Union Special 63400LB, 63400LC, 63400LY User Manual

INDUSTRIAL

SEWING

riNEST

STYLES

63400 63400

63400

QUALI

®

TY

LB LC LV

MACHINES

-

'

u

CATALOG

No.

121

LB

CL

ASS

STREAMLINED

HIGH

SPEED

LOCKSTITCH

WITH

PNEUMATIC

"K

LIPP

UNION SPECIAL

CHICAGO

63400

MACHINES

-

IT~

THREAD

TRIMMER

CORPORATION

C a t a 1 o g N

o.

121 L B

( S u p p 1 e m e n t t o C a t a 1 o g N

I N S T R U C T I 0 N S

F 0 R

o.

1 2 1 M )

e

am

T I N G L I

S T 0 F

L A S s

C

1 i

n e d L o c k s

s

AND

t y 1

A D J U S

t r

S

6 3 4 0 0 L B 6 3 4 0 0

6 3 4 0 0

S e c o n d E d i t i o n

0 P E R A T

PART

6 3 4 0 0

e s

L y

S

t i

I N G

t c h

L C

C o p y r i g h t 1 9 7 8

by

U n i o n S p e c i a 1 C o r p o r a t i o n

R i g h t s R e s e r v e d i n A 1 1 C o u n t r i e s

UNION SPECIAL CORPORATION

INDUSTRIAL

P r i n t e d i n

SEWING

CHICAGO

2

MACHINES

U.

S.

A.

March,

1980

Each

on

the

or

more numbers fixed

UNION

machine.

letters contain

to

the

SPECIAL Style suffixed, the

standard

machine

numbers

letter

Style

IDENTIFICATION

is

identified

are

but

"Z".

classified

never

contain

When

number. Example:

only

by a Style

as

the

minor

"Style

OF

standard letter changes

63400 LBZ".

MACHINES

number and

special.

"Z".

Example:

are

made

which

is

stamped

Standard

"Style

in a standard

into

Style

63400 LB".

numbers have

machine a "Z"

the

name

Special

is

plate

one

Style

suf-

Styles

the

style

This

Only

those illustrated phantom

Opposite

and

amount

NOTE:

Catalog that Styles

also direction, at

High Thread Rotary Reservoir, Automatic and Bar

When Adjusting are

63400

This be

the

machine.

speed

Wiper.

Hook,

Needle 11

1/8

of

number,

catalog

parts

and

to

help

required.

ordering

No.

121 M for

different

LB,

catalog

applied

such

Streamlined

Prepared

Horizontal

Enclosed

Head

Bar inches

machines

in

that

is a supplement

which listed locate

the

and

with

as

Operating

Oiling, Driving

are at the

illustration

repair

operating

Style

from

LC

and

applies

discretion

right,

Long for

Automatic

Needle Link,

(282.58

similar

Style LY.

left, direction

Hook

mm).

in

it

used

the

63400

parts

63400 B. The

specifically

Arm

Needle

Shaft,

Feed Timing on Lower

construction

contains

to

Catalog

on

Styles

back

of

LB,

LC

page,

parts

always

instructions

63400 B

to

some

front

of

Lockstitch

Positioner,

Push Lubricating Bearing

no

letters.

APPLICATION

No.

63400

this

book.

and

LY.

are

identiified

use

the

for

Styles

only

or

to

back,

handwheel

Adjustable

instructions

are

additional

the

Standard

Special

etc.,

STYLES

Machines,

One

Button

System, Head

are

grouped

Example:

OF

CATALOG

121

M and

LB,

LC

For

clarity,

part

number

63400

Styles

are

given

is

toward

OF

MACHINES

with

Needle,

Stitch

Feed

Eccentric,

Mainshaft,

under a class

"Class

should

and

LY,

certain

by

detail

listed

LB, included

instructions

Styles of

Regulator, Oil

of

machines

from

the

Air

Operated

Light,

Siphon,

Maximum

63400".

be

used

but

not

number,

in

LC

and

in

that

machines

in

the

operator's

operator.

Medium

Stitch

Adjustable

Needle

Work

number which

in

used

on

63400 B

the

second

LY

are

this

catalog

pertain

as

this

class.

Thread

and Heavy

Length

Bearings

Space

differs

conjunction

Style

parts

part

similar

listed

Undertrtmmer

Hook

63400

are

number

column.

to

are

specifically

herein.

Reference

positon

Duty,

Indicator,

Oil

Control,

for

Take-up

to

Right

from

therewith.

Bare

shown

in

description,

those

in

the

ones

to

It

can

to

while

Drop

of

seated

and

Feed,

One

Lever

Needle

Air

63400

LB heavy Specify size,

63400

LC

work, 1 1/2 foot, and

63400

LY

work, Specify attachments

Each

kind

of needle eye.

Collectively,

Needle use

needle

following

Medium

weight attachments

High

throat

guides.

Medium

reverse

UNION

shank,

Type 180

Type 185

page.

throw

work, 1 13/64

presser

throw

inch plate,

Maximum

throw

feed, 1 13/64

presser

and

SPECIAL

point,

denotes

the

machine,

foot,

and

machine,

(38.10

feed recommended

machine,

foot,

guides.

needle length, largest

type

GXS

or

GAS

and 185

throat guides.

for mm) dog,

throat

Maximum

has

groove,

diameter

number 180

GYS GBS.

for

miscellaneous

inch

(30.56

plate,

Maximum

miscellaneous

needle

for

inch

plate,

bar

stitches

speed

miscellaneous

(30.56

feed

recommended

both a type

finish

of

and

the

is

recommended

Their

mm)

feed

needle

dog,

recommended

plain

travel.

per

inch,

5000 R.P.M. -

mm)

needle

dog,

speed NEEDLES number and

and

the

other

blade

size

number

description

plain

bar

stitches

speed

seaming

Type 180

thread

plain

seaming bar

stitches

5500 R.P.M. -

details.

measured

represent

for

Styles and

seaming

travel.

per

5500 R.P.M -

operations

GXS

size,

depending

travel. per

size

number. The

in

63400

the

sizes

operations

Type 180

inch,

operations inch,

The

thousandths

or

needle on

Type 180

depending

size

the

complete

LB,

available

thread

180

operation.

thread

LC

on medium and medium

GXS

or

180

size,

depending

on medium and GYS

needle.

type

and

on

light GXS size,

on

type

of

and

number

an

symbol.

LY. are

number, stamped on

GYS

needle

on

operation. heavy

Specify

size,

to

medium

or

180

needle

operation.

denotes

inch

across

For

heavy

listed

attachments

GYS

needle.

type

weight

presser

needle.

type

the

duty,

on

the

and

weight

and

the

size,

3

NEEDLES

(Continued)

Type No.

180

GXS

180

GYS

185

GAS

185

GBS

To needle, A

complete

Selection used. stitch

Round

groove,

mium

125/049,

Round groove, sizes -075/029, 150/060.

Round ball ball

110/044, 125/049,

Round ball chromium 125/049,

have

needle

or

the

type

order

of Thread formation.

should

shank,

wide

plated -sizes

140/054,

shank,

wide

shank,

eye,

single

point,chromium

shank,

eye,

single

plated -sizes

140/054,

orders and

size

would

proper

pass

read:

needle

freely

Description

round angle

round

angle

round

promptly

SELECTING

point,

groove,

075/029, 080/032,

150/060.

point,

groove,

080/032,090/036,

point,

groove,

plated -sizes

140/054,

point,

groove,

150/060.

and number "1000

should

Needles,

size

through

lockstitch,

wide

lockstitch,

wide

075/029,

accurately

should

the

THE

SIZE

and

Sizes

struck

angle

150/060.

angle

080/032,

be

forwarded.

Type 180 be

determined

needle

OF

short

groove,

090/036,

short

groove,

100/040,

short

groove,

075/029, 080/032,

short

groove,

filled,an

GYS,

eye

THE

NEEDLE

length,

deep

length,

deep

110/044,

length, struck

length,

struck

090/036,

empty Use Size

by

the

in

order

spot,ball 100/040,

spot,

description

090/036".

ball

eye,

single

point,

110/044

ball

eye,

chromium

125/049, 140/054,

reinforced

groove,

090/036,100/040,

reinforced

groove,

100/040,

package, a sample

size

of

thread

to

produce

chro-

single plated

blade,

deep

spot,

blade,

deep

spot,

110/044,

on

label.

a good

The

size

of

upon

the The

kind

of

to

above,

er

than

Cotton

CAUTION!

on

handwheel.

strength

the

thread

size

following

thread.

which

the

size

Thread

Size

0 30 36 A 40 50 60 70 80 0000 90

100

requirement

employed. The

of

the

table

The

may

dictate

specified.

When

unpacking,

Using

both

needle

shows

choice,

hands

of

the quality

employed.

the

preferred

however,

the

selection

Mercerized

INSTALLING

DO

NOT

on bed

seam

should

Size

000

0000 080/032

lift casting,

produced

of

the

size

give

of a needle

Thread

B 140/054 A 110/044

0

00

machine

is

largely

work

desired

of

needle

consideration

size

out

lift

gently.

of

dependent

is

largely

for a given

to

slightly

150/060 125/049

110/044 100/040 090/036

080/032 075/029

box by

placing

factors

larger

upon

the

dependent

size

and referred or

Needle

Size

to

150/160

to

140/054

to

125/049

to

125/049

to

110/044

to

100/040

to

090/036

to

090/036

to

080/032

one hand

small-

Before carefully ing

box,

leaving

packed.

the

following

factory,

After

the

machine and

steps

each

should

UNION

be

SPECIAL accessories

followed:

4

machine

have

is

been

sewed

off,

removed from

inspected

the

and

pack-

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PREPARATION

OF

MACHINE

AND

TABLING

Included bobbin spring, screw, kit

for

sisting

two

hinge

one

synchronizer

er

lead

1.

Preparation

ing,

(a) (b)

winder

one

four

"KLIPP-IT" of

wire

Fasten per Cut

with assembly,

knee

lifter

isolator

one

frame

studs,

two

bracket,one

clamp and clamp

of

turn

up

side

the

(Fig.

length

cylinders

(c)

Wire

(d)

Attach

(e)

Attach

(f)

2.

Machine Mounting Frame

leads

front

tions Secure frame

leg

electro

wire

that

electrical

using

each

machine

the

assembly

pads

and

thread

thread screws

Electro

down

solenoid

1).

of

air

tubing

as

per

(Fig.

with

of

stripped

table

drive

coming from

come

with

cable

clamps and

is

machine

and

clips,

trimmer,

eyelet,

for

holding synchronizer for

tension

Drive and

and

install

valves

desired

1). ends

frame.

to

underside

switch

electro

and

screws

Installation.

a box

of

mounting

its

rubber

one

machine

also

one

included eyelet

miscellaneous

release

Pneumatic

the

and

filter

and

to

switch

box

drive.

leads

provided.

STANDARD

frame,

pad,

rest

attaching

lead

wire

Accessories

following.

regulator

connect

box and mount

of

table.

to

electric

to

underside

Insert

ACCESSORIES-containing one

one

oil

bed

is a bag

attachment

clamp,

solenoid

assemblies

all

drive of

all

drain

positioning

and of

screw,

one

lead

Kit

solenoid

as

tableboard

plugs

jar

and

spring

pneumatic

assembly

one

screw

to

parts, extra the

for

wire. with a suitable

to

the

valves

switch

box

outlined

and

(Fig.

its

clamp

and

accessories

con-

bobbin,

bed

plate,

synchroniz-

table

and

air

to

right

in

instruc-

to

table

1).

tabl-

as

NOTE:

(a)

On a suitable

(21393 Insert ly. round

(21393 ly

(Fig.

(b)

Insert

(c)

Assemble

(d)

Place

1/16 sides,

grip

(e)

Tip assembly cone

(f)

Before knee set fere screw 63400

If

this

tableboard,

N)

in

the

countersunk

Assemble bed

head

wood

R)

to

outside

1A)

•

hinge

sewing

inch

rap

on

the

machine

bearings,

the

lifter

so

that

with

so

LB,

can

the

(1.59

the

underside

as

shown.

machine

rod the

moving

that

LY

not

studs upper head

retaining

but

the

and

be

machine

wood

positioning

screw

and

front

in

holes

frame

in

the

mm)

clearance

of

back

against

All

end

must

is

put

should

be

maximum

parts

within

presser

1/2

inch

obtained

turn

cut-out

screw

tighten

of

provided

eyelet

frame

plate the

play

not

bind

into

adjusted.

lift

bar

(12.70

check

right

with

through

spring

securely.

pan

section,

to

top

mounting,

between

smartly board the

rest

of

and the

(Fig.

production,

The

of

the

presser

the

head.

raises

mm)

Presser

side

up

place

the

hinge left

hinge

(63474

A)

over

Assemble

as

shown, and snug up

for

them

in

of

arm.

and

after

the

cloth upward tighten

pin,

cross

with

and

shaft

locking

assemble

1A).

the

bell

left

stop

bar

This

may approximately on 63400

Bar

Connection

LC.

machine

lugs

right

rear

being

plate

a hammer

should

screw

and

be

5/16

to

the

pad and

the

of

edge

nuts

the

crank

(22597 F)

its

parts

done

inch

page

mounting

rear

tighten

hinge

retaining

cloth sure

there

a~1

to securely.

knee

be

taken

(21665

do

by

setting

(7.93

9.

(Fig.

pad;

nuts

plate.

the

frame

insure

press

up

J)

should

not

mm)

frame

1A).

secureinsert plate

light-

is

about

a good

by

of

the

interthe

stop

on

the

be

(g)

These belt

machines

and

adjust

are

equipped

electro

drive

to

as

use

either

shown on

6

Ill

(Fig.

"Vee"

1).

or

round

belts.

Install

(h)

Connect tension leads),

hose

and

shown

PREPARATION

trimmer release connect

wires

(Fig.

1) .

22597F---

harness

solenoid air

hoses

to

underside

OF

MACHINE

leads

(green

to

air

of

AND

to

cutting

leads)

wiper

tabling

TABLING

solenoid

and

foot

and

presser

with

clamps and

(Continued)

valve

lifting

foot

screws

(white

solenoid

lift

and

provided

leads),

valve

secure

(red

air

as

TABLE BOARD

---

3.

22846Q-1

6347

BOBBIN

6

" }

213931\J

660-168

WINDER

216630

Fig.

61477

1A

The

located when allow pulley

scribed

4.

wise

in

the

of

the

belt

121

M.

PRELIMINARY

PRESSER

Turn

(closed)

bobbin

directly

operation.

mechanism

the

winder,

to

wind

under

FOOT

both

"Winding

needle

until

winder

in

the

SOLENOID

ASSIST

should

front

The

to

be

when

bobbin.

the

valves

further

of

the

base

of

moved

in

Regulation

Bobbin",

VALVE

(A, B,

instructions.

be

secured

sewing the closer

operation,

ADJUSTMENT

machine

winder

to

under

Fig.

to

the

has

two

or

farther

should

and

operation

OPERATOR'S

FOR

2)

clock-

7

table belt

exert

top

and

elongated

away from

only of

INSTRUCTIONS

so

will

enough

the

that

its

bear

attaching

bobbin

belt

pressure in

Fig.

against

as winder

pulley

holes, needed.

Catalog

2

will

the

belt

which

The

against

is

de-

No.

be

5.

PRELIMINARY

PREPARATION

TRIMMER

VALVE

OF

MACHINES

ADJUSTMENT

AND

TABLING

(Continued).

Turn

wise

6.

(B)

ponent

7.

(out)

REGULATOR

After

to

OILING

flow

until

Fig.

the 12-18 parts.

control

it

stops.

3

ADJUSTMENT

air

line

P.S.I.

Do

valve

has

not

exceed 20.

adjusting

Place

been

connected

screw

a mark on

P.S.I.

(A,

the

to

since

air

Fig.

head

filter this

3)

completely

for

future

(A,

will

adjustment.

Fig.

result

counter

4

4)adjust in

damage

clock-

regulator

to

com-

CAUTION:

reservoir

Fill

Oil

is

at located needle a

stainless seconds specification

dial a

clockwise

long After

machine

operation

to

is

at

Oil

May

The

quantity

in

the

It

is

period,

oiling,

slowly

Oil

has

must main

maximum

can

be

filled

reservoir

safe

the

right

to

the

black

water-white

100°Fahrenheit

No.

175.

be

drained

of direction direction

recommended

be

lubricated

replace

for

several

then

be

been

before at

operating

of

"OPERATE"

line,

straight

in

from

oil

supplied

of

the

decreases

that

by

head expected

cover

minutes

drained

starting

plug

a new

screw level

located

mineral

the

main

arrow

the

removing

as

without

from

zone,

reservoir

to

(counterclockwise)

flow

machine,

no

to

the

main

to

operate.

(A,

Fig.

when

to

reservoir.

the

the further

distribute

damage.

THREADING

needle

marked "FULL".

the

left

oil

of a Saybolt

by

removing hook of

oil.

or head

is

one

hand

cover

reservoir

5)

and of

oil

of

"OPERATE"

This

oil

is

controlled

increases

that

has

and

oiling

to

before

check

Oil

plug

the

oil

gauge

should

viscosity

equivalent

screw

by

been

oiling

will

various

level

is

zone,

dial

the

out

the

be

shipment

at

to

the

be

added

marked "LOW".Use

of

90

to

UNION

(C,

Fig.

(D).

oil

of

service

moving

required.

parts.Full

and

gauge black

when

to

5).

Turning

flow

parts.

the

(B).

line,

125 SPECIAL

the

and

in

for

Run

speed

a

Thread

larged

for

machine

clarity.

as

indicated

Needle

is

threaded

in

Fig.

5.

from

8

Threading left

to

at

right.

check

spring

has

been

en-

Fig.

5

The

adjusting 63400 B, The

PRESSER

The

inch

by

tipping

and

relocating

stop

accomplished.

covered

instructions

BAR presser

(11.11

the

screw

to

instructions

in

Catalog

that

are

CONNECTION

bar

connection

mm)

above

machine

the

Tighten

the

stop

right

the

different

lower

back

screw

or

lock

INSTRUCTIONS

for

Styles

No. 121

against

(B)

left,

(A,

Fig.

presser

on

the

nut

(A)

M,

with

from

the

proper

to

FOR

63400

the

6) bar rest

lifter

lock

the

should bushing

setting

MECHANICS

LB,

LC

following

ones

pin,

covered

be

loosening

lever

the

stop

(Fig.

bell

of

9

and

exceptions in

set

so

6).

the

screw

LY

are

Catalog

that

This

the

lock

crank

presser

in

the

same

and

No. 121

it

is

accomplished

nut

(C).

By

bar

place.

as

for

additions.

M.

about

connection

7/16

(A,

Fig.

turning

Style

7)

the

is

PRESSER

BAR

GUIDE

When presser with set between

foot

the

properly

guide

To

obtain presser presser plate. sion, enters guide. ing

that above

the

Set

the

Set

center

the

Now,

regulator the

ADJUSTING

1.

Insert with

the

right.

locating

must

feed

dog

when

(B)

this spring foot

the

to

guide

the

middle

apply

needle

underside

throat

THE

NEEDLE

a

new

the

needle

the

presser

rest

directly

in

its

there

and

presser

setting,

(C) and

insure

to

foot

by

of

its

pressure

(J,

Fig.

thread

of

the

plate.

AND

needle

eye

bar

lowest

is

a

bar

remove

loosen

its

being

the

1/16

turning

slot

and

to

6)

clockwise.

take-up

wire

HOOK

is 4 3/4

Type 180 at

90

degrees

guide

against

position.

1/16

inch

connection

the

set

down inch it

so

retighten

the

presser

wire

GXS,

180 to

(B,

Fig.

the

throat The

guide

(1.59

(A,

mm)

Fig.

pressure

screw

(1.59

that

(D).

on

the

mm)

the

screw

foot

by

(A,

Fig.

inches(121.00

GYS,

the

185

line

6), plate

space

from

Tap

throat dimenneedle

(D)

turn-

8)

GAS

of

the

is

6). the

on

in

so

mm)

or

feed

185 and

GBS the

Moli-----

Fig.

of spot

the

6 proper

or

J

scarf

size

to

2.

The

presser

3.

The with stroke. 63400

machines).

4.

To

the as rection until lower

needle

the

LB,

set

two

to

prevent the

edge

foot.

lower

The

the

set

until

must

be

Fig.

bar

height edge

lower

LC

pair

and LY(upper

hook,tip

screws

interference needle

needle

of

the

bar

needle

in

of

the

and

bar

is

the

center

7

is

correct

the

needle

of

lines pair

machine

hold

with

is

ascending

bar

of

when

are

back

the

hook and

the

at

its

bushing.

the

bar

used

so

needle.

lowest

and

needle

the

upper

bushing

with

that

bobbin

position.

its

lower

hole

with needle

needle

it

Turn

in

timing

the

Type 183

rests

case

the

Continue

timing

throat

mark

bar

on

at

Type 180

for

on

the

support

holder

in

handwheel

to

mark

is

plate

the the or

Fig.

bar

bottom 185 low

and

8

is

for

throw

pin,

slot

even of Styles

loosen such a position in

operating

turn

handwheel

even

with

the

in

its

di-

10

ADJUSTING

4.

Continued.

THE

NEEDLE

AND

HOOK

(Continued)

5.

6.

Turn needle of will

between

Adjust finger holder

of A

bobbin The

contact ward needle time,

It for larger

.003 the the

(.79

the

needle

will

the

be

hook hook and

mm)

purpose

the

there

additional

hook on

and

as

close

to

.005

satisfactory.

point

hook

the recess recess

clearance

recess.

guarding

case

with

hook.

slightly

be

needles

securely,

point

tighten

hook

is and

holder, of

this

the

should

necessary

needle are

the

hook

shaft

to

the

needle

inch

positioning

With a properly when

(.076

and

in

at

the

tighten

between

surface,

has guarding

needle

the

be

in

used.

to

With

the

then

needle.

place.

finger

top.

the

located

been

provided

surface

at

loop-taking

needle

little

clearance.

some

or

cases

until

as

.127

hook

tighten

Set

Place

finger

outside

timed

is

no

This

its

point

possible

mm)

between

in

this

the

other

the

hook

by

turning

the

projection

attaching

edge

on

the

right

in

this

is

to

time

hook,

at

the

bottom

deflection to

remove some

is

especially

is

without

the

position,

screw

positioning

the

screws,

of

the

side

hook.

prevent

should the

needle

of

the

even

with

deflecting

point

tighten

and

bobbin

on

the

allowing

projection

of

the

hook

the

needle guard

its

travel.

needle

of

the true

the

of

hook

recheck

collar

case

finger

needle

point

will

by

needle

when

center it. and

the

screw

the

(63432)

holder

into

1/32

and

the

from

be

deflected

deflect

At

the

guarding

size

of

A

spacing

the

needle

opposite

clearance

against

until

the

case

inch

inside

hole

needle

in

coming

the

loop-taking

guard.

surface

125/049

the

edge

the

in

to-

and

Before checked

a)

See

b)

Check

c)

Turn ive

d)

If

towards excess inch

bench

is

as

point

The

bobbin

hook. It

is

suggested

its

timed

holder the

bobbin slightly. inserted guarding

removing

as

follows:

that

needle

removed. this

only

the

for

the

handwheel

the

material

(3.17

and

will

may

case

position

may

case

As

metal

and

tested

surface

any

material

needle

proper

deflection.

deflection

mm)

rubbing

result.

hook

needle,

from

strip

CAUTION! reduce

holder

that

the

if

be

removed

holder

is frequently

from

bar

timing.

in

the

is

remove

needle

of

the

guard

Care

the

should

hook

altering

by stem removed

being

from

the

is

set

to

operating

judged

fine

effectiveness

be

not removing

while

removed.

excessive,

the

bobbin

guard

emery surface must

thoroughly

be

of

the

rocking

from

the

with

the

be

removed

guard,

the

correct

direction

case

surface.

cloth

back taken

of

needle

the

gib

the guard, needle

all

by

with

holder

This

(#320)

and

forth

so

as

the

guard

cleaned

from guard

the

screws

handwheel

the as

a means

hand

the

bobbin

from

may

with

until

not

and damage

before

machine

is

required.

and

bobbin

settings

..

and

check case

the

be

done

one

end sufficient

to

remove

reassembling

or

gib

and

backward

case

holder

of

preventing

should

holder

hook

and

by

using a 1/8

secured

too to

disturbed

The

by

and

for

excess-

remove

material

much

the

in

bobbin pulling

foward

may

too

be

pulled

to

the

metal

hook

the

from

case

be

much

on

re-

11

ADJUSTING

THE

NEEDLE

AND

HOOK

(Continued)

HOOK

ADJUSTING

1.

Check CAUTION!

2.

3.

1.

OILING

damage With

inch tinue

definite Should

front the

change

be

run

Check rise

teen throat

oil

flow

Do

may

the

bobbin

(50.80 x 101.60

running

and

more

of

the

for

FEED

height

.040

or

less

plate.

to

hook.

not

run

result,

case

the

machine.

distinct

or

less

machine required. about

MECHANISM,

to

of

feed

.045

teeth

one

inch

the

machine

and

needle

in

the

hook,

mm)

piece

After

pattern

oil

be

required

just

below

After a change

minute

For

dog.

to

the

Styles

(1.02

inch

before

Feed

to

without

positioner

run

of

white about

of

oil

spots

turn

the

cloth

in

checking

63400

dogs

1.14

should

having

mm)

the

paper five

the

LB

rise

the

bobbin

adjusted

machine

directly

seconds,

should

the

hook

plate

hook for

and

LC

twenty

above

the

throat

depth

case

for one

be

observed.

oil

surface,

oil

flow,

desired

two

of

in

proper full

minute.

under

remove

control,

in

the

oil

teeth

plate.

the

top

the the

located

the

machine

flow.

per

Those

teeth

hook

as

speed.

Place hook and paper

direction

inch

should

having

above

hook

a 2 x 4

con-

and a

on

the

of

should

six-

the

.

At

their

the

line

2.

Adjust

3.

Set

stitch

a)

Press

b)

Holding

the eccentric.

c)

Lengthening operating

d)

Shortening

opposite

e)

Release

ADJUSTING

1.

The

reverse

and

the

long

2.

Set

the both checked To

attain

reverse

mechanisms

presser

THE

reverse

as

stitch

the

using feed,

maximum

of

feed

to

plunger

the

teeth

direction.

plunger.

REVERSE

feed

the

control

forward

12

stitches

height, as

well

foot

required

regulating

direction

the

length heavy it

pressure

all

plunger

the

stitch

FEED

is

actuated

feed

will

lever

and

reverse

paper

may

require

feed as

length.

the

down,

finger

with

MECHANISM,

at

12

per

dogs

in

for

way

in turn

is

accomplished

the

is

accomplished

by continue is

held

stitches

feed. or

very

inch

on

adjustments

should

the

line

good

To

change

until

the

is

felt

plunger

FOR

pushing

to

down.

This light the

be

of

feeding

stitch

it

stops.

handwheel

to

by

held

by

STYLE

down

operate

per

inch,

can

cardboard.

forward

of

level

feed.

action.

snap

turning

down.

turning

63400

on

as

be

and

both

length:

in

into

the

on

in

both

operating

the

LY

feed

directions,

direction

slot

in

handwheel

control

lever

Fig.

the

adjustable

in

9

across

until

the

(C,

12

ADJUSTING

2.

Continued

THE

REVERSE

FEED

MECHANISIM,

FOR

STYLE

63400

LY

(Cpntinued)

After directions, other. "Adjusting

3.

The

adjusting

10). the

loosening

is (A) travel travel.

making

length

4.

Once

set

stitch "Adjusting

reverse

You ber

making

To

reverse

This

machine

in

this

toward

or

Retighten

an

in

the

at

12

length

feed should of

stitches

an

adjustment

because

change

Feed Mechanism"

feed

the

stitch

can

be

back

clamp

position you

away from you adjustment

both

directions.

forward

stitches

can

Feed Mechanism"

will

get

an

the

stitch

travel

control accomplished against

screw

move

to

increase clamp

and

reverse

per

be

made

not

approximately

in

both

to

one

feed,

adjustment

length

part

can

the

(B).

When

the

to

screw

check

inch, a change

as

have

direction.

3.

be

changed

lever

by

tipping

rest

the

control

the

reverse

decrease

(B)

the

feed described

part

3,

to

be

adjusted.

the

same num-

to

one

of

the

(A,

and

machine

lever

the

after

stitch

has

been

in

the

check

feed

forward

by

Fig.

feed

under

the

will

stitches

affect

feed

refer

per

the

inch

travel

to

paragraph

in

of

both

the

on

5.

6.

CAUTION! control

lever

If

the located

and

Drain

reservoir stitches

Fig.

lever

inch holding reservoir

to

described

before

equal

stitch

may

machine

12) and move

(B),

above

the

feed

On

machines

reverse

tipping

stitch

length

inside

be

checked

cover.

per

inch.

so

the

screw

cover.

reverse

earlier.

equipped

feed

lever

machine

length , forward

control

the

of

oil Set

the

center

bottom

(A)

and

Now.

machine. as

Loosen

the

feed

lever

per

paragraph

and remove the

machine

holding

stich

of

the

replace

Adjustment

control

with a treadle

(A,

Fig.

against

and

adjustment

The

feed

the

at

screw regulator screw

base.

the

(C)

Retighten

bottom can lever

11) remove the

rest

reverse

should

linkage

6.

bottom

zero

(A, plunger is

23/32

be

made

as

this

pin.

can is

not

be

made

pre-set

Fig.

obtained

to

the

at

the

Fig.

10

by

adjusting

feed

factory

11

linkage

13

ADJUSTING

7.

On

machines lever lever to

stop this to

the

actuated

is

THE

REVERSE

(A,

Fig.

(B,

Fig.

against

position

feed

FEED

equipped

11),

9) and the

with adjusting by

stepping

MECHANISIM,

with a treadle

hold

down

bed

lock

adjust

casting. nut

screw,

on

the

(C).

when

the

reverse stop Lock This

reverse

treadle.

FOR

STYLE

control

screw stop is

feed

screw

to

feed

63400

reverse

control

(B,

Fig.

(B)

prevent

is

LY

(Continued)

feed

11) in

damage

THREAD

1.

Check ssembly.

a)

b)

c)

2.

The below for

CONTROL

the

adjustment

Check be returning depressed

spring

enough

tension

tension. tension snap and

about 1 to 1 1/4

35.44 This

spring to

The drawn up fully

The

freely check correct

is

1.59 tension

tension

the

gm)

when

measured

is

1/32

mm)

from post

snugly

tightened.

release

in

the

spring

eyelet

tension

height

of

tension

to

when

the

released.

is

adjusted

ounces

measured

when

to

1/16

its

set

but

not

tension

located

disc

as

follows:

should

There

insure

spring The

(28.35

as

the

inch

stop.

screw

force-

should

post.

as-

should a good

check

from shown.

check

(.79

should

just

be

set

is

to

move

be

Fig.

A

Fig.

12

a)

3.

With below Be

discs over

b)

After machine

Sew

slowly action check

when

line

spring

the

thread

the

sure

so

it

making

of

the

take-up

check

thread

the

that

without

as

per

on a

check

to

running

spring

line.

eyelet

the

check

obstructions.

this

setting,

threading

piece

of

spring.

the

take-up

is

at

from

eyelet

is

set

material

the

bottom

the

tension should

close

spring

proceed

diagram.

The

thread

wire

should

to

will

and

of

post

be

the

pass

to

observe

from

be

its

stroke.

to

set

tension

freely

thread

the

taut

at

14

the

1/16

thread

to.1/8

wire

inch

in a straight

(1.59

Fig.

to

B

3.17

mm)

THREAD

3.

Continued

CONTROL

(Continued)

Slight reasonable The

tension tension.

men~,

tension

changes

machines

on

but

can

tension

are

70-2

The

check

this

be

in

needle

should

sewn

cord

is a required reduced.

off

or

similar

spring

thread

be at 3 to 4 ounces

CB'I

used

will

setting

tension

to

thread.

feel

may

be

maintain a uniform

(85.05

Depress

heavy

for

I I

to

the

I

necessary

to

check

you when compared

63400 and

at

this

and

consistent

113.40

gm)

spring

as a result,

~

needle

when

to

point

checking

61400

the

but

a stitch. thread

adjust-

disc

the

PRESSURE

The

formly.

(61457 B

wise TENSION

3.

1.

2.

Tension

decreases

Set

centered

Solenoid

lease a minimum (1.59 sembly ine

screw

(.127 tension

ON

MATERIAL

presser

To

or

RELEASE

the

mm).

in

arm and moving

release

in

mm)

disc.

spring increase 63457

tension

N)

the

on

the

plunger

and

the

of

1/32

If

or

out

bracket.

clearance

pressure.

assembly check

adjustment

by

solenoid

should

the

pressure

in a clockwise

(E, end inch· (.79

loosening

stop

Solenoid

between

so

spring

Fig.

of

solenoid

is

screw

is

exert

that

eyelet

mm)

required

secured plunger it

Fig.

only

on

direction.

14) must to a maximum

set

(B,

and

the

presser

the

tension

(A,

plunger

move

screw

Fig.

to pin

the

C

enough

flat

Turning

Fig.

touch

tension

located

13)

as

of

(E)

is

tension

pressure foot,

discs

13). tension

must

of

required.

turn

are

protrude

1/16

post

under

bushing

to

have

release

to

make

the

spring

the

regulator

reinch

as-

mach-

(F,

Fig. approximately pin

without

the

work

regulator

counterclock-

Fig.

14)

with a set

thread

feed

.005

13

inch in

uni-

the

15

TENSION

3.

Continued

RELEASE

(Continued)

This

spacer end should it taken tension

4.

The manual

so presser

The and

ions. to the

NOTE: oil

wick

The

wick

gauge

can

between

of

tension then

contacts

not

that

tension

then

The

5/16

throat

Head

in

must

to

be

accomplished

be

the

to

exert

disc.

tension

it

will

foot

is

cam

raising

average

inch

(6.35

plate.

oiler

the

bracket

center

contact

sure

it

the

head release slipped

solenoid

too

After

release

not

release

raised can

be

or

lowering

tension

to

Tighten

of

the

reads

by

placing

of

solenoid

pin.

The

onto

bushing

plunger

much

pressure

tightening

cam

thread

for

back

positioned

released

7.94

mm)of

screw

must

the needle full

locate

slot

bearings.

and

tension

pin.

set

(G,

tacking.

to

suit

presser

securely.

in

operates

a

.005

plunger and moved

Care

thereby

screw

Fig. tension

by

loosening

the

point

the

needle

the

connecting

inch(.127

release

should

remove

14)

should

when

sewing is

between

foot

Check freely.

and

solenoid

in

until

opening

spacer.

the

screw

condit-

lift

bar

link rod.

the

oil

TRIMMER

mm)

the

be

the

be

set

(H)

1/4

above

ADJUSTMENTS

Mil-----

Fig.

J

14

2.

knife

to

raise

Position

ing

finger.

If

this

(F)

until

hole

side

of

Adjust

turn

it.

Fig.

upper

is

not

the

in

the

lower flange

15

knife

Check

so,

knives

the

arm

knife

screw

(D)

to

see

loosen

are

eccentric

of

the

until

(G,

bly

1.

c

parallel

that the

parallel.

bushing

positioning

it

Fig.

the

finger

just

15)

Remove

from

machine

There

knife

ment

the

can

pivot

excessive

the

case

with

the

lower

set

A good

(F)

located

finger

contacts clockwise

the

positioning

should pivot

be

release end

may

left

knife

screw

starting

(Fig.

the

to

and

proceed

be

no

bind

carrier

made by

(A,

loosening

lever

play

or

be. side

of

the

is

parallel

(E) and

turn

point

approximately

17).

upper

lower

knife.

knife

finger

or Fig.

as

follows:

shake

and

15). screw

(C)

and

relieving

arm

of

with

would

and

the

eccentric be

90°

to

To

adjust

counterclockwise

knife

in

lower

This

(B) on

taking the

bind

the

position-

upper

to

have

the

right

the

assem-

adjustup

the

as

knife. bushing

the

lower

16

TRIMMER

2.

Continued

ADJUSTMENTS

(Continued)

CAUTION!

justment

Fig.

finger and

as

position

Be

sure

will

have

16 indicated

knife.

bushing

to

D

at

is

not

be

checked.

The

should

sitioning adjustment after #5). cutting

point

not

the

As

edge

(D).To make

turned

lower

extend

finger

will

trUnmer

the

lower

(C)

while

Fig.

knife

beyond

(B).

need

has

must

17

(A,

If

to

been

knife

coincide

these

making

Fig. lower

be

moves

16)

the

left

made assembled

adjustments

this

adjustment

in

its

side

of

knife

to

at a point

to

the

extends

trUnmer and

to

right, loosen

extreme

the

beyond

the

machine

of

or

Fig.

left

arm

the

run

the

positioning

screws

parallel

18

position

of

the

this

air

cylinder

(See

out

(A,

po-

point Item

of

Fig.

ad-

the

17)

3.

Assemble

case

a)

b)

c)

d)

e)

positioning

holder

Fig.

With

air

Tip

machine

Loosen

Adjust

(.127

This

out.

Position with holding

mm)

is

the

positioning

19

to

the

back.

screw

piston

done by

Retighten

in

(B,

mimimum

lower left

place

finger

machine

Fig.

rod

(C,

between loosening nut

knife

side

of

tighten

19.)

Fig.

after

(A,

the

and

knife

and holder the finger tighten

screw ance

the

4.

5.

on and

20) nut nut

.005

Fig.

arm

screw

assembly

knife

projection

securely,

between

inside

Locate as line

If

the finger, be

electrical

to (C, (C) and

16) of

until

into

the

far

of

the

left

made

stop Fig.

(.127

in

the

(B,

assembly

edge the

back

lower

Fig.

into

by

the

finger

(A,

Fig.

the

bobbin

finger

the

feed.

side the to

19)

turning

mm)

its positioning

and

allowing

outside

of

bobbin

knife

as

possible

knife

of

following

the

tr~er

power

internally

and

space extreme

19).

machine.

turning

recess

18) on case knife

1/32 edge

case

cylinder

(A,

the

arm

adjustment

off.

by

air

cylinder

the

piston

has

been left finger

Adjust

the is the

holder

assembly

inch

of

recess

bracket

and

parallel

Fig.

16)

of

the

and

air

leaving

rod

obtained.

position

(B)

the

bobbin

at

the positioning recess

attaching

(.79

mm)

projection

(Fig. (A,

extends

positioning

will

cylinder.

.005

(D).

in

or

to

While

bobbin

case

top.

(B) and

clearand

18).

Fig.

with

beyond

need

inch

line

Place

19)

the

to

up

17

TRIMMER

6.

Adjust extreme

left

does

7.

Be

sure out wire

8.

The has

from

off).

er

Foot

not

ADJUSTMENTS

the

lower

right

side

not

the

when

does

knife become

opening

To

Assist

the

same

of

the

hit

the

spring

the

lower

not

return

critical.

up and

adjust

as

hand

make

Adjustment.

{Continued)

knife

needle hook

spring

for

used

stop

position,

slot

point.

retainer knife

contact,

is

(A,

The interfering the

slowest

on 63400

screw

the in

wire

in

bend Fig.

spring

NOTE:

KA,

(B,

left

the

(B,

its

extreme

retainer

20) itself

with

knife

Knife

KB

Fig. corner

bobbin

Fig.

may

be

is a safety

the

hook

return,

return

and

KC.

20)

so

when

(E,

Fig.

case

holder.

17)

enters

right

wire

removed when

hand

to

suit.

(if

the

see

Final

spring

the

16) CAUTION!

the

bobbin

position.

bobbin

device

air

Trimmer

on 63400

lower

is

to

compressor

knife

in

line

Be

case If

over-spinning

prevent

Valve

LB,

LC

with

sure

holder

the

should

and

is

in the

knife

spring

knife Press-

LY

its

cut-

be are

Fig.

20

18

800 YP-362

NEEDLE

POSITIONER

SETTINGS

TRANSFORMER

1.

Measure

2.

Disconnect

3.

Remove

CAUTION!

CONNECTIONS

line

bottom

Transformer when removing NOTE:

4.

Dummy not

being

Connector sponding be

connected

tween .175-199

voltage

unit

from power

cover

taps

or 'replacing

connector

used,

and

lead

to

line

voltage.

to

the

VAC,

with

volbmeter.

source.

from

control

(A,

Fig.

connectors

(B)

MUST

to

prevent

(C) must

Examples:

tap

marked 215-229

remove

dummy

box.

21)

remain

any

be

connected

connector

are

very

(B

or

C).

on

the

possible

If

line as

flexible

transformer

damage

to

the

proper

voltage

shown.

(B)

and

tap

to

unit.

measured

Should

connect

care

should

be

marked 175-199 when

transformer

219

line

voltage

(C)

to

tap

VAC, tap.

(C)

measure

taken

corre-

should

be-

1.

Attach

ing Place synchronizer

bearing

the

bracket,

from

rubber

two

the

synchronizer

tension

grommet

onto plate set

screws

securely.

over

INSTALLATION

mounting

release

over

the

adaptor grommet on in

synchronizer.

(Position

solenoid

the

end of synchronizer

of

Fig.

bracket

handwheel

the

21

OF

THE

to

the

back

of

synchronizer

Tighten

synchronizer

SYNCHRONIZER

(63495

R),

of

machine,

assembly, bracket

screws

importance).

2.

Pneumatic

NOTE:

Synchronizer Remove

with

These

"KLIPP-IT"

the

trim

disc

settings

Thread

comes from

disc

marked

are

"air".

made

Trimmer

factory

Adjustment

set

"electric"

lo~king

from

for

the

electric

from

right

Of

the

19

ground

as

mounting

aligning

to

stabilize

holding

on

handwheel

Discs

"Klipp-It"

synchronizer

end

of

machine.

wire,

shown

bracket.

the

same and

the

synchronizer

adaptor

thread

and

clamp and

in

Figure

Assemble

slot

of

tighten

is

trimmer.

replace

tub-

1

front

of

no

it

NEEDLE-DOWN

a)

With power

taking until

POSITION

its

time,

opening

off,

with

turn

needle is

the

handwheel on

centered

in

upstroke.

in

the

operating

Rotate

synchronizer

the

direction

needle-down

head.

until

disc

hook

(A,

is

Fig.

at

loop

22)

NOTE:

NEEDLE-UP

b)

With power

is

1/8 (A, finger its

All

printed

should

the

handwheel.

POSITION

inch

Fig.

23)

(C)

smaller

face

off,

(3.18

in

with

opening

words

away from

turn

mm)

the

needle

on

the

before

hook

in

is

centered

discs

Fig.

handwheel

top

dead

deflector

the

up

position.

in

22

in

operating

center,OR

(B)

aligns-with

the

synchronizer

A

Rotate

direction leading

front

the

needle-up

head.

until

edge

thread

of

the

of

positioning

disc

first

(D)

0

take-up

screw

until

Fig.

23

TRIM

c)

Turn

NOTE:

tor

plate

the

positioning

trim

head.

Since setting

handwheel

.(A,

disc

"up"

as

(C,

in

Fig.

finger

Fig.

and

"trim"

stated

operating

24)

i~

(B,

24)

until

discs

in

b)

direction

1/32"

Fig.

Needle-Up

its

are

(.79

15) small

in

until

mm)

to

(needle

gap

constant

Position.

20

tip the

on

is

centered

contact,

of rear

upstroke).

finger

of

in

recheck

the

on

thread

rear

Then

rotate

the

synchronizer

"up"

deflec-

edge

disc

of

the

A

8

f

(.

CID

1/32"

79mm)

CONTROL

PANEL

SETTINGS

Pl

P2

b3

b2

Fig.

24

1 -

5 -

b1 b2 b3 -

Thread

Foot 24

Control

Actuating

Synchronizer Clutch

Accessory

vdc,

trimmer

wiper

lift

O.SA

box

shaft

and

Connections

9 &

receptacle

brake

1 & 2

1 & 3

10

6&

10

(10=+)

P1 -Potentiometer P2 -Potentiometer P3 -

Potentiometer P6 -Potentiometer P7 -Potentiometer

P6

and

P7

Both

are

Fig.

25

for

setting

for

setting

for

limiting

for

adjusting

for

adjusting

accessible

positioning intermediate

top

speed thread presser

by

removing

speed

speeds

tension

foot

cover

21

release

lift

on

right

side

of

control

box.

CONTROL

1.

POSITIONING

PANEL

SETTINGS

RPM'S

(Continued)

FOR

THREAD

TRIMMING

Independent

(Fig.

malfunctioning

2.

They

the

be

3.

reduced

P2.

as

machine

25),

should

INTERMEDIATE

P2 -Intermediate

can

be

speeds

adjusted

TOP

P3 -Maximum

NOTE:

operator

Use

leaving a larger

SPEED

to

that

Maximum

the

speed.

of

motor

be

of

thread

SPEED

either according

training,

following

MACHINE

condensed

speed

of

step

3900

rpm

adjusted

trimmer

RANGES

speeds 2 to

rpm

to

the

limitation.

9.

Further

speed

RPM

adjustment

not

for

chart

SPEED

or

pulley

to

200

mechanism.

9.

or

expanded. difference

sewing

continued

to

select

diameter,

RPM.

These

requirements.

By adjustment

is

Setting

speeds

P2

turned

between

turning

recommended use.

the

correct

adjustable

beyond

cannot

step

P3

against

is

then

only

pulley

PULLEY

this

be

to

the

9 and

the

controlled

for

size

60

SIZE

28602

via

potentiometer

speed

independently left

step

left

exceptional

for

CYCLE

(U.S.

stop

10.

stop,

by

the

ONLY

AR-21

will

the

PART

lead

adjusted.

condense

This

step setting cases

desired

NO.)

P1

to

should

10

is of

such

4.

THREAD

Adjustment ometer open

Adjustment

ometer

wiper

FINAL

TENSION

P6

(Fig.

until

has

TRIMMER

P7

the

(Fig.

returned

4100 4300 4700 4900 5200 5600

for

25).

trim

for

25) and

VALVE

RPM RPM RPM RPM RPM RPM

RELEASE & PRESSER

the

knife

the to

AND

length

The

presser

should

its

PRESSER

of

thread potentiometer has

finished

foot be

adjusted

rest

position.

FINAL

TRIMMER

FOOT

signal

ASSIST

LIFT

tension

should

cutting.

ADJUSTMENTS

release

be

set

after so

ADJUSTMENTS

trimming

that

the

28602 AR-22 28602 AR-23 28602 AR-25 28602 AR-26 28602 AR-28

28602 AR-30

is

controlled

so

that

is

foot

lifts

the

tension

controlled

after

via

potentidiscs

via

the

are

potenti-

thread

1.

With

the

bed

slide

cover

removed,

sew on a

22

piece

of

material.

2.

Turn

heeling bobbin complete for

the

detecting

flow

control

back,

overspin,

observe

turns.

If

the

FINAL

flow

more

knife

TRIMMER

adjusting the

return

control

than

hitting

ADJUSTMENTS

screw

action

valve

two

additional

the

(A, adjusting deflector

(Continued)

Fig.

of

the

screw

turns

plate

26) 1ower

are

in

three

knife.If

can

required,

will

be

need

complete

needed

turned

then

to

turns.While to

in

two more the

be

made.

overcome

check

Fig.

AIR

WIPER

Sew

up and remove

valve

needle

may

be

sition

flow

ADJUSTMENT

on a

·(B,

Fig.

thread

necessary

wiper

to

the

26

piece

material

27)

over

tube

needle

of

material

until

the

to

rotate

up

or

thread.

NOTE:

3.

While

should needle

NOTE:

4.

Now

foot too. late

Fig.

at

to

rear.

the

top

of

down

To

reduce

may

need

heeling

rise valve

Do

not

will

rest

air

mounting

increase.

observe

raises

25

so position,

and

Now blows

the

presser

to

obtain

bobbin

to

remove

back

smoothly.

(A,

Fig.

open

(after

trim.Leave

knife

too

that

open

the

collar

proper

further

soon knife foot

needle trimmed

foot.

spinning

observe

27).

return

(before

has

comes up

foot

It

or

poair

the

return

the

If

adjustment

than

necessary

and

cut)

on

presser

foot knife

adjust

after

light

spring

raising

has

knife

weight

(A,

foot

is

needed,

since

returned

P-7

rise,

noise

time.

on

has

threads

Fig.

control

20).

the

adjust

and

If and

come

you

foot

wear

presser

cut)or

box

to

its

NOTE:

sary operating

TENSION

to

release KNIFE This

1.

2.

PROCEDURE:

1.

Do

not

since

Tension

be

moved.

INTERFERENCE

check

Flow

The 180-200 R.P.M.

Remove

this

cost.

RELEASE

release

on

time

must

control

needle,

open

will

"ON

This

for

be

needle

increase

TIME" P-6

on

control.has

certain CHECK made

valve

presser

if:

adjusting

position

valve

ADJUSTMENT

control

foot,

more

air

consumption

box

been

provided

applications

screw

speed

throat

than

has

is

plate

neces-

and

been

to

and

threads

turned

not

maintained.

and

factory

increase

being

in

more

feed

preset

or

than

dog.

and

decrease

sewn.

five

Fig.

should

turns.

27

the

not

need

tension

23

2.

The

tape the of

3.

With Attach

of checking

4.

Check

the

5.

Apply power

6.

At

7.

If plate if

8.

Go

precut

is

tape

the

aluminum

aligned

is

tape

ohm-meter

one

probe

the

tape.

for

to

see

meter

will

positioning meter

white

through

pointer

have

come

potentiometer

check

KNIFE

with aligned along

left

check

to

Slowly

continuity.

that

when

indicate

to

the

machine.

speed

moves more

in

contact

again

INTERFERENCE

foil

tape

the

right

to

the

tailing

side

to

the

rotate

only

see

thread

If

the

a

short.

go

of

if

handwheel

meter

knife

than

with

has

been

to

see

is

attached

side deflector this

eyelet

comes

through

1/64 each adjusted,

if

needle

CHECK

of

the

edge

of

p~ate.

is

properly

of

the

allowing

indicates

in

the

trim

inch

other.

moves.

(Continued)

to

the

hook.

deflector

the

deflector

isolated

machine

probe

a

short,

contact

with

cycle.

(.40

mm)

Readjust

readjust

plate

and

to

the

it).

The

and

plate.

from place

ride

replace

the

deflector

knife

flow

control

right

the

on

the

and

side

wide

Fold

machine.

other

top

of

tape.

plate

deflector

valve

of

edge

left

tape

the

side

on

that

(or,

of

top

24

Before

bility low

for

this

machine

at

all

times.

suggestions

left

If,

which

the

factory,it however, may

prove

was

the

trimmer

beneficial

adjusted

has

to

been

you,

and

inspected

readjusted

so and

as

is

to

not

give

trimming

the

utmost

properly,

satisfaction

see

the

and chart

dura-

be-

Both

Condition

threads

not

trimmed

TRIMMER

Circuit box open

Improper Knife

air

Lower

knife

to

the

Lower

Knife

thread

Lower

Knife off

slips

TROUBLESHOOTING

Causes

not

too

on

angle

not

moving

far

knife

far

knife

breakers

shear

cylinder

right

behind

when

control

on

knives

moving Check

far

enough

forward,

back,

returns

wipes

thread

circuit

Reset

knives knife

for

correct

Check

air

and

leaks

Check

wire positioner Make

continuity

Check 4-way test

button

moves, make

trim

cycle

Check

knife for

correct

Reset

stop Relocate

radius Relocate

knife,

knife

Cures

breakers

air pressure,

lines

leads

to

4-way

solenoid on

voltage

48 . 0

air pressure,

screw

cylinder

for

cracks,

from

solenoid

check

valve.

solenoid.

check

volts cylinder

check

regulator

12

to

needle

If

during

regulator

12

to

for

nicks

20

P.S.I.

kinks

valve.

Press knife

20

P.S.I.

on

Needle thread

Bobbin thread

Needle random

thread cut

thread

lengths

not

tears

on

cut,

but

cut,

but

and

starting

bobbin

needle

leaves

tail

Knife

Spring ing

bobbin

catching Spring Incorrect

Bobbin hole

in

Needle big

or

Knife

returns

Excessive

_

eyelets cone

Tension

Sharp

edges

knife

(front

are

the

coming

retainer

position

retainer

hook

thread

bobbin

hole has

friction

and

disc

T.C. S.

too

case

in

been

in

not

on

point

late

wire holder

wire

not

case

throat

altered

too

thread

opening

T.C.S. of

or

not

when

missing

threaded

plate

fast

needle

in

pull-off

of

and

back

lower

too

contact-

through

lower

knife)

early

in

is

too

thread

at

edges

Reset

synchronizer

Bend

spring

Replace

63400

On

63400

on Thread

Use

throat

hole

or

Decrease

Unthread right

of

Check

setting

solenoid

sharp

Stone

knife

lower

retainer

spring

LB, LC

use

properly

plate with

unaltered

knife

some the

and

edges

disc

wire

retainer

LY

use

29474 T

only

29474 V

smaller

hole

return

of

tension

of

potentiometer

the

eyelets post

tension

of

T.C.S.

rate

to sui t

wire

release

or

needle

to

of

29474 v

the

25

TRIMMER

TROUBLESHOOTING

Needle does

Bobbin

Needle

Needle not

come up

Condition

unthreads

not

sew

thread

when

breaks

not

wiped

not

wiped.

starting

P.F.A.

or

does

Needle positioned stroke

Tension

Bobbin

Overspin

returning

Sharp

edges

knife

(front,

edges

are

knife)

Air

wiper

from

wiper,

Neither

Causes

thread

properly

disc

thread

on

bobbin

too

on

the

misaligned.

but

wiper

take-up

staying

too

fast

T.C.S. point, T.C.S.

P.F.A.

or

P.F.A.

at

open

short

thread,

and of

not

top

of

lower

No

works

of

knife

lower

back

air

Check

position take-up, (3.17

Check potentiometer

See Adjust

valve Reduce

12

Remove Stone

knife

Readjust

(a) (b)

Check

Check to

mm)

setting

"Bobbin

flow

to

pressure

P.S.I.

safety

sharp

Check kinks Readjust

air

wire

3-way

must

bring

wiper:

lines

solenoid

be

of

Thread

control

return

edges

air

needle

leads

Cures of

needle

within

tension

knife

but

of

lines

for

from

valve

1/8

Breaks"

on 4-way

back

not

lower

spring T.C.S.

for

valves

leaks

needle

thread

inch

release

solenoid

slower

of

leaks

or

kinks

positioner

than

lower

or

NOTE:

Refer

to

information

Amco

regarding

Variostop

Catalogs

the

needle

furnished positioner

with

and

each

needle

electric

positioner

circuitry.

Check 3-way

pressing

If check

for

wiper

with

guardian

test

and

solenoid

button

P.F.A.

heel

depressed

maintenance

valve. on

work,

Check

solenoid

make

48.0 and

by

valve. voltage volts

other

26

E X P L 0 D E D V I E W S

AND

D E S C R I P T I 0 N 0 F P A R T S

P

E C U L I A R T 0

S T Y L E S 6 3 4 0 0 L B, L C a n d L Y

H I G H S P E E D L 0 C K S T I T C H M A C H I N E S

27

28

ROTATING

HANDWHEEL

HOOK

ASSEMBLY, ASSEMBLY

AND

NEEDLE

POSITIONER

MISCELLANEOUS

ASSEMBLY,

PARTS

Ref.

+ -

10 11 12

1U

13 14 15 16 17 18 19 20 21

22

23 24 25 26 27 28 29 30 31 32

33

34 35 36

37

38 39 40 41

42

43

44

45

46 47 48

49 50 51

*

No.

2

3

4

5

6

7

8 9

Part

No.

29474 T 29474 63913 A 63913 B 63913 61414 22716 B 22564 E 61216 N 61216 61415 A 61415 61212

63414 63414 22716 A 63410 22569 H 63408 22716 H 61411 A 63421 A 61321 61421 22574

61421 c

660-254 D

63421 22894 v

J87 J

660-356

63495 R

376 A

660-352 63492 E 63492

RM-2997

671 63470 X

660-473 22516 D 63470 H 22743 22766 63970 A

63439 B 22775 A 22874 22571 G 22841 L 63982

BOO

YP-362

v

c

L E

c

D

D F-4

J

c

Description

Rotating Rotating

Handwheel

Screw, Synchronizer Synchronizer Screw,

Tension

Bushing, Tension Tubing, Barbed Wiper

Clamp, Screw,

Thread Wiper Mounting Screw-------------------------------------------------------

Needle Thread Presser Feed Throat Feed

Screw, Plug Stud Oil Needle

synchronizer

Hook

Assembly,

Hook

Assembly, Bobbin Bobbin

Bobbin------------------------------------------------Bobbin Case Bobbin Case Screw-------------------------------------------------Hook Screw-------------------------------------------------Hook--------------------------------------------------Screw-------------------------------------------------Hook

Retainer Handwheel Screw-------------------------------------------------Handwheel---------------------------------------------Isolator Pulley-------------------------------------------------

Tube--------------------------------------------------

Screw--------------------------------------------------

Dog Dog

Screw-------------------------------------------------Screw--------------------------------------------------

Screw--------------------------------------------------

Reservoir

Case

Assembly-----------------------------------

Case

Assembly----------------------------------Bobbin Bobbin Tension Screw--------------------------------------------Bobbin Case Bobbin Bobbin Bobbin Case

Thread

Thread Assembly------------------------------------------

Set

for

synchronizer

for

synchronizer

Release

for Release specify

Fitting---------------------------------------------for

wiper

for

clamp--------------------------------------------

Foot

(See

Plate

Holder

for

feed

Positioner

Case--------------------------------------Case

Regulating

Case Case

Holder, Holder,

Deflector----------------------------------

Retainer-----------------------------------

Plate-----------------------------------------

Isolator-------------------------------------

Washer---------------------------------------Screw-----------------------------------------

Lead Wire Bracket----------------------------------------

Solenoid

tension

Plunger

56

tube

Pull-up

(See

Page

Pages

(See

Pages

Support------------------------------------dog

Cover-----------------------------------------

Assembly,

is

shown--------------------------------------

for

Styles

for

Style

Tension

Screw--------------------------

Latch Latch Latch Latch---------------------------------

release

inch

-------------------------------------Collar--------------------------------

Bracket-------------------------------

37,

holder

Spring--------------------------

Hinge

Lever---------------------------

for

Styles

for

Style

lead

wire

Clamp--------------------------------

bracket--------------------------~--

Lead

plunger

Pin---------------------------------

(1422.40

41)----------------------------------

39)---------------------------------

37,

39)-----------------------------

support--------------------------

complete,

63400

LB

and

63400

LC------------------

Spring-------·----------------

Pin-----------------------

63400

LB

63400

LC-----------------

clamp---------------------

Clamp-------------------------

pin--------------------

mm)

length-----------------

although

LY----------

and

LY---------

only

the

Arnt.

Req

1 1

1

1 1

1

2

1 1 1 1 1 1 1

4

1 2 1 3 1 1 1

2

3

1

3

1

2 1 1 1

2

3

1 1 1 1 1

1 1

1 1 1 1 1 1

1

1 1

1

1 1

.

*

Refer Special information

+

Available for

to

insert

number,

as

one each Nos. G22564

sheet

if

available.

regarding

extra

send

with

the

needle

and

F,

needle

Also

charge

G22716

positioner

refer

positioner

item,

B,

G61414 C and

for

to

insert and

electrical

component

repair

sheet

parts

two

parts

for

are

No.

circuitry.

G22564 E.

29

and

order

guardian

the

same

under

maintenance

as

No.

the

63913 A

Union and

except

other

30

THREAD

WIPER,

SOLENOID,

POSITIONING

CUTTING

MOUNTING

FINGER

SOLENOID,

BRACKET,

AND

KNIFE

TENSION

BOBBIN

ASSEMBLY

CASE

RELEASE

HOLDER

Ref.

No.

1 2

3 4 5 6

Part

No.

706

BJ A

29475

63495 J 22585 22863

D

77

7 63470 w 8

9 10 11 12

13

14 15 16 17 18 19

20 21 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36

37

38 39

40 41 42 43

73 63449 A 63471 B

G61414 G61441

907 671

22874

652 S-40

21233

63495 N

22760 c

63495 B 63495 E 22585 A 22777 A 61434 G

671 63495 L 41071 G 22585 B 63495 K 22575

41071 G 63495 M

660-219 N

18 63470 T 22596 D

660-113

651 29480 63458 H

660-360

670 G-18

670 G-23

A

KX

A-3

FB

G-1

J-12

FM

44 660-347

Description

Bobbin

Case

Holder

Positioning

Finger

and

Assembly---------------------------------------------

Ball Pivot

Stud----------------------------------------

Release

Lever------------------------------

Screw--------------------------------------Screw-------------------------------------------Screw--------------------------------------------

Upper

Screw, Finger

Lower Positioning Eccentric

Knife,

for

Knife

marked

"AF"-------------------------

knives--------------------------------

and Thread

Carrier,

Finger,

Holder,

marked

"E"------------------

"A"-------------------

Bushing--------------------------------

marked

Nut---------------------------------------------Knife Screw,

Air

Cylinder------------------------------------

for

positioning

finger

and

knife

assembly-----Washer-----------------------------------------------Nut--------------------------------------------------Knife

Driving

Lever----------------------------------Screw------------------------------------------------Knife Return Screw, Screw,

Return

Spring for for

knife

Spring-----------------------------------

Positioner------------------------------

return

spring

driving

positioner-------------------

lever------------------------

Washer------------------------------------------------

Clevis,

for

knife

air

cylinder-----------------------Link-------------------------------------------------Nut---------------------------------------------------

Screw,

Mounting

for

mounting

bracket---------------------------

Bracket--------------------------------------

Screw------------------------------------------------Nut--------------------------------------------------Cylinder

Stop-----------------------------------------

Roll

Pin----------------------------------------Nut--------------------------------------------------Thread Wiper

Set

Washer,

brass-----------------------------------------

Solenoid

Mounting

Bracket----------------

Screw----------------------------------------

Nut---------------------------------------------------

Rotary

Tension Rotary Rotary

Release Solenoid Solenoid----------------------------------

Female Connector Male Wire Solenoid

Terminal-------------------------------

Lead

Cover------------------------------

Solenoid

Assembly--------------

Cover----------------------------

Sleeve,

green-------------------

Knife

"AE"------

Amt.

Req.

1 1 1 1 1 1 1 4 1 1 1 1 1

1 2 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1

1 1 1 4 4 1 1 1 2 2 1

31

32

FOOT

LIFTER

HEAD

LEVER

OILER

MECHANISM,

AND

OIL

SIPHON

NEEDLE

HEAD

BAR,

LIFTER

TUBE

LEVER

Ref.

No. 1

2 3 4 5 6 7 8 9

10

11

12 13

14 15 16 17

18 19

20

21 22 23

24 25 26

27 28

29 30 31 32 33 34 35 36 37 38 39

40

Part

No.

63468 B

660-245

660-397 63466 A 63493

HA

WI-30

666-191

27-876

22784 K 63451 B 63494

s

666-214 63457 N 63459 A

73

c

22570 63458·

B

63458 L

660-219

51-454 22513 63458 D 63458

DA 63417 A 22768 A 29486

u

63455 22757 D 63455 A 63452 B 61451 D-625 61451 D-626

61451 D-627 61451 63451 A

460

88 22784 E 61351

c

63468 c

660-142

53634

c

22894 w

63468 A 63454

Blk.

Description

Lifter

Retaining

Air Lifter Head

Screw, Take-up Oil

Presser Presser

Lever

Extension

Stud---------------------------

Ring----------------------------------------

Cylinder------------------------------------------

Lever,

Oiler

Oil

Wick,

Oil

Distribution

Oil

Shut-off

for

Lever

Siphon

Oil

Felt----------------------------------------Spring Bar

Set

Screw----------------------------------------

for

Style

Assembly,

15

inches

for

63400

Style

(381

LC----------------------

63400

mm)

LC---------------

long----------------

Felt----------------------------

Bracket-----------------------------

head

oiler

Pin,

Head Tube,

Regulator,

assembly------------------------

for

Style

for

63400

Style

for

LC-----------------

63400

Style

LC--------------

63400

Guide-------------------------------------

Screw--------------------------------------------

Presser Presser

Bar

Connection,

Bar

Connection,

Roll

Pin-----------------------------------------

for for

Styles Style

63400

LC------------

Pin---------------------------------------------Screw, Tension Tension Needle

Take-up

63400

for

Release Release

Bar,

Screw,

Lever

tension

marked for

and

Cam,

release

for for

"EW",

cam-----------------------Styles Style for

63400

Style

LC---------------

63400

needle--------------------------------

Needle

Bar

Link

Assembly,

LC---------------------------------------------

Thrust

Washer------------------------------------

LB

Screw-------------------------------------------Needle Take-up Needle Needle Needle Take-up Take-up

Bar

Link----------------------------------

Lever

Bearing, Bearing, Bearing,

Crank

.0625 .0626 .0627

Pin,

inch inch inch

marked

(1.588 (1.590 (1.593

"K"--------------

mm)

mm) mm)

Lever-----------------------------------Lever

Link-------------------------------

Collar-------------------------------------------

Screw-----~---------------------------------

Screw--------------------------------------------

Air

Cylinder

Cotter

Thrust

Pin,

Washer------------------------------------

Link-------------------------------------

for

air

cylinder

link---------------------

Washer------------------------------------------------

Set

Screw,

for

clevis---------------------------------

Clevis-------------------------------------------------

Needle Bar

Bushing,

for

Style

63400

LC-----------------

LC----------

LB

and

LY----

and

LY-------

LC-----------

for

Style

diameter--diameter--diameter---

Amt.

Req.

1

2

1

1 1 1

2

1 1 1 1 1

1

1 1 1

1

1 1

1

1 1 1

38 38 38

1

1 1

1

1 1

2

1 1 1

33

34

REVERSE

FEED·

MECHANISM

PARTS

(FOR

STYLE

63400

LY)

Ref.

No.

* 1 * 2 * 3

4

5

6

7

8

9

10

11

12 13

14

15 16 17 18 19 20 21

22

23

24 25 26

27 28 29 30 31 32

33

34 35 36 37 38 39 40 41 42 43

44

45 46 47 48 49

so

51 52 53 54 55 56 57 58 59 60 61 62

Part

No.

421 660-264

63444 A

64

64 22517 63444 22894 w

660-206 63444 D 22519 H 22539 M

86 63444 E 63444 F 22570 A 63432 H 22894

G61447 G61448

531 63432 F 22586

G61436

63435

G61436 G61436

22830 63433 B 99284 96505 63434 B

88

88 63439 B 22775 A 12934 A

G61436

99285 63436 22519 H 29126 61438 A

88

660-225

63437 c

95 63432 H 22894

660-207 99282 99283 63444 G

22894 22894 u

1246

97

63449

660-206 63444 B 63432 G 22651

D-28

B

A

c

w

A C

D

B

u

EF

w

p

L-1/2

CD-S

Description

Treadle ''S'' Hook, Reverse Feed

Collar, "O"

Reverse Plug

Screw, Reverse Reverse Feed

Collar, Reverse Feed

Collar, Feed Feed

Feed Rocker Reverse Feed Rocker,

Screw, Reverse Feed Lever Screw, Link Feed

Screw, Feed

Nut, Reverse

Reverse

Feed

Thrust

"O" Adjusting Lock Nut, Reverse Feed

Screw, Reverse Feed "O" Reverse Reverse Screw,

22653

Chain,

Lock Nut, Stop Screw, Clamp

for

Set

Ring,

Feed Screw----------------------------------------------------------------Screw,

for

Feed Screw------------------------------------------------------------

right,

Set

left, Screw----------------------------------------------------------Driving Plug Rocker--------------------------------------------------------------

Sliding

for

for Pin, Bar-------------------------------------------------------------------Set

feed Dog Screw, for

Peed Rocker Feed Rocker Link

Feed Clamp Driving Connecting

Feed Set

Collar,

Set

Ring,

Set Spot Drive

for

Ring,

Feed

Feed for D-6)--------------------------------------------------------

28

for

Screw-----------------------------------------------------------

Screw-----------------------------------------------------

for

reverse

Screw------------------------------------------------------

Screw-----------------------------------~----------------------

sliding left

for Screw-----------------------------------------------------------Holder reverse

Screw----------------------------------------------------------

Set Needle Driving

Screw-------------------------------------------------------Screw--------------------------------------------------------------

for Screw, for

Screw-----------------------------------------------------------

Screw---------------------------------------------------------

Pin----------------------------------------------------------reverse

for

feed

inches

treadle

Foot

Control

for

foot

reverse

Control

for

reverse

Control Shaft

for

Shaft

for

reverse

Shaft--------------------------------------------------------

Shaft-------------------------------------------------------

Block---------------------------------------------------------

reverse

dog

holder Support-----------------------------------------------------

for

feed

Shaft

Eccentric

Rod-------------------------------------------------------

Screw---------------------------------------------------------

Bearing---------------------------------------------------

Eccentric------------------------------------------------

left,

reverse

for

adjusting

Hand

Control

Stitch

reverse Control Shaft----------------------------------------------------------

driving

(711.20

chain---------------------------------------------

stop

feed Lever, reverse Return

block Link-----------------------------------------------

Lever,

feed

Operating

screw----------------------------------------------

control

feed

control

feed

Shaft

feed control

Connecting

right--------------------------------------------

Spring-------------------------------------------feed

with

drive

(used

feed

support------------------------------------------

dog

holder

rocker

Link--------------------------------------------------

Stud------------------------------------------

left----------------------------------------------

Assembly------------------------------------------

for

reverse

feed

adjusting

screw------------------------------------------

Operating

stitch

Control

feed

Shaft------------------------------------------

shaft

mm)

long-----------------------------------

Lever-----------------------------------

operating

shaft-------------------------------------

control Rocker

shaft----------------------------------------

connecting Link---------------------------------------

feed

shaft

crank----------------------------------

in

shaft

rocker

support-------------------------------~---

link

feed

shaft---------------------------------------

stitch

control

Flange----------------------------------------

stitch

sprocket

lever------------------------------

shaft------------------------------------

Lever-------------------------------------

link-------------------------

return

place

lever------------------------------------

link-------------------------------------

stud----------------------------------

shaft-------------------------------

length--------------------------------

Lever-----------------------------------

control

spring------------------------

spring--------------------------

of

screw

flange----------------------------

(used

in

No.

place

88

B)------------------

of

screw

No.

Amt.

Req.

1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 1 1

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1

2

* Not

furnished

desirable

for

with

machine,

operating

the

available reverse

as

feed

an

extra

mechanism.

send and

charge

35

item,

where a

foot

treadle

is

63405

K

61224

Specify

of

Needle

61424Y

Specify

of

Needle

c

Diameter

Hole

Diameter

Hole

63405

o~

iff!

~

G

V:

o

7~#4

@~o9@

61224

Specify

of

Needle

61424

Specify

of

Needle

F

Diameter

Hole

63405

AB

Diameter

Hole

E

61324

Specify Diameter

of

Needle

A

Hole

63405

D

M

61324

Specify

of

Needle

B

Diameter

Hole

61324

Specify Diameter

of

Needle

c

Hole

63405

F

N

63405

36

J

Part

No.

THROAT

PLATE

AND

FEED

Description

DOG

COMBINATIONS

61224

61224 F-063

61324 A-063

61324 B-063

61324 C-083

61424 Y-053

C-043

With

.043

.063

inch

.083

inch pants; 61320

With

.063

also

in shirts; inch

(2.16

With

.063 dungarees dog

No.

Range 6

With

.063 vests; needle

(2.16

With

.083

.093

inch

feed

dog

Stitch

With

.053 sizes presser 18

S.P.I.

inch

(1.59

(1.85

feed

AB,

.085

inch

sizes

feed

inch

and

63405

to

inch

also

holes;

mm)

thick.

inch

(2.36

No.

Range 6

inch

.063

and

foot

(1.09

mm)

needle

and

2.11

dog Nos. 63405

inch

(2.11

(1.59

mm)

.083

and

dog

No.

63405 E,

mm)

thick.

(1.59

mm) overalls; M;

presser

18

S.P.I.

(1.59

mm)

in

sizes

feed

(2.11

63405

to

(1.37

.073

No. 61220

dog

Stitch

mm)

N;

18

.073,

mm)

needle

presser

S.P.I.

mm)

inch(1.59

needle

hole,

mm)

G,

mm)

needle

.093

Stitch

needle also

foot

needle

.083 and

No.

63405

Range 6 needle

hole,

needle

J,

.085

hole,for

for

needle

63405 thick.

hole,

inch

(2.11

presser

Range 6

hole,

in

size

No. 61220

hole,

J;

to

hole,

for

foot

hole,

and

1.85

inch

seaming

holes,for

K;

presser

Stitch

for

and feet to

for

.093

P,

for

.093

presser

18

S.P.I.

for hemming

No.

61320 C,

for

mm)needle

(2.16

and hemming

dresses;also

seaming work

feet

Range 6

setting

2.36

Nos. 61320

18

miscellaneous

inch

.125

edge

inch

hemming work

seaming

mm)

S.P.I.

(2.36

inch(3.18

stitching

(1.85,

foot

high

.125

thick.

pockets

No.

back

and hemming holes;feed

silk

in

shirts

Nos. 61220

to

18

S.P.I.

of

dress

needle

mm)

2.11 61320,.085

inch

Stitch

holes,

AH,

61320

operations

needle

mm)

on

suit

and

pants;

overall

(3.18

shirts;also dog No.63405 Range 7

and

sizes

also

.073

and

C,

61220

shirts, for

AJ,.085

on

hole;

thick.

coats

2.36

mm)

inch

in

suspenders;

mm)

1/2

rayon;

and

dress

J,

work

pants,

feed

Stitch

and

size

thick.

in D;

to

61424 AB-053

63405

63405 E

63405 F

63405 G

63405 J

63405 K

63405 M

D

With

.053

inch medium needle

(3.18

Marked

ming

Marked "HX",

on

Marked "CU",

seaming

No. 61424 AB-053;

Marked

hemming on plate

Marked

suit

Marked "HU",

work presser

Marked "HY",

operations

61324 A-063;

weight hole;

mm) "JB",

shirts;

"HW", No. "CW",

coats

shirts,

thick.

teeth

throat

teeth

operations

teeth

dress

61224 C-043;

teeth

and

teeth

dress

feet

Nos. 61220 C, 61220

teeth

on work

presser

(1.37

mm)

needle

wash and wear

feed

dog No. 63405

Stitch

cut

22

throat

cut

plate cut presser cut

shirts,

cut

vests;

cut

plate

16

No. 61224

22

on medium

22

presser

16 throat

16

and

semi-dress

14

pants,

foot

hole,for

materials; Range 7 per

inch

No.

61424 Y-053;

per

inch

per

inch

weight

foot

No.

per

inch

blouses,

feet

per

inch plate

per

inch

per

inch dungarees No.

61220

miscellaneous

also

in

F;

presser

1/2

to

(1.15

(1.59

F-063;presser

(1.15

wash and wear

61420

(1.15

dresses

Nos. 61220 C, 61220

(1.

59

No.

(1.59

pants;

J,

61320

(1.

81 and P.

foot

18

S.P.I.

mm

per presser

mm

per

mm

per

BV.

mm

per

and

other

mm

per

61324 B-063;

mm

per

throat

AB.

mm

per

overalls,

size

.063

No.

61420

tooth),

foot

tooth),

feet

Nos. 61320 AH,61320

tooth),

materials;

tooth),for

light

tooth)

tooth),

plate

throat

,for

presser

No.

seaming

for

No. 61220

for

J,

for

operations

inch

(1.59

BV,

.125

seaming and hem-

setting

miscellaneous

throat

plain

material;

61320 ~·

edge

stitching

foot

plain

61224 C-073,

miscellaneous

plate

No.

on

mm)

inch

J.

pockets

AJ

plate

seaming and

throat

on

No.

61320.

seaming

on

63405 N

Marked "HZ",

overall

teeth

suspenders;

cut

14

throat

per

inch

plate

(1.

81

No.

61324 C-083;

mm

37

per

tooth)

presser

,for

hemming

foot

No. 61320

high

back

C.

61424

Specify

of

Needle

AA-063

Diameter

Hole

61424

AT-053

t::::=:'

61324

o==t~~l

L-093

63405

@

AA

@

:-loF

61424

AU-

053

63405

v

63405

AC

38

63405

w

THROAT

PLATE

AND

FEED

DOG

COMBINATIONS

Part

No.

61324

61424 AA-063 With

61424 AT-053 With

61424 AU-053 With

63405 V Marked "EC",

63405 W Marked "ED",

L-093

With

.093

trousers,

63405

Range 6

.063

ations

inch 61420

.053

of

wash

61420

.053

of

wash and

61420 CP,

stitching

61424

stitching 61424

inch

AC,

to

inch

on medium

(1.37

BU,

inch

and

CN,

inch

AT-053,

AU-053,

(2.36 also presser

collars

18

mm)

.125

wear

.085

wear

.085

teeth

in

S.P.I.

(1.59

inch

(1.37

inch

(1.37

inch

presser

Description

mm)

size foot

mm)

weight

needle

(3.18

mm)

material;

(2.16

mm)

material;

(2.16

cut

made

cut

made

needle

.063

inch

No. 61320

needle wash and

hole;

needle

feed

mm)

feed

mm)

needle

feed

mm)

22

per

inch

of

wash and

foot

No. 61420

22

per

inch

of

wash and

foot

No. 61420 CP.

hole,

(1.59

S,.085

hole,

wear

dog

thick.

hole,

dog

thick.

hole,

dog

thick.

for

materials, No.

Stitch

for

No.

Stitch

for

No.

Stitch

(1.15

wear

CN.

(1.15

wear

seaming

mm)

needle

inch

63405

mm

material;

mm

material;

(2.16

miscellaneous

63405

top

AA,

Range '9

stitching

V,

Range

top

stitching

W,

Range

per

tooth),

per

tooth),

heavy

hole;

mm)

also

in

presser

to

presser

10

to

presser

11

to

throat

coats

feed

thick,

seaming

18 collars

18

collars

18

for

and dog No.

size

foot

S.P.I.

foot

S.P.I.

foot

S.P.I. top

plate

top

plate

Stitch

oper-

.053

No.

made

No.

made

No.

63405

AA

AC

Marked "ET",

laneous

throat

Marked

heavy No. 61320

seaming

plate

"PW, coats

teeth

No. 61424 AA-063,

teeth

and

S.

cut

22

operations

cut

12

trousers;

per

inch

on medium

per

inch,

throat

(1.15

presser

(2.13

plate

mm

weight

foot

mm

No.

per

tooth),

wash and wear

No.

per

tooth),

61324

61420

BU.

L-093,

for

miscel-

materials;

for

seaming

presser

foot

39

61220

Specify

c

Width

61220

J

61220

p

61320

61420

c

BU

61320

s

61420

BV

61320

AB

61420

61320

CN

AH

61320

61420

AJ

CP

40

Part

No.

PRESSER Description

fEET

61220

61220 J

61220 p

61320

C-1/8

C-5/32

C-3/16

C-1/4

c

For

hemming

throat

For

throat

For

throat

For

throat

For

toe; 61424 bottom

For

raising 51930,

For

plate

For

No.

61330 B-39)

plate

hemming

plate

hemming

plate

hemming

plate

seaming

feed

Y-053(spring

No.

miscellaneous

shank

edge

No.

hemming

61324 C-083

shirts,

No.

61224 C-043

shirts,

No.

61224 C-043

shirts,

No.

61224 C-043

shirts,

No.

61224 C-043

light

dog Nos. 63405

61330

toe,

stitching

61324 B-063

high

and medium

Z)

operations feed No.

61330,

back

(shank

dog

on

1/8

inch

5/32

inch

3/16

inch

1/4

inch

D,

No. 61230

No.

63405

hinge

suit

coats

overall

No.

(3.18

mm)

(scroll (3.97

(scroll (4.76

(scroll

(6.35

weight

63405

on medium

61330,

mm)

(scroll

G,

AK,

shank

M;

No.

and

suspenders;

bottom

hem;

No.

61230-5/32)

mm)

hem;feed

No.

61230-5/32)

mm)

hem;

No.

61230-5/32)

hem;

No.

61230-5/32)

woven

throat

materials;

63405

No.

weight 61330 B-35,

vests;

feed

No.

feed

dog Nos. 63405

feed

dog Nos. 63405

K;

throat

61330,

materials;

plate

No.

feed

dog

dog No.63405

61330

dog Nos. 63405

has

spring

plate

hinge

61324 A-063

bottom

No.

C,

Nos.61224 C-043,

No.

has

spring

No.

61330

63405

N;

hinge

G,

63405

G,

63405

G,

63405

G,

63405

for

raising

61330 B-31,

for

(spring

AG)

J;

throat

plate

No.

K;

No.

61320 s

61320

61420

AB

AH

AJ

BU

CN

For

seaming heavy

No.

61324 L-093

61330 B-39)

For

edge

needle;

For

edge throat bottom

For

throat No.

For

ials;

hinge bottom

For

feed

adjusting No.

For

63405

screw 61430

plate

No.61330

edge

plate

61330 B-35,

miscellaneous

feed

adjusting

No.

miscellaneous

dog

61430

top

stitching V, No. CN,

(shank

stitching feed

dog Nos. 63405

stitching

No. 61224 F-063

AM,

stitching

No.

bottom

dog

No.

screw

61430

No.

63405

screw

AC,

throat

22565

spring

No.

spring

plate

D,

No.

coats

No.

on

pants

shirt

yielding

shirt

61224

seaming

AB, seaming

collars

F-063(spring

No.

63405

No.

spring

F;

throat

22565 E,

No.

nut

No.

61430

and

trousers; 61330,

flies,

G,

63405

pockets,

(spring

section,

pockets,

61330

operations AA,

throat

22565 E,

No.

operations

plate nut

61430

made

BB)

of

61424 AT-053

51430 BB)

feed

dog

bottom

guide

left

AR,

nut

61430

No.

wash and wear F,

No.

1/16

K;

throat

side

yielding;

No.

51930,

left

No.

side

yielding;

No.

51930,shank

yielding

on medium plate

on wash and wear

shank

No.

51430 F,

BB)

61424 AB-053

51430

F,

(screw

No.

63405

61330 T,

inch

(1.59

plate

hinge

61330

No.

section,

weight

61424

shank

No. 61430

AA-063 shank

No.

materials;

226,

CM,

AC,

throat

hinge

No. feed

AN, feed

wash and wear

shirts

(screw

mm)

to

right

61224 C-073

dog

No.

No.61330 B-31,

shank

61230

left

61430

hinge

bottom

dog

No.

(screw

No.

and

No.

AA,

feed

adjusting

No.61330

No. X,

61430

226,

dog No.

plate

No.

63405 E;

63405

hinge

61330

mater-

No.226,

AA,

pants;

hinge

bottom

No.

of

AP) E,

AS)

61420

CP

For

63405 screw 61430

top

stitching W,

throat

No.

22565

CP,

spring

collars plate D,

nut

No.

61430

made

61424

51430 BB)

of

wash and wear

AU-053

F,

(screw

shank

41

No.

materials;

No.

226,

61430

CM,

feed

hinge

bottom

dog

No.

adjusting

No.

lbal

Description

KITS: Floor

10-13, 48, 57,

Traveling Mechanics

Nos.

ALLEN WRENCHES:

Screwdriver handle and 4

Sizes %2"·

Set Standard "L' shape Allen Wrenches Set Metric "L" shape Allen Wrenches

Allen Cluster. . . . . . . . . . . . . . . .

BAGS: Union

BRASS

4 X

BRUSH: Cleaning brush 6"

BUCKLE: Union

CLAMP:

C-

Ciamp6" ......

CUTIER:

Side cutters 5" . . . . . . . . . . . . . . . . . . . . . . . . . . . •

EMBLEMS:

TIC FILES:

RoundS FlatS'' . Handles for files {not shown) Diamond

FLASHLIGHT:

Pocket flashlight with clip . . . .

GAUGES:

Feeler or thickness gauge, . Looper Gauges set of

%

Synchronizing gauge for flatbed machines (not

shown)

4

Vti"

Needle height gauge

Spreader height gauge for

and 57900 machines (not shown)

GRINDER:

Handee grinder kit

HAMMER: 4 oz.

MAGNET:

Pocket magnet

PLIERS: Slip Needle nose pliers Needle nose

Plastic grips for pliers. . . . . . . . . . . . . . . . . . .

Snap ring pliers

Grooved pliers HLPUNCH:

Center punch

Drift punch . . . . . . .

SANDING CLOTH:

Emery cloth (not shown) . . . . . . . . . .

Crocus cloth (not shown)

Roll emery cord (not shown). . . . . . .

s &

Mechanics

15-20,22, 23, 27, 28, 30, 33. 35,

58,

72.

7,

43, 44, 49-56 . .

J1i'

Spec1al

ROD:

Yt

o"

..............

Special metal belt buckl e . . . . . . . .

emblem for coat

".,.........

.............

file for lockstitch needle guards

4",%2",

:Y,

e",

..................

gauge for flatbed machines (not shown)

ba

ll peen hammer

joint pliers 6" . . . . . . . . . . . . . .

pl

Gauges

Tool

Kit includes

73

................

Tool Kit same

".

Pou

:Y.

Allen Bits

a" . . .

ch . .

',

%2

Tool

...•.•....

.......................•....

.

001

10 sizes:

%2 ...

X.,,7'1eu···

for

39800 machines

......

.........

......................

8"

...........................

6" (serrated jaws)

iers 6" (smooth jaw)

.............................•

14P

...

. . . . . .

4" , . . . . . . . . . . . . . . .

.....................•....

...........

TIC

as

...

..

...........

..•...•...........

.

......•..........

.

.................

..................

.............

thru .

015

Y.

a", %t . %4

................

.

...............

52800, 52900. 57800

............

...........

............

.•..

Nos. 4, 36,37 .

TIC

..

.........

..

.....

..........

.......

......

.........

......•....

-1 plus

.......•

......

..

....

'.

~"

....

.......

....

• .

5,

-42,

..

.

..

...

. .

.

. .

.

. . .

.

. . .

.

Order

Number

TIC

-1

TIC

-2

TIG-4 TIC-57

Tic-a

TIG-62

TIC-30

TIC

TIG-23

TIC-31

TIG-53

TIC-50

TIC-64

TIG-55 TIG-56 TIG-77

TIG-60

TIC

TIC-22 TIC

-33

TIG-34 TIC-35 TIG-61

TIG-68

TIG-74

TIC-38

TIC-10

TIC-12 TIC-13 TIC-49 TIC-14 TIC-69 TIC

-84

TIC-54 TIC-82

TIC-78 TIC-79 TIC-80

-19

-76

Description

SCALE:

Metal scale W' x 6" . . . . . . . . . . .

Metal scale Metal scale

SCISSORS:

8"

........................................

SCREWDRIVERS: Set

10", 2-8", 6", 14". 12" ' 10" x 8" x 6" x 3" x

2" x %'' blade . . . . . . . . . . . . . .

8" x %" blade . . . . . .

Ouickwedge screw starter 5''

Ouickwedge screw starter SOCKETS:

T-Handle, 6" extension %

all

W' socket, X" drive . . . .

Yt

a"

Screwdriver handle for sockets

T-Handle STONES:

Triangle India Stone 4". . Round

TACHOMETER:

Handheld digital tach

TEST LEADS:

Red Pomona type clip Black Pomona type

TIMING LIGHT:

Strobe

TWEEZERS:

Sharp point . . . . . . . . . . . . . . . . . . . . . . . .

VISE GRIPS:

Small?

Large 10". . . . . . . . . . . . . . . . . . . . . . .

VOLT-OHM METERS:

Pocket VOM Multitester

Large Case-sma Case

WRENCHES:

Needle wrench

and looper nuts . . . . .

Looper avoid wrench for

(not shown)

o/32"

W' open and box end

%" open and box end

Yt

a"

}!(

" open and box end

Vt

a"

%" x

'Xo" x '%"open

:Y.

a" x %t open end

~

"

x

6" adjustable. . . . . . . . . . . . .

8" adjustable ... Adjustable torque wrench

with screwdriver bit

Rod wrench for use with above torque wrench on

flatbed machines .

Adjustable torque wrench

W' x 6". inches and metric

7.1'

' x 6" . . . . . . . . . . .

various size wood handled screwdrivers: 4

:Y,

o" blade............

:Y,

blade. plastic handle Stanley

"

6

:Y.

a"

blade

:Y.

~

socket,

..............................

a"

blade .

....

"

drive . . . . . . . . . . . . . . .

~

"

drive_

W drive

India Stone 4" . _

light . . . ............................

" .

......•...................

VOM Multitester. . . . . . . . . . . . . . • . . . . . . • .

ll (not shown) .

- large (not shown)

..

...............

..........•..........

,''

.....................

...

_ . _ . . . . _ . _ . _ . _

..........................

.... _ ................

1-20,000

..............

clip. . . . . . .

......................

.....................

%t open end , curved for needle

. . . . . . . .

x

X"

open and box end open and box end

o/,a"

%2"

............................

curved box end

open end .

end

open end . .

classes 35800 and 36200.

...

............

.......................

.................. _ ....

........................

........

....

...

.....

...........•..............

.................•..

.................

& W drive adapter

.......................

.............

...........

...............

' '

..............

. . . . .

.........

..........

. . .

...............

..................

3" . .

,

o/,

%"

" ,

6

...............

W orive

...................

RPM

...................

_ .

.....•........

. .

............

... ...

.................

0-75 in lb. di

0-36 in. lb. with bits

.......

.........

and W' sockets

......

........

_

......

.............

.......

...

......

.........

..........

.

.....

..

..........

..............

...

........

al

indicator

.....

-. . .

.

.....

. . . .

_ . .

.....

...

. . . _ . .

..

. . . . . .

...

Number

. .

.

",

. . . . .

. .

.

. .

.

. .

.

. .

.

. . . .

. .

. . .

· TIG-36

. .

.

Order

TIG-15 TIG-86 TIG-66

TIG-32

TIG-5 TIG-24 TIG-73 TIC-25 TIG-26 TIG-27 TIC-28 TIG-11 TIC-65

TIC-37 TIG-46

TIG-47 TIG-48 TIG-63

TIG-20 TIC-21

TIG-67

TIG-70 TIG-71

TIG-75

TIG-16

TIG-51 TIG-52

TIG-6

TIG-7

Tic-a

TIG-9

TIG-17 TIG-85

TIG-18

TIG-39

TIG-40 TIG-41 TIG-81 TIG-42 TIG-43 TIG-44 TIG-45 TIG-72

TIG-59 TIC-3 TIG-29

TIG-83

WORLD'S

FINE

ST

QU

ALITY

*

INDUSTRIAL

SEWING

MACHINES

UNION

SPECIAL

maintains sales

and facilities throughout the world. These offices aid you

in

the selection of the right sewing

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Union Special 63400LB, 63400LC, 63400LY User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual