UEi DMEG3/IRT3 Instruction Manual

1-800-547-5740 • Fax: (503) 643-6322
www.ueitest.com • email: info@ueitest.com
DMEG3/IRT3
Insulation Resistance Tester
INSTRUCTION MANUAL
TABLE OF CONTENTS
Safety ....................................................................................................... 2
Controls
Indicators
Operation
Measuring Continuity ..................................................................12
Preparing Equipment Under Test ..............................................18
To Make An Extended Term Analysis ........................................23
Maintenance
Service ............................................................................................ 24
Cleaning ......................................................................................... 24
Battery Replacement .................................................................... 24
Fuse Replacement ........................................................................25
Specifications
Measurement Limits ....................................................................26
General Specifications .................................................................26
Specification Table .......................................................................27
i
Introduction
Your UEi Megohmeter allows you to predict, prevent and identify insulation failures that can cause appliance failure, stop production, create power problems and even put lives at risk. It quickly tests insulation integrity on motors, power distribution systems and other installed wiring.
All insulation has a limited life span and environmental factors such as heat, cold and airborne chemicals can rapidly decrease an insulating material’s predicted life. Use this instrument to help you quickly and safely determine your insulation’s integrity.
Features include
• Large digital display that shows the test function along with the measured value on the DMEG3 or a high-contrast analog display on the IRT3
• AC Voltage measurement to 600 Volts
• Insulation resistance readings from 0 to 2000 Megohms
with the DMEG3 or 200 Megohms with the IRT3
• Three test-voltage ranges (250, 500, 1000 V DC)
• Live circuit (external voltage applied) warning light
• Fuse protected against accidental misuse
• Precision resistance measurement to 0.01 ohms with
audible continuity (DMEG3 only)
• 200 mA short-circuit continuity test current for high
accuracy (DMEG3 only)
• Precision, low resistance test leads (1000 Volt CAT III rated)
• Audible continuity (DMEG3 only)
• Green LED power-on indicator (DMEG3 only)
• Low battery indication/detection
• Maintains rated voltage on cables with up to 1 mA leak-rate
• Automatic, post-test cable discharge
• Rugged, compact case with latching cover to keep
the elements out
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Safety Tips
Before using this instrument, read all safety information carefully. In this manual the word “WARNING” is used to indicate conditions or actions that may pose physical hazards to the user. The word “CAUTION” is used to indicate conditions or actions that may damage this instrument.
This Megohmeter is designed and manufactured in accordance with the following organizational standards:
• IEC1010 CAT III, BS 16th Edition
• EN61010
• IEC Publication 348
These guidelines apply specifically to your instrument:
DO NOT attempt to measure any voltage that exceeds the category based rating of this meter (CAT III, 600 Volts)
DO NOT attempt to use this meter if either the meter or the test leads have been damaged. Return the damaged meter to UEi for repair or replace your test leads
• Ensure meter leads are fully seated and operable by
making a quick continuity check of the leads prior to making voltage or insulation resistance measurements
• Keep your fingers away from the test lead’s metal probe contacts when making measurements. Always grip the leads behind the finger guards molded into the probes
DO NOT open the bottom of the meter to replace batteries or the fuse while the probes are connected to the meter or this meter is on
2
This meter was designed for use by service professionals who know the hazards associated with their trade. Exceeding the specified limits of this meter is dangerous and can cause serious injury. To ensure safe and appropriate use, please observe the following safety guidelines:
• Follow manufacturer’s specified testing and troubleshooting procedures for the equipment you are working on
• Protect yourself from direct contact with voltages above 60 volts DC or 25 volts AC, as they may constitute a serious shock hazard
• Always turn off power to a circuit (or assembly) under test before cutting, unsoldering, or breaking the current path. Even small amounts of current can be dangerous
• Always disconnect the live (normally red) test lead before
disconnecting the common (normally black) test lead from a circuit
• In the event of electrical shock, ALWAYS bring the victim
to the emergency room for evaluation, regardless of the victim’s apparent recovery
Electrical shock can cause an unstable heart rhythm that may need medical attention.
3
Higher voltages require greater awareness of physical safety hazards. When it’s possible to make clip-on connections to the circuit under test, make the connections without power applied:
1. Turn off the power to the circuit under test.
2. Set the meter to the AC 600 Volt position.
3. Connect the test leads to the meter and then to the
circuit under test.
4. Reapply power.
5. Record measurement or adjust equipment as necessary.
6. Turn off power and disconnect test leads.
If any of the following indications occur during testing, turn off the power source to the circuit under test:
• Arcing • Extreme heat
• Flame • Smell of burning materials
• Smoke • Discoloration or melting of components
WARNING!
If any of the above conditions occur, DO NOT attempt to remove the meter leads from the circuit under test. The leads, meter, or circuit under test may have degraded to the point that they no longer provide protection from the voltage and current applied. If any of these erroneous readings are observed, disconnect power immediately. Recheck the physical condition of the test instrument, equipment and all settings and connections.
4
International Symbols
5
6
Controls and Indicators
(IRT3)
(DMEG3)
1
2
3
4
4
1. Power Switch: Turns instrument power off and on.
2. Rotary Function Select Switch: Selects measurement mode and scale.
3. Press to Test: Press this button down to initiate any measurement function. Turn to the right while pressing to lock the button into the test mode.
4. Resistance Null Adjust: (DMEG3) Used to adjust meter to indicate 0.00 ohms with the function select switch in the continuity position, the red and black leads clipped together and the “Press to Test” button pressed.
(IRT3) Used to pre-adjust needle movement to 0 volts (infinite ohms) prior to use. Or you can adjust meter to indicate 0 ohms on the green scale with the function select switch in the continuity position, the red and black leads clipped together and the “Press to Test” button pressed.
7
IRT3 (Fig 1)
• Red light indicates that the “Press to Test” switch is pressed
• Voltage is tested without pressing “Press to Test” switch
DMEG3 (Fig 2)
• Green light indicates that the ON - OFF switch is turned on
• Orange indicates high voltage is being generated by the
Megohmeter for insulation resistance testing
CAUTION!
Live Circuit Indicator - Indicates that live voltage is present on the test leads. The ONLY measurement you can take is AC Voltage if this light is lit.
(Fig 1)
(Fig 2)
Analog Display (IRT3)
LCD Display (DMEG3)
Live circuit
Power ON
8
Operating Instructions
Prior to operating your insulation resistance tester, inspect your instrument for:
1. Cracks or damage to the housing.
2. Water intrusion or condensation on the display.
3. Damaged test leads.
4. Low batteries.
• Check the IRT3 by pressing the Press to Test button - the red LED light should flash rapidly if batteries are good
• Check the DMEG3 by turning the instrument power on and pressing the Press to Test button if defective, “Lo Bat” will be displayed on the LCD
5. Properly installed and fully seated test leads.
• Black test lead is inserted in the “EARTH” jack
• Red test lead is inserted in the “LINE” jack
Replace the test leads if there is any visible or measurable damage. Replace batteries if needed (refer to the maintenance section of this manual). If there is any damage to the instrument, it must be returned to UEi for repair.
Installing Test Leads
Test leads must be installed prior to any measurement or detection procedure.
1. Connect the black test lead to “EARTH”, ensuring it is
fully seated.
2. Connect the red test lead to “LINE”, ensuring it is
fully seated.
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