U-Line H-1980 User Manual

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H-1980
FOOT-OPERATED STAPLER
1-800-295-5510
uline.com
STAPLER SPECIFICATIONS
Dimensions L x W x H: 36 x 24 x 49"
Weight (without fasteners): 66 lbs.
Staple Specification: S-289 C58 Stick
Staple Specification: S-1396 C34 Stick
Staple Capacity: 200 Staples
WARNING!
Before operating this stapler familiarize yourself with the safety warnings and instructions in this manual. Keep these instructions with the stapler for future reference. If you have any questions, contact Uline at 1-800-295-5510.
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GENERAL INFORMATION
WARNING! It is important that all operators read, understand, and practice all safety, operating, and maintenance instructions before using this unit to reduce risk of bodily injury to everyone involved.
STAPLE SELECTION/CLINCH
1. Proper staple leg length selection is dependent on the thickness and quantity of individual material layers to be fastened. Since the head assembly is only able to compress the top layer of corrugated slightly, thicker materials must use longer leg staples to penetrate all layers sufficiently and supply a quality closure.
2. A proper clinch is attained when the staple legs are bent sufficiently to hold the corrugated layers tightly together without the points tearing back through the inside corrugate liner. Excessive clinch can cause loss of holding strength. (See Figure 1)
SAFETY
GENERAL SAFETY
It is important that you read, understand, and practice all safety, operating, and maintenance instructions
before using this or any other stapling unit to reduce risk
of bodily injury to yourself and others in the work area.
WARNING! Employer must provide recommended safety protection equipment for use by operator of this unit. Must enforce compliance with the operator safety instructions, all other instructions contained in this manual, and all applicable OSHA regulations. Must provide complete training in safe unit operation for all operators as well as maintain an instruction manual available for use by all unit operators.
Figure 1
EXCESSIVE CLINCH
PROPER CLINCH
3. Never operate your unit under the influence of alcohol or drugs. Do not operate this unit if you are excessively tired or not feeling well.
4. Do not rush or hurry your work. This may cause injury.
5. Always assume your unit contains fasteners.
6. Maintain a clean, uncluttered work area and use sufficient lighting for safe unit operation.
7. Use only parts and fasteners recommended by manufacturer. Others may be dangerous and could cause your unit to malfunction.
8. Contact the manufacturer before making any modifications to the unit.
9. Replace unit warning label if missing.
1. Wear Eye Protection. Eye protection which conforms to American National Standards Institute Specification ANSI 287.1 and which provides protection against flying fasteners and debris both from the front and side shall always be worn by the operator and others in the work area when loading, operating, or servicing the unit.
2. Wear Hearing Protection. Ear protection may be required in work areas which include exposure to high noise levels which can damage hearing. Both user and employer should make sure necessary hearing protection is provided and worn by the operator and others in the work area.
UNIT LOADING SAFETY
1. Use only genuine fasteners recommended by manufacturer. Others may be dangerous and could cause your unit to malfunction.
2. Do not place your hand or any part of your body in the fastener discharge area.
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SAFETY (CONTINUED)
UNIT OPERATION SAFETY
1. Always assume unit is loaded. Never discharge fasteners without corrugated in place. Do not engage in horseplay or games.
2. Keep your hands and body away from the discharge area of the unit.
3. Use care when handling unit. Do not pound or hammer on the unit for any reason. This may damage the body of unit causing deformations or cracks which can be dangerous.
4. Wear proper work clothes. Do not wear neck ties, gloves, or loose-fitting clothing when operating pneumatic units.
1. Find a suitable place.
2. Open the packaging and stand the machine up.
OPERATING INSTRUCTIONS
UNIT MAINTENANCE SAFETY
1. Only qualified service people shall repair the unit.
2. Always remove fasteners when performing repairs. Use only authorized spare parts for repair or replacement.
3. Clean unit daily. A dirty unit may malfunction, causing injury.
4. Inspect unit regularly for proper operation. Repair or replace any damaged components at once.
5. Do not modify unit in any way.
ASSEMBLY
3. Use 6 mm Allen wrench and 13 mm wrench to assemble the balancer (49). (See parts diagram)
4. Assemble the spring (38).
1. Pull pusher backwards until it stops on pusher pivots. Then rotate pusher into position.
2. Insert 4 sticks of appropriate staples into magazine from the back. Let the staples slide forward to the front.
3. Pull pusher back to upright position and gently let the pusher slide forward against the staples. DO NOT let the pusher slide forward to engage staples at high speed. It may deform staples or damage the machine.
MAINTENANCE
1. Keep the machine clean.
2. Feed oil on every shaft before operating.
CLEARING A JAM
1. Pull the pusher backwards and rotate into position. Then, remove all the staples.
2. Remove cover A with a 4mm hex wrench.
3. Clear the jam.
4. Put the carton into position.
NOTE: Straighten the center line of the carton to the cover center line.
5. Press the step board set down by foot until it stoops. Then release the step board set.
NOTE: If there is not a carton in position, do not press the step board set down.
4. Assemble cover A.
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PARTS DIAGRAM
507
511
508
4
504
506
9
14
15
16
512
501
1
2
3
7
502
10
26
519
50
518
27
28
30
24
23
25
21
532
520
11
8
503
530
516
12
20
22
515
517
527
521
39
526
44
38
34
35
29
48
31
33
37
525
3
32
523
49
48
524
46
17
513
533
0813 I H -198 0PAGE 4 OF 6
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PARTS LIST
# DESCRIPTION QTY. ULINE PART NO. MFG. PART NO.
1 Link 1 2
2 Tube 2 ------------ A00603401 3 Shaft E 2 ------------ A00603201 4 Link 2 2 H-1980-LINK A00600401 7 Driver Seat 1 ------------ A00600703 8 Shaft C 2 H-1980-08 A00600801
9 Driver 1 H-1980-09 A00600905 10 Spring 2 H -1980 -10 A00601002 11 Spring Shaft 1 H-1980-11 A0 0601103A 12 Magazine Seat 1 H-1980 -12 A00601203 14 Cover B 1 ------------ A00601405 15 Shaft D 1 ------------ A00601502 16 Cover A 1 ------------ A00601605 17 Bracket 1 ------------ A00607501
20 Magazine Unit 1 H-1980 -20 CMB-S-32-P3-S 21 Bracket Set 1 ------------ A00602101 22 Nut 2 ------------ A00607101 23 Right Pusher Guide 1 ------------ A00103903A 24 Rod 1 ------------ A00103203 25 Left Pusher Guide 1 ------------ A00103904A 26 Pusher Set 1 H-1980-26 A00103710A 27 Roller 1 H-1980 -27 A00103501 28 Spring 1 H-1980-28 A00602801 29 Link 3-A 2 ------------ A00602901 30 Tube 1 ------------ A00603002 31 Tube 2 ------------ A00603701 32 Shaft E 1 ------------ A00603202 33 Shaft F 1 ------------ A00603302 34 Tube 2 ------------ A00603402 35 Link 4 Set 1 ------------ A00603503A 37 Tube 2 ------------ A00603701 38 Spring 1 ------------ A00603801 39 Body Set 1 ------------ A00603904A 44 Step Board Set 1 ------------ A00604402A 46 Mold 1 ------------ A00604607 48 Shaft G 2 ------------ A00604801 49 Balancer 1 ------------ A00604901 50 Link 3-B 2 ------------ A00602903
501 E-Ring 2 ------------ BA F11 0 02 502 E-Ring 2 H-198 0 - 5 02 BAF10502 503 E-Ring 2 H-198 0 - 5 0 2 BAF10502
------------
A0060 0102
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PARTS LIST (CONTINUED)
# DESCRIPTION QTY. ULINE PART NO. MFG. PART NO.
504 Hexagonal Socket Head Bolt 2 ------------ BAC0604102 506 Spring Pin 2 ------------ BAA060016
507 E-Ring 2 ------------ BAF10602 508 Hexagonal Socket Head Bolt 6 ------------ BAC0605102
511 Hexagonal Socket Head Bolt 6 ------------ BAC0605082
512 Locknut 1 ------------ BAD01041
513 Hexagonal Socket Flat
Counter Sunk Head Screw 515 Washer 4 ------------ BAE01052 516 Hexagonal Socket Flat
Counter Sunk Head Screw 517 Locknut 2 ------------ BAD02051 518 Spring Pin 1 H -1980-518 BA A040016 519 E-Ring 2 ------------ B A F110 02 520 E-Ring 2 ------------ B AF110 0 2 521 E-Ring 2 ------------ BA F11 0 02 523 Hexagonal Socket Head Bolt 2 ------------ BAC0408202 524 E-Ring 2 ------------ B A F110 02 525 E-Ring 2 ------------ B A F110 02 526 Locknut 2 ------------ BAD01081 527 Wave Washer 2 ------------ BAE03122
530 Spring Pin 4 ------------ BAA040008
532 Wave Washer 2 ------------ BAE03142 533 Hexagonal Socket Round Head Screw 2 ------------ BAC0904082
1 ------------ BAC0204222
2 H-1980 -516 BAC0205162
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1-80 0-295-5510
uline.com
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