
Full Overlay Panel Preparation for
Models 2175, 2115 and CLR2160
IMPORTANTIMPORTANT
The full overlay door panel must not weigh more
than 20 lbs. The thickness of the door panel must be
3/4".
1. Cut door panel to proper size (Figure 1). Be sure to
note which model the door will be used on.
3/4"
31/32"
1/8"
PIVOT PLATE RELIEF
SEE FIGURE 2
29-3/4"
MODEL 2175: 23-3/4"
MODEL 2115 and CLR2160: 14-3/4"
Rear View of Wood Panel for Right Hand Hinge
Use Mirror Image for Left Hand Hinges.
2. Create a relief
notch in top corner. Refer to the following figures for
exact specifications.
Figure 1
Shown.
(Figure 2)
for pivot plate by cutting
Relief Notch for Pivot Plate
Ø.177 (#16 DRILL X 11/16" DEEP)
3. Drill hole for upper door hinge (top of panel)
(Figure 3A)
0.177" diameter
(#16 drill) x 11/16" deep
4. Drill hole for lower door hinge
5/16" diameter x 1/4" deep
3/8"
.
Figure 2
15/32"
3/8"
Figure 3A
Top View of Door
(Figure 3B)
.
Printed in U.S.A.
P/N 30113 (Rev. 3/2006)
13/32"
Ø 5/16" X 1/4" DEEP
CHAMFER 1/32" X 45"
Figure 3B
Bottom View of Door
NOTE: It is important to ensure that all drilled holes are
drilled to the correct depth in order to avoid splits in the
wood when hardware is installed.
U-Line Corporation
P.O. Box 245040 • Milwaukee, WI 53224-9540
Phone 414.354.0300 • Fax 414.354.7905
www.u-line.com