Union Special 63400KE, 63400KL User Manual

®
INDUSTRIAL 5
EWING
F
INE
S 63 634
ST
QUALITY
TYLES
400K
00
KL
LEWIS
COLUMBIA
MACHI
N ES
CATALOG
No.
121KE
CLASS
STREAMLINED
HIGH
SPEED
LOCKSTITCH
WITH
INTERMITTENT
"KLIPP-IT"
CHICAGO
AND
63400
MACHINES
DIFFERENTIAL
THREAD
WIPER
FEED
Catalog
(Supplement
INS
to
TR
No. Catalog
UC
TIONS
FOR
121
KE
No.
121
E)
ADJUSTING
LIST
Streamlined
63400
First
AND
OF
CLASS
Styles
KE
OPERATING
PARTS
63400
Lockstitch
63400
Edition
KL
Union
Rights
Copyright
by
Special
Reserved
1970
Machine
in
All
MACHINE COMPANY
INDUSTRIAL
Printed
SEWING
CHICAGO
in
2
MACHINES
U.S.
Co.
Countries
A.
July 1 1970
IDENTIFICATION
OF
MACHINES
Each
the
name
Standard
"Z".
only
Style
which
63400".
junction not
clarity,
and
number, NOTE:
Example:
minor
number.
Styles
differs
This
used
KL
Opposite
Union
plate
Style
therewith. on certain
parts.
description
When
column.
on
numbers
changes
Example:
of
machines
from
catalog
Styles
the
ordering
Special
the
"Style
is a supplement
63400 E or L are
63400 E or L parts
illustration
machine
machine.
have
63400
are
made
similar
the
style
Only
those
and
repair
Style
one
KE".
in a standard
"Style
number,
APPLICATION
parts
pages,
amount
parts
is
identified
numbers
or
more
Special
63400
in
KEZ".
construction
in
to
Catalog
which
illustrated
are
required.
always
by a Style
are
letters
Style
machine, a "Z"
that
OF
are
shown
parts
suffixed,
numbers
are
it
contains
CATALOG
No.
used and in
phantom
are
use
the
number
classified
contain
grouped
no
121 E
listed
identified
part
on
and
Styles
at
number
which
as
standard
but
never
the
is
suffixed
under a class
letters.
should
63400
the
back
to
help
locate
by
detail
listed
is
stamped
and
contain
letter
to
Example:
be KE
of
this
the
"Z".
the
used
and
book.
the
63400
number,
in
the
into
special.
letter
When
Standard
number
"Class
in
con-
KL,
but
For
KE
part
second
Adjusting those included are
herein. in given of
High Differential trimmer), Medium Button
Lubricating Adjustable Driving Needle
63400
in
Catalog
in
additional
The
It
this
handwheel
class.
from
Speed
Stitch
Link,
Bar
KE
knit
dress length. recommended
and
No.
this
catalog
instructions
catalog
can
also Reference
the
operator's
is
toward
Streamlined
Feed
Thread
and
Heavy Regulator,
System,
Feed
Feed
11
1/8
For
simultaneously
material
1
13/64
operating
121 E
are
applies
be
applied
the
Long
for
Reverse
Wiper
Duty,
Stitch
Head
Eccentric,
Timing
Inches.
requiring
inch
speed
instructions
for
Styles
the
ones
that
pertain
specifically
with
to
direction,
position
operator.
STYLES
Arm
and
and
Prepared
Drop Oil
on
needle
5500
Feed,
Length
Siphon,
Needle
Lower
seaming
R.
P.
for
Styles
63400 E and L respectively.
that
are
different
specifically
to
the
Standard
discretion
such
while
Lockstitch Plain
up
bar
M.
seated
OF
Differential
for
Rotary
Indicator,
Adjustable
Bearings
Main
and
to
a 5 travel.
to
as
MACHINES
Machines,
Needle
Shaft,
intermittently
to 1 gathering
63400
to
some
right,
at
the
with
Positioner,
Hook,
One
Hook
for
Take-up
Maximum
Seam
from
Styles
Styles
Special
left,
machine.
with
Horizontal
Reservoir
Oil
gathering
Spec.
KE
and
Styles
63400
of
front,
Adjustable
"Klipp-
Control,
Lever
Work
ratio,
301-SSa-1.
KL
are
The
only
instructions
63400 E and
KE
and
machines
Styles Operating
It"
One
Hook
Enclosed
depending
of
back,
Intermittent
(Thread
Needle,
Needle
and
Space
woven
similar
L,
KL.
as
listed machines etc. , are
direction
Under-
Light,
Shaft,
Automatic
Needle
to
cotton
Push Bearing Right
on
stitch
Maximum
to
or
Bar
of
and
63400
KL
Same stretching length.
as
Style
material
63400
and
KE,
with
except
only
equipped
a 3
to 1 gathering
3
to
give
ratio,
more
depending
reverse
feed
on
for
stitch
NEEDLES
Each denotes number, sured the
size
needles
Needle
Their
Type
180
180
No.
GXS
GYS
To sample on
label.
Selection
used.
stitch
Union
the
kind
stamped
in
thousandths
number
packaged
Type
description
have
needle
needle,
A
complete
of
Thread
should
formation.
Special
of
on
represent
and
180
and
Round groove, chromium
Round groove,
needle
shank,
the
of
an
sold
GXS
the
shank,
shank,
point,
needle
inch
the
by
or sizes
wide
plated -sizes
wide
plated -sizes
orders
or
the
type
order
proper
needle
pass
freely
has
length,
shank,
across
complete
Union
180
GYS
available
round
angle
round
angle
028, 03 2,
promptly
and
size
would
size
through
both a type
groove,
denotes
the
eye.
symbol,
Special.
is
recommended
are
Description
point,
lockstitch,
groove,
028,
point,
lockstitch,
groove,
03
6,
and
accurately
number
read:
"1000
should
be
the
and a size
finish
largest
Collectively,
which
listed
below.
and
struck
032,
struck
040,
should
groove,
036,
groove,
044,
be
Needles,
determined
needle
eye
number.
and
other
diameter
is
given
for
Styles
Sizes
short
length,
deep
040,
short
length,
deep
048,
filled,
forwarded.
Type
by
in
order
the
044,
054, an
180
the
The
type
details.
of
the
type
on
the
63400
ball
-spot,
The
blade,
number
label
KE
and
eye,
ball
048, 054,
ball
eye,
spot,
chromium
060
empty
GXS,
size
to
package,
Use
description
Size
of
the
produce a good
number
size
mea-
and
of
all
KL.
single point,
060
single
036".
thread
a
size upon
of
thread.
above,
than
The
of
the
The
which
the
Cotton
strength
the
thread
size
of
following
The
may
size
specified.
Size
30 36 40 50
60 70 80
requirement
employed.
the
needle
table
choice,
dictate
Thread
0
SELECTING
of
The
employed.
shows
the
however,
the
selection
THE
the
preferred
should
SIZE
seam
quality
OF
produced
of
the
size
give
of a needle
~ercerized
Thread
Size
B
A A
0
00
000 036
0000
THE
work
of
needle
NEEDLE is
largely
desired
consideration
size
slightly
dependent
is
largely
for a given
to
factors
larger
Needle
Size 060 054
to
048
to
044
to
044
to
040
to
to
032
to
upon
dependent
size
referred
or
060 054
048 048 044 040 036
and
kind
smaller
the
to
90
0000
100
4
032 028
to
to
036 032
IDENTIFYING
PARTS
Where
Parts
which
appear.
OF
replacement
listed plate position. their view
the in exploded
or a solid can description
too
distinguish
Part
IMPORTANT!
MACHINE
The
Two
Numbers
position
ordering
Sub-
be
numbers
arrangement
exploded
in
this
presents
On
part
being
view
assemblies,
furnished
the
construction
small
numbers,
shown.
line
of
for a complete
FOR
parts
catalog
a
the
page
in
the
of
the
parts.
plate
box
for
the
one
part
represent
ON
ALL
WHICH
of
for
Styles
view
and
sector
opposite
descriptions
first
part
main
in
Always
carries
which
on
the
repairs,
sub-assembly.
permits,
catalog
from
ORDERING
this
plates
Styles
of
column
the
picture
another
the
same
ORDERS,
PART
catalog
63400
cover
63400 E
the
machine,
the
and
illustration.
use
the
a
reference
are
sold
plate.
are
each
stamping
that
part,
PLEASE
IS
ORDERED.
OF
REPAIR
is
to
KE
and
the
and L covered
parts
illustration
the
number
are
reference
part
number
number
complete,
Component
indicated
Example:
part
is
are
is
similar
regardless
INCLUDE
PARTS
facilitate
63400
differences
Reference
by
KL.
being
will
be
of
numbers listed
for
or
by
indenting
stamped
identified
in
easy
between
in
aligned
found a listing
pieces
numbers
in
each
separate
parts
their
with
appearance.
of
the
catalog
PARTNAME
and
accurate
Catalog
as
required
only,
should
the
second
part
part,
of
sub-
descriptions
its
part
by
letter
in
AND
the
Standard
No.
121
in
their of
the
in
the
and
merely
never column.
available
are
in a bracket
assemblies,
number
symbols
which
STYLE
ordering
Styles
E.
Each
assembled
parts particular
under
with
indicate
be
used
Each
for
sale.
which
.
they
of
the
37 38 39 40 41 670
42
catalog,
the
mentioned
illustration.
Union Company, to
the
Maximum
parts guarantee
29480 63458
660-360 660-347
670 G-23
In
those
no
parts
Success
Genuine
for
Special
its
most
efficiency
are
of
in
stamped
FM E
G-18
cases
specific
the
the
in
Needles
subsidiaries
approved
needles
the
where a part
various
description,
USE
the
operation
and
are with
highest
Rotary
Rotary Rotary
Solenoid
Female Male
usage
GENUINE
and
scientific
will
machines
Repair
and
durability
packaged
the
quality
Tension
Solenoid Solenoid
Wire
is
common
be
mentioned
and,
Union
if
NEEDLES
of
these
Parts
authorized
principles,
are
with
Special
in
materials
Release
Lead
Connector
are necessary,
Cover------------------------------1
Terminal------------------------------
not
machines
as
distributors.
assured.
labels
TERMS
Solenoid
Cover
----------------------------------1
to
the
AND
furnished
and
marked
trade
and
----------------------------1
Sleeve,
all
of
in
the
same,
the
REPAIR can
are
mark.
workmanship.
Assembly--------------1
green-------------------2
the
machines
description.
the
specific
difference
PARTS
be
secured
by
the
Union
They
made
~
are
with
Each
covered
However,
will
be
only
Special
designed
utmost
Genuine
trade
usage
shown
with
precision
mark
by
this
when
will
be
in
the
genuine
Machine
according
repair
is
your
2
Prices
are
forwarded
otherwise
are
strictly
f.
directed
o.
. A
b.
charge
net
cash
shipping
is
and
point.
made
subject
Parcel
to
cover
5
to
Post
change
shipments
the
postage
without
and
notice.
are
insured
insurance.
All
shipments
unless
INSTALLING
CAUTION!
on
handwheel.
Before carefully packing
leaving
packed.
box,
PREPARATION
A
bag
of
attaching
cellaneous
lead
wire
tension
Insert
the
upper
Using
1.
Attach (376
2.
Attach
3.
Slide
4.
Attach
STANDARD
Included
ing
one
its
clamp
and
screw,
essential
screw,
attachment
clamp,
release
hinge
frame
Fig.
the
A)
screws.
synchronizer
clamp
clamp
ACCESSORIES
also
bobbin
spring,
four
when
When
Using
factory,
After
the
following
OF
MACHINE
assembly
one one
solenoid
studs
eyelet
lA
as a guide
synchronizer
(660
- 356)
to
synchronizer
with
winder
one
isolator
setting
unpacking,
both
hands
each
the
steps
parts,
extra
to
screw
bobbin,
the
for
lead
in
holes
(A,
Fig.
The
upper
to
adaptor
over
each
machine
assembly,
knee
lifter
pads
up
the
DO
on
bed
Union
machine
should
FOR
consisting
bed
plate,
synchronizer
wire.
provided
2A) proceed bracket
screw
of
synchronizer
bracket
the
assembly
and
clips,
machine.
NOT
casting,
Special
and
accessories
be
lift
machine
lift
machine
followed!
INSTALLATION
of
one
frame
two
hinge
one
studs,
synchronizer
lead
for
them
to
top
of
arm.
as
follows:
(63495
handwheel
is a box
machine
also
using
and
and
D)
to
to
hold
assembly
lead
wire.
(J87
of
STANDARD
mounting
its
rubber
one
machine
gently.
two
wire
in
rear
the
clamp
J)
out
of
box
is
sewed
have
been
thread
screws
bracket,
clamp
back
of
and
cloth
of
(660-352)
using
screw.
ACCESSORIES-
frame,
pad,
rest
one
bed
pin.
by
placing
off,
inspected
removed
eyelet,
for
holding
one
synchronizer
three
plate.
machine,
the
two
oil
drain
positioning
These
one
from
one
clamps
Assemble
using
in
position.
set
screws
contain-
parts
hand
eyelet
mis
two
jar
and
spring
are
and
the
-
for
.
6347
TABLE BOAR
D
2
63
6A
284
6Q-
4 76
21393N
16
}
660-168
16630
6
651-16
21393
5
-
63476
C
Fig.
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Fig.
PACI<
trRT
lA
CONN
ECTED
INSI
DE
SWITCH
OF
B:>X
TABLE
TOPS
Lockstitch
the
bed
plate
MACHINE
On a suitable
cut-out
through
over
the
nuts
1/16 retaining of
the
as
but
lifter
maximum within raises
with
left
right
retaining
lightly.
Place
inch
board
Tip
the
shown.
must
Before
rod
the
approximately
machines
is
FLUSH
MOUNTING
tableboard.
the
hinge
hinge
hinge
sewing clearance
plate
machine
All
not
the
should
lift
head.
plate
smartly
and
end
bind.
machine
of
pad
pad;
tighten
be
the
This
with
FRAME
lugs
and
insert
(21393
head
in
between
upward
locking
back
play
of
adjusted.
presser
may
5/16
are
the
place
to
tighten
round
R)
to
the
against
the
is
put
The
be
done
inch.
installed
top
INSTALLATION
the
rear
securely.
head
outside
frame
the with a hammer
nuts
the
cross
into
left
bar
and
in
table
of
the
machine
machine
(Fig.
Assemble wood front
mounting,
cloth
production.
by
plate
securely.
rest
pin.
shaft
should
stop
its
parts
setting
screw
tops.
mounting
mounting
1).
Insert
screw
of
pan
and
edge
to
insure a good
and
assemble
be
the
(22597
do
not
the
stop
prepared
frame
the
bed
positioning
and
tighten
section.
after
and
taken
bell
crank
F)
interfere
screw
with
frame.
(21393
countersunk
securely.
as
shown.
being
the
up
sure
frame
grip
the
knee
by
(21665
should
so
that
the
cut-
out,
N)
in
the wood
spring ( 634
and
there
sides.
on
the
press
cone
J)
of
be
set
so
with
moving
the
presser
so
that
machine
screw
7 4 A)
Assemble
snug
is
rap
underside
assembly
bearings.
the
that
up
about
the
knee
the
parts
bar
BOBBIN
directly operation. mechanism
the
winder,
wind
"Winding
BELTS
PREPARATION
1.
2.
3.
4.
5.
6.
WINDER
The
bobbin
in
front
The
to
the
bobbin.
the
These
Once
Wire
leg Attach Drill Attach Secure using clutch Connect release
to Assemble
machines
again leads
of
table
power
holes
electro
clamps
arm
green.
electrical
when
leads
solenoid
winder
of
the
base
be
moved
in
operation.
Re&ulation
Bobbin'.
OF
TABLE
using
with
frame.
pack
in
table
drive
and
switch
from
relays
should
sewing
of
the
closer
under
are
equipped
Fig.
striped
to
leg
to
cable
screws
and
power
(green
as
shown
be
secured
machine
winder
to should
and
operation
OPERATOR'S
FRAME
1A
as a guide
ends
left
rear
if
required.
underside
and
leads
provided.
treadline
pack
leads).
in
has
or
to
to
leg
Fig.
to
belt
two
farther
exert
use
either
FOR
proceed
switch
of
table
of
table
to
underside
Connect
or
knee
to
cutting
Be
sure
41,
the
table
and
elongated
away only
of
INSTRUCTIONS
INSTALLATION
box
switch.
page
top
will from
enough
the
bobbin
#1
as
and
frame
board.
cable
solenoid
to
connect
16.
so
bear
attaching
belt
pressure
"Vee"
follows:
attach
using
of
tableboard
to
power
that
its
against as
winder
or
round
switch
nuts
(white
white
pulley
holes.
needed.
against
is
in
Catalog
and
and
pack.
leads)
to
will
the
belt
which
The
described
No. 121
belts.
box
to
bolts
to
table
auxiliary
and
white
be
located
when
allow
pulley
the
belt
under
right
provided.
and
front
frame
drive.
tension
green
in
the
of
to
E.
THREADING
Thread
enlarged
for
machine
clarity.
as
indicated
Needle
is
threaded
in
Fig.
2A.
from
8
Threading
left
to
right.
at
check
spring
has
been
OILING
CAUTION!
the
reservoir
Fill
oil
is
at
be
added straight in
the
main Oil The
dial
in
the
clockwise
It
is
a
long
period,
After
machine operation
oiling,
Oil
must
main
maximum
when
mineral
may
quantity
recommended
slowly
reservoir
needle
reservoir. be
drained
direction
direction
be
lubricated
replace
for
can
then
oil
of
has
been
be
filled
at
level
several
be
when
is
in
yellow
of a Saybolt
This
from
oil
supplied
of
the
arrow
decreases
that a new
by
head
expected
drained
before
plug
screw
needle
viscosity
is
main
the
removing
cover
minutes
without
from
starting
is
band
equivalent
reservoir
to
the
(counterclockwise)
flow
machine,
as
no
to
distribute
the
to
(B,
Fig.
in
yellow
marked
of
to
hook
of
the
damage.
is
oil.
or
head
further
main
operate.
2A)
"LOW".
90
Union
by
controlled
one
cover
reservoir
and
check
band
to
removing
hand
oil
marked
Use a stainless
125
seconds
Special
increases
that
and
oiling
to
the
oil
specification
plug
by
has
been
oiling
will
various
before
level
"FULL".
at
100°
screw
dial
(D).
the
oil
out
all
the
be
parts.
shipment
at
gauge Oil
water-white
Fahrenheit
No.
(E,
Fig.
Turning
flow
and
of
service moving required.
Full
and
(C);
should
175.
2A) .
the
in
for
parts
Run
speed
a
.
9
Fig.
2A
INSTRUCTIONS
FOR
MECHANICS
and
relocating
stop
accomplished.
screw
-
--
Fig.
to
12A
the
stop
the
right
Tighten
J
screw or
left,
the
lock
PRESSER
presser the
feed when bar
connection
63400 63400 E and L respectively,
No.
additions. from the found
PRESSER
should the
This back
nut
(B)
on
the
the
proper
nut
(A)
to
BAR
Whenlocating
foot
dog
there
is a 1116
must
in
its
(A,
GUIDE
The
KE
121
the
headings
in
The
be
lower
is
accomplished
against
(A,
Fig.
lifter
setting
lock
the
rest
lowest
inch Fig.
adjusting and
KLare
E,
with
The
instructions
ones
that
presser
set
lever
the
presserbar
directly
covered
will
catalog.
BAR
(Page
spacebetweenguide
CONNECTION
so
that
presser
the
16) bell
of
the
stop
position.
16A).
instructions
the
following
indicate
bar
it
bar
rest
shown
crank
presser
screw
16)
against
The
connection
guide
the
in
is
about
bushing
by
pin,
in
in
guide
same
covered
exceptions
that
Catalog
the
page
(Page
7116
tipping
loosening
Catalog
(C).
By
bar
place.
(B,
Fig.
the
throat
is
(B)
for
Styles
as
for
Styles
in
Catalog
are
different
No. 121
it
can
15)
(A,
Fig.
16A)
inch
above
(Fig.
the
turning
connection
set
and
16A). machine the
lock
No. 121 E
16A),
plate
with
properly
presser
and
E,
be
the
is
the
1.
Fig.
Set
the
eyelet
16A
tension
{A, Fig.
remove
presser
spring clockwise.
screw foot the the the needle
slot guide. the regulator wise.
wire underside inches
assembly
18A).
To
obtain
the
spring
regulator
(D)
to
insure
throat
1116
foot
TENSION
so
inch
by
enters
and
retighten
Now,
presser
Set
the
{A,
above
that
Fig.
pressure
(C),
Now,
and
tap
its
plate.
turning
(J,
needle
of
the
Set
dimension,
the
apply
foot
Fig.
16B)
the
wire
the
RELEASE
tension
this
by
(J)
loosen on
being
the
it
so
middle
screw
pressure
by
turning
16A)
thread
so
throat
setting
from counter-
that
is 4 3/4
(Page 1 7)
discs
the
turning
set presser down guide
center
that
the
of
its
(D)
the
clock-
take
up
the
plate
are
on
to
in to
,
.
centered
Fi
on
g.
the
16B
check
-
·-~
spring
2.
Solenoid solenoid inch. set
screw
required.
plunger
plunger
If
adjustment
located
pin
pin
(E,
must
is
required
under
Fig.
16A)
protrude a minimum machine
must
move
arm
touch
tension
and
10
moving
tension
of
1 I 3 2
post
release
inch
assembly
stop
screw
pin
and
the
to a maximum
in
or
out
by
loosening
{B,
Fig.
end
of
1 I
18A)
of
16 as
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