Uline H7241 User guide

0 (0)

H-7241

AIR CUSHION MACHINE

BOX CONTENTS

•Air Cushion Machine

•Film Roll Holder

•Spacing Gauge

•Maintenance Kit

•Power Cord

•User Manual

Para Español, vea páginas 10-18.

Pour le français, consulter les pages 19-27.

1-800-295-5510 uline.com

PARTS

Unlock Knob

Control Panel

Film Roll Holder

Guide Bar

Sealing Unit

(Includes Teflon® Belts)

Air Injector

Film Roll Holder

Guide Bar

External Input

Connection

Main Power Switch

and Power Socket

USB-B Connector

WARNING! Please read and understand instructions fully before operating the Uline Air Cushion machine.

WARNING! To guarantee personal safety, the following instructions must be carefully observed.

PAGE 1 OF 27

0621 IH-7241

SAFETY

WORK AREA

•Keep the work area clean and well lit.

•Place the machine on a flat, dry surface.

•Do not operate machine in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Do not place flammable materials in, on or around the machine.

ELECTRICAL SAFETY

•The power plug must match the outlet and the outlet must be appropriately grounded. Do not modify the plug in any way. Do not use adapter plugs or extension cords.

•Do not expose the machine to wet conditions.

•For installation and maintenance work, the machine must always be turned off by the main switch and be disconnected from the main power connection.

•All safety, protective measures and facilities must be applied and maintained in accordance with IEC instructions.

PERSONAL SAFETY

•Prevent accidental starting. Ensure the switch is in the off position before plugging in.

•There is an extremely sharp knife blade under the air injector assembly. Strictly adhere to the blade replacement instructions on page 8.

•The film is sealed by using a heated wire that is located under a Teflon® belt. This wire gets very hot and may cause burns if touched. Switch the machine off and allow the wire 2-3 minutes to cool before performing any operation exposing the wire. Follow provided instructions, page 7, for replacement of Teflon® belts.

USE AND CARE

•Switch machine off and disconnect the plug from the power source before performing any operation to the machine. This includes replacing film, cleaning or maintenance.

•The machine requires periodic cleaning. Check for misalignment or binding of moving parts, broken parts and any other condition that may affect the operation. Do not operate a damaged machine.

•This system was designed for processing a specific film type. In order to guarantee smooth function, only replace with Uline Air Cushion Machine film.

•In emergency situations, turn the power switch off. The machine will be switched off within a few seconds (when indicator is turned off completely). After eliminating the emergency situation or fault,

the machine can be switched on again according to the user manual.

STORAGE

Store device only under the following conditions:

•Outdoor storage is prohibited.

•The device must only be stored in dry rooms.

•Keep dry and dust-free.

•Protect from massive heat, like radiators.

PAGE 2 OF 27

0621 IH-7241

TECHNICAL SPECIFICATIONS

Voltage	95 – 250 VAC; 50/60 Hz

Power Consumption (max.)	97 W

Power Consumption	76 W

Power Consumption (stand-by mode)	6.2 W

Recommended Main Fuse	3.15 AMP

Dimensions	14 ⁄ x 14 ⁄ "

Height	13"

Transport Speed	~33 LFM

Weight	15.65 lbs.

Sound Pressure Level	52 db

KEYPAD FUNCTIONS

	Start/Stop Button	• Starts or stops the machine

Arrow up

• Increases the value

• Scrolls up

Arrow down

• Decreases the value

• Scrolls down

• Confirms Enter Button • Enter menu

• Enter menu item

PAGE 3 OF 27

0621 IH-7241

SETTING UP THE DEVICE

ASSEMBLY OF THE FILM ROLL HOLDER
1.	Remove the machine	Figure 1
	and the blue film roll	Figure 1
	and the blue film roll
	shaft from the box.
	Insert the metal part
	into hole on the front
	side of the machine.
	(See Figure 1)

Uline Air Cushion Machine films are available in three different options:

DESCRIPTION	ULINE	CUSHION SIZE	SPACING GUIDE
DESCRIPTION	PART NO.	CUSHION SIZE	SPACING GUIDE
	PART NO.

Air Pillows	S-22467	8 x 4"	11/16"

Air Cushion	S-22468	1 ⁄ x 9 x 13"	1/2"

Bubble Film	S-22469	3/4 x 6 x 13"	1/2"

	LOADING A FILM ROLL
	1. Slide the film roll onto the
	1. Slide the film roll onto the	Figure 4
	film roll holder. Ensure that	Figure 4
	film roll holder. Ensure that
	the film is oriented to unwind
	from the underside of the
	roll. (See Figure 4)

2.There is a gap between the edge of the film and the perforations. Cut a little corner off the film gap. (See Figure 5)

Figure 5

2.	Adjust the film roll	Figure 2		3. Turn the unlock knob		Figure 6
2.	Adjust the film roll	Figure 2			clockwise to unlock the top	Figure 6
	holder to fit desired				clockwise to unlock the top
	holder to fit desired				sealing unit. Slide the film
	film type by loosening				sealing unit. Slide the film
	film type by loosening				between the guide bars
	the screw on the right				between the guide bars
	the screw on the right				and thread the gap on
	side of the machine				and thread the gap on
	side of the machine				the film through the black
	with included Allen				the film through the black
	with included Allen				nozzle and between the
	wrench. Gently				nozzle and between the
	wrench. Gently				sealing units. Ensure the
	tighten screw to				sealing units. Ensure the
	tighten screw to				film cuts on the blade, and
	secure. (See Figure 2)				film cuts on the blade, and
	secure. (See Figure 2)				advance the film all the
					advance the film all the
	NOTE: Screw on right side of machine is set into				way through the sealing units. (See Figure 6)
	NOTE: Screw on right side of machine is set into
	machine housing. It should be loosened and			4.	Turn unlock knob
	tightened to adjust film roll holder and does			4.	Turn unlock knob	Figure 7
	tightened to adjust film roll holder and does				counterclockwise to lock	Figure 7
	not need to be removed for this process.				counterclockwise to lock
	not need to be removed for this process.				the top sealing unit. Always
3.	Using the included				the top sealing unit. Always
3.	Using the included		Figure 3		make sure that the knob is
	spacing gauge can		Figure 3		locked before operating the
	spacing gauge can	11/16"			locked before operating the
	help find the right	11/16"			machine. (See Figure 7)
	help find the right	1/2"			machine. (See Figure 7)
	setting for each film	1/2"	15/16"
	setting for each film		15/16"
	type. (See Figure 3)
	• Air Pillows = 11/16"
	• Air Cushion = 1/2"

•Bubble Film = 1/2"

4.Tighten screw to secure film roll holder.

PAGE 4 OF 27

0621 IH-7241

SETTING UP THE DEVICE CONTINUED

POWER SWITCH AND CONNECTIONS

After checking the power supply, the system can be switched on. The main switch is on position "I."

SELECTING INITIAL FILM TYPE

There are three different film types available for selection when turning on the machine.

Air Pillows

ULINE S-22467

AIRmove2

Air Pillows

Select air pillows, bubble or cushion film options by pressing six times until film type shows up.

Press or to change the film type.

DESCRIPTION	ULINE	CUSHION SIZE	SPACING GUIDE
DESCRIPTION	PART NO.	CUSHION SIZE	SPACING GUIDE
	PART NO.

Air Pillows	S-22467	8 x 4"	11/16"

Air Cushion	S-22468	1 ⁄ x 9 x 13"	1/2"

Bubble Film	S-22469	3/4 x 6 x 13"	1/2"

START FILM PRODUCTION

Once a menu is selected with its pre-set parameters the machine is ready to operate. Every menu follows the same steps:

Air Pillows

ULINE S-22467

AIRmove2

Machine is ready to start Air Pillows film production.

Air Pillows
ULINE S-22467
180	AIRmove2

Air Pillows

ULINE S-22467

AIRmove2

Press to start

Air Pillows film production.

Press again to stop Air Pillows production.

HOW TO ADJUST AIR SETTINGS

The chosen film type menus automatically run on the correct air and temperature settings. You do not need to adjust machine setting manually, but if the automatic settings are not optimal, the keypad allows you to change the following settings:

Air Pillows

ULINE S-22467

AIRmove2

Display Air Pillows

Ready to start

Press 1 x for air settings.

PAGE 5 OF 27

0621 IH-7241

SETTING UP THE DEVICE CONTINUED

Runtime [s]

180

Display air settings

Amount of air is now adjustable.

Press to decrease air. Press to increase air.

Runtime [s]

180

Change runtime settings

Minimum setting is 1 second. Maximum setting is 2,400 seconds. Press to decrease runtime. Press to increase runtime.

Even while the machine is running, press to change

air settings by using or . While the machine is running, the runtime sign will not show up.

HOW TO ADJUST SEALING TEMPERATURES

Air Pillows

ULINE S-22467

AIRmove2

Runtime [s]

180

Display Air Pillows

Press 2 x for temperature settings.

Display temperature settings

Press to decrease temperature.

Press to increase temperature.

Even while the machine is running, press to change

temperature settings by using or . While the machine is running, the runtime sign will not show up.

HOW TO ADJUST RUNTIME

To produce a desired amount of air pillows, a specific runtime can be set. Runtime is indicated in seconds, and its factory setting is 180 seconds. The set runtime will run down to zero and production will stop.

Air Pillows

ULINE S-22467

AIRmove2

Display Air Pillows

Press 3 x to get the runtime menu.

HOW TO CHANGE FILM TYPE

Changing the menu to a new film type when loading a different kind of film.

Air Pillows

ULINE S-22467

AIRmove2

Air Pillows

FACTORY SETTINGS

Display Air Pillows

Press 6 x until film type shows up.

Press or to change the film type.

The machine setting enables resetting all choices, parameters, adjustments and changes back to the factory settings.

Machine off

Power switch [O] display off

Press and hold while switching on the machine.

Release the buttons + when the display runs.

Select Film type
Air Pillows
200mm/8inch
Select	Set

Power switch on

Power switch on [I]

All settings have been reset, proceed with "Selecting Initial Film Type" again to choose a film type.

PAGE 6 OF 27

0621 IH-7241

MAINTENANCE

REPLACING THE BLADE

CHANGING THE BELTS

Make sure to disconnect from the power supply.

1.Turn the locking knob clockwise to unlock the top sealing unit. (See Figure 8)

2.Open the top sealing unit. (See Figure 9)

3.Pull the blade to the right side. (See Figure 10)

CAUTION! Sharp blade.

4.Take the blade out of the machine and insert a new one. (See Figure 11)

5.Turn the locking knob counterclockwise to re-lock the top sealing unit.

Figure 8

Figure 9

Figure 10

Blade

Figure 11

Blade

	1. Remove the blue covers on
	1. Remove the blue covers on	Figure 12
	both the top and bottom	Figure 12
	both the top and bottom
	sealing units using included
	Allen key. Ensure the top
	sealing unit is unlocked.
	(See Figure 12)

2. Push the top sealing unit to the left.

3.Remove the Teflon® belt while applying upward pressure to the top sealing unit and replace with a new Teflon® belt. (See Figure 13)

4.Repeat steps 2 and 3 with the bottom sealing unit.

Figure 13	Teflon Belt

	5. Reattach the blue covers
	5. Reattach the blue covers	Figure 14
	using the included Allen key	Figure 14
	using the included Allen key
	and turn the locking knob
	counterclockwise to lock
	the top sealing unit.
	(See Figure 14)

NOTE: Visit uline.com to order replacement injector blades (H-7241- INJCT) and teflon belts (H-7241-TBELT).

PAGE 7 OF 27

0621 IH-7241

ERROR 20

Calibration out of range Calibrate seal wire Turn off and on

ERROR CODES

Calibration out of range. Calibrate seal wire.

Turn off and on.

Call Uline Customer Service at 1-800-295-5510.

ERROR 30

Seal jaw is not closed Close jaw

Press start to release

Seal jaw is not closed.

Only possible if a micro switch is mounted.

Close jaw.

Press start to release.

ERROR	21
Seal wire
Check connection
Turn off and on

ERROR	22
Temperature not reached
Check seal system
Turn off and on

Seal wire.

Check connection.

Turn off and on.

Temperature not reached. Check seal system.

Turn off and on.

ERROR 31

Transport failure Check film transport Press start to release

ERROR 32

Transport motor overload Check film transport Press start to release

Transport failure. Check film transport. Press start to release.

Remove and reload film from seal jaw/injector blade.

Transport motor overload. Check film transport. Press start to release.

Remove and reload film from seal jaw/injector blade.

PAGE 8 OF 27

0621 IH-7241

TROUBLESHOOTING

OPERATING ISSUE	RECOMMENDATIONS

No power to machine	Check power cord is connected to both machine and outlet.
	Check main power switch is on.
	Check power fuse.

No display after power on	Check power fuse.

Display shown but machine will not start.	Contact Uline Customer Service at 1-800-295-5510.

Bad film seal	Check film type selection.
	Turn off machine, check belt/blade position.
	Check sealing units are closed and locked.
	Check if film roll shaft is in the right position.
	Replace belts and blades.
	Adjust the temperature.

Film seal is stretched.	Check film type selection.
	Check if film roll shaft is in the right position.
	Adjust the temperature.
	Adjust the air flow.
	Check if film roll shaft is jammed.

Film does not run through.	Check if sealing units are closed and locked.
	Check blade placement.
	Replace belts and blades.

Air cushions do not hold air.	Film roll is loaded the wrong way.
	Check belt/blade position.
	Check if film roll shaft is in the right position.
	Check if sealing units are closed and locked.

Film jams occur frequently.	Check film causing blockage.
	Check belts and blades. Replace as needed.
	Check film and mandrel settings.
	Remove and reload film into machine to ensure film is not
	jamming up injector.

Film blockage	Check if film roll shaft is jammed.
	Remove any film causing blockage.
	Check film run on machine.

Film winding around rollers	Remove any film causing blockage.

1-800-295-5510

PAGE 9 OF 27

uline.ca

0621 IH-7241

+ 18 hidden pages