 Hood
8 XC224 Reverse osmosis system
Appliance
number
Appliance
code
Device
1
BakerTop™ Oven
- master
2
BakerTop™ Oven
- slave 2
3
BakerTop™ Oven
- slave 3
5 XL 404
Prover
7 XC 414 Hood
8 XC224 Reverse osmosis system
When installing UNOX appliances in a column, this kind of technology allows the user to work in a very ergonomic way, by using the same working logic.
4. COOKING PRINCIPLES
4.1 Cooking variables
Time
This variable depends a lot on the quantity of food you put in the oven. The larger the quantity of food, the longer the cooking time and vice versa. A shorter cooking time than that required by the food results in the food being under cooked. A longer cooking time than that required by the food causes the burning of the food surface.
Cavity temperature
The exact setting of the temperature inside the cavity guarantees a proper cooking of the food, both inside and outside.
A lower temperature than the proper one dries the food rather than cooking it. A higher temperature than the proper one burns the surface while the core remains uncooked (sometimes this result is desired, especially with meat).
Hot dry air
Hot dry air system “DRY.Maxi™”, patented by UNOX,
allows the user to extract the humidity, created by the product while cooking, from the chamber, thus main­taining a dry environment. In this way the product be­comes crispy and crumbly outside (for example: bread, croissants), while the internal part is dry with an even structure.
Steam
The introduction of the variable steam (STEAM.Maxi™) and its different combinations with the temperature al­low different types of cooking:
steaming (only steam); mixed convection-steam cooking (air + steam).
4.2 Chef’s suggestions for even cooking
Preheating
It is always better to pre-heat the oven to a temperature at least 30-50°C higher than the one required for cook­ing, in order to reduce the effects of heat loss due to the opening of the door.
Type of trays and pans
To obtain a perfect cooking quality and an even browning of the product, it is better not to use high sided containers, as they do not allow the correct circulation of hot air.
Free space between pans
For even cooking it is important to check that you have at least 3 cm of free space between the product and the upper pan.
Quantity of food
To obtain the best results it is important not to overload the oven, and to check, in the case of bread and pastry, the orientation of the food on the trays compared with the air flow.
Core probe positioning
For its correct functioning, it is essential to insert the core probe, from the top to the bottom, in the thickest part of the product, until you reach the centre. In case of foods with reduced thickness, the core probe should be inserted horizontally to the support surface.
IMPORTANT
Convection ovens need lower cooking temperatures (20­40°C less) than those normally used in static ovens.
Pay attention when opening the door!!!
Heat and steam could cause burns.
4.3 Convection cooking
Temperatures from 30°C to 260°C
Convection cooking is done by hot dry air that circulates around the oven chamber. This allows the heat to be perfectly distributed, consequently, it is possible to have even cooking.
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The results are perfectly cooked food both on the sur­face, with a golden crust, and internally. Suitable for: Cooking au gratin, Roasting and Grilling. Advantages: Possibility to cook at the same time different types of food such as vegetables, meat, fish, without the cross transfer of flavours (as long as the required cooking temperature is the same for all the cooked dishes). Foods with free running juices should always be placed at the bottom of the oven chamber.
4.4 Mixed Steam-Convection Cooking
Temperatures from 30°C to 260°C Steam from 30% to 90%
The cooking is made by the combination of hot dry air and steam, evenly distributed inside the chamber. It is surely the most profitable and efficient of the cooking methods used today. Cooking times and weight loss are consider­ably reduced. At the same time, the food remains tender and flavoursome. Suitable for: Roasting meats, Braising, Stewing,Cooking of Fish.
Chef’s suggestions:
For roasting it is better to use a perforated pan or a grid, this way it will not be necessary to turn the food continually. By placing a non-perforated pan on the bottom of the oven chamber,you will be able to collect the meat juices.These can be used at a later time to make a stock,gravy or sauce.
4.5 Steaming
Temperature from 48°C to 130°C Steam 100%
The use of ventilated steam is one of the most delicate ways of cooking food. With this kind of cooking the food does not lose any liquid; therefore the nutritional con­tents, the appearance and the weight of the food remain unaltered. Suitable for :
Low temperature steaming: Vegetables, Fruit, Fish,Terrines, Soufflés, Pâtés, Vacuum-Cooking. Steaming: Vegetables, Fruit, Eggs, Meat, Fish,Seafood. Intensive steaming: Potatoes,Root Vegetables
Chef’s Suggestions:
To cook leaf vegetables with steam, it is suggested to initially slightly moisten the food, in order to avoid the drying out of the leaves. In addition, to avoid the dispersion of the food, inside the chamber due to air flow, you can use two baskets (No Fry, one as a base and another, turned upside down, as a cover).
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4.6 Convection Baking
Temperature from 30°C to 260°C
Convection baking is done by hot dry air that circulates around the oven chamber. This allows the heat to be per­fectly distributed, consequently, it is possible to have even baking results at all the points of a single pan and on all the pans. Even baking is also guaranteed when the oven is fully loaded. Pastry is perfectly baked both on the surface, with a gold­en crust, and in the internally, with a uniform structure and a constant residual humidity. Suitable for:
Baking of Short Pastry, Puff Pastry, Tart Pastry, Ccream-puff Pastry Baking of Sponge cake Baking of Cookies
Chef’s suggestions:
To obtain the best results in pastry it is necessary to have a higher distance between the trays, and a higher distance between the products on the trays. For products with a light mass ie; meringues it is preferable to use the air reduction kit, in order to prevent their move­ment on the trays.
4.7 Convection + Humidity Baking
Temperature from 30°C to 260°C Humidity from 10% to 20%
The baking is made by hot air with the addition of a varia­ble percentage of humidity, according to the type of food that has to be baked. Suitable for:
Baking of leavened dough, such as bread Baking of sponge cakes, panettone, croissants ,pain au chocolate.
Chef’s suggestions:
The use of the humidity at the beginning of the baking makes leavening easier; subsequently, the humidity should be re­duced, or even completely eliminated, to obtain the final crispness and golden surface.
4.8 Convection + Dry Air Baking
DRY.Maxi™” System (UNOX Worldwide Patent) Temperatures from 30°C to 260°C Dry air from 10% to 100%
This is an innovative system that allows the humidity, gen­erated by the product when baking, to be extracted from the chamber, thus maintaining a dry environment. The product, thanks to its dry and even internal struc­ture, appears crispy and crumbly.
Suitable for:
Baking of Croissants Baking of Cookies Baking of Bread
4.9 Cooking with Core Probe + Chamber Temperature
With this kind of cooking, the core temperature and the chamber temperature have to be set. The core probe measures the rise of the temperature inside the product during the cooking process, the end of the probe has to be inserted in the thickest part of the food in the centre.With this system, it is no longer neces­sary to set the time, the oven, will automatically turn off when the set core temperature is reached, or it will pass to the following programmed step. Core Probe cooking is useful to optimise the cooking of different foods and avoid to continuously checking the food during its various cooking stages.
Core probe + 100°C T Sonda al cuore + T a 100°C
Core probe + Cavity temperature
cavity
Set core temperature
C
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Time in minutes
Temperature
4.10 Cooking with Core Probe + Delta T
In this case you have to set the desired temperature
at the core of the food and the Delta T (difference be­tween the core and the chamber temperature)
CHAMBER TEMPERATURE =
CORE TEMPERATURE + SET DELTA T
In this way the chamber temperature will increase gradu­ally, keeping the difference between the product core temperature and the chamber temperature you set con­stant during the cooking cycle. This kind of cooking will allow you to obtain very soft and delicate cooking, espe­cially useful for large joints of meat.
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Core probe + 100°C ∆T
C
A
V
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T
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Time in minutes
Temperature
Set core temperature
F
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D
C
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Core probe + 50°C T
F
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D
C
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C
A
V
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T
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Set core temperature
Time in minutes
Temperature
5. CONNECTION WITH THE EXTERNAL WORLD
The digital control panel of the “ChefTop™” - BakerTop™” ovens has been preset to easily connect the oven to the external world through the present and future systems of communication: USB, Bluetooth, serial connections, etc.
The USB interface kit XC226 is available, and allows the following functions:
Insertion of cooking programs. Changes in operational parameters (ex: probe set­ting). Diagnostics of problems. Saving of the trends with regard to temperatures inside the oven chamber or inside the blast chiller chamber (necessary data for HACCP system) Connection to a printer (HACCP)
You can find further information included in the kit.
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6. ORDINARY MAINTENANCE
The appliance must be regularly serviced (at least once a year) by a qualified UNOX service technician. Any maintenance operations must be carried only by a qualified UNOX technician. Before starting any maintenance operation, it is necessary to disconnect the appliance from the electrical power supply and allow it to cool down.
The service is needed on:
Combustion
To check if the combustion is correctly made an unburnt meter (like TESTO 300M or similar) is required. In the combustion exhaust fumes the percentages of CO in ppm and of CO2 must be below the maximum values allowed by the regulations (approx. the CO value must be below 300 ppm). If the CO value is over le maximum level allowed, pro­ceed with the further check over described here below to find out the cause of the problem.
Condition of the of the burner flame surface
Remove the burner box from the back of the oven, open it by removing the upper cover and check the burner surface is clean and free from any dirt by. Check the burner surface is not damaged or cracked, oth­erwise, in case of damage, it is necessary to find out and re­move the cause of the problem (too high gas pressure, gas injector not suitable for the type of gas on use, oven placed on a non flat surface, water leakage on the burner surface, etc.) and to have immediately the burner replaced.
Condition of the heat exchanger
Check the heat exchangers are not strained, cracked or damaged, otherwise it is necessary to remove the cause of the damage (too high gas pressure, gas injector not suitable for the type of gas on use, oven placed on a non flat surface, water leakage on the burner surface, etc.) and to have immediately the heat exchangers replaced.
Condition of the baffles
Check the baffles are not damaged or cracked by taking them out from the heat exchangers and check also there is no soot on them. In case of cracks or soot on the baffles it is necessary to find out and remove the cause (too high gas pressure, gas injector not suitable for the type of gas on use, oven placed on a non flat surface, water leakage on the burner surface, etc.) and to have immediately the baffles replaced.
Once the check over and the replacements described here above have been made repeat the check on the combustion.
6.1 REPLACEMENT OF THE INTERNAL LAMP
To replace the internal lamp:
disconnect the appliance from the power supply and allow it cool down. remove the lateral supports unscrew the glass cover and replace the lamp with one with the same characteristics. Inspect the lamp glass seal and replace if required. screw the glass cover back in reassemble the lateral supports
7. SPECIAL MAINTENANCE
All maintenance operations must be only be carried out by a qualified UNOX technician. Before starting any maintenance operation it is necessary to disconnect the appliance from the electrical power supply and allow it to cool down. Removal of the back panel will allow access to all internal components for service and maintenance.
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7.1 RESETTING OF THE SAFETY THERMOSTAT
The appliance is supplied with a safety thermostat with a manual reset. This safety thermostat is needed to protect the appliance from overheating. When activated, close gas supply to the burner and the display panel shows the message “EF4”. This safety device can be found on the bottom part of the back panel of the oven: to reset the thermostat,remove the black cover and push in the small central pin.
If the safety thermostat activates again, contact your near­est UNOX service centre.
7.2 RE-SETTING OF THE LIGHTER DEVICE
In case the burner stops the display 1 shows “GAS”
message, the button flashes and the buzzer bleeps:
it is necessary to push button and wait for the burner
to light again.
7.3 REPLACEMENTE OF THE FLAME CONTROL FUSE
In case the burner starting system does not work, it is necessary to check the flame control fuse is not burnt. If this is the case, the fuse must be replaced. The flame control fuse is placed on the back of the oven, below the round black cap indicated by “FUSE” plate.
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WARNING!! Disconnect the oven from the electric supply before removing the fuse!
To replace the fuse proceed as follows:
• open the round black cap by pushing it and at the same time turn it counter clockwise of around 20 degrees
• remove the cap of the fuse holder
• remove the fuse from the fuse holder cap
• replace the fuse with a new one with similar technical characteristics (Fast 1,6A – 250V)
• place the fuse holder cap back
• close the round black cap by pushing it and at the same time turn it clockwise of around 20 degrees
8. TURNING OFF IN CASE OF
MALFUNCTION
In case of malfunction it is necessary to disconnect the appliance:
switch off the electrical power supply isolator switch, that is between the appliance and the network. close the gas cock contact your nearest UNOX service centre.
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9. MALFUNCTIONS – PROBLEMS CAUSES AND REMEDIES
The guide below will help the user rectify minor faults.
BREAKDOWN CAUSE SOLUTION
The supply mains voltage is
missing
Restore the voltage
Intervention of one of the fuses on
the power board
Apply to a qualified UNOX
technician for service
The oven is completely turned off
The electrical connection to the mains has not been made in the
correct way
Check the connection of the
appliance to the mains
The water inlet valve is closed Open the water inlet valve
The connection to the water
supply or to the tank has not been
made in the correct way
Check the connection to the
water supply or to the tank
The tank is empty (in case the
appliance is connected to an
external tank)
Pour water in the tank
The humidity control of the oven
is on, but the water does not
come out of the pipes
The filter on the water inlet is
blocked
Clean the filter
The door of the oven is open or
not properly closed
Close the door in the correct way
The oven does not start even
though you have set the time or
the core temperature and pressed
START / STOP button
Damaged door magnetic micro
switch
Apply to a UNOX qualified
technician for service
Damaged door seal
Apply to a UNOX qualified
technician for service
There is water coming out though
the door and the sealing even
though the door is closed
Loose door mechanism
Apply to a UNOX qualified
technician for service
Blown lamp Replace the lamp
The oven light does not turn on
Loose lamp
Place correctly the lamp in the
lamp holder
The fans do not reverse their
rotation
Apply to a UNOX qualified
technician for service One of the fans is not rotating (in case of oven with more than one
motor)
Apply to a UNOX qualified
technician for service
The cooking is not even
One of the heating elements is
broken
Apply to a UNOX qualified
technician for service
The fuse of the ligher device is
damaged
Replace the fuse placed on the
back of the oven
No gas supplì Apply to the gas company
Low gas pressure Apply to the gas company
The flame goes out
Defective gas electrovalve
Apply to a UNOX qualified
technician for service
Inverted Phase and Neutral
Togliere la spina e reinserirla
ruotata di 180 gradi
Lighter device fuse is damaged
Replace the fuse placed on the
back of the oven
No gas supply Apply to the gas company
Low gas pressure Apply to the gas company
No flame lighting
Defective gas electrovalve
Apply to a Unox qualified
technician for service
10. ERROR MESSAGES
10.1 OVEN ERROR MESSAGES
BREAKDOWN CAUSE SOLUTION
The connection wires of the
chamber probe 1 are
disconnected from the power
card
Apply to a UNOX qualified
technician for service
Damaged cavity probe 1
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EF1
Damaged power card
Apply to a UNOX qualified
technician for service
The connection wires of the cavity
probe 2 are disconnected from
the power board
Apply to a UNOX qualified
technician for service
Damaged cavity probe 2
Apply to a Unox qualified
technician for service
The display panel 1 shows
continuously the message EF2
Damaged power card
Apply to a UNOX qualified
technician for service
The connection wires of the core
probe 2 are disconnected from
the power card
Apply to a UNOX qualified
technician for service
Damaged core probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EF3
Damaged power card
Apply to a UNOX qualified
technician for service
Intervention of the thermic
protection of one of the motors
Disconnect the oven from power
supply, wait for the appliance to
cool down and restart the oven: if
the display shows again the
message EF4
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EF4
Damaged power card
Apply to a UNOX qualified
technician for service
Intervention of the safety thermic
device
Disconnect the oven from power
supply, wait for the appliance to
cool down and restart the oven: if
the display shows again the
message EF5
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EF5
Damaged power card
Apply to a UNOX qualified
technician for service
Control board / Power card
connecting cable is damaged or
disconnected
Display no. 1 shows continuously
EF6 message
Oven power card is damaged
Apply to a UNOX qualified
technician for service
Display no. 1 shows continuously
EF7 message
Lost of communication between
the oven and connected
accessories
Apply to a UNOX qualified
technician for service
Display 1 shows “GAS” message,
“START/STOP” led flashes and
the buzzer bleeps
The burner does not ignite
Push “START/STOP” button and
wait for the burner to ignite again.
If after several tries, the burner is
still not igniting, invert the phase
and the neutral by turning the plug
of 180 degrees.
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10.2 BLAST CHILLER ERROR MESSAGES
BREAKDOWN CAUSE SOLUTION
The connection wires of the cavity
probe are disconnected from the
power card
Apply to a UNOX qualified
technician for service
Damaged chamber probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows the
message EA1
Damaged blast chiller power card
Apply to a UNOX qualified
technician for service
The connection wires of the core
probe are disconnected from the
power card
Apply to a UNOX qualified
technician for service
Damaged core probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows the
message EA2
Damaged blast chiller power card
Apply to a UNOX qualified
technician for service
Overpressure in the refrigeration
circuit
Disconnect the blast chiller from
the power supply, wait for about
20 minutes, and connect again the
appliance: if the display shows
again the message EA3
Apply to a UNOX qualified
technician for service
The display panel 1 shows the
message EA3
Damaged blast chiller power card
Apply to a UNOX qualified
technician for service
Display no. 1 shows continuously
EA4 message
Filters working limit reached Take out the filter and wash it
Oven / blast chiller connecting
cable is damaged or disconnected
Display no. 1 shows continuously
EA5 message
Blast chiller power card is
damaged
Apply to a UNOX qualified
technician for service
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10.3 HOLDING CABINET ERROR MESSAGES
BREAKDOWN CAUSE SOLUTION
The connection wires of the
chamber probe are disconnected
from the power card
Apply to a UNOX qualified
technician for service
Damaged chamber probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EL1
Damaged holding cabinet power
card
Apply to a UNOX qualified
technician for service
The connection wires of the
humidity probe are disconnected
from the power card
Apply to a UNOX qualified
technician for service
Damaged humidity probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EL2
Damaged holding cabinet power
card
Apply to a UNOX qualified
technician for service Oven / holding cabinet connecting cable is damaged or disconnected
Display no. 1 shows continuously
EL3 message
Holding cabinet power card is
damaged
Apply to a UNOX qualified
technician for service
10.4 HOOD ERROR MESSAGES
BREAKDOWN CAUSE SOLUTION
The connection wires of the
temperature probe are
disconnected from the power
card
Apply to a UNOX qualified
technician for service
Damaged temperature probe
Apply to a UNOX qualified
technician for service
The display panel 1 shows
continuously the message EC1
Damaged hood power card
Apply to a UNOX qualified
technician for service
Oven / hood connecting cable is
damaged or disconnected
Display no. 1 shows continuously
EC2 message
Hood power card is damaged
Apply to a UNOX qualified
technician for service
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10.5 OSMOSIS SYSTEM ERROR MESSAGES
BREAKDOWN CAUSE SOLUTION
Pressure transducer is damaged
Transducer / power card
connecting cable is damaged or
disconnected
Display no. 1 shows continuously
EO1 message
Osmosis power card is damaged
Apply to a UNOX qualified
technician for service
Liter-counter is damaged
Liter-counter / power card
connecting cable is damaged or
disconnected
Display no. 1 shows continuously
EO2 message
Osmosis power card is damaged
Apply to a UNOX qualified
technician for service
Display no. 1 shows continuously
EO3 message
Filters working limit reached
Apply to a UNOX qualified
technician for service
Display no. 1 shows continuously
EO4 message
Inlet water pressure is too low
Verificare che arrivi acqua
all’ingresso dell’osmosi
Oven / osmosis connecting cable
is damaged or disconnected
Display no. 1 shows continuously
EO5 message
Osmosis power card is damaged
Apply to a UNOX qualified
technician for service
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B. INSTRUCTION FOR THE IN-
STALLER
1. WARNING
All the operations of installation, assembly, service and assistance must be carried out by qualified personnel ac­cording to current laws and regulations. Please read carefully the instruction manual before the installation and commissioning of the appliance. The appliance must be unaltered (check for any trans­port damage). Remove all informative material from the chamber. Avoid to modify the components sealed by the producer with the intention of improving the performances of the equipment; the producer refuses all responsibility for any damage to persons or things that may be caused by an improper use of the appliance and the warranty is auto­matically invalidated. The settings, the gas supply pressure values and the technical data are indicated on CHART A of every oven model.
2. PRELIMINARY OPERATIONS
2.1 INSTALLATION SITE
Before placing the appliance, please verify the overall di­mensions and the exact position of the electrical and wa­ter connections and of the fumes exhaust as indicated on the attached file “Technical Data”. In particolar, check the earthing and the exhaust fumes scavenging are in compliance with the safety. Avoid to install the oven on places where there is a risk of explosion. Avoid to install the oven outdoor without a proper and complete rain proof protection. Avoid to install and use the oven inside small rooms where there is insufficient air change.
2.2 PRESETTING FOR POSITIONING
You will find the feet inside the appliance.They must be fitted to the oven. Never use the appliance without its feet. Remove the drip tray from the back of the oven by using a screwdriver.
Place the oven on one side. Insert the feet in the indicated positions and the tray guides as shown in the picture.
2.3 REMOVAL OF THE PROTECTIVE FILM
Carefully remove all the protective film from the external walls of the appliance.
Pay attention not to leave any residue of glue.If there should be any residue of glue please remove it with an appropriate solvent. Remove the probe protection.
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2.4 POSITIONING
Place the appliance respecting the safety standards indi­cated below. Place the appliance so that its back can be easily reached in order to make the electrical connections and to pro­vide the necessary service. Avoid to install the oven near heat sources.
The appliance is not suitable for built-in installation or side by side positioning.
It is recommended to leave 10 cm cm of free room all around the appliance.
With particular reference to the ovens, all models must be placed upon a support, such as a prover, a stand or a table.
Never install the appliance on the floor.
If the appliance is placed near walls, partitions, kitchen cabinets, decorated edges, etc., it is recommended these are made of non combustible material. Otherwise, they must be coated with non combustible thermal insulating material and the fire prevention stand­ards must be respected.
Do not install the appliance near a fryer. because some fat may enter inside the oven and settle on the electric parts, causing malfuncitoning of the equipment, or enter inside the burner box and cause problems on the gas combustoin. Avoid to install the appliance near inflammable substances containers, eg.: gas cylinders.
Verify that the appliance is installed on a flat and level surface.
In case, once the oven is placed, the door handle does not properly close the door, it is necessary to accommodate the handle latch, as described here below:
• open the door of the oven (pic.1), slightly unloose the fixing screws of the door latch (pic.2)
• close the door and turn the handle to lock it (pic.3)
• if the door remained closed and the handle is perfectly in vertical position, open the door and tightly fix the fixing screws of the latch (pic.4).
• in case the problem is not solved, repeat the procedure unloosing more the latch fixing screws.
WARNING! In case the oven is placed on a non per­fectly flat surface, the handle does not properly close: if the surface is only lightly deformed, it is possible to solve the problem by following the latch accomodation proce­dure described here above; this procedure can not be used to solve the problem in case the surface shows big deformations.
Install the appliance inside rooms where there is a sufficient air change in order to avoid the formation of toxic substances.
Attention! Keep free the exhaust fumes chimney placed on the top of the oven.
For the installation, the exhaust fumes conveying and the minimum wall ventilation, refer to installation and safety na­tional standards in force in the country where the oven is
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installed. Make sure the air volume needed for combustion is not blocked by objects placed under or around the oven, especially near holes or slots. A correct air change grants a proper combustion of the oven burner and a healthy room for the users. On the basis of to the scavenging system used, the gas oven models are classifiable as follows:
Type A1 (ovens with thermic power < 14kW): exhaust gasses are scavenged in the room where the oven is installed. Type B11 (ovens with thermic power < 14kW): Exhaust fumes are scavenged to the outside through a natural draught chimney. In this type of installation, make sure that, for all its length, the section of the chimney is larger than the section of the oven exhaust pipe. Above the draught breaker there must be a vertical length longer at least three times the diameter of the pipe. The exhaust system must have for all its length an as­cending path with a minimum slope of 10%. Moreover, there mustn’t be any angle smaller than 90”. Avoid the horizontal part of the connection exceed the approximate length of 1,5 meters. In case the connection is not possible, install a hood at least at 50 cm from the oven draught breaker. Attention! Placing a hood too near the draught breaker may cause an over depression on the draught breaker that would, then, attract a greater gas quantity inside the burner with con­sequent blasts and leave harmful unburnt gasses. It is recommended to install a chimney cover on the external top part of the flue in order to avoid the rain to get inside the oven and to limit the Venturi effect depressions that may occur in case the chimney is exposed to strong external draughts.
Type B21 (ovens with thermic power > 14kW): Exhaust fumes are scavenged to the outside through the hood. The hood must be at, at least, 50 centimetres from the draught breaker: if the hood is placed to close to the draught breaker it may cause an over depression on the draught breaker that would, then, attract a greater gas quantity inside the burner with consequent blasts and leave harmful unburnt gasses. It is recommended to install a chimney cover on the external top part of the flue in order to avoid the rain to get inside the oven and to limit the Venturi effect depressions that may occur in case the chimney is exposed to strong external draughts.
The choice about the type of gasses scavenging must be made accordingly to local laws on gas appliances installation. All UNOX gas ovens are supplied with an anti-wind chimney, incorporated to the gasses scavenging system, to avoid ob­structions and not proper draught: it has never to be removed because it is integral part of the oven.
3. ELECTRICAL CONNECTION
3.1 WARNING
The connection to the electrical power supply system must be carried out according to the current local regula­tions. Before connecting the appliance, make sure that the volt­age and the frequency correspond to those stated on the data plate of the appliance. The appliance must be placed in such a way that the con­necting plug to the network can be easily reached. Place an omni-polar switch between the appliance and the network in such a way that it will be easily accessi­ble after the installation. The contacts of this switch must have a minimum opening distance of 3 mm and the switch must have an appropriate input (for example: thermal­magnetic switch).
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The use of a safety switch for fault current is suggested. When the appliance is working, the power supply voltage must not diverge from the value of the nominal voltage, indicated on the data plate, by more than ± 10%.
3.2 CONNECTION TO THE ELECTRICAL SUPPLY MAINS
UNOX gas ovens are equipped with electrical cable and Schuko plug (monophase 230V) that has to be simply plugged in a proper outlet (check the outlet is suitable to the supplied Schuko plug). Pay attention on plugging in the equipment: in case the oven locks at any time the flame lighting starts try to turn the plug of 180 degrees (on board safety system that avoid Phase-Neutral polarity inversion).
The electric supply outlet must be clean, in good conditions and far from fats, oils and other sub­stances that may compromise the electric connec­tion.
3.3 EQUIPOTENTIAL SYSTEM
The appliance must be included in an equipotential system whose efficiency must be properly checked according to the current laws. This connection must be done between different appliances through the terminal marked with the symbol: simbolo morsetto equipotenziale The equipotential conductor must have a minimum sec­tion of 10 mm2.
4. GAS C0NNECTION
4.1 WARNING
Before proceeding with the gas connection, the qualified installer must check the data indicated on the technical data plate match with the available gas type. The equipment is set and tested in production for LPG gas, G30 type (butane/propane G30/G31) at a nominal pressure value of 28-30/37 mbar. In case the gas available to be connected to the equip­ment is different from the gas the oven is set to, see para­graph 4.3.
4.2 CONNECTIONS
The equipment has to be connected to the gas accord­ingly to the standard in force. Install an interception gas cock between the equipment and the gas supply in an accessible position. The connection to the gas main, through the ¾” ISO 7­1 type fitting placed on the back left panel of the oven, can be made by using flexible or not flexible pipes and by placing an approved interceptiongas cock between the equipment and the gas supply.
In case flexible pipes are used, make sure they are made in stainless steel, not placed close to external heat sources (e.g.: fryers, open burners etc.) and not subject to twist­ing and/or traction. In case non metallic material are used, e.g.: sealing, they must be certified and complying with the European stand­ards in force. Check the gas circuit seal by putting on the fittings a suds solution or non corrosive specific foaming products. Important: never use a flame to check possible gas leaks.
4.3 SET AND ADJUSTMENT TO DIFFERENT GAS TYPES
Before carrying out work on the appliance, close the gas cock and disconnect the electrical supply. The accommodation has to be made by qualified person-
ChefTop™
nel. Referring to the attached technical data sheet, replace the main nozzle and adjust the primary air by setting the referred bush. Check the diameter of the nozzle, printed on the nozzle, that has to be replaced is 1/100 mm. The nozzle is placed on the lower left back side of the equipment. To replace the nozzle and adjust the primary air setting, proceed as follows (see the picture here be­low):
• loose screw A
• move the bush B as indicated on the attached chart
• unfix and take off the nozzle C by using a 13 mm span­ner
• install the nozzle suitable to the gas type available on the main (see proper technical data sheet)
• place the bush B at the right distance H (see proper technical data sheet).
• screw the screw A
Warning! After the equipment has been set to a different type of gas:
• place on the equipment place a inerasable sticker with the new setting data.
• Seal again the adjusted parts.
• Proceed with gas circuit seal test procedure.
• Make a general working test on the whole system.
4.4 CHECK OF THE NOMINAL THERMAL POWER RATE
The nominal thermal power rate has to be checked by authorized personnel or by the company in charge on the basis of the information indicated on this manual. This check is required at any new installation, transfor­mation or adjustment to different gas types and after any maintenance work. The nominal thermal power rate and the connection pres­sure values are indicated on the technical data sheet. Do not remove the parts sealed with red paint.
The required nominal thermal power rate is set by using the nozzles as indicated on the respective chart of the technical data sheet and by setting the specific connection pressure value indicated per gas type. In case you need a further test to be made on the nominal thermal power rate, proceed with the volumetric meth­od by using a counter and a chronometer. The exact volume that has to pass per time unit is indi­cated on the respective chart on the technical data sheet. This value for the connection has to be respected with a tolerance of ±5%. In case a difference value is found, check the diameter of the used nozzles and inlet pressure are correctly set.
4.5 CHECK OF THE SERVICE PIPE PRESSURE
The service pipe pressure is measured, with the equip­ment turned on, by using a pressure gauge for fluids (e.g.: a “U” type manometer with resolution 0,1 mbar or an electronic manometer): make sure the taken pressure value matches with the value indicated on the respective chart.
To check the inlet pressure proceed as follows: close the gas cock installed between the equipment and the gas main, remove the gas feeding pipe and insert between the pipe and the oven gas inlet a T fitting; connect on the free end of the T fitting a manometer suitable to check the pressure.
In case the taken pressure value is lower than the value indicated on the ” CHART A”,(more than 0,2 mbar below indicated value), apply to local gas company.
Warning!
Never tamper the gas solenoid valve parts set and sealed by the producer.
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