Union Special 63400D, 63400KD User Manual

®

INDUSTRIAL

SEWING

F

INEST

STYLES

63

4000

63

400KD

QUALITY

LEWIS

•

COLUMBIA

MACHINES

CATALOG

No.

121KD

Second Edition

CLASS

STREAMLINED

HIGH

THROW-OUT

SPEED

LOCKSTITCH

TRIMMING

63400

WITH

UNl'a

"

SEWING

~24

~

JM

'Aa1etea,

E.

,.~

SUPPLY

8th St.

..

CA

MACHINES

MECHANISM

CO.

90021

CORPORATION

CHICAGO

Catalog

(Supplement

AD

JUST

No.

to

Catalog

INSTRUCTIONS

FOR

ING

AND

121

OPERATING

KD

No.

121

M)

Union

Rights

LIST

CLASS

Streamlined

63400

Reserved

D

Second

Copyright

Special

OF

Styles

Edition

by

in

PARTS

6

34

0 0

Lockstitch

63400

1970

Corporation

All

Countries

KD

CORPORATION

INDUSTRIAL

Printed

SEWING

CHICAGO

in

U.S.A.

2

MACHINES

May,,

1975

IDENTIFICATION

OF

MACHINES

Each

into

the special. the

letter

11 Z11

•

When

to

the

Standard

Styles

which

"Class

This junction not

on

certain

parts.

Opposite number,

NOTE:

Adjusting

those

in

catalog

ions

that

Union name Standard

11

Z

only

of

differs

63400".

catalog

therewith.

Style

63

63400 B

description

When column.

Catalog

are

the

pertain

Special

plate

•

on

the

Style

numbers

Example:

minor

Style

number.

changes

machines

from

the

is a supplement

Only

400 B

the

are

parts

are

illustration

and

ordering

and

repair

operating

No. 121 M

ones

that

specifically

machine

is

machine.

have

"Style

63400 D

are

Example:

similar

style

in

number,

APPLICATION

to

those

parts

illustrated

shown

pages,

amount

required.

parts

instructions

for

Style

are

different

to

Styles

identified

Style

one

made

numbers

or

more

11

•

Special

in a standard

"Style

construction

in

that

OF

Catalog which

and

listed

in

phantom

parts

always

No. 121 M

are

use

for

63400

from

B.

Style

63400 D

by a style

are

letters

Style

63400

are

it

DZ".

grouped

contains

CATALOG

used

at

to

the

help

on

back

identified

the

part

Styles

The

63400 D

only

63400 B,

or

KD.

number

classified

suffixed, numbers

machine,

under a class

no

and

should

Styles

of

locate

number

63400 D

this

the

by

detail

and

book.

listed

KD

instructions

or

are

additional

which

as

standard

but

never

contain

a

"Z"

letters.

be

used

63400 D

number,

in

are

included

is

stamped

the

is

suffixed

number

Example:

and

KD,

For

clarity,

and

the

similar

instruct-

and

contain

letter

in

con-

but KD

part

second

to

in

this

The herein. this from wheel

High

It

class.

the

is

toward

Speed

operator's

Trimming

Rotary

Hook, Indicator, Adjustable Feed Timing

Eccentric,

on

Inches. 63400 D

materials. in

1/16, Specify recommended

63400 KD

trimmer)

catalog

can

also

Reference

the

Streamlined

Mechanism,

Horizontal

One

Reservoir

Hook

Needle

Lower

For

simultaneously

1

1/8,

width

Same

as

and

applies

be

applied

to position operator.

Oil

Control,

Main

13/64

3/16

of

speed

Style

Thread

specifically

direction,

while

Long

One

Needle,

Hook

Enclosed

Bearings

Shaft,

inch

and

trim

needle

1/4

margin

5500

63400 D,

Wiper,

with

discretion

such

seated

STYLE

Arm

Lockstitch

Light,

Shaft,

Automatic

for

Maximum

seaming

bar

inch

R.

width

P.M.

except

prepared

to

the

as

right,

at

the

OF

MACHINES

Push

Button

Head

Take-up

Work

and

trimming

travel.

of

desired.

equipped

for

Standard to

some

left,

machine.

Machines,

Medium

Stitch

Lubricating

Oiling, Lever Space

and to

Type

trim

from

Seam

with

use

with

Styles

Special

front,

Operating

with

and

Heavy

Regulator,

System,

Needle

Right

on

light

180

the

Spec.

"Klipp-It

Needle

of

machine

Styles

back,

direction

Vertical

Duty,

Head

Bearing

Bar

of

Needle

to

medium

GYS

needle.

center

line

301-SSa-1.

11

Positioner.

as

of

machines

etc. , are

of

Throw-out

Drop

Stitch

Oil

Siphon,

Adjustable

Driving

Bar

Available

of

needle.

Maximum

(thread

listed

in

given

hand-

Feed,

Length

Link,

11

1/8

weight

under-

NEEDLES

I

Each denotes number,

Union

the

kind

stamped

Special

of

shank,

on

the

needle

point,

needle

has

both a type

length,

shank,

groove,

denotes

3

and a size

finish

largest

number.

and

other

diameter

The

details.

of

the

type

The

blade,

number

size

mea-

NEEDLES

(Continued)

sured

the

size

needles

Needle

and

sizes

Type

180

To

sample

on

label.

Selection used. stitch

The size

upon

of above,

than

of

the

The

thread.

the

in

thousandths

number

packaged

Type

available No.

GYS

have

needle,

Thread

formation.

the

which

size

needle

A

complete

of

should

strength

thread

size

of

following

The

may

specified.

of

represent

and

sold

180

GYS

are

Round

single chromium

060. orders

or

the

type

order

the

proper

pass

SELECTING

requirement

employed.

the

needle

table

choice,

dictate

an

inch

the

by

Union

is

recommended

listed

shows

however,

below.

shank, groove,

promptly

and

would

needle

freely

The

employed.

the

selection

across

complete

plated -sizes

size

through

THE

of

the

preferred

should

the

Special.

round

wide

and

number

read:

size

SIZE

seam

quality

of a needle

eye.

symbol,

for

point,

angle

accurately

"1000

should

the

of

give

Collectively,

which

Styles

Description

028,

should

needle

OF

produced

the

size

consideration

63400 D and

lockstitch,

groove,

032,

be

Needles, be

determined

THE

work

ofneedle

size

is

given

struck

036,

filled,

forwarded.

Type

eye

in

order

NEEDLE

is

largely

desired

for a given

slightly

the

short

040,

an

180

by

is

to

factors

KD.

type

on

length,

groove,

empty

the to

dependent

largely

larger

number

the

label

The

description

deep

044, 048,

package,

Use

description

GYS,

size

produce a good

dependent

size

referred

or

ball

040"

of

thread

upon

and

smaller

and

of

all

eye

spot,

054,

the

kind

to

,

a

Cotton

Where

Parts

which

Part

appear.

Thread

Size Size Size

0

30 B 36 40 50 60 70 80

90

100

the

construction

too

small

distinguish

numbers

for a complete

one

part

from

represent

Mercerized

000 0000 0000

IDENTIFYING

permits,

catalog

another

the

same

each

part,

Thread

A A

0

00

PARTS

part

stamping

that

is

regardless

is

stamped

are

similar

with

identified

in

appearance.

of

the

catalog

Needle

060 054

to

048

to

044

to

044

to

040

to

036

to

032

to

032

to

028

to

its

part

by

letter

060 054 048 048 044 040 036 036

032

in

number.

symbols

which

they

IMPORTANT!

OF

MACHINE

FOR

ONALL

WHICH

ORDERS,

PART

IS

PLEASE

ORDERED.

4

INCLUDEPART

NAMEAND

STYLE

The

arrangement

replacement

parts

for

ORDERING

of

this

Styles

catalog

63400 D

OF

is and

to

REPAIR

facilitate

KD.

PARTS

easy

and

accurate

ordering

of

Four listed presents a sector On

the part view

the in exploded

or a solid can description

18 19

20

are commended,

numbers,

being

Numbers

position

ordering

Sub-assemblies.

be

It

not

exploded

in

this

page

shown.

of parts.

view

line

furnished

of

29126 63487 22894

will

DZ

c

J

be

listed.

catalog

opposite

in

the plate

box

the

noted

The

so

view

ofthe

descriptions

the

first

part

Always

on

for

main

in

reason

the

complete

plates

and

machine,

the

illustration

in

carries

which

the

picture

repairs.

sub-

Knife

Knife Set

the

cover

Style

column

the

use

Drive

above

is

63400 B covered

parts

and

the

are

illustration.

the

a

reference

are

sold

plate.

are

indicated

assembly.

Eccentric

Drive

Screw

example

that

sub-assembly

the

differences

in

being will number

reference

part

complete.

Component

Example:

Eccentric

-----------------------------------------

replacement

aligned

be

found a listing

of

numbers

Reference

number

or

by

indenting

Assembly

Connecting

that

the

of

should

pieces

listed

by

these

between

Catalog

as

in

required

numbers

in

for

each

separate

parts

their

•.

144

eccentric

parts

be

ordered.

No.

their

of

only, the

part

of

sub-

descriptions

inch

Rod----------

and

individually

the

Standard

121 M.

assembled

the

parts

in

and

merely

should

second

available

part,

are

assemblies.

throw---------

the

needle

Each

position.

with

the

particular

indicate never column.

be

for

in a bracket

under

----

bearing

is

not

Styles

plate their

used

Each

sale

which

the

--

re-

.

1 1 2

Success Union ation. to Maximum

repair your

are otherwise

hand

carefully packing

Special its

the

most

Genuine

parts

guarantee

Prices forwarded

CAUTION!

on

Before

in

the

Needles

subsidiaries

approved

efficiency

needles

are

of

are

strictly

f.

directed.

When

handwheel.

leaving

packed.

box,

the

following

USE

GENUINE

operation

and

scientific

and

are

stamped

the

highest

o.

b.

shipping

A

charge

unpacking.

Using

factory.

After

Repair

and

authorized

durability

packaged

with

quality

net

cash

is

both

each

the

machine

steps

NEEDLES

of

these

Parts

principles.

are

the

Union

in

and

subject

point.

made

INSTALLING

DO

hands

on

Union

and

should

AND

machines

as

furnished

distributors.

and

assured.

with

TERMS

Parcel to

NOT

be

labels

Special

materials

to

cover

lift

bed

casting.

Special

accessories

followed:

REPAIR

can

are

marked trade and

change

Post

shipments

the

postage

machine

PARTS

be

secured

by

the

Union

They

made

workmanship.

without

lift

have

are

with

mark.

and

out

gently.

is

sewed

been

~

Each

notice.

are insurance.

of

only

with

Special

designed

utmost

trade

All

insured

box

by

off,

inspected

removed

genuine

Corpor-

according

precision.

.

Genuine

mark

shipments

unless

placing

from

is

one

and

the

5

A

bag

attaching

miscellaneous

The bracket, clamp

and

screw,

bag

one

three

PREPARATION

of

assembly

one

attachment

of

assembly

synchronizer

clamps

parts,

extra

for

bobbin,

to

the

parts

lead

tension

OF

MACHINE

consisting

two

bed

plate,

for

Style

wire

clamp,

release

of

hinge

are

63400

one

solenoid

FOR

one

studs,

packed

KD

screw

INSTALLATION

frame

also

and

with

lead

thread

two each

include

for

synchronizer

wire.

eyelet,

screws

machine.

one

synchronizer

one

for

eyelet

holding

lead

wire

Insert

the

upper

For

1.

Attach

(376

2.

Attach

3.

Slide

4.

Attach

STANDARD

Included

ing

one

its

clamp

and

screw,

essential

TABLE

Lockstitch

the

bed

frame

Style

A)

clamp

bobbin

spring,

when

TOPS

plate

hinge

the

synchronizer

clamp

ACCESSORIES

four

studs

eyelet

63400

synchronizer

screws.

(660-

to

also

with

winder

one

isolator

setting

machines

is

FLUSH

in to

KD,

The

356)

synchronizer

each

assembly,

knee

up

with

holes

top

use

upper

to

adaptor

over

lifter

pads

the

are

provided

of

arm

Fig.

bracket

screw

synchronizer

machine

the

assembly

and

clips,

machine.

installed

the

top

(A,

lA

as a guide

(63495

of

handwheel

bracket

is a box

machine

in

of

the

for

them

Fig.

also

using

of

and

one

table

machine

in

rear

2A).

to

complete

D)

to

the

to

hold

assembly

lead

(J87

STANDARD

mounting

its

machine

tops,

clamp

wire.

J)

rubber

prepared

mounting

of

cloth

the

back

frame,

of

machine,

(660-

using

screw.

pad,

rest

the

ACCESSORIES-

one

bed

pin.

with

frame.

plate.

following

352)

in

two

set

oil

drain

positioning

These

cut-out,

Assemble

(4)

steps:

using

position.

parts

two

screws

contain-

jar

and

spring

are

so

that

.

TABLE

BOARD

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63476

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SWITCH

OF

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On

cut-out

through

over the nuts

right

retaining

lightly.

MOUNTING

a

suitable

with

the

left

hinge

plate

FRAME

tableboard.

hinge

pad;

pad

(21393

lugs and insert

place

to

the

tighten

round

R)

to

INSTALLATION

machine

rear

securely.

head

outside

(Fig.

Assemble wood front

mounting

1). screw

of

Insert

pan

frame

the

bed

positioning

and

tighten

section.

(21393

N)

countersunk

spring

securely.

as

shown.

in

the

wood

and

machine

screw

(63474

A)

Assemble

snug

up

FOR

THR.EAD HOLE TO

ONLY-

LEFT

STYLE

THR U THE

634 00 KD

FROM

UPPER.

RIGHT

FOR

THREAD

EYELET

RIGHT THE RIGHT THE

FRONT CENTER.

STYLE

THR U THE FROM

AND

TO

THEN

HOLE

LEFT,

HOLE.

63400

LEFT

KD

REAR

TO

THRU FR.OM OMIT

8

Fig.

2A

MACHINE

MOUNTING

FRAME

INSTALLATION

(Continued)

Place 1/16 retaining of

as

but

lifter

maximum within raises

BOBBIN

located when allow

The

against

is Catalog

inch

the

board

Tip

shown.

must

Before

rod

the

approximately

The

in

the

pulley

described

sewing clearance

plate

the

not

WINDER

bobbin

directly

operation.

the No.

smartly

and

machine

All

end

bind.

the

machine

should

lift

of

head.

mechanism

of

the

belt

under

121

head

tighten

back

play

be

adjusted.

the

presser

This

winder

M.

in

front

The

winder,

to

wind

''Winding

may 5/16

in

the

between

upward

locking

against

of

the

is

put

be

inch.

should

of

base

to

be

when

the

frame

the

with a hammer

nuts

cross

into The bar done

be the of

the

moved

bobbin.

the

mounting,

cloth

securely.

the

rest shaft

production,

left

stop

and

its

by

setting

secured

sewing

winder

closer

in

operation,

ReRulation

Bobbin , under

plate

to

pin,

and

should

screw

parts

the

to

the

machine

has

two

to

or

and

after

edge

insure a good

assemble

be

taken

the

bell

(22597

do

not

stop

table

belt

elongated

farther

should

and

OPERA

being

and

the

up

crank

F)

interfere

screw

top

and

will

away

exert

operation

TOR1 S

sure

frame

grip

the

knee

by

the

(21665

should

so

th3;t

so

that

bear

attaching

from

only

of

there

sides,

on

the

press

cone

J)

be

set

with

INSTRUCTIONS

moving

the

its

pulley

against

belt

enough

the

bobbin

underside

assembly

bearings

of

so

presser

holes,

as

pressure

is

about

rap

the

knee

that

parts

will

the

which

needed.

winder

the

,

the

bar

be

belt

in

I

BELTS

These

PREPARATION

Once

1.

Wire

leg

2.

Attach

Drill

3.

Attach

4.

Secure using clutch

5.

Connect release green.

6.

Assemble

THREADING

Thread through but

only right, hole check

then

of

spring

machines

again leads

of

table

power

holes

clamps

arm

all

through

the

lower

electro

electrical

solenoid

machines

three

OF using with

frame.

in

switch

leads

relays

has

are

TABLE

striped

pack

table

drive

and

screws

from

holes

the

the frame been

equipped

Fig.

(green

as

rear

1A

to

left

leg

to

underside

cable

and

treadline

power

shown

as

indicated

of

the

hole

front

eyelet

enlarged

to

FRAME

as a guide,

ends

if

and

provided.

hole

to

rear required.

leads

pack

leads).

in

Fig.

upper

of

the

of

from

for

use

FOR

switch

leg

of

to

Connect

or

knee

to

Be

sure

39,

in

Fig.

frame

upper

same

right

clarity.

either

INSTALLATION

proceed

table

underside

cutting

2A,

from

to

#1

box

and

frame

board.

cable

switch.

to

connect

Page

noting

eyelet

frame

right

left,

Needle

''Vee"

as

attach

using

of

to

solenoid

17.

(A,

eyelet

to

for

Style

is

or

round

OF

follows:

switch

nuts

tableboard

power

that

Fig.

left

threaded

(white

white

the

(A,

and

63400

pack,

to

needle

2A)

Fig.

belts.

STYLE

box

and

bolts

and

auxiliary

leads)

white

for

2A)

only

through

KD.

from

63400

to

right

provided.

to

table

and

green

thread

Style

left

63400

from

Threading

to

KD

front

frame

drive,

tension

passes

D,

left

the

top

right.

to

to at

9

CAUTION!

the

reservoir

Fill

Oil

is

at

to

the

right

is

to

the stainless at

1000

fication

Oil The

dial

in

clockwise

It

is

long

parts.

Run speed

period,

After

machine

operation

Oil

must

main

reservoir

maximum

of

"OPERATE ' zone,

black

line,

water-white

Fahrenheit

No.

175.

may

be

drained

quantity

the

direction

recommended

be

lubricated oiling, slowly

can

has

be

filled

safe

located

straight

in

the

of

oil of

the

decreases

that a new

replace

for

several

then

been

at

o~erating

drained

before

plug

starting

screw

level

marked

to

the

left

mineral

main

from

supplied

reservoir.

main

arrow

the

reservoir

to

the

(counterclockwise)

oil

machine,

by

removing

head

cover

minutes

be

expected

without

OILING

from

(B,

the

Fig.

when

''FULL".

of

''OPERATE"

oil

of a Saybolt

This

hook

flow.

or

the

as

no

to

distribute

main

to

operate.

2A)

the

needle

is

equivalent

by

removing

is

controlled

one

that

head

further

damage.

reservoir

and

check

Oil

should

zone,

viscosity

increases

has

cover

hand

oil

is

and

to

the

marked

to

plug

by

been

oiling

the

before

oillevel

black

be

added

of

90

Union

screw

dial

(E).

the

oil

out

of

oiling

will

various

shipment

at

gauge

line,

when

''LOW".

to

125

Special

(D,

Turning

flow

service

all

the

be

required.

parts.

located

needle

Use

seconds

speci-

Fig.

and

for

moving

and

(C) .

a

2A) .

the

in

a

Full

The

adjusting

63400 B

covered instructions headings

will

in

that

are

indicate

INSTRUCTIONS

instructions

Catalog

No. different the

page

for

Styles

121

M,

from

it

can

the

be

PRESSER

The

be

set

so

frame

(B)

The

be

set

so

frame

(B)

This

against

15)

shown

stop

screw

turning

setting

the

of

Tighten

FOR

63400 D

with

following

ones

found

BAR

presser

that

it

on

Style

presser

that

on

Style

is

accomplished

the

rest

in

Catalog

(B)

stop

the

presser

the

lock

MECHANICS

and

KD

are

exceptions

covered

in

that

in

catalog.

CONNECTION

bar

connection

is

it

1/16

63400

bar

is

inch

D.

connection

1/2

inch

63400 KD.

by

pin,

loosening

No.

121 M

on

the

screw

nut

(A)

lifter

to

bar

lever the connection

to

lock

the

and

Catalog

(Page

(A,

above

(A,

above

tipping

the

and

bell

right

or

stop

same

as

additions.

No. 121

15)

Fig.

the

lock

the

machine

nut

16A)

knife

16B)

knife

relocating

crank

left,

the

is

accomplished

screw

for

M,

(A,

(C).

proper

in

place

Style

The

the

should

guard

should

guard

back Fig

the

By

.

. .

PRESSER

When 16A), throat The

presser a

1/16

bar

connection. pressure regulator screw

the

plate

inch

(F)

BAR

locating

presser

with

bar

space

from

presser

(E)

counterclockwise.

and

GUIDE

the

foot

the

guide

between

To

tap

on

10

(Page

presser

must

feed

is

obtain

spring

presser

rest

dog

set

the

16)

bar

directly

in

its

properly

guide

this

(D),

setting,

by

Now,

foot

guide

lowest

when

and

the

turning

to

(C,

against

position

there

presser

remove

spring

loosen

insure

Fig.

the

.

is

set

its