U-Line U-3045CLROL-00 Service Manual

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SERVICE MANUAL

MODULAR 3000 SERIES 230V, 3045CLR MODELS

U-3045CLROL-00

U-3045CLROL-01

U-3045CLROL-40

U-3045CLROL-41

U-3045CLRS-00

U-3045CLRS-01

U-3045CLRS-40

U-3045CLRS-41

THE MODULAR 3000 SERIES ARE INTENDED FOR BUILT-IN INSTALLATIONS ONLY

The American Built-In Undercounter Leader Since 1962	U-LINE.COM

INTERNATIONAL PRODUCT LIABILITY POLICY (as of 11/4/2011)

Field service engineers are authorized to make an initial assessment. If in the engineer’s judgment the damage is the result of a product defect, the product would be removed and returned to the importer in an unaltered condition. The importer would then be authorized to permanently replace the end-user’s product at no cost to the end-user. The importer will notify U-Line and initiate a discussion regarding disposition along with holding the product unaltered for evaluation.

If in the engineer’s judgment, the damage is the result of installation, the end-user would be so notified and the correction would be made by the engineer or installer without requiring removal of the product. Any claim for damages should be directed to the original installer of the product.

Any U-Line product involved in an alleged property damage claim must remain unaltered and unrepaired, for evaluation. No service or repairs should be performed on any product suspected to be involved in property damage. If a product has been altered or repaired in the field prior to the evaluation, any claim for damage may be declined. The product will be held (unaltered) at the importer for disposition until notified by U-Line.

To complete the damage claim process for the end-user, the importer must obtain the following and forward to U-Line at the email intl@u-line.com:

1.Pictures of the product, installation and any alleged property damage.

2.Inquire when the problem first appeared, any prior problems with the product and provide a brief description of the alleged damages.

3.To expedite the claim process, two damage repair estimates will be needed.

4.Reference the Return Authorization (RA) number and end-user name when providing this information.

If a product is returned to the importer, the importer will work with U-Line to facilitate the evaluation. U-Line reserves the right to evaluate the product and will provide written (via email) approval for any person performing this evaluation. No field service engineer is authorized to perform this evaluation without approval from U-Line. When a Return Authorization Number is issued, and the product has been boxed in a U-Line carton, importer should be contacted and then will make arrangements for shipping, or designate a truck line to have the product shipped freight collect to the importer.

If the evaluation finds the product to be defective, the damage claim will be reviewed by the U-Line Customer Assurance Department. If the evaluation finds the product not to be defective, all claims for damage will be declined.

When a product evaluation is needed, it is the end-user’s responsibility to assure that the product is released for evaluation. If the end-user fails to do so, or has the product repaired in the field prior to the evaluation, any claim for damage will be declined.

Website: u-line.com

Mailing Address:

P.O. Box 245040

Milwaukee, WI 53224-9540

U.S.A.

Physical Address:

8900 N. 55th St.

Milwaukee, WI 53223

U.S.A.

Phone 1-414-354-0300

Fax 1-414-354-7905

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Table of Contents
General Information
Safety Alert Definitions.........................................................................................................................................	1
General Precautions ..............................................................................................................................................	1
Product Features
Guide Coverage .....................................................................................................................................................	3
Model Features .......................................................................................................................................................	3
3000 Series Features .............................................................................................................................................	3
Warranty Claims Procedure ...............................................................................................................................	4
Proof of Purchase...................................................................................................................................................	4
Serial Number.........................................................................................................................................................	4
Replacement Parts .................................................................................................................................................	4
Models Covered.....................................................................................................................................................	4
System Default Values...........................................................................................................................................	4
Product Operation
Air Flow....................................................................................................................................................................	5
Initial Startup ...........................................................................................................................................................	5
U-Select® Control.................................................................................................................................................	5
Customer Menu .....................................................................................................................................................	5
Service Menu...........................................................................................................................................................	9
USB Communication...........................................................................................................................................	13
Thermistors...........................................................................................................................................................	14
Viewing Temperature..........................................................................................................................................	14
Refresh Kit.............................................................................................................................................................	15
Ice Cube Thickness Adjustment.......................................................................................................................	15
Quick Guide ..........................................................................................................................................................	17
Prepare Plumbing
1/4" Copper Water Supply Connection.........................................................................................................	18
U-Line Water Hookup Kit Connection..........................................................................................................	19
Drain Connection
Gravity Drain ........................................................................................................................................................	20
Factory Installed Drain Pump............................................................................................................................	20
Drain Connection ................................................................................................................................................	21
Final Installation ....................................................................................................................................................	21
3000 Series Maintenance
Leveling...................................................................................................................................................................	22
Removing and Installing Grille...........................................................................................................................	22
Adjusting Grille.....................................................................................................................................................	22
Cleaning
Exterior Cleaning .................................................................................................................................................	23
Interior Cleaning ..................................................................................................................................................	23
Clear Ice Maker Cleaning Cycle .......................................................................................................................	23
Condenser Cleaning ............................................................................................................................................	25
Storage, Vacation and Moving ...........................................................................................................................	25
Product Disposal..................................................................................................................................................	25
3000 Series Doors
Door Alignment and Adjustment.....................................................................................................................	26
Service
Replacement Parts ...............................................................................................................................................	27
Normal Operating Sounds.................................................................................................................................	27
Troubleshooting Guide.......................................................................................................................................	27
Troubleshooting
Main Control.........................................................................................................................................................	28
Component Testing.............................................................................................................................................	29
System Information..............................................................................................................................................	30

General Information

NOTICE

•PLEASE READ all instructions before installing, operating, or servicing the appliance.

•Proper installation procedures must be followed when completing an installation or relocation of a unit. An INSTALLATION GUIDE for the unit, providing complete installation information, is available from U-Line Corporation direct. Consult the installation guide before any installation begins. U-Line contact information appears on the rear cover of this guide.

•The unit requires a grounded and polarized 230 VAC,

50 Hz, 15A power supply (normal household current). An individual, properly grounded branch circuit or circuit breaker is recommended. GFCI (ground fault circuit interrupter) is usually not required for fixed location appliances and is not recommended for your unit because a GFCI could be prone to nuisance tripping, However, be sure to consult your local codes.

Safety Alert Definitions

Throughout this guide are safety items labeled with a Danger, Warning or Caution based on the risk type:

! DANGER

Danger means that failure to follow this safety statement will result in severe personal injury or death.

! WARNING

Warning means that failure to follow this safety statement could result in serious personal injury or death.

General Precautions

Use this appliance for its intended purpose only and follow these general precautions with those listed throughout this guide:

! DANGER

RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so children may not easily climb inside.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with this appliance.

Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.

! WARNING

SHOCK HAZARD - Electrical Grounding Required.

•Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

•Never remove the round grounding prong from the plug and never use a two-prong grounding adapter.

•Altering, cutting of electric cord, removal of electric cord, removal of electric plug, or direct wiring can cause serious injury, fire and/or loss of property and/or life, and will void the warranty.

•Never use an extension cord to connect electric current to the unit.

•Always keep your working area dry.

If the detachable type electric supply cord is damaged, it must be replaced by an equivalent cord available from the manufacturer or its service agent.

! CAUTION

Caution means that failure to follow this safety statement may result in minor or moderate personal injury, property or equipment damage.

! WARNING

Install provided Anti-Tip kit on all 3000 series models.

! WARNING

Do not store explosive substances such as aerosol cans with flammable propellant in this appliance.

! WARNING

Requirement for an external switch in the fixed wiring is specified.

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General Information

!CAUTION

•Use care when moving and handling the unit. Use gloves to prevent personal injury from sharp edges.

•If your model requires defrosting, DO NOT use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage the cooling unit. DO NOT use any type of heater to defrost. Using a heater to speed up defrosting can cause personal injury and damage to the inner lining.

NOTICE

Do not lift unit by door handle.

•Never install or operate the unit behind closed doors. Be sure front grille (plinth strip/base fascia) is free of obstruction. Obstructing free airflow can cause the unit to malfunction and will void the warranty.

•Failure to clean the condenser every six months can cause the unit to malfunction. This could void the warranty.

•Allow unit temperature to stabilize for 24 hours before use.

•Do not Block any internal Fans.

Use only genuine U-Line replacement parts. Imitation parts can damage the unit, affect its operation or performance and may void the warranty.

This appliance is intended to be used in household and similar applications such as:

•Staff kitchen areas in shops, office and other working environments.

•Farm houses and by clients in hotels, motels and other residential type environments.

•Bed and breakfast type environments.

•Catering and similar non-retail applications.

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General Information

Product Features

Guide Coverage

This guide covers the following list of models.

U-3045CLROL-00

U-3045CLROL-01

U-3045CLROL-40

U-3045CLROL-41

U-3045CLRS-00

U-3045CLRS-01

U-3045CLRS-40

U-3045CLRS-41

Model Features

High daily ice production and storage. The 3045CLR produces up to 27 kg of ice per day and stores up to 14 kg.

Electronic control module. Automatically adjusts for changes in room and water temperatures to maximize ice production.

Easy, self-cleaning process. Models have a simple to use self cleaning process. Within one hour all ice making internal components have been thoroughly cleaned and rinsed.

Flexible water drain options. Water maybe drained using either a gravity fed drain or a U-Line supplied P60 drain pump.

3000 Series Features

Advanced OLED control system: State of the art OLED control system display.

Fully integrated design: Units are designed to blend seamlessly with surrounding decor.

Stainless steel: Stainless steel models offer a commercial stainless steel handle and door wrap.

Integrated panel models: Integrated panel models accept a custom integrated panel or frame to achieve perfect symmetry with surrounding cabinetry.

Fully adjustable toe-kick / Grille: Grille is fully adjustable and can be lined up with surrounding cabinetry toe kick height and depth for a truly built-in look.

Adjustable leg levelers: Heavy Duty leg levelers help dial in the perfect fit. Rear leg levelers are adjusted from the front of the unit for ease of installation.

Advanced diagnostic system: Advanced diagnostic systems accessible through front grille mounted USB port, an industry first.

Advanced LED lighting system: Energy efficient and low heat LED lighting provides an elegant illumination system. Theater style lights built to fully on and dim to fully off over a 3 second window. Fully programmable/adjustable.

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General Information

Warranty Claims Procedure

NOTICE

Warranty claims must be filed within 60 days after the completion of the service call.

When submitting claims for warranty payment, please see u-line.com/intl.

Proof of Purchase

If a copy of the Proof of Purchase/Proof of Install is not available, the technician should record the following information on the Labor Invoice:

Name of the selling dealer Date of purchase/installation Sales order or Invoice number

Description of verification document (i.e., Store Receipt, Closing Papers, Sign-Off of Building Permit, Final Walk Through, etc.) Confirm model and Serial number

Serial Number

The serial number is divided into four segments. A typical serial number is 1214997-08-0005.

1214997-08-0005

			Factory
Year Factory Month
Use Only			Use Only

Replacement Parts

Please refer to your importer for replacement parts or see u-line.com/intl.

Models Covered

This guide covers the following models:

18" Clear Icemaker Models

Model	Hinge Configuration	Door Configuration	P-60 Pump
			Factory Installed

U-3045CLROL-00	Right Hand Hinge	Solid Integrated Panel Door	No
U-3045CLROL-01	Left Hand Hinge	Solid Integrated Panel Door	No
U-3045CLROL-40	Right Hand Hinge	Solid Integrated Panel Door	Yes
U-3045CLROL-41	Left Hand Hinge	Solid Integrated Panel Door	Yes
U-3045CLRS-00	Right Hand Hinge	Stainless Steel Door	No
U-3045CLRS-01	Left Hand Hinge	Stainless Steel Door	No
U-3045CLRS-40	Right Hand Hinge	Stainless Steel Door	Yes
U-3045CLRS-41	Left Hand Hinge	Stainless Steel Door	Yes

System Default Values

18" Clear Icemaker Models

	Available	Default		Offset	Differential	Set Points
Model	Modes	Modes	Bin	Condenser	Zone	Zone	Evap

U-3045CLROL-00	Ice	Ice	0	0	2	2.2	5.5
U-3045CLROL-01	Ice	Ice	0	0	2	2.2	5.5
U-3045CLROL-40	Ice	Ice	0	0	2	2.2	5.5
U-3045CLROL-41	Ice	Ice	0	0	2	2.2	5.5
U-3045CLRS-00	Ice	Ice	0	0	2	2.2	5.5
U-3045CLRS-01	Ice	Ice	0	0	2	2.2	5.5
U-3045CLRS-40	Ice	Ice	0	0	2	2.2	5.5
U-3045CLRS-41	Ice	Ice	0	0	2	2.2	5.5

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General Information

Product Operation

Air Flow

NOTICE

The unit requires proper air flow to perform at its highest efficiency. Do not block the front grille, internal fans or vents at any time, or the unit will not perform as expected. Do not install the unit behind a door.

3.Use U-Select Lighting to cycle through each available timer setting. Selections include “On With Door”, “On 3 Hours”, “On 6 Hours”, or “On 24 Hours”.

4.To exit, press Select or simply wait for the menu to time out.

Customer Menu

The 3000 Series of U-Line undercounter refrigeration appliances contain a feature rich customer menu. The Customer Menu allows access to a Series of advanced features including Energy Saver Mode, Sabbath mode, actual temperature readings as well as a method to restore factory defaults.

Initial Startup

All U-Line controls are preset at the factory. Initial start-up requires no adjustments.

To power your unit on simply press POWER and the unit will immediately switch on. To turn the unit off, press and hold POWER

for 5 seconds and release. The display will show a countdown to switching the unit off.

U-Select® Control

Digital Display

The 3000 Series units are controlled by a feature rich, advanced OLED display control unit. The control panel allows adjustment to temperature set-point, access to Energy Saver Mode, internal temperature readings, and many other features.

U-Select Lighting

Select

Power

Down

U-Select Lighting

1.To begin, press U-Select Lighting to enter the lighting menu.

2.Use Up or Down to cycle through each available brightness setting; Low, Medium, or High.

3000 Series - Customer Menu

Select

WELCOME TO THE

CUSTOMER MENU. USE

UP/DOWN ARROWS TO

SCROLL SETTINGS.

Down

1.To access the Customer Menu hold Select for 5 seconds.

2.Use Up or Down to scroll through available selections.

3.Use Select to enter selected sub-menu.

4.To exit Customer menu, Use Down to scroll to the bottom of the display and use Select to Select “Exit.”

Actual Temps

Select

RETURN TO MENU

ACTUAL TEMPS

BIN TEMP = 1.6

COND TEMP = 45.5

Down

The Actual Temps option displays the actual temperature of the ice bin, condenser, as well as ambient temperature.

1.To view actual temperature, Select Actual Temps from the customer menu.

2.Use Up or Down to scroll through available information.

3.To return to the customer menu, Select Return to Menu.

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General Information

Energy Saver Mode

Up	Energy Saver Mode	Select
	Indicator	Select

ICE PRODUCTION (12m remaining)

Down

Energy Saver mode reduces overall energy consumption by reducing the amount of ice stored in the bin, along with decreasing the lighting.

1.To enter Energy Saver first select Energy Saver from the Customer Menu.

2.Use Down to select “Off” in the menu.

3.Press Select .

4.Use Up or Down to change the selection from Off to On.

5.Press Select to confirm your selection.

6.To return to the customer menu, Select Return to Menu.

7.To cancel Energy Saver mode simply return to the Customer Menu, Select Energy Saver mode and change “On” to “Off”.

Sabbath Mode

Select

RETURN TO MENU

SABBATH MODE

OFF

Down

The U-line 3000 Series of models offer a Sabbath mode for users who require this functionality during Sabbaths. Sabbath mode disables system responses to user initiated activities and all external functions; including lighting, display and audible alarms. The unit will still maintain internal temperatures and set points.

1.To enter Sabbath Mode, select Sabbath Mode from the Customer Menu.

2.Use Down to select “Off”.

3.Press Select , “Off” will begin to flash.

4.Use Up or Down to change “Off” to “On”.

5.Press Select to confirm your selection.

The Display will fade out as the unit enters Sabbath Mode. Sabbath Mode remains active until Power is pressed.

Languages

Select

RETURN TO MENU

LANGUAGES

ENGLISH

Down

The U-Line 3000 Series of models supports a number of display languages including English, Spanish, French and German.

1.To change display language select Languages from the Customer Menu.

2.Use Down to select “English”.

3.Press Select , “English” will begin to flash.

4.Use Up or Down to cycle through the available Languages.

5.Press Select to confirm your choice.

Tone Level

Select

RETURN TO MENU

TONE LEVEL

HIGH

Down

Audible alarms and alert tones support four different Tone Level settings, High, Medium, Low, and Off.

To select a new tone level, enter the Tone Level menu from the Customer Menu.

1.Use Up or Down to select the current tone level.

2.Press Select , the current setting will begin to flash.

3.Use Up or Down to select a different level.

4.Use Select to confirm your choice.

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General Information

Fahrenheit / Celsius

Select

RETURN TO MENU

FARENHEIT/CELSIUS

DEGREES = °F

Down

Temperature and Set point information can be displayed in either Fahrenheit or Celsius.

To change from Fahrenheit to Celsius enter the Fahrenheit / Celsius menu from within the Customer Menu.

1.Use Down to select “Degrees”.

2.Press Select . The selection will begin to flash.

3.Use Up or Down to select between °F (Fahrenheit) or °C (Celsius).

4.Press Select to confirm your choice.

Clean Cycle

Select

RETURN TO MENU

CLEAN CYCLE

CLEAN?

Down

A clean cycle can be initiated through this menu. Once the cleaning cycle starts, the cycle cannot be stopped until complete.

To initiate a clean cycle, enter the Clean Cycle in the Customer Menu. Please refer to CLEANING section regarding proper cleaning procedure.

1.Use Down to select “Clean Cycle”.

2.Press Select . The clean cycle will now begin.

3.Refer to CLEANING section regarding proper cleaning procedure.

Silent Mode

Select

RETURN TO MENU

SILENT MODE

SILENCE?

Down

Users can halt ice production for 3 hours with an option called “Silent Mode” in the Customer Menu. Silent Mode will begin once the current ice making cycle is complete. After 3 hours in Silent Mode, normal ice production will continue.

NOTE: Silent Mode will not silence any alerts.

To initiate Silent Mode, enter Silent Mode Menu from within the Customer Menu.

Activating Silent Mode

1.Use Down to select “Silence?”.