U-Line Echelon 2275DWRROL, Echelon 2275DWRR, Echelon C2275DWR Supplementary Manual

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Full Overlay Drawer Panel Preparation and Installation Instructions for Models C2275DWR and 2275DWRR
Phone (414) 354-0300 • FAX (414) 354-7905
Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696
www.U-LineService.com
OnlineService@U-Line.com
©2007 U-Line Corporation
11/2007
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Full Overlay Drawer Panels
Drawer Panel Preparation
Full overlay drawer panels completely cover the drawer fronts and handles to give a built-in appearance. Overlay units are shipped ready for full overlay installation.
Note: For standard installations, both drawers mount the same and a 1/2" gap is achieved between drawers.
1. Cut the overlay to the following dimensions.
Full Overlay Dimensions:
Width: 23-3/4"
Height: 14-3/4"
IMPORTANT
The thickness of the wood overlay panel must be 3/4". The door panel must not weigh more than 20 lbs.
Drawer Panel Installation
Attaching the Full Overlay Panel
1. If user-supplied cabinet handles will be used, attach their hardware to the overlay panel at this time.
IMPORTANT
User-supplied cabinet handles MUST be counter bored to make sure mounting hardware is below surface of overlay panel. Failure to do so can cause damage to overlay panel and/or drawer. Overlay panel will not sit flush to drawer if mounting hardware is not counter bored.
Tape
Back of
Wood Panel
Drawer Panel
Removing Existing Drawer Fronts
1. Open drawer. Pull drawer gasket out of groove (top edge of drawer only). Start in the middle and pull outward, moving toward the edge (see Figure 1). This may take some force.
2. Remove and save the two screws located at the ends of the handle (see
Handle
Screw
Figure 2
Gasket
). Remove the handle.
Figure 1 Figure 2
3. Remove existing panel and cardboard spacer. Discard the spacer.
Side of
Wood Panel
11/32"
Bottom
3/8"
Both Sides
Bottom of
Wood Panel
Figure 3
2. Place and tape the existing drawer panel on the back of the overlay panel (see
3. Drill the five holes (5/32 panels according to
2-15/16"
11-13/16"
1"
1"
11-7/8"
Figure 3
"
Figure 4
Top of
Wood Panel
).
drill 3/8" deep) through both
.
Vinyl Coated
Steel Panel
5/32" x 3/8" Deep –
5 Places
23-3/4"
14-3/4"
1"
Figure 4
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CAUTION
It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed.
4. Remove tape adjoining the panels and enlarge the five holes in the drawer panel using a 0.201
5. Attach the drawer panel to the overlay panel using #10 x 5/8
"
wood screws and nylon spacers. The nylon spacers fit between the overlay panel and the door panel as shown in
Figure 5
. The spacers allow the original drawer panel to slide back into the 1/4"-thick drawer front reveal (channel).
"
(#7) drill.
Checking Drawer Alignment
The unit’s drawers are aligned at the factory before shipment. However, their alignment could have been disturbed during shipment or during overlay panel installation.
Aligned Front-to-Back
Aligned
Side-to-Side
Typical
Wood Panel
Plastic Spacer
Five
Required
Drawer Panel
#10 x 5/8"
Head Screw
Round
Five Required
Figure 5
IMPORTANT
Drawer panel and overlay panel must be aligned properly or the drawer will not operate correctly.
Assembling the Drawer Front
1. Install the assembled panel by sliding the original door panel back into the drawer front.
2. Replace the handle assembly and secure with the two screws removed in Step 2 under Removing Existing Drawer Fronts.
3. Starting at the corners and working toward the center, push the drawer gasket back into place.
Aligned
Top-to-Bottom
Figure 6
See Figure 6. Check each drawer to confirm that it is aligned:
Side-to-Side — When viewed from the top, the drawer front should be square with the sides of the cabinet.
Front-to-Back — When viewed from the side, the drawer front should be straight with the cabinet’s sides, not cocked forward or back.
Top-to-Bottom — When viewed from the front, the drawer should be level horizontally.
If either drawer is not aligned, carefully follow instructions to remove that drawer, make the necessary adjustment and re-install the drawer.
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Adjusting Drawer Alignment
WARNING
SHOCK HAZARD — The unit must be unplugged from the wall outlet during drawer removal, adjustment and re-installation.
Drawer Removal
1. Confirm that the unit is unplugged from wall outlet.
2. Unplug the drawer’s connection wiring (top drawer only).
3. Remove the mounting screws. See
Figure 7
4. Pull the drawer completely out of the
.
Figure 7
unit.
CAUTION
Use care when handling the drawer. Drawer edges, drawer rail and the unit’s slide may be sharp.
IMPORTANT
Drawer adjustments are made by moving the slide that carries the drawer’s rail. Minor adjustments may be made by loosening one of the slide’s mounting screws, adjusting the slide and retightening the screw. Severe adjustments may be made by removing the slides’ mounting screws, drilling new mounting holes and remounting the slide.
Side-to-Side Adjustment
See Figure 8. The drawer will need a Side-to-Side Adjustment if, when viewed from the top, the drawer front is not square with the sides of the cabinet. This is caused by one of the slides being mounted too far forward on the unit’s liner.
Not Aligned Side-to-Side
Figure 8
Mounting
Screw
Top View of Unit
Minor Adjustment:
Note: The mounting holes on the slide are slightly larger than the screws’
Loosen
Mounting Screws
diameter.
1. Loosen the slide’s mounting screws.
2. Push the slide backward.
Push Slide
Backward
3. Retighten the screws. See
Figure 9
.
Figure 9
Severe Adjustment:
Note: The slides have extra mounting holes that may be used.
Mark and Drill New
Mounting Holes
1. Remove the slide’s mounting screws.
2. Reposition the slide so it is the same distance from the front of the liner as the other slide. Measure to confirm.
Figure 10
Push Slide
Backward
3. Mark new drilling holes using different sets of mounting holes on the slide. See
Figure 10
.
Note: Front location holes are shown. Corresponding rear holes will also need to be marked.
4. Drill all the new holes with a #30 drill bit.
5. Remount the slide.
Front-to-Back Adjustment
See Figure 11. The drawer will need a Front-to-Back Adjustment if, when viewed from the side, the drawer front is cocked forward or back. This is caused by the front slide mountings not being level with the rear slide mountings.
Not Aligned Front-to-Back
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Side View of Unit
Figure 11
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Minor Adjustment:
Note: The mounting holes on the slide are slightly larger than the screws’ diameter.
1. Loosen one slide’s mounting screws.
Screws Should
Be Loose
Minor Adjustment:
Note: The mounting holes on the slide are slightly larger than the screws’ diameter.
1. Loosen one slide’s mounting screws.
Loosen
Mounting Screws
2. Level the slide.
3. Retighten the screws.
Figure 12
See
.
Level the Slide
4. Repeat procedure for the other slide.
Figure 12
Severe Adjustment:
Note: The slides have extra mounting holes that may be used.
Mark and Drill New
Mounting Holes
1. Loosen one slide’s rear mounting screws.
2. Remove the slide’s front mounting screws.
3. Reposition the slide so it is level.
4. Mark new front drilling
Figure 13
Level the Slide
holes using a different set of mounting holes on the slide. See
Figure 13
5. Drill the new holes with a #30 drill bit.
6. Remount the slide.
7. Repeat procedure for the other slide.
Top-to-Bottom (and Left-to-Right) Adjustment
2. Push the slide upward or downward to match the position of the
Push Slide Upward or Downward
other slide.
3. Retighten the screws.
Figure 15
See
.
Figure 15
4. Repeat the procedure with the other slide if necessary.
Severe Adjustment:
Note: The slides have extra mounting holes that may be used.
Mark and Drill New
Mounting Holes
1. Remove one slide’s mounting screws.
2. Reposition the slide so it is the same distance from the bottom of the liner as the other slide. Measure to confirm.
.
3. Mark new drilling holes
Figure 16
Push Slide Upward or Downward
using different sets of mounting holes on the slide. See
Figure 16
.
Note: Front location holes are shown. Corresponding rear holes will also need to be marked.
4. Drill all the new holes with a #30 drill bit.
5. Remount the slide.
Not Aligned Top-to-Bottom
Not Aligned Left-to-Right
Figure 14
See Figure 14. The drawer will need a Top-to-Bottom Adjustment if, when viewed from the front, the drawer is not level horizontally. Viewed from the top, one side will protrude. This is caused by one of the slides being mounted higher than the other slide on the unit’s liner.
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Re-installation of Drawer
CAUTION
Use care when handling the drawer. Drawer edges, drawer rail and the unit’s slide may be sharp.
1. Set the drawer’s rails onto the slides.
2. Re-install the rails’ mounting screws. See
Page 4.
3. Plug in the drawer’s connection wiring (top drawer only).
Top View of UnitFront View of Unit
Figure 7
on
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Who to Call
Service Information
If the need for service arises, contact the dealer from whom the unit was purchased. State the Model Number and Serial Number and explain the problem. The Model and Serial Number plate is located inside unit at upper right hand corner.
If you need to locate a service company, you can go online at www.U-LineService.com and search for a service company by zip code.
For more than four decades, U-Line has distinguished itself as the leader in built-in
undercounter ice making, refrigeration and wine storage appliances.
U-Line Corporation, located in Milwaukee, WI, is a family operated manufacturer of built-in
undercounter icemakers, Combo
refrigerators, refrigerated drawers and refrigerator/freezers.
©2007 U-Line Corporation Publication No. 30198E 11/2007 Rev. B
®
icemaker/refrigerators, Wine Captain® wine storage units,
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