U-Line 2175, 2115, CLR2160 Install Guide

Custom 1/4" Door Panel Preparation and Installation Instructions for Models 2175, 2115 and CLR2160
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©2006 U-Line Corporation
04/2006
Custom 1/4'' Door Panel Insert
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Door Panel Preparation
A custom door panel can be inserted into the doorframe. Custom door panels can be flat or raised, as long as the maximum panel thickness where inserted into the door reveal (channel) is 1/4"-thick. For raised panels, the depth of the reveal is 1/4" on all four sides.
IMPORTANT
Raised panels will reduce the door’s 90° swing/zero clearance if the unit is installed next to a wall or similar type of structure.
For 2175 models cut the panel insert to the following dimensions.
Custom 1/4" Dimensions:
Width: 23-1/32" Height: 27-11/16"
For 2115 & CLR2160 models cut the panel insert to the following dimensions.
Custom 1/4" Dimensions:
Width: 14-1/32" Height: 27-11/16"
The door panel must not weigh more than 20 lbs.
Door Panel Installation
Install the insert as follows:
CAUTION
Use care when handling the insert. Insert edges may be sharp.
1. Remove top hinge screw pin (using a Phillips screwdriver, see Figure 1). Remove door by tilting forward and lifting off bottom hinge pin.
ULIN_0133a_
Figure 1 Figure 2
2. Pull door gasket out of groove (top edge of door only). Start in the middle and pull outward, moving toward the edge (see
3. Remove two outside screws holding door handle. Slightly separate door handle from door (see
Figure 3
4. Pull handle up and off.
5. Remove and discard existing panel and cardboard spacer.
6. Slide custom door panel insert into 1/4-inch channel in door front.
7. Holding door gasket out of the way, replace handle on door, making sure it is seated properly on insert and that screw holes line up.
8. Install two small screws removed in Step 3.
9. Starting at the corners and working inward, push door gasket into place on door.
10. Place door on bottom hinge pin and install upper hinge screw.
).
Figure 2
). This may take some force.
Figure 3
www.U-LineService.com 2 04/2006
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