Uline H7241 User guide
Para Español, vea páginas 10-18.
Pour le français, consulter les pages 19-27.
H-7241
AIR CUSHION MACHINE
BOX CONTENTS
• Air Cushion Machine
• Film Roll Holder
• Spacing Gauge
• Maintenance Kit
• Power Cord
• User Manual
1-800-295- 5510
uline.com
PARTS
Unlock Knob
Control Panel
Sealing Unit
(Includes Teflon® Belts)
Film Roll Holder
Guide Bar
External Input
Connection
Main Power Switch
and Power Socket
Film Roll Holder
Guide Bar
Air Injector
USB-B Connector
WARNING! Please read and understand
instructions fully before operating the
Uline Air Cushion machine.
PAGE 1 OF 27 0621 I H-7241
WARNING! To guarantee personal safety,
the following instructions must be carefully
observed.
SAFETY
WORK AREA
• Keep the work area clean and well lit.
• Place the machine on a flat, dry surface.
• Do not operate machine in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Do not place flammable materials in, on or
around the machine.
ELECTRICAL SAFETY
• The power plug must match the outlet and the outlet
must be appropriately grounded. Do not modify
the plug in any way. Do not use adapter plugs or
extension cords.
• Do not expose the machine to wet conditions.
• For installation and maintenance work, the machine
must always be turned off by the main switch and be
disconnected from the main power connection.
• All safety, protective measures and facilities must be
applied and maintained in accordance with IEC
instructions.
PERSONAL SAFETY
• Prevent accidental starting. Ensure the switch is in the
off position before plugging in.
• There is an extremely sharp knife blade under the
air injector assembly. Strictly adhere to the blade
replacement instructions on page 8.
USE AND CARE
• Switch machine off and disconnect the plug from
the power source before performing any operation
to the machine. This includes replacing film,
cleaning or maintenance.
• The machine requires periodic cleaning. Check for
misalignment or binding of moving parts, broken
parts and any other condition that may affect the
operation. Do not operate a damaged machine.
• This system was designed for processing a specific
film type. In order to guarantee smooth function,
only replace with Uline Air Cushion Machine film.
• In emergency situations, turn the power switch
off. The machine will be switched off within a few
seconds (when indicator is turned off completely).
After eliminating the emergency situation or fault,
the machine can be switched on again according
to the user manual.
STORAGE
Store device only under the following conditions:
• Outdoor storage is prohibited.
• The device must only be stored in dry rooms.
• Keep dry and dust-free.
• Protect from massive heat, like radiators.
• The film is sealed by using a heated wire that is
located under a Teflon® belt. This wire gets very
hot and may cause burns if touched. Switch the
machine off and allow the wire 2-3 minutes to
cool before performing any operation exposing
the wire. Follow provided instructions, page 7, for
replacement of Teflon® belts.
PAGE 2 OF 27 0621 I H-7241
TECHNICAL SPECIFICATIONS
Voltage 95 – 250 VAC; 50/60 Hz
Power Consumption (max.) 97 W
Power Consumption 76 W
Power Consumption (stand-by mode) 6.2 W
Recommended Main Fuse 3.15 AMP
Dimensions 14⁄ x 14⁄"
Height 13"
Transport Speed ~33 LFM
Weight 15.65 lbs.
Sound Pressure Level 52 db
KEYPAD FUNCTIONS
Start/Stop Button • Starts or stops the machine
Arrow up
Arrow down
Enter Button
• Increases the value
• Scrolls up
• Decreases the value
• Scrolls down
• Confirms
• Enter menu
• Enter menu item
PAGE 3 OF 27 0621 I H-7241
SETTING UP THE DEVICE
ASSEMBLY OF THE FILM ROLL HOLDER
1. Remove the machine
and the blue film roll
shaft from the box.
Insert the metal part
into hole on the front
side of the machine.
(See Figure 1)
Uline Air Cushion Machine films are available in three
different options:
DESCRIPTION
Air Pillows S-22467 8 x 4" 11/ 16"
Air Cushion S-22468 1⁄ x 9 x 13" 1/2"
Bubble Film S-22469 3/4 x 6 x 13" 1/2 "
ULINE
PART NO.
2. Adjust the film roll
holder to fit desired
film type by loosening
the screw on the right
side of the machine
with included Allen
wrench. Gently
tighten screw to
secure. (See Figure 2)
NOTE: Screw on right side of machine is set into
machine housing. It should be loosened and
tightened to adjust film roll holder and does
not need to be removed for this process.
3. Using the included
spacing gauge can
help find the right
setting for each film
type. (See Figure 3)
Figure 1 Figure 4
CUSHION SIZE SPACING GUIDE
Figure 2
Figure 3
11/ 16"
1/2"
15/16"
LOADING A FILM ROLL
1. Slide the film roll onto the
film roll holder. Ensure that
the film is oriented to unwind
from the underside of the
roll. (See Figure 4)
2. There is a gap between
the edge of the film and
the perforations. Cut a little
corner off the film gap.
(See Figure 5)
3. Turn the unlock knob
clockwise to unlock the top
sealing unit. Slide the film
between the guide bars
and thread the gap on
the film through the black
nozzle and between the
sealing units. Ensure the
film cuts on the blade, and
advance the film all the
way through the sealing units. (See Figure 6)
4. Turn unlock knob
counterclockwise to lock
the top sealing unit. Always
make sure that the knob is
locked before operating the
machine. (See Figure 7)
Figure 5
Figure 6
Figure 7
• Air Pillows = 11/16"
• Air Cushion = 1/2"
• Bubble Film = 1/2"
4. Tighten screw to
secure film roll holder.
PAGE 4 OF 27 0621 I H-7241
SETTING UP THE DEVICE CONTINUED
POWER SWITCH AND CONNECTIONS
After checking the power supply, the system can be
switched on. The main switch is on position "I."
SELECTING INITIAL FILM TYPE
There are three different film types available for
selection when turning on the machine.
Select air pillows, bubble or
Air Pillows
ULINE S-22467
AIRmove
Air Pillows
cushion film options by pressing
six times until film type shows
up.
2
Press or to change the
film type.
START FILM PRODUCTION
Once a menu is selected with its pre-set parameters the
machine is ready to operate. Every menu follows the
same steps:
Machine is ready to start
Air Pillows
ULINE S-22467
Air Pillows
ULINE S-22467
180
Air Pillows
ULINE S-22467
AIRmove
AIRmove
Air Pillows film production.
2
Press to start
Air Pillows film production.
2
Press again to stop
Air Pillows production.
DESCRIPTION
Air Pillows S-22467 8 x 4" 11/ 16"
Air Cushion S-22468 1⁄ x 9 x 13" 1/2"
Bubble Film S-22469 3/4 x 6 x 13" 1/2"
ULINE
PART NO.
CUSHION SIZE SPACING GUIDE
2
AIRmove
HOW TO ADJUST AIR SETTINGS
The chosen film type menus automatically run on the
correct air and temperature settings. You do not need
to adjust machine setting manually, but if the automatic
settings are not optimal, the keypad allows you to
change the following settings:
Display Air Pillows
Air Pillows
ULINE S-22467
AIRmove
Ready to start
Press 1 x for air settings.
2
PAGE 5 OF 27 0621 I H-7241
SETTING UP THE DEVICE CONTINUED
Connect_ _ Init_ _
HMI SW 22
Machine SW 1108977017
Reg nr 1
Display air settings
Amount of air is
now adjustable.
Runtime [s] 180
Press to decrease air.
Press to increase air.
Even while the machine is running, press to change
air settings by using or . While the machine is
running, the runtime sign will not show up.
HOW TO ADJUST SEALING TEMPERATURES
Display Air Pillows
Air Pillows
ULINE S-22467
AIRmove
Press 2 x for temperature
settings.
2
Display temperature settings
Change runtime settings
Minimum setting is 1 second.
Runtime [s] 180
Maximum setting is 2,400 seconds.
Press to decrease runtime.
Press to increase runtime.
HOW TO CHANGE FILM TYPE
Changing the menu to a new film type when loading a
different kind of film.
Display Air Pillows
Air Pillows
ULINE S-22467
AIRmove
Press 6 x until film
type shows up.
2
Press or to change the
film type.
Press to decrease
temperature.
Runtime [s] 180
Press to increase
temperature.
Even while the machine is running, press to change
temperature settings by using or . While the
machine is running, the runtime sign will not show up.
HOW TO ADJUST RUNTIME
To produce a desired amount of air pillows, a specific
runtime can be set. Runtime is indicated in seconds,
and its factory setting is 180 seconds. The set runtime will
run down to zero and production will stop.
Display Air Pillows
Air Pillows
ULINE S-22467
AIRmove
Press 3 x to get
the runtime menu.
2
Air Pillows
FACTORY SETTINGS
The machine setting enables resetting all choices,
parameters, adjustments and changes back to the
factory settings.
Machine off
Power switch [O] display off
Press and hold while
switching on the machine.
Release the buttons +
when the display runs.
Power switch on
Select Film type
Air Pillows
200mm/8inch
Select Set
Power switch on [I]
All settings have been reset,
proceed with "Selecting Initial
Film Type" again to choose a film
type.
PAGE 6 OF 27 0621 I H-7241
MAINTENANCE
REPLACING THE BLADE
Make sure to disconnect from
the power supply.
1. Turn the locking knob
clockwise to unlock the top
sealing unit. (See Figure 8)
2. Open the top sealing unit.
(See Figure 9)
3. Pull the blade to the right
side. (See Figure 10)
CAUTION! Sharp blade.
Figure 8
Figure 9
Figure 10
CHANGING THE BELTS
1. Remove the blue covers on
both the top and bottom
sealing units using included
Allen key. Ensure the top
sealing unit is unlocked.
(See Figure 12)
2. Push the top sealing unit to
the left.
3. Remove the Teflon® belt
while applying upward
pressure to the top sealing
unit and replace with a new
Teflon® belt. (See Figure 13)
4. Repeat steps 2 and 3 with
the bottom sealing unit.
5. Reattach the blue covers
using the included Allen key
and turn the locking knob
counterclockwise to lock
the top sealing unit.
(See Figure 14)
Figure 12
Figur e 13
Fi gure 14
Teflon Belt
4. Take the blade out of the
machine and insert a new
one. (See Figure 11)
5. Turn the locking knob
counterclockwise to re-lock
the top sealing unit.
Figure 11
Blade
Blade
NOTE: Visit uline.com
to order replacement
injector blades (H-7241INJCT) and teflon belts
(H-7241-TBELT).
PAGE 7 OF 27 0621 I H-7241
ERROR CODES
ERROR 20
Calibration out of range
Calibrate seal wire
Turn off and on
ERROR 21
Seal wire
Check connection
Turn off and on
ERROR 22
Temperature not reached
Check seal system
Turn off and on
Calibration out of range.
Calibrate seal wire.
Turn off and on.
Call Uline Customer Service at
1-800-295-5510.
Seal wire.
Check connection.
Turn off and on.
Temperature not reached.
Check seal system.
Turn off and on.
ERROR 30
Seal jaw is not closed
Close jaw
Press start to release
ERROR 31
Transport failure
Check film transport
Press start to release
ERROR 32
Transport motor overload
Check film transport
Press start to release
Seal jaw is not closed.
Only possible if a micro switch is
mounted.
Close jaw.
Press start to release.
Transport failure.
Check film transport.
Press start to release.
Remove and reload film from
seal jaw/injector blade.
Transport motor overload.
Check film transport.
Press start to release.
Remove and reload film from
seal jaw/injector blade.
PAGE 8 OF 27 0621 I H-7241
TROUBLESHOOTING
1
0
uline.ca
OPERATING ISSUE RECOMMENDATIONS
No power to machine
No display after power on
Display shown but machine will not start.
Bad film seal
Film seal is stretched.
Check power cord is connected to both machine and outlet.
Check main power switch is on.
Check power fuse.
Check power fuse.
Contact Uline Customer Service at 1-800-295-5510.
Check film type selection.
Turn off machine, check belt/blade position.
Check sealing units are closed and locked.
Check if film roll shaft is in the right position.
Replace belts and blades.
Adjust the temperature.
Check film type selection.
Check if film roll shaft is in the right position.
Adjust the temperature.
Adjust the air flow.
Check if film roll shaft is jammed.
Film does not run through.
Air cushions do not hold air.
Film jams occur frequently.
Film blockage
Film winding around rollers
Check if sealing units are closed and locked.
Check blade placement.
Replace belts and blades.
Film roll is loaded the wrong way.
Check belt/blade position.
Check if film roll shaft is in the right position.
Check if sealing units are closed and locked.
Check film causing blockage.
Check belts and blades. Replace as needed.
Check film and mandrel settings.
Remove and reload film into machine to ensure film is not
jamming up injector.
Check if film roll shaft is jammed.
Remove any film causing blockage.
Check film run on machine.
Remove any film causing blockage.
-800-295-551
PAGE 9 OF 27 0621 I H-7241
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