Univex DR1411 Operators Manual

DR1411
DOUGH DIVIDER / ROUNDER
PARTS & SERVICE MANUAL
Persons under the age of 18 are not permitted to operate or have access to this
equipment per U.S. Dept. Of Labor Employment Standards Administration Sheet No. ESA913
DR1411 REV A
Overview
Page 1
Figure 1
2. Cutting Head Knob
3. Alluminium Hub
4. Lifting Lever
5. Main Switch
6. On/Off Light
7. Timer
8. Stop Button
9. Start Button
10. Plate Wing Nut
11. Forming Dish
Lower Base
Figure 2
Illus Part No Description Qty
Page 2
1 S01165022 SPECIAL FLAT HEAD SCREWS 34 2 S01162009-1 ECCENTRIC DRIVE SHAFTS 4 3 13000315 BEARINGS 6204 2RS 20-47-14 10 4 S01150038 BEARING SUPPORTS 10 5 S12003996 TEETH BELT 1 6 S11000614 MOTOR 110V/1/60HZ 1 7 S12003951 BELT 1 8 S01162053 MOTOR PULLEY 60HZ 1
9 S01162054 DRIVE MOTOR PULLEY 1 10 S01144064 PLATE DRIVE PULLEY Z-44 4 11 S01144077 PLATE DRIVE PULLEY Z-30 1 12 S01144070 PLATE DRIVE PULLEY Z-24 1 13 S01162012 ECCENTIC TENSION PIVOT 1 14 S86162004-2 STRENGHER BASE PLATE 1 15 S01162008-1 ECCENTRIC NEUTRAL SHAFT 1 16 S86162001-7 LOWER BASE 1 17 DIN 931 HEXAGONAL HEAD SCREW M6X15 4 18 DIN 127 ELASTIC WASHER M6 4 19 DIN 433 FLAT WASHER M6 4 20 DIN 471 SNAP RING D20 10 21 DIN 934 HEXAGONAL NUT M8 34 22 DIN 433 FLAT WASHER M8 34 23 DIN 471 SNAP RING D12 1 24 DIN 934 HEXAGONAL NUT M16 1 25 DIN 433 FLAT WASHER M17 1
16
Lower Base
Figure 2
Page 3
1
17 18 19
20
20
15
2
3
4
21 22
11
24
13
23
25
10
12
20
14
21 22
4
3
21 22
1
5
6
7
8
9
20
Upper Base
Figure 3
Illus Part No Description Qty
Page 4
1 S01162016 SPINNING PLATE 1
2 S01162015 ECCENTRIC PLATE FLANGES 4
3 S13005414 AXIAL FLANGE BEARING 15-28-4 4
4 S13000313 BEARING 6202 2RS 15-35-11 NAZ 4
5 S01162014 ECCENTRIC PIVOT 4
6 S85162013 ECCENTRIC PLATE 4
7 DIN 912 ALLEN SCREW ROUND HEAD M8X25 4
8 S86162002-4 BOTTOM COVER 1
9 S14002810 BLACK FOOT M10 D50 4 10 11 12 S25009061 EMERGENCY STOP BUTTON 1 13 S25009081 START BUTTON 1 14 S86162058-1 CONTROL PANEL PLATE 1 15 S85162018-4 LOWER PROTECTION GUARD 2 16 S01162083 TRAY STOP 2 17 DIN 7991 FLARED SCREW M6X12 12 18 DIN 934 HEXAGONAL NUT M8 2 19 DIN 471 SNAP RING 4 20 DIN 7991 FLARED SCREW M6X12 4 21 DIN 433 FLAT WASHER M8 4 22 DIN 912 ALLEN SCREW ROUND HEAD M5X10 4 23 DIN 934 HEXAGONAL NUT M10 4 24 DIN 7985 FLAT HEAD SCREW M5X10 2 25 DIN 7985 FLAT HEAD SCREW M6X16 8 26 S25009029 POWER LIGHT 1
S00003295 S25007040
MAIN ON/OFF SWITCH 1 TIMER 1
25
Upper Base
Figure 3
Page 5
15
21 20
16
17
1
18
2
19
3
4
5
13
12
11
14
26
10
6
7
8
22
23
924
Illus Part No Description Qty
Page 6
1 S14002204 1
2
S85162116 1 3 S01162086 4 5
S85162100
DIN 912
6 DIN 6885 2 7 SS01078010 8 S86162027-5 9 S85162018-4
10 S80162019-6 11 S86162028-5 12 S85162051-5 13 S85162023-2 14 S85162024-3 15 S01162056 16 S85162030-1 17 S85162020-5 18 S15005010 19 S19001001 20 S01162021 21 S14000820 22 DIN 471 23 DIN 24 DIN 9 25 DIN 4 26 DIN 9
7985
31 33
31 2 27 DIN 127 28 DIN 4 29 DIN 9 30 DIN 9 31 DIN 9
33
12
82
13 1 32 DIN 912 33 DIN 4 34 DIN 9
71
31 35 S14002004
36 DIN6885
37 S85162099 1
KNOB HAND LEVER HAND LEVER BUSHING
ALLUMINIUM HAND LEVER HUB
HEAD QUARRY EXAGONAL SCREW M8X30
6X6X12 TABS
CORNER CAPS
UPPER BASE UPPER PROTECTION GUARD DRIVE PILLARS LOWER PLATE MICROSWITCH ROD LOCKING DISC LATCH BOTTOM DISH DISC LOCKING DISH SCREWS UPPER BUSHING BUSHING DUST SEAL GEAR Z41 DIN RING SNAP RING D35 FLAT HEAD SCREW M6X10 HEXAGONAL HEAD SCREW M8X20 FLAT WASHER M8 HEXAGONAL HEAD SCREW M6X15 ELASTIC WASHER M6 FLAT WASHER M6 ALLEN SCREW ROUND HEAD M6X25 AUTO LOCK NUT M8 PIN M8X35 ALLEN SCREW ROUND HEAD M5X10 SNAP RING D25 HEXAGONAL HEAD SCREW M8X10 CUTTING HEAD KNOB
6X6X35- TABS
RAISING SHAFT
2
2
2
8 1 2 2 1 1 1 1 1 2 2 2 2 2 2 4 8 4 4
2 2 1 1
1 2 3 2
2
Cutting Base
Figure 4
Page 7
11 Section Cutting H ead
Figure 5
Illus Part No Description Qty
Page 8
S00003452 COMPLETE CUTTER HEAD AS SEMBLY
1 S85162045-1 TENSION SPRING 1 2 S84162089 DRIVE SHAFT 1 3 S01162044 LEVER PIVOT SCREW 2 4 S01162041 SHAFT BUSHING 1 5 S02162040 EXTRACTOR PLATE 1 6 S01162046 EXTRACTOR COLUMN 13 7 S02162065 HEAD ASSEMBLY 1 8 S01162066 CENTRAL EXTRACTOR BLADES 2
9 S01162067 EXTERNAL EXTRACTOR BLADES 10 10 S01162042 LEVELING SPACERS 2 11 S02162043 BLADE RELEASE LEVER 1 12 S08091045 LEVER SPRING 1 13 DIN 1587 BLIND NUT M12 1 14 DIN 433 FLAT WASHER M17 1 15 DIN 931 HEXAGONAL HEAD SCREW M6X20 1 16 DIN 934 HEXAGONAL NUT M6 1 17 DIN 433 FLAT WASHER M6 13 18 DIN 931 HEXAGONAL HEAD SCREW M6X10 12 19 DIN 912 ALLEN SCREW ROUND HEAD M6X10 4 20 DIN 603 ROUND-SQUARED SCREW M8X20 13 21 DIN 912 ALLEN SCREW ROUND HEAD M5X10 4 22 DIN 934 HEXAGONAL NUT M8 2
11
11 Section Cutting H ead
Page 9
Figure 5
13
14
1
2
3
12
4
15 16 17
10
22
21
20
18 17
5
19
6
7
8
9
14 Section Cutting H ead
Figure 6
Illus Part No Description Qty
Page 10
S00003451 COMPLETE CUTTER HEAD AS SEMBLY
1 S85162045-1 TENSION SPRING 1
2 S01162044 LEVER PIVOT SCREW 2
3 S84162039-4 DRIVE SHAFT 1
4 S01162041 SHAFT BUSHING 1
5 S02162040 EXTRACTOR PLATE 1
6 S01162046 EXTRACTOR COLUMN 16
7 S02162037 HEAD ASSEMBLY 1
8 S01162047 CENTRAL EXTRACTOR BLADES 4
9 S01162048 EXTERNAL EXTRACTOR BLADES 10 10 S01162055 SHAFT BUSHING SPACER 1 11 S01162042 LEVELING SPACERS 2 12 S02162043 BLADE RELEASE LEVER 1 13 S08091045 LEVER SPRING 1 14 DIN 1587 BLIND NUT M12 1 15 DIN 433 FLAT WASHER M14 1 16 DIN 931 HEXAGONAL HEAD SCREW M6X20 1 17 DIN 934 HEXAGONAL NUT M6 1 18 DIN 433 FLAT WASHER M6 14 19 DIN 931 HEXAGONAL HEAD SCREW M6X10 13 20 DIN 912 ALLEN SCREW ROUND HEAD M6X10 4 21 DIN 603 ROUND-SQUARED SCREW M8X20 14 22 DIN 912 ALLEN SCREW ROUND HEAD M5X10 4 23 DIN 934 HEXAGONAL NUT M8 2
14 Section Cutting H ead
Figure 6
Page 11
14
15
1
2
13
12 16 17 18
11
10
23
3
4
19 18
5
20
6
22
21
7
8
9
Cup Tray Assemblies
Figure 7
Page 12
Illus Part No Description Qty
14 Cup Tray Assembly
1 S01162017-3 DOUGH BALLS CLEAR TRAY 14 PORTION 2 2a S01162029 TUB "A" RANGE - 8.9 - 10.5 Oz. 14 2b S80162091 TUB "B" RANGE - 6.2 - 7.9 Oz. 14 2c S80162090 TUB "C" RANGE - 5.3 - 7.0 Oz. 14 2d S80162029-4 TUB "D" RANGE - 3.9 - 5.3 Oz. 14
3 S86162070-2 TUB PLATE 1
4 S14002301 WING NUT 4
5 DIN 7982 SCREWS M6,3X19 42
11 Cup Tray Assembly
1 S01162060 DOUGH BALLS GREEN TRAY 11 PORTION 2 2E S01162088 TUB "E" RANGE - 17 - 22.9 Oz. 11 2F S01162098 TUB "F" RANGE - 11.3 - 17 Oz. 11
3 S86162065 TUB PLATE 1
4 S14002301 WING NUT 4
5 SDIN 7982 SCREWS M6,3X19 33
Cup Tray Assemblies
Figure 7
Page 13
4
5
3
2
1
Cutting Base (NEW)
Figure 8
ILLUS PART NUMBER DESCRIPTION QTY
1 2 DIN
3 S85162018-4 4 DIN 5 6 check tubs page 7 S86162065 8
9 S86162028-5 10 S14002302 11 S85162018-4
NEW DOUBLE HANDLE BAR SLIDE SCREWS
PROTECTION GRID - RIGHT SIDE REAR SLIDE SCREWS RIGHT TUB PLATE SLIDE TUBS TUB ALUMINUM PLATE LEFT TUB PLATE SLIDE DR UPPER TUB PLATE WING NUT PROTECTION GRID - LEFT SIDE
Page 14
1 6
1 2 1
14 or 11
1 1 1 4
FIGURE #3
FIGURE #5
ELECTRICAL COMPONENTS
Arcle BRAND FIGURE # DESCRIPTION SERIAL # QTY RECOMMENDED
Serigraphy Tail Ox
Control panel plate Ense
Main power switch DR Allen Bradley
Start Buon Schneider
Emergency Buon Schneider
Power light Slim
Relay ABB
Timer Fiber
Microswitch Crouzet
Fuse Box Omega V1085 10A 250V 5x 20 mm S25001204 1
Fuse Omega FUSIB. CERAM. 5X20 500mA GT S25001229 1
1F 1C
2 1A 1D 1E
5 1B
6
09-9162057 S9162057 1
162058-1 S162058-1 1
194L-E16-1752 S0000 3295 1 x
XB4-BA3311 S25009081 1 x
XB4-BS542 S25009061 1 x
TBF 010SC5 TRASPARENTE 110V ac S25009029 1 x
A16.30.10 110V ac S25005074 1 x
T45 B43010806 110 V ac S25007040 1 x
83,161,165 S00003296 1 x
Clamps Elerogibi
Power wire Agencavi AWG 16 NERO S25001022 10
Aux wire Agencavi AWG 18 ROSSO S25009021 7
Line Wire Agencavi 3 x AWG 16 S25001061 10
3
PA205 S25001126 1
DR MOTOR 110V 60 Hz 0,3 KW 0,4HP 3240 rpm 5,2A 0,99 cos/ cond.25micro/F
1A 1B 1C 1D 1E 1F
1A 1B 1C 1D 1E 1F
FIGURE #2
FIGURE #6
Page 15
1
2
3
4
5
6
7
8
9
10
A
A foglio 2/2
pos. A1
B
C
D
E
F
L L
2
limit switch
3
thermal probe
4
Stop Button
C1
5
Start Button
A
B
C
D
E
F
6
++
G
D1
+
M
G
H
H
7
I
115 v 24 v
transformer
J
Description
Circuit Diagram DR14-11 UL certied
1
2
3
4
FUSE
1
sheet
1/2
5
6
C1 D1
Data
Disegn.
Visto
30/5/2014
-
-
7
Note
8
9
10
I
J
1
2
3
4
5
6
7
8
9
10
A
A
DR MOTOR WIRE CONNECTIONS
B
C
D
BLACK
E
F
LIMIT SWITCH / THERMAL
G
H
STOP / START
CONTACTOR
BLACK
RED
RED
CLAMPS
CLAMPS
RED
BLACK
BROWN
RED
CONTACTOR
THIN BROWN
THIN BROWN
BLACK
WHITE
PHASE
+ +
+
M
NEUTRAL
B
C
D
E
F
G
H
I
J
Description
sheet
2/2
1
2
3
4
5
6
Data
Disegn.
Visto
7
30/5/2014
-
-
Note
8
9
10
I
J
Warranty
The Univex model DR1411 carry a one year on-site parts
and labor warranty against any defects in materials or workmanship. The
one-year period begins on the date of purchase by the end user and
remains in full eect provided the unit is used properly in accordance
with our instructions.
Any work to be performed under this warranty must be performed
between the hours of 8:00 a.m. and 5:00 p.m. local
time, Monday through Friday. Univex will not cover overtime charges
of any kind.
Please call the Univex Warranty Service Department at
(800) 258-6358 to report any warranty claims before arranging repair
or attempting to return the unit to Univex Corporation.
Damages incurred in transit or incurred because of installation error,
accident, alteration or misuse are not covered. Transit damages should
be reported to the carrier immediately.
Univex will not be liable for any consequential, compensatory,
incidental or special damages.
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