Universal Laser Systems PLS3.60, PLS4.60, PLS6.60, PLS6.120D Safety, Installation, Operation, And Basic Maintenance Manual
Laser Engraving and Cutting System
2007 Professional
Systems
Models PLS3.60, PLS4.60,
PLS6.60, & PLS6.120D
Safety, Installation, Operation,
and Basic Maintenance Manual
System Serial Number: _____________
(Located on the back of the machine and inside the front door)
Laser Tube Serial Number(s):
______________ ______________
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Technical Support Department
Phone: 480-609-0297
Fax: 480-609-1203
Web Based Email Support: www.ulsinc.com
March 2008
Notice
This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended
solely for the contractual use of ULS, Inc. customers.
While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be liable
for errors contained herein or for incidental or consequential damage in connection with the furnishing,
performance, or use of this material. ULS reserves the right to revise this manual and make changes
from time to time without obligation by ULS to notify any person of such revision or changes.
ULS does not assume any liability arising out of the application or use of any products, circuits, or
software described herein. Neither does it convey a license under its patent rights nor the patent rights of
others.
This publication and its contents may not be reproduced, copied, transmitted, or distributed in any form,
or by any means, radio, electronic, mechanical, photocopying, scanning, facsimile, or otherwise, or for
any other purpose, without the prior written permission of ULS.
ULS provides no warranties whatsoever on any software used in connection with a ULS Laser Engraving
System, express or implied. Neither does it guarantee software compatibility with any off-the-shelf
software package or any software program that has not been written by ULS.
Intended use of this system must be followed within the guidelines of this manual. In no event will ULS
be liable for any damages caused, in whole or in part, by customer, or for any economic loss, physical
injury, lost revenue, lost profits, lost savings or other indirect, incidental, special or consequential
damages incurred by any person, even if ULS has been advised of the possibility of such damages or
claims.
WARNING: UNIVERSAL LASER SYSTEMS PRODUCTS ARE NOT DESIGNED, TESTED, INTENDED OR
AUTHORIZED FOR USE IN ANY MEDICAL APPLICATIONS, SURGICAL APPLICATIONS, MEDICAL DEVICE
MANUFACTURING, OR ANY SIMILAR PROCEDURE OR PROCESS REQUIRING APPROVAL, TESTING, OR
CERTIFICATION BY THE UNITED STATES FOOD AND DRUG ADMINISTRATION OR OTHER SIMILAR
GOVERNMENTAL ENTITIES. SHOULD THE BUYER USE UNIVERSAL LASER SYSTEMS PRODUCTS FOR ANY
SUCH UNINTENDED OR UNAUTHORIZED APPLICATION, ALL WARRANTIES REGARDING THE UNIVERSAL
LASER SYSTEMS PRODUCTS SHALL BE NULL AND VOID. FURTHER, THE BUYER SHALL HAVE NO REMEDY
AGAINST UNIVERSAL LASER SYSTEMS AND ITS OFFICERS, EMPLOYEES, SUBSIDIARIES, AFFILIATES AND
DISTRIBUTORS FOR, AND THE BUYER SHALL INDEMNIFY AND HOLD THOSE PARTIES HARMLESS
AGAINST, ANY AND ALL CLAIMS, COSTS, DAMAGES, EXPENSES AND REASONABLE ATTORNEY FEES
ARISING OUT OF, DIRECTLY OR INDIRECTLY, ANY CLAIM ASSOCIATED WITH SUCH UNINTENDED OR
UNAUTHORIZED USE, INCLUDING BUT NOT LIMITED TO ANY CLAIM BASED ON WARRANTY (EXPRESS OR
IMPLIED), CONTRACT, TORT (INCLUDING ACTIVE, PASSIVE, OR IMPUTED NEGLIGENCE), STRICT LIABILITY,
PATENT OR COPYRIGHT INFRINGEMENT OR MISAPPROPRIATION OF INTELLECTUAL PROPERTY.
HP is a registered trademark of Hewlett-Packard Corporation.
Windows is a registered trademark of Microsoft Corporation.
Macintosh is a registered trademark of Apple Computer Corporation.
PostScript, Photoshop, and Streamline are registered trademarks of Adobe Systems Inc.
CorelDRAW is a registered trademark of Corel Corporation.
AutoCAD is a registered trademark of AutoDesk Inc.
ULS Platforms are protected under one or more of U.S. patents
5,661,746; 5,754,575; 5,867,517; 5,881,087; 5,894,493; 5,901,167;
5,982,803; 6,181,719; 6,313,433; 6,342,687; 6,423,925; 6,424,670;
6,983,001, D517,474; 7,060,934. Other U.S. and International patents
pending.
© Universal Laser Systems Inc., 2007
All Rights Reserved
Introduction
We would like to thank you for your laser system purchase. Universal Laser Systems, Inc. (ULS) is the
pioneer, and highest volume manufacturer, of large field, computer controlled laser engraving, marking,
and cutting systems. ULS has devoted years of research and development to further the quality of our
products that has resulted in a number of remarkable innovations within the laser industry. Since 1988,
the staff at ULS has been dedicated to total customer satisfaction. When you buy Universal you get more
than a laser - you get a team of talented, experienced, enthusiastic people who are focused on your
satisfaction. Our commitment is to help you now and in the future.
To begin with, we highly recommend that this entire manual be read before attempting to use your laser
system. The manual includes important information about safety, assembly, use, and basic maintenance.
How To Get Help
Before contacting our Technical Support Department, make sure that you have read this entire manual as
well as any other accompanying manuals included with your laser system.
Step 1:
Try to recreate the problem and write down the circumstances in which the problem occurred. Try to
recall if the problem began all of a sudden, worsened over time, or began after you performed any recent
maintenance. Also be prepared to describe all pertinent information about the computer being used such
as software, ULS printer driver version, computer operating system and computer type.
Step 2:
Make sure that you have the serial number of the laser system available. The serial number tags are
located on the back of the machine, next to the exhaust port, and inside the front door, visible when you
open it. The Technical Support Department may not be able to assist you without this number.
Step 3:
Contact your local ULS Representative. They may have more details about your particular installation and
applications. If possible, call from a phone that is close to the laser system so that it can be operated
while talking to our representative.
Step 4:
If your local Sales Representative cannot assist you and you would like to use our FREE, email based
support system, log on to our website: www.ulsinc.com. Click on the “Technical Support“ link, then click
on the “Technical Support Request Form” and follow the instructions.
Step 5:
If you are unable to obtain Internet access, you may contact our Technical Support Department at:
Universal Laser Systems, Inc.
Technical Support Department
16008 North 81st Street
Scottsdale, AZ 85260
Phone: 480-609-0297
Fax: 480-609-1203
M-F 8am – 5pm Arizona Time
support@ulsinc.com
Specifications
System Operating Environment Requirements (user provided)
PLS3.60 PLS4.60 PLS6.60 PLS6.120D
Models
Operating
Environment
Operating
Temperature
Storage Temperature
Operating Humidity
Electrical Power
Particulate/Odor
Outside Ventilated
Exhaust System
Computer
Requirement
Software Requirement
Well-ventilated office (recommended) or clean, light-duty manufacturing
50ºF (10ºC) to 95ºF (35º C) capable
73ºF (22ºC) to 77ºF (25º C) for best performance
50ºF (10ºC) to 95ºF (35º C)
Non-condensing
Single Phase 110/230V AC, 10/5 Amp, 50/60 Hz
Grounded (earthed) and stable (surge and spike protected)
High-pressure vacuum blower capable of:
250 CFM (cubic feet per minute) @ 6
inches static pressure
(425m3/hr at 1.5kPa)
Windows XP or Windows Vista (32-bit version only)
Graphics or CAD based
(See manual for recommendations)
500 CFM (cubic feet per minute)
@ 6 inches static pressure
(850m3/hr at 1.5kPa)
Model System Specifications
PLS3.60 PLS4.60 PLS6.60 PLS6.120D
Laser Safety
Work Area
Table
Max Part
Resolutions
Interface
Control
Interconnection
Cabinet Style
Laser Options
CO2 Laser, Interlocked Safety Enclosure = Class I
Red Diode Pointer = Class IIIa
24 x 12 Inch
(609.6 x 304.8 mm)
29 x 17 Inch
(736.6 x 431.8 mm)
29 x 17 x 9 Inch
(736.6 x 431.8 x
228.6 mm)
Keypad/small LCD display shows current file name, laser power, engraving
Requires a dedicated PC to operate. Requires Windows XP or Windows Vista
10, 25, 30, 35, 40, 45, 50, 55 and 60 watts
24 x 18 Inch
(609.6 x 457.2 mm)
29 x 23 Inch
(736.6 x 584.2 mm)
29 x 23 x 9 Inch
(736.6 x 584.2 x
228.6 mm)
1000, 500, 333, 250, 200, 166 dpi/lpi
speed, PPI and run time
(32-bit version only).
USB 2.0 High Speed port
Floor Standing
(939.8 x 584.2 x 228.6 mm)
32 x 18 Inch
(812.8 x 457.2 mm)
37 x 23 Inch
(939.8 x 584.2 mm)
37 x 23 x 9 Inch
10, 25, 30, 35,
40, 45, 50, 55
and 60 watts
(equipped for
two lasers)
Power Requirements
Size (inch)
Weight
Exhaust Hookup
Laser Cartridge Weight
Available Options
110V/10A
230V/5A
36W x 38T x 30D
(91.4cm W x 96.5cm T
x 76.2cm D)
235 lb (107 kg) 270 lb (122 kg) 325 lb (147 kg) 345 lb (156 kg)
One 4” (10.16 cm)
Rotary Fixture, Air Assist (standard or computer controlled), Air Compressor
(desiccant or refrigerated dryer options), Honeycomb Cutting Table, Dual Head,
36W x 39T x 36.5D
(91.4cm W x 99.1cm T
x 92.7cm D)
44W x 39T x 37.5D
(111.8cm W x 99.1cm T x 95.3cm D)
port Two 4” (10.16 cm) ports
25/30 Watt = 20 lbs (9 kg)
35/40 Watt = 23 lbs (10 kg)
45/50/55/60 Watt = 26 lbs (12 kg)
Assorted Focal Length Lens Kits
230V/15A
Specifications subject to change without notice
Table of Contents
Section 1 – Safety
Description of Appropriate Use.....................................................................................................1-1
General Safety..............................................................................................................................1-1
Laser Safety..................................................................................................................................1-2
Safety Labels ................................................................................................................................1-2
EU Compliance (CE)...................................................................................................................1-10
FCC Compliance.........................................................................................................................1-11
Recycling.....................................................................................................................................1-11
Part 1 - Initial Setup
Section 2 – Installation
Establishing a Proper Operating Environment..............................................................................2-3
Providing a Suitable Electrical Power Source...............................................................................2-3
Extracting Fumes and Particulates...............................................................................................2-4
Software Installation and Operating System Requirements.........................................................2-6
Computer Requirements ........................................................................................................2-6
Software Installation CD-ROM ...............................................................................................2-8
Recommended Software Programs .......................................................................................2-8
Section 3 – Graphic Software Setup
General Software Setup................................................................................................................3-1
Specific Software Setup................................................................................................................3-5
CorelDRAW 11.......................................................................................................................3-6
CorelDRAW 12.......................................................................................................................3-8
CorelDRAW X3.....................................................................................................................3-10
AutoCAD 2000i/2002/2004...................................................................................................3-12
Adobe Illustrator CS .............................................................................................................3-13
Section 4 – Assembling the PLS
System Assembly - PLS3.60 and PLS4.60...................................................................................4-1
System Assembly - PLS6.60 and PLS6.120D..............................................................................4-4
Finalizing the Connections............................................................................................................4-8
Checking Beam Alignment - All PLS laser systems ...................................................................4-10
Section 5 – Making a Sample
Step 1 - Loading and Positioning the Material..............................................................................5-1
Step 2 - Creating the Graphic.......................................................................................................5-1
Step 3 - Printing to the Laser System...........................................................................................5-1
Step 4 - Starting the Engraving Process.......................................................................................5-2
Step 5 - Material Removal and Reloading....................................................................................5-2
Part 2 - Laser System Essentials
Section 6 – Basic System Features
The Universal Control Panel (UCP)..............................................................................................6-3
The PLS Keypad...........................................................................................................................6-5
Printer Driver Controls...................................................................................................................6-7
Materials Database Tab .........................................................................................................6-7
Section 7 – Basic Maintenance
Motion System Components Diagram..........................................................................................7-1
Cleaning and Maintenance Supplies ............................................................................................7-2
System Cleaning and Maintenance..............................................................................................7-2
Maintenance Schedule..................................................................................................................7-5
Part 3 - Accessories
Section 8 – Accessories
Air Assist .......................................................................................................................................8-3
Air Assist Compressor...................................................................................................................8-8
Dual Head.....................................................................................................................................8-9
Honeycomb Cutting Table ..........................................................................................................8-12
Focus Lens Kits...........................................................................................................................8-14
Rotary Fixture..............................................................................................................................8-15
Part 4 - Advanced User
Section 9 – Advanced System Operation
Printer Driver Controls...................................................................................................................9-3
Manual Control Tab................................................................................................................9-4
Focusing Methods.......................................................................................................................9-17
Making a Sample - Manual Control Tab .....................................................................................9-19
Section 1
Safety
Description of Appropriate Use
This device is designed for laser cutting and engraving, in a laboratory, workshop, or light duty
manufacturing environment. Materials to be processed must fit completely inside the system for proper
operation.
Notice: This device is not designed, tested, intended or
authorized for use in any medical applications, surgical
applications, medical device manufacturing, or any similar
procedure or process requiring approval, testing, or certification
by the United States Food and Drug Administration or other
similar governmental entities. Please see the Notice herein for
further information regarding such uses.
General Safety
Use of the equipment in a manner other than what is described in this manual can result in injury to
yourself, others, or may cause severe damage to the equipment and your facility. Failure to follow the
operational requirements and safety guidelines, listed in this manual, may increase this risk.
• EXPOSURE TO THE LASER BEAM MAY CAUSE PHYSICAL
BURNS AND CAN CAUSE SEVERE EYE DAMAGE. Proper
use and care of this system are essential to safe operation.
• NEVER OPERATE THE LASER SYSTEM WITHOUT
CONSTANT SUPERVISION OF THE CUTTING AND
ETCHING PROCESS. Exposure to the laser beam may
cause ignition of combustible materials and start a fire. A
properly maintained fire extinguisher should be kept on hand
at all times.
• NEVER LEAVE MATERIALS IN THE LASER SYSTEM AFTER
LASER PROCESSING HAS FINISHED. Materials may ignite
after laser processing has finished. Thoroughly inspect the
interior of the laser system and remove any particulate materials
before leaving the workstation. A properly maintained fire
extinguisher should be kept on hand at all times.
• A PROPERLY CONFIGURED, INSTALLED, MAINTAINED, AND OPERATING
PARTICULATE/FUME EXHAUST SYSTEM IS MANDATORY WHEN OPERATING
THE LASER SYSTEM. Fumes and smoke from the engraving process must be
extracted from the laser system and exhausted outside.
SAFETY
• SOME MATERIALS, WHEN ENGRAVED OR CUT WITH A
LASER, CAN PRODUCE TOXIC AND CAUSTIC FUMES.
We suggest that you obtain the Material Safety Data Sheet
(MSDS) from the materials manufacturer. The MSDS
discloses all of the hazards when handling or processing that
material. DISCONTINUE processing any material that shows
signs of chemical deterioration of the laser system such as rust, metal etching or
pitting, peeling paint, etc. Damage to the laser system from caustic materials is NOT
covered under warranty.
• CARE SHOULD BE TAKEN WHEN MOVING OR LIFTING THIS
DEVICE. Obtain assistance from 3 or 4 additional people when
lifting or carrying (secure motion system and doors). Severe
bodily injury may occur if improper lifting techniques are applied
or the system is dropped.
• DANGEROUS VOLTAGES ARE PRESENT WITHIN THE
ELECTRONICS AND LASER ENCLOSURES OF THIS
SYSTEM. Although access to these areas is not necessary
during normal use, if it becomes necessary to open one of
these enclosures for service reasons, please remember to
disconnect the power cord from your electrical supply.
• THE POWER SUPPLY CORD IS THE MAINS DISCONNECT
DEVICE; THE EQUIPMENT SHOULD BE LOCATED CLOSE
TO AN EASILY ACCESSIBLE WALL SOCKET OUTLET. To
disconnect the equipment from the supply mains, the power cord
shall be unplugged from the wall outlet or main power inlet
(appliance coupler) of the unit.
• THIS DEVICE IS SPECIFICALLY DESIGNED TO COMPLY WITH CDRH
PERFORMANCE REQUIREMENTS UNDER 21 CFR 1040.10 AND 1040.11.
CDRH is the Center for the Devices of Radiological Health division of the Food and
Drug Administration (FDA) in the USA. It also complies with CE (European
Community) safety regulations. No guarantees of suitability or safety are provided
for any use other than those specified by Universal Laser Systems, Inc.
Laser Safety
The device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense
invisible and visible laser radiation at a wavelength of 10.6 microns in the infrared spectrum. For your
protection, this enclosure is designed to completely contain the CO2 laser beam. Improper use of
controls and adjustments, or performance of procedures other than those specified, may invalidate the
safety of this system.
• The intense light that appears during the engraving or cutting process is the product
of material combustion or vaporization. DO NOT STARE AT THE BRIGHT LIGHT
OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
• This device may contain a visible Red Dot Pointer (Class IIIa). DO NOT STARE AT
THE RED LIGHT OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
Section 1-2
SAFETY
• The user door(s) are safety interlocked and will disable the CO2 laser beam from
firing when the user door(s) are opened. The Red Dot Pointer is NOT safety
interlocked and can be automatically activated with the door(s) either open or
closed.
• DO NOT OPERATE THE LASER SYSTEM IF ITS SAFTEY FEATURES HAVE
BEEN MODIFIED, DISABLED OR REMOVED. This may lead to accidental
exposure to invisible and visible CO2 laser radiation which may cause permanent
blindness and/or severe burns to your skin.
Safety Labels
CDRH and CE regulations require that all laser manufacturers affix warning labels in specific locations
throughout the equipment. The following warning labels are placed on the laser system for your safety.
DO NOT remove them for any reason. If the labels become damaged or have been removed for any
reason, DO NOT OPERATE the laser system and immediately contact Universal Laser Systems, Inc. for
a free replacement. Labels are NOT to scale.
LaserProcessing System Manufactured By:
LASER SYSTEMS INC.
Scottsdale, Arizona
Model No:
Manufactured:
Serial No: Made in USA
221-0002-0 221-0007-0
XXX XXXX
XXX XXXX
XXXXX
SERIAL #: XXXXX
DATE: XXXXX
!
NEVER OPERATE THE LASER SYSTEM
WITHOUT CONSTANTSUPERVISION
EXPOSURE TO THELASER BEAMMAY
CAUSE IGNITION OF COMBUSTIBLE
MATERIALSWHICH CAN CAUSE SEVERE
DAMAGE TO THEEQUIPMENT
221-0012-0 221-0013-0
WARNING
THIS LASER SYSTEM CONTAINS A
CO LASE R IN A CLASS I EN CL O S URE.
2
THE LA SE R SY STEM HAS BEEN
CLASSIFIED AS CLAS S 3 R DUE
WARNING
TO THE PRESENCE OF A
VISIBLE LA SER DIODE.
THIS EQ U I PME NT CON FO R MS
TO PROVISIONS OF
US 21 CFR 1040.10
AND 1040.11
221-0015-0 221-0016-0
Section 1-3
CAUTION
CLASS4INVISIBLELASER RADIATION
WHENOPEN
DEFEATED
DIRECTORSCATTEREDRADIATION
TO
ANDINTERLOCKFAILEDOR
AVOIDEYEORSKIN EXPOSURE
SAFETY
CAUTION
CLASS 4 INVISIBLE LASER
RADIATIONWHEN OPEN
AVOIDEYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
221-0017-0 221-0018-0
WARNING
TURN THE LASER SYSTEM OFF BEFORE
CONNECTING OR DISCONNECTING
THE ROTARY FIXTURE
221-0019-0 221-0020-0
AVOID EXPOSURE
INVISIBLE LASER RADIATION IS
EMITTED FROM THIS APERTURE
WARNING
TOAVOIDRISK OF ELECTRIC SHOCK
ALWAYSDISCONNECT POWER CORD
BEFORE REMOVING THISCOVER
INPUT POWER:
110 VAC; 50/60 Hz; 10 A
221-0021-0 221-0022-0
INPUT POWER:
230 VAC;50/60 Hz; 15A
ULS LASER SYSTEM. THIS LASER
DOES NOT COMPLYWITH U.S. CODE 21 CFR SUBCHAPTER J
5,881,087; 5,894,493; 5,901,167; 5,982,803; 6,181,719; 6,983,001
THIS LASER MANUFACTURED BY
UNIVERSAL LASER SYSTEMS
16008 N. 81ST ST
SCOTTSDALE, AZ 85260USA
IS DESIGNED FOR USE ONLYAS A COMPONENT IN A
IS A CLASS 4 DEVICE AND
OR EUROPEAN STANDARDEN 60825-1:1994.
THIS LASER PRODUCT IS MANUFACTUREDUNDER ONE
OR MORE OF U.S. PATENTS 5,661,746; 5,754,575; 5,867,517;
OTHER U.S. ANDINTERNATIONALPA TENTSPENDING.
221-0024-0 221-0031-0
Section 1-4
SAFETY
DANGER
CAUTION LASER RADIATION
DO NOT STARE INTO BEAM OR VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 3R LASER PRODUCT
LASER DIODE
WAVE LENG TH: 630-680 nm
MAX. OUTPUT: 5 mW
LASER RADIATION- AVOID
DIRECT EYE EXPOSURE
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT:5 mW
CLASS 3R LASERPRODUCT
221-0033-0 221-0034-0
INPUT POWER:
230 VAC;50/60 Hz; 5A
THIS SYSTEM IS DESIGNED FOR
NON-OXIDIZING GASES ONLY
(i.e. DRY CLEANAIR, CARBON
DIOXIDE, HELIUM, NITROGEN).
CONNECTING FLAMMABLE OR
SYSTEM CREATESASERIOUS
SAFETYAND/OR FIRE HAZARD.
SOURCES EXCEEDING 75 PSI
UNIVERSALLASER SYSTEMS
ASSUMES NO RESPONSIBILITY
ARISING FROM THEIMPROPER
WARNING
USE WITH INERTAND
OXIDIZING GASES TOTHIS
DO NOT CONNECTANY GAS
(5ATM)PRESSURE.
USE OF THISSYSTEM.
221-0036-0 221-0037-0
THIS PRODUCTIS MANUFACTUREDUNDER ONE
OR MOREOF U.S. PATENTS 5,051,558; 5,661,746; 5,754,575;
5,867,517; 5,881,087;5,894,493; 5,901,167; 5,982,803; 6,181,719;
6,313,433; 6,342,687;6,423,925; 6,424,670; 6,983,001;
D517,474; 7,060,934
OTHER U.S.AND INTERNATIONALPA TENTSPENDING.
Do use in medical or surgical
NOT
applications or to manufacture
medical devices. See the Safety,
Installation, Operation, and Basic
Maintenance Manual, or the OEM
Laser Integration Manual for
!
WARNING
further information.
221-0065-0 221-0081-0
Section 1-5
SAFETY
PLS3.60, PLS4.60, PLS6.60 Label Placement
221-0086-0
221-0087-0
221-0088-0
221-0089-0
221-0007-0
221-0031-0
221-0017-0
221-0018-0
Laser Tube
221-0033-0
221-0016-0
221-0018-0
221-0012-0
221-0034-0
221-0013-0
221-0022-0
221-0036-0
Section 1-6
SAFETY
221-0021-0
221-0020-0
221-0016-0
221-0037-0
221-0016-0
221-0020-0
221-0002-0
221-0081-0
221-0015-0
Back View of laser system
221-0065-0
Section 1-7
PLS6.120D Label Placement
SAFETY
221-0086-0
221-0087-0
221-0088-0
221-0089-0
221-0007-0
221-0031-0
221-0017-0
221-0018-0
Laser Tube
221-0033-0
221-0034-0
221-0016-0
221-0018-0
221-0012-0
221-0013-0
Section 1-8
221-0007-0
SAFETY
221-0021-0
221-0016-0
Back View of laser system - Rear cover open
221-0020-0
221-0024-0
221-0016-0
221-0002-0
221-0015-0
221-0065-0
221-0037-0
221-0081-0
Back View of laser system - Rear cov er closed
Section 1-9
SAFETY
EU Declaration of Conformity
Product Identification: PLS3.60, PLS4.60, PLS6.60, and PLS6.120D
Laser Engraving and Cutting Systems
Manufacturer: European Office:
Universal Laser Systems, Inc. Universal Laser Systems GmbH
16008 N. 81
Scottsdale, AZ 85260 A-1160 Vienna/Austria
USA
The manufacturer hereby declares that the equipment specified below is in
conformity with the following directives:
based on the standards listed.
Standards Used:
Note: This is not a declaration of conformity. The importer of this equipment
supplies the declaration of conformity.
Warning
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
st
St. Lerchenfelder Guertel 43
89/336/EEC (EMC Directive)
73/23/EEC (Low Voltage Directive)
98/37/EEC (Machinery Directive)
2002/95/EEC (ROHS Directive)
2002/96/ECC (WEEE Directive)
Safety:
EN 60950: 2002
EN 60825-1: 2002 (Class 3R)
EMC:
EN 55024 1998 (Class A)
EN 55022: 2003 (Class A)
EN 61000-3-2: 2001 (class A)
EN 61000-3-3: 2002
EN 61000-4-2: 2001 (4kV CD, 8kV AD)
EN 61000-4-3: 2003 (3 or 10 V/m)
EN 61000-4-4: 2002 (1 or 2 kV power line)
EN 61000-4-5: 2001 (class 3)
EN 61000-4-6: (3 or 10Vrms)
EN 61000-4-8
EN 61000-4-11
Section 1-10
SAFETY
FCC Compliance
This ULS laser system has been tested and found to comply with Federal Communication Commission
(FCC) directives regarding Electromagnetic Compatibility (EMC). In accordance with these directives ULS
is required to provide the following information to its customers.
FCC Compliance Statement and Warnings
This device complied with FCC Rules Part 15. Operation is subject to the following two conditions:
1. This devi ce may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device as set
forth in Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with
manufacturer’s instructions, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his or her own expense.
Users should be aware that changes or modifications to this equipment not expressly approved by the
manufacturer could void the user’s authority to operate the equipment.
This equipment has been type tested and found to comply with the limits for a Computing Device per FCC
part 15, using shielded cables. Shielded cables must be used in order to insure compliance with FCC
regulations.
Recycling
By placing the above symbol on our products and accessories Universal Laser Systems is indicating that
we are committed to helping reduce the amount of waste electronics ending up in municipal landfills.
Therefore Universal Laser Systems urges consumers to recycle this product and its accessories.
Universal Laser Systems is equipped to recycle any of its electronic products and accessories and will
assist our customers with their recycling options. To arrange for recycling of your ULS product or
accessory, please contact Universal Laser Systems for more information.
Section 1-11
SAFETY
Section 1-12
Part 1 - Initial Setup
Section 2
Installation
The following operational guidelines are vital to a safe and productive environment. It is your
responsibility to provide a proper operating environment. This section will also give you step-by-step
instructions for site preparation, and computer and software setup. Please follow the instructions in the
order shown:
1. Establishing a Proper Operating Environment
2. Providing a S uitable Electrical Power Source
3. Extracting Fu mes and Particulates
4. Software Installation and Operating System Requirements (Sections 2 & 3)
5. Assembling the PLS (Section 4)
Damage to the laser system due to an inadequate or improper operating
environment is considered abuse and
warranty. In no event will ULS be liable for any damages caused, in whole or
in part, by customer, or for any economic loss, physical injury, lost revenue,
lost profits, lost savings or other indirect, incidental, special or consequential
damages incurred by any person, even if ULS has been advised of the
possibility of such damages or claims.
WILL NOT be covered under
1. Establishing a Proper Operating Environment
Environment (user supplied)
• The laser system MUST be installed in an office-type or light duty manufacturing environment.
Dusty or dirty air environments can damage the laser system. Keep the laser system isolated
from any type of sandblasting, sanding, oily, or any other machinery that produces airborne
particles.
• Avoid small, enclosed, non-ventilated areas. Some materials, after laser engraving or cutting,
continue emitting fumes for several minutes after processing. Having these materials present in a
confined, unventilated room can contaminate the room.
• For best results, since the lasers are air-cooled, we recommend operating the laser system
between the ambient temperatures of 73ºF (22ºC) to 77ºF (25º C).
• Avoid storing the laser system outside the temperatures of 50ºF (10ºC) to 95ºF (35º C) as
excessively cold or hot temperatures can damage the laser cartridge or reduce its lifetime.
• Ambient humidity levels must be non-condensing.
• A suitable working surface for all material processing.
2. Providing a Suitable Electrical Power Source
Electrical (user supplied)
• For your system’s electrical requirements, please refer to the “INPUT POWER” label near the
ON/OFF switch and/or power inlet.
• NEVER REMOVE THE GROUND LEAD TO THE ELECTRICAL CORD AND
PLUG THE SYSTEM INTO A NON-GROUNDED OUTLET. This is very
dangerous and can lead to a severe, if not fatal, electrical shock. Always plug
the system into a properly grounded (earthed) outlet. Also, without proper
grounding, the laser system may exhibit sporadic or unpredictable behavior.
• Noisy or unstable electricity as well as voltage spikes may cause interference and possible
damage to the electronics of the laser system. If electrical power fluctuations, brown outs, or
Section 2-3
INSTALLATION
constant power outages are a problem in your area, an electrical line stabilizer, UPS
(Uninterruptible Power Supply), or backup generator might be required. You may also need to
connect the laser system to a dedicated electrical line to resolve the problem.
• The laser system is designed as a Class I, Group A, pluggable device. It is also designed for
connection to IT power systems which provides the most flexibility to the user.
3. Extracting Fumes and Particulates
Exhaust System (user supplied)
• The exhaust system MUST be capable of supplying a minimum of 250 CFM (cubic feet per
minute) of airflow while under a load of 6 inches of static pressure (425m3/hr at 1.5kPa). DO
NOT install forward incline, backward incline, in-line, or ventilator fans because these types of air
handlers are inadequate and inappropriate for this type of installation. A high-pressure blower
MUST be used to meet minimum airflow requirements.
• For personal safety and noise control reasons, we recommend that the blower be mounted
OUTSIDE the building.
• Rigid tubing should be used for 90% of the distance traveled between the blower and the laser
system. The tubing should be smooth walled and have as few 90 degree bends as po ssible.
• Install a gate to control airflow and to close off the exhaust from the outside environment when
the laser is not in use. Place this gate within 5 – 10 feet from the laser system.
• Use a short piece of industrial grade, wire reinforced rubber tubing to connect the end of the gate
to the laser system. This will provide mobility and will dampen blower vibrations.
• Have the blower electrically wired to a wall switch in the same room for easy ON/OFF control.
Note: The following diagram shows a typical exhaust system layout. Use this as a guideline to
proper exhaust system installation. Although this diagram just serves as an example, we
recommend installation of the exhaust system by a licensed contractor to meet safety and local
code requirements as well as being able to calculate the correct size blower required for your
particular installation. Length of exhaust pipe, exhaust pipe diameter, number of 90-degree
angles, and other restrictions must be calculated when determining the correct exhaust blower
unit. Installing an undersized or oversized blower is not only unsafe, but it can also lead to
premature and excessive wear and tear to the laser system.
Section 2-4
PLS3.60 and PLS4.60
8
INSTALLATION
2
1
7
(1) Exhaust blower mounted outside.
(2) Weatherproof shield
(3) Rigid ducting matching the diameter of the blower inlet
(4) Shut-off or air-flow gate
(5) Reducer to 4 inches
(6) Flexible, wire-reinforced, industrial grade rubber hose
(7) On/Off switch
(8) Computer (user supplied)
PLS6.60 and PLS6.120D
2
4
3
5
6
3
10
(1) Exhaust blower mounted outside.
(2) Weatherproof shield
(3) Rigid ducting matching the diameter of the blower inlet
(4) Reducer to 4 inches
(5) Y-pipe
(6) Shut-off or air-flow gate(s)
(7) Flexible, wire-reinforced, industrial grade rubber hose
(8) Connection to laser
(9) On/Off switch
(10) Computer (user supplied)
1
5
9
4
5
6
7
8
3
6
8
4
6
7
Section 2-5
INSTALLATION
4. Software Installation and Operating System Requirements
Your computer is critical component in the operation of the PLS. In fact, you cannot operate the PLS if
your computer is not connected, powered on, running Windows, and running the Universal Control Panel
software (UCP).
Only ONE PLS per computer is allowed. You will need to purchase a separate computer for each PLS
you own. Also, the PLS is NOT designed to be a network printer. YOU MUST operate the PLS using the
computer that is directly attached to it via the PROVIDED, 6 foot, USB cable. USB cables longer than 6
feet may cause the PLS to malfunction.
A. Computer Requirements
Minimum PC Configuration (user supplied)
2.0 GHz processor Mouse and keyboard
Windows XP Home, Professional Edition, or
Windows Vista**. Macintosh computers not
compatible with VersaLASER.
1 GB of RAM Computer speakers
40 GB hard drive (15 GB free space) 600 DPI scanner (optical)
VGA monitor (minimum 1024 x 768
resolution)
CD-ROM Drive/Burner
**The PLS machine is compatible with a 32 bit Windows Vista version. See www.microsoft.com
for the minimum computer requirements to run Windows Vista.
NOTE: Some computer motherboard manufacturers USB ports DO NOT comply with
USB 2.0 High Speed standards. This may cause erratic behavior from the PLS such as
freezing and lock-ups.
Other USB peripheral devices that demand a large amount of computer processing power
may slow down the operation and productivity of the PLS. We recommended not using these
devices while operating the PLS.
NOTE: Laptop computers are known for having low powered USB ports. If using a
laptop most likely you will need to use an external USB port hub, that has its own AC
power adapter, and install it between the computer’s USB port and the PLS’s USB port.
Optimizing Windows XP Performance
Windows XP, by default, displays many “visual effects” that slow down the computer by utilizing
RAM and processor time. We recommend that you turn OFF these effects by right-clicking on the
My Computer icon on your desktop, then click Properties and then click the Advanced tab. In the
Performance section, click Settings, then click Adjust For Best Performance, and then click Apply.
Computer Power Management
Power management is a configuration setting in Windows XP that reduces
the energy consumption of computers and monitor by shutting them down
after a period of inactivity. However, since your computer is a critical
component in the operation of the PLS, you MUST NEVER allow your
computer to go into the Standby or Hibernate mode.
Available USB 2.0 High Speed compliant port
Internet connection and email address
(optional)
Section 2-6
INSTALLATION
1. To properly configure Power
Management in your Windows XP
computer, right-click on your
desktop.
2. From the list of options, select
“Properties”. The “Display Properties”
box will open.
3. In Displ ay Properties, select the Screen
Saver tab. Set the Screen saver to
“(None)”.
4. Then in the b ox “Monitor power”, Click
the button “Power…”
5. Select the tab “Power Schemes”.
6. For the Power Scheme in use, select
“Never” for all the setting options: Turn
off monitor, Turn off hard disks, System
standby, and System hibernates.
7. Click “Apply”, then “OK” on both open
windows.
If you have further questions on how to configure or upgrade Windows XP, please contact
NOTE: Your chosen graphical software AND PLS software MUST be
installed and operational before operating the machine.
Microsoft Corporation.
Section 2-7
INSTALLATION
B. Software Installation CD-ROM
At this point you need to install the Windows XP printer driver. In order to install the software you
NEED to have administrative privileges on the user account that is currently logged on. The
Software Installation CD-ROM can be found in a pocket on the inside of the back cover of this
manual.
1. Insert the Software Installation CD-ROM
into your PC’s CD drive. It should
automatically open the “ULS Engraver
Software Setup” window. Read the
instructions and then click the “Install”
button.
a. If the window does not automatically
open, you can open it from Windows
Explorer through your CD drive.
Double-click on the file Setup.exe.
The software will automatically begin
to load.
2. The installation process will begin
indicated by a progress bar. Be patient.
Loading the files can take a few minutes
depending on your processor speed.
3. You will be prompted to select your
model. Select the laser engraver you are
installing on the computer then click on
“Ok”. The software will continue loading
as indicated by a progress bar.
a. If the incorrect model is selected you
will receive an error message later in
the engraving process. Uninstall the
printer driver and reinstall it by
choosing the correct model.
4. When the installation process is finished
the “Completing the ULS Engraver
Software Setup Wizard” window will
appear. Read the instructions and make
your proper selection. If you Reboot Now
save all your work prior to rebooting.
Click on the “Finish” button to complete
installation. The window will automatically
close. Remove the Software Installation
CD-ROM. All the files required to operate
your machine have been loaded onto your
computer.
Section 2-8
INSTALLATION
C. Recommended Software Programs
ULS does not guarantee software compatibility with any off-the-shelf software program that has
not been written by ULS. However, the following suggested programs are widely used by ULS
customers and are considered to be the most functional and compatible programs to use with the
laser system.
Vector Graphics Programs (user supplied)
•
CorelDRAW 12 or X3**, Adobe Illustrator CS
•
Bitmap / Scanning Software (user supplied)
Corel PHOTO-PAINT or Adobe Photoshop
•
Raster to Vector Conversion Software (user supplied)
CorelTRACE
•
CAD Software (user supplied)
AutoCAD for Windows
•
FONTS (user supplied)
Use True Type fonts ONLY. Do not use PostScript or bitmapped fonts.
**Most users purchase the CorelDRAW 12 or CorelDRAW X3 Graphics Suite package
which contains all the software necessary to operate the PLS to its fullest capability.
Earlier versions of CorelDRAW have experienced problems with the XP operating system,
which in turn, causes problems with the operation of the PLS. As a result ULS
recommends CorelDRAW 12 over earlier versions. Whether you decide to use
CorelDRAW12 or a different graphics software package, it is critical that you fully
understand how to use the software in order to successfully operate the PLS. While ULS
has made reasonable efforts to make the PLS as compatible as possible with graphics and
CAD software written for the Windows XP operating systems, ULS cannot guarantee
complete compatibility with any software not manufactured by ULS.
Once you have installed your preferred software according to the manufactures instructions you
will need to configure your graphics software according to our instructions.
Proceed to section 3 to continue with the
software configuration.
Section 2-9
INSTALLATION
Section 2-10
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