TYM TX2000 Operator Manual

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Page 1

OPERATOR’S MANUAL

FOR FRONT END LOADER (TX2000)

Page 2

WARRANTY CONDITIONS

TYM Tractor Division, herein referred to as TYM, undertakes to replace or repair any part of a TYM loader where damage has be

TYM s liability under this warranty is subject to the observance by the Purchaser of the following provisions:

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Warranty Coverage :

proven to be caused by defects in material or workmanship.

This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.

It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the TYM Loader to the Dealer's place of business or repair.

The obligation of TYM to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an authorized TYM dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of TYM and the

Dealer in respect to TYM Loaders.

Sellin

There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a particular purpose is specifically exclude here from.

Warranty Provisions :

The purchaser shall at all times in the operation of any TYM Product, use those brands and grades of lubricating oils, lubricants or fuel and spare parts officially approved by TYM.

The TYM Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty does not extend to dama or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate TYM for the time that the parts have been used if they have been exposed to extreme wear.

Compensation is not paid for physical harm, deadlock, resulting damages or other losses.

To obtain warranty service, the Purchaser must (1) report the product defect to an authorized TYM dealer and request repair within the applicable warranty term and (2) present evidence of purchase.

The Warranty shall be void if the TYM Loader has been altered or repaired outside of a TYM dealership or travel of dealer personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the customer.

e resulting from misapplication, abuse, misuse, failure to preform maintenance, negligence, fire, accidents orchanges

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Page 3

Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.

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The above warrant TYM's Products.

is in lieu of all other warranties on TYM's behalf and neither party assumes any other liability in connection with

Right To Make Design and Product Changes :

TYM reserves the right to make changes in the design and other changes in its TYM Products at any time without incurring any obligation with respect to any product previously ordered, sold or shipped.

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Page 4

TABLE OF CONTENTS

BUCKET

POST ASSEMBLY

LOADER INSTALLATION

SAFETY –1 --------------------------------------------------------------- 5

SAFETY -2 ----------------------------------------------------------------

SAFETY DECALS -------------------------------------------------------

LOADER SPECIFICATION --------------------------------------------

INTRODUCTION --------------------------------------------------------

TRACTOR PREPARATION -------------------------- -----------------

LOADER OPERATION -------------------------- ----------------------

LOADER REMOVAL ---------------------------------------------------

LOADER MOUNTING --------------------------------------------------

LUBRICATION AND MAINTENANCE -----------------------------

TROUBLE SHOOTING -------------------------------------------------

METRIC FASTENER(ISO)TORQUE CHART ----------------------

PART ILLUSTRATIONS -----------------------------------------------

-------------------------------------------------------------------

QUICK ATTACHMENT ASSEMBLY --------------------------------

MOUNTING FRAME ASSEMBLY------------------------------------

BOOM ASSEMBLY -----------------------------------------------------

-------------------------------------------------------

STAND & SAFETY BAR ----------------------------------------------

HYDRAULIC PIPING ASSEMBLY ----------------------------------

DECAL ---------------------------------------------------------------------

-------------------------------------------

FRONT END LOADER HISTORY CARD --------------------------

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Page 5

SAFETY

aware of the stability and load characteristics of this loader before you

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d b

ibili

lifti

Understand that your safety and the safety of other persons is measured by how you service and operate this loader. Know the position and operations of all controls before you to operate. Make sure you check all controls in all safe area before starting.

The safety information given in this manual does not replace any

Codes, insurance needs, federal, state and local laws.

safet Make sure your Machine has the correct equipment required by your local laws and regulations.

SAFETY PRECAUTIONS

Read this manual completely and thoroughly and make sure you

understand all controls. All equipment has a limit. Make sure you are

begin operation. This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows

e alert to the poss

ty of personal injury or death.

-Before starting the engine of your tractor, make sure all operation controls are in park lock or neutral position.

-Operate controls only when seated in the operator’s seat.

-Equip your tractor with a ROPS cab or frame for your protection.

-See your tractor operator’s manual for correct seat belt usage.

-A frequent cause of personal injury or death is persons falling off and being run over.

-Do not permit others to ride on your tractor. Only one person, the operator, should be on the machine when it is in operation.

-Before leaving the tractor, stop the engine, put all controls in neutral, engage the parking brake and remove the key from the ignition.

-When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will continue moving unless the control levers are manually returned to neutral, or until relief pressure is reached at the ends of piston strokes.

-Observe the bucket movement and maintain control with the control levers.

op the loader arms gradually when lowering or

-Stay off of slopes too steep for safe operation.

-Shift down before you start up or down a hill with a heavy load.

-Avoid “free wheeling”

-Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operation near ditches,embankments and holes.

-Reduce speed when turning, crossing slopes, and on rough, slick or

muddy surfaces.

-Never use your hand to check for suspected leaks under pressure.

-Use a piece of cardboard or wood for this purpose. Escaping

hydraulic oil or diesel fuel leaking under pressure can have sufficient force to penetrate the skin and cause infection or other injured by leaking fluid, seek medical attention immediately.

-To prevent personal injury, relieve all pressure before disconnecting fluid lines.

-Before applying hydraulic pressure, make sure all hydraulic

connections are tight and components are in good condition.

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ng loads.

Page 6

SAFETY

is securely blocked or held in position. Accidental movement of a control

surface with all safety devices engaged to prevent loader from falling

iti

ith bucket

-Contact with overhead power lines can cause severe electrical burn or death from electrocution. Make sure there is enough clearance between raised equipment and overhead power lines.

-Add recommended rear tire liquid weight or rear wheel weights for increased stability.

-A loader attachment should be transported in a low position at slow

ground speeds.

-Make turns slowly and use the tractor brakes cautiously.

WARNING SIGNS IN THIS MANUAL

The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.

SIGN MEANING OF THE SIGN

Serious hazard with a very high level of risk of either serious injury or death

DANGER

-A loaded attachment in the raised position alters the center of gravity location of the machine and increases the possibility of mishaps.

-Do not stand, walk or work under a raised loader or attachment unless it

lever of leak in the hydraulic system could cause the loader to drop, or attachment to dump, causing severe injury.

-Make sure all parked loaders on stands are on stands are on a hard level

and being damaged or injuring someone.

-When using a loader, be alert of bucket position at all times.

-Loader in raised pos

tractor causing damage or injury to tractor and / or operator.

-Always park loader with bucket attached to loader.

on w

rolled back can dump material on

azard or unsafe practice that can lead

to severe injury or death.

WARNING

CAUTION

Hazard or unsafe practice that can lead in injury or death.

Instructions for the correct operation of

IMPORTANT

the machine which ensure that it performs at it’s best

if followed, will

All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is reserved to make changes at any time without notice.

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Page 7

SAFETY DECALS

Care of Safety Decals

-Safety Decal Locations

1. Keep safety decals clean and free of obstructing material.

2.Clean safety decals with safety decal (s) affixed is replaced with a soft cloth.

3. If a component with a safety decal (s) affixed is replaced with a new part, make sure new safety decal (s) are attached in the same location (s) as the replaced components.

4. Mount new safety decals by applying on a clean dry surface and

pressing air bubbles to outside edges.

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Page 8

LOADER SPECIFICATION

Maxi

lift height

2100

82.7 "

Length of Attachment (to pivot pin)

513 mm

20.2

2.4

Loader Total Weight (1+2+3) 328kg 723 lb

1 Weight of Boom & Quick Atta. 169kg 373 lb

2 Weight of Mounting Frame 67kg 148 lb

3 Weight of Bucket 92kg 203 lb

Boom raising time 4.2sec

oom lowering time

Bucket rollback time 3.3sec

Bucket dumping time 4.7sec

sec

A Maximum lift height to pivot pin 2235 mm 88 "

mum

under lever bucke

C Clearance with bucket dumped 1717 mm 67.6 "

D Reach at maximum lift height 604 mm 23.8 "

E Maximum dump angle 47

¶ 47 ¶

F Reach with bucket on ground 1485 mm 58.5"

G Maximum rollback angle 33

¶ 33 ¶

H Digging depth 114 mm 4.5 "

J Overall height in carry position 1160 mm 45.7 "

L Depth of Attachment (to back of inner shell) 464 mm 18.3 "

M Height of Attachment 513 mm 20.2 "

Lift capacity to maximum height at pivot pin 626kgf 1380 lbs

Breakout force at ground level, pivot pin 934kgf 2059 lbs

Bucket rollback force at ground line 724kgf 1596 lbs

Relief valve setting (Loader control valve) 160kg/cm

2276psi

Rated Flow (Tractor System) 18.9 L/min 5 gpm

Lift Cylinder 45X30mm 1.8X1.2 "

Bucket Cylinder 50X30mm 2.0X1.2 "

Bucket Width 1520mm 60 "

Bucket Capacity 0.137m

4.8ft

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Page 9

INTRODUCTION

dealer for further information

The i

The purpose of this manual is to assist you in maintaining and

operating your loader. Read it carefully, it furnishes information and

instructions that will help you achieve years of dependable

performance. Some information may be general in nature due to

unknown and varying conditions. However, through experience and

these instructions, you should be able to develop operating procedures

suitable to your particular situation.

“Right” and “Left” as used throughout this manual are determined by

facing the direction the machine will travel when in use.

The photos, illustrations and data used in this manual are current at the

time of printing, but due to possible in-line production changes, your

machine may vary slightly in detail.

The manufacturer reserves the ri

reserves the right to redesign the machine as may be necessary without

notification.

Loader Serial Number Information

Date purchased ____________________

Loader Serial Number ____________________

Dealer Name and Telephone Number ______________

ht to redesign the manufacturer

Important

-Illustrations used in this manual may not show all safety

equipment that is recommended to ensure safe operation of

tractor and loader. Refer to the Safety Precautions section of

this manual for information concerning safety. Consult your

Warranty Registration

The Delivery and Warranty Registration forms must be filled out

and signed to validate Your warranty protection.

tems on the form under “I hereby Acknowledge” should be

read and understood.

The terms and conditions of the warranty on this machine are

specified in the front of this manual.

Serial Number and Location

The serial number is important information about the machine and

it may be necessary to know it before obtaining the correct

replacement part. The serial number plate is located on the LH(left

hand) inside of front area of boom. The serial number should be

recorded on the Deliver and Registration form and also below for

your reference.

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Page 10

FILLING THE BUCKET

Approach and enter the pile with a level bucket.Ease lever back and toward you to lift and rollback the bucket.

The lift and rollback of the bucket will increase efficiency because a level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.

Note: Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is

etermined by the amount of material loaded in a given period of time.Time is lost if two or more attempts are

made to fill the bucket on each pass

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Page 11

LIFTING THE LOADER

WARNING

bucket

ity l

ill

Do not lift or carry anyone in the bucket or on any other position of the loader or loader attachment.

Inadvertent movement of the loader or attachment could result in serious Injury or Death from falling or crushing.

CAUTION

Make sure material in bucket cannot rollout and down on tractor when bucket is raised to full height .Keep clear of overhead obstructions such as trees,limbs or power lines when raising the bucket.

When lifting the load,Keep the bucket positioned to avoid spillage.

CARRYING THE LOAD

Position the bucket just below the level of the tractor hood for maximum stability and visibility,whether the bucket is loaded or empty.

Use extreme caution when operating the loader on a slope,Keep the bucket as low as possible ,this keeps the

and tractor center of grav

provide maximum tractor stability.

ow and w

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Page 12

CAUTION

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DUMPING THE BUCKET

Operating the loader on a hillside is dangerous. Extreme care is recommended.

When transporting the load,Keep the bucket as low as

ossible to avoid tipping,in case a wheel drops in a rut.

Lift the bucket high enough to clear the side of the vehicle.

Move the tractor in as close to the side of the vehicle as possible,then dump the bucket

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Page 13

LOWERING THE BUCKET

hile l

lling back the bucket

Exercise caution when under cutting high Banks.Dirt

After the bucket is dumped,back away from the vehicle w

owering and ro

OPERATING WITH FLOAT CONTROL

During hard surface operation,Keep the bucket level and put the lift control in the float position to permit the bucket to float on the working surface.If hydraulic down pressure is exerted on the bucket,It will wear faster than normal.

The float will also prevent the mixing of surface material with stockpile material.The float position will reduce the chance of surface gouging when removing snow or other material.

LOADING FROM A BANK

slides can be dangerous.Load from as low as possible for maximum efficiency.Loader lift and breakaway capacity diminish as loading height is increased

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Page 14

Side cutting is a good technique for cutting down a

big pile

cut over the top

gouging

Another method for large dirt piles is to build a ramp approach to the pile.

If the pile sides are too high and liable to cause cave-in, Use the loader to break down the sides until a slot can be

It is important to keep the bucket level when approaching a bank or pile. This will help to prevent

the work area

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Page 15

PEELING AND SCRAPING

hil

Thi

ill all

cleanly

LOADING LOW TRUCKS OR SPREADERS

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Use a slight bucket angle,travel forward,and hold the lift control forward to start the cut.Make a short, angle cut approximately 6” deep and break out

With the bucket level,start a cut at the notch approximately 2” deep.

Make additional passes until the desired depth is reached.During each pass,only use the bucket control w

e at working depth. concentrate on controlling the bucket angle to maintain a precise cut.

s w

ow you to

FROM A PILE

Hold the de adjust the cutting lip up or down.When the front tires enter the notch,adjust the lift to maintain proper depth.

th by feathering the bucket control to

For faster loading,minimize the angle of turn and length of run between pile and spreader

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Page 16

BACK FILLING

Backgrade occasionally with a loaded bucket to keep the working surface free of ruts and holes.Hold the lift control forward in FLOAT POSITION so the full weight of the bucket is scraping the ground.Use only the heel of the bucket while backgrading.

IMPORTANT: To prevent damage to Cylinders:

(1) Do not back

(2) Always backgrade with valve in float position.

rade with bucket cylinders extended.

Poor methods actually move no more dirt and make it more difficult to hold a level grade.

Do not use the bucket in the dumped position for bulldozing or backgrading.This method,shown above,will impose severe shock loadings on the dump linkage,the bucket Cylinder,and the Tractor.

Approach the pile with a flat bucket

Leave dirt in the bucket because dumping on each pass wastes time.

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Page 17

Operate at right angles to the ditch,Take as big as

the tractor can handle without lugging down.

and oil drums.

Leave dirt which drifts over the side of the bucket for final clean-up

Pile dirt on the high side for easier backfilling on a slope

HANDLE LARGE HEAVY OBJECTS

WARNING

Do not Use front end loaders for handling large,heavy objects such as large,Round or rectangular bales,logs

Handling large heavy objects can be extremely dangerous due to:

•Possibility of rolling the tractor over.

•Possibility of upending the Tractor.

•Possibility of the object rolling or sliding down the

loader arms onto the operator.

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Page 18

TRACTOR PREPARATION

TRACTOR TIRES

from contacting the ground across its full width

Rear Counterweight

Caution

-Add recommended rear tire liquid weight, rear wheel or rear ballast for increased stability.

Caution

-Do not exceed the manufacturer’s rating for maximum

gross vehicle weight.

-Refer to Operator’s Manual or ROPS serial plate provided with tractor.

-The use of adequate counterweight to counter balance for

maximum loader capacity is required for safe loader operation.

-Weight added to rear of the tractor provides better traction and easier, more efficient loader operation, The tractor can be counter weighted by filling rear tires with liquid calcium solution and/or by the installation of rear wheel

weights.

-Additional counterweight requirements will vary with loader attachments and equipment applications.

-Additional weight can be added by installation of Three Point Hitch mounted ballast.

Caution

The tractor/loader must only be operated with all safety

equipment properly installed.

-Selection of tires(size, profile, tread type) should be

restricted to tire recommendations as specified by TYM

Tire Inflation

-Front tires must be maintained at the maximum

recommended inflation to Maintain normal tire profile

with the added weight of loader/material.

-Rear tires must be maintained at equal pressure within

the recommended tire inflation range.

-Unequal rear tire inflation can prevent loader attachment

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Page 19

Caution

pyp

Tractor front wheel tread setting must be restricted to

recommendations on counterweight tractor

Refer to your tractor Operator s Manual maintenance

Manual concerning hydraulic fluid and filter

-Certain specific conditions may not permit safe use of

loader at loader rating or may require more careful

restricted operation at the rated load.

-Refer to Tractor Operator’s Manual for specific

ROPS System

-The tractor must be equipped with an approved ROPS

ystem to ensure adequate operator’s protection.

Tractor Hydraulic System

-Tractor operation in a loader application significantly

increase demands on the tractor Hydraulic System.

-Check the tractor Hydraulic system fluid level daily.

’

section for instructions regarding tractor hydraulic

system maintenance.

-Adhere to recommendation in your Tractor Operator’s

specifications, and change intervals.

Wheel Tread Settings

wheel tread spacing recommended in the tractor

Operator’s Manual.

Front Counterweight

-Use of front counterweight is not recommended when

tractor is being used in a loader application.

Front counterweight adds unnecessary front axle load in

loader applications.

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Page 20

LOADER OPERATION

1.Read

thi

ith th

your attention in this manual, the tractor manual and on

bucket cylinders partially extended

cylinders) during backfilling/back grading operations

Position vehicle to be loaded as near the pile as possible

Keep the unit clean and perform regular service. Observe

Caution

e tractor/loader should only be operated with all safety

equipment properly installed.

Precautionary Notes

Do not lower the edge of the bucket too low for loading.

eep the bottom of the bucket level w

Important

Do not use the bucket for pushing down material with

Damage to the cylinders may result.

Important

Do not tip bucket cutting edge down(fully extended bucket

Important

-Operation with front tractor wheels off the ground is not recommended.

and in such a direction as to minimize the amount of tractor turning required to dump.

-Do not lower the loader with the tractor engine shut off.

e ground when

We urge you to follow this advice:

and understand

Operator’s Manual.

2.Remember and observe the Safety Precautions brought to

the machinery itself.

3.Use good common sense in the everyday operation of this

unit. Safet

and you are responsible for watching out for and avoiding

unsafe conditions.

4.Never exceed the limits of a piece of machinery. If its

ability to do a job or to do so safely is in question, don’t

try it.

5. Don’t hurry the learning process or hake the unit for

granted. Ease into it and become familiar with your new

loader and tractor.

recommendations can never be all-inclusive

s manual as well as the Tracto

safety messages

-whenever cleaning, servicing, or lubricating.

- 20 -

Page 21

Caution

When lowering a heavy load, ease it downward slowly

Bef

jured by escaping hydraulic oil, see

ju ed by escap g yd au c o , see ed ca

the hoses are damaged

Slowly cycle the lift and bucket cylinders several times to

Never drop a loaded attachment and “catch it

hydraulically” Stopping a load after it has gained

downward momentum places undue strain on the unit and

may cause unnecessary damage to the loader or tractor or

Even worse, personal injury.

Caution

Before disconnecting hydraulic lines, relieve all

hydraulic pressure.

Escaping hydraulic oil under pressure can have sufficient

force to penetrate the skin causing serious personal injury.

If in

k medical

Attention immediately.

Caution

Do not operate the loader if the fittings are leaking or if

A sudden line burst would cause the mainframe to drop

suddenly, causing damage to the tractor or loader or

injury to personnel.

Initial Loader Operation

ore operating the loader fully raise and lower the boom

two or three time. Then raise the bucket approximately

four(4) feet above the ground and cycle the bucket to the ground.

Check the tractor hydraulic oil and the correct oil level.

Caution

Before leaving the machine, stop the engine, remove the key,

ace all controls in neutral, and either set the parking brake

p or place tractor in park as equipped.

Always keep cylinders in a retracted position when the loader is not in use to guard against rust and contamination which may cause damage to the cylinder rods or hydraulic system.

Cold Weather Operation

For smooth operation in cold weather, let the tractor warm up.

warm the oil in the hydraulic system. The loader may

operate erratically until the hydraulic oil has warmed to operating temperatures.

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Page 22

LOADER OPERATION

When using a loader, be aware of bucket location at all

operator

lifti

Caution

Operate controls only when seated in the operator’s seat

Loading Bucket

For the most efficient loading, slowly drive the tractor straight into the material to be loaded and increase speed only after contact has been made. Roll the attachment back a small amount and slowly lift to break away the material. As the load increase, continue rolling the attachment back so as to get the maximum load. Remove the top levels first when loading from large piles of material When bucket is full, raise loader so the bucket is clear of material and slowly back out of the pile.

Dumping Bucket

When in the dump area slowly drive the tractor forward and raise the loader at the same time. Raise the loader to the height needed to dump the bucket.

Make sure to keep a level bucket position to prevent

spilling from the bucket. Dump the bucket, and keep all movements smooth.

Transporting a Loaded Bucket

Transport material with the bucket as low as possible to prevent spilling and keep maximum stability. The loader must be in a position that will not block the operators’ vision. a loaded Bucket must not be transported in the upright position or at excessive speed.

Observe the following safety warning when transporting a loaded bucket.

Caution

times.

When raising a loader with bucket rolled back, material can dump onto tractor causing damage to tractor of injury to

Caution

Contact with overhead power lines can cause severe electrical burns or death from electrocution.

Make sure there is clearance between raised equipment and

over head power lines.

Caution

op the loader arms gradually when lowering or

ng.

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Page 23

Caution

ggg,p

gravity location of the machine and increases the

valve body and regulates flow of oil to/from cylinders.

A loaded Bucket should be transported in a low position at

low ground speeds.

Make turns slowly and use the tractor brakes cautiously.

A full bucket in the raised position alters the center of

possibility of accidents.

Caution

Do not stand, walk or work under a raised loader unless it

is securely blocked or held in position.

Accidental movement of a control lever or leak in

hydraulic system could cause the loader to drop, or

attachment to dump, resulting in serious injury or death.

Scraping

When scraping, the Boom lever must be used to keep the

ucket on the ground horizontally.

The bucket must be kept level to the ground during

scraping operations.

Backfilling/Back grading

When “Backfilling” of “Back grading”, position the bucket so it is level on the ground.

Do not dump material from bucket following each pass. As additional weight of material in

bucket will assist in “Back grading” and increases loader efficiency during “ backfilling”

Controlled Rate of Loader Functions

By “feathering” the control lever, reduced operational speeds can be controlled.

This action controls the position of the valve spool in the

It is important to utilize this operational practice when lowering loader boom when the bucket is loaded with material.

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Page 24

LOADER OPERATION

BACK

DUMP

Loader Hydraulic Controls

The single lever and joystick control lever is mounts on the tractor from the factory. The control lever has the safety lock function. Lock the control level when leaving the tractor while the Bucket is in the air.

The loader hydraulic valve lift Cylinder circuit incorporates a “FLOAT” position which allows the loader bucket to follow ground contours. The “FLOAT” position is engaged by shifting the control lever forward into “Detent” until the operator pulls the control lever out of the “Detent” position.

Refer to “Scraping” operation for recommended use of “FLOAT” position.

The control valve has a neutral position that prevents movement of loader or bucket. When the control valve is released from the work position, the spool will return to neural.

FLOAT

LOWER

ROLL

RAISE

Important :

Contaminates in hydraulic oil can cause valve spools to stick. Be alert when operating loader and follow your Tractor Operator’s Manual maintenance schedule.

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Page 25

LOADER REMONAL

Caution

STEP 2.

pgg g

STEP 6

STEP 8

Caution

Never park loader without bucket attached the loader.

Never allow weight of tractor to be put on parking leg when removing loader

STEP 1.

Park the tractor and loader on hard level surface.

Raise the boom until the bucket is about 2 feet off the ground.

STEP 3.

Set the parking legs with pivot pin and keeper.

STEP 4.

Lower the boom until the parking legs make contact on the ground. Tip the bucket until the bucket cutting edge touch the ground.

STEP 5.

Remove the latch pin while move the control lever back and forth Slightly to make the latch pin easy.

Control the boom cylinder to come out “A” from “B”. Rollback the bucket until column come out from Mounting bracket.

STEP 7.

Move the tractor rearward slowly and stop to avoid the Hydraulic

hoses being tighten.

Right several times to reduce the hydraulic pressure in the Hoses.

STEP 9. Disconnect the quick couplers on the hydraulic hoses.

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Page 26

LOADER MOUNTING

Carefully drive the tractor into the loader to a position where the

right several times to reduce the pressure in the hydraulic Hoses

the post

Caution

Never allow weight of tractor to be put on parking when

mounting loader.

STEP 1.

Hydraulic hoses (Quick coupler) can be connected to the control Valve block.

STEP 2.

Stop the engine and move the control lever back and forth, Left and

Connect the hydraulic couplers match the color code rings.

STEP 3.

Start the engine and move the boom and bucket to adjust the height of

Be sure to check the Hook of inner mounting frame is slightly

Higher than the pin welded on mounting frame.

STEP 4.

Move the tractor forward to put into the inner mounting frame.

Stop the tractor When the hook is right over the pin.

Lower the inner mounting frame with moving the boom and bucket until it hooked securely each other

STEP 5.

Align the latch pin holes with moving the bucket and boom. insert the latch pins.

Rubber hammer can be used to put the pin in if needed.

STEP 6.

Remove pin and keeper holding the parking legs and return.

To storage position, Make secure by using pin and keeper.

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Page 27

LUBRICATION AND MAINTENANCE

Operate the loader from the tractor seat only

to drop, causing severe injury

Note

ffici

Grease all loader pivot points daily (10 hours).

Serious infection or reaction can develop if correct medical treatment

pgg

Caution

Do not perform and service or maintenance Operations with loader raised off the ground.

For additional access to tractor components remove loader.

Important

Lower the loader to the ground and relieve pressure in loader hydraulic lines prior to performing any service or maintenance operations on the tractor or loader.

Caution

scaping fluid under pressure can have su the skin, causing serious injury. Before disconnecting lines, be sure to relieve all pressure.

Before applying pressure to the system, be sure all connections are tight and that lines, pipes and hoses are not damaged. Fluid escaping from a very small hole can be almost invisible.

Use a piece of cardboard or wood rather than your hands to search for suspected leaks.

If injured by escaping fluid, seek medical attention immediately.

is not administered immediately.Refer to Lubrication and maintenance Chart” for quick reference to Maintenance Operations.

Caution

Do not o damaged.

A sudden line burst could cause the mainframe to drop suddenly, causing damage to the tractor or loader or injury to personnel.

erate the loader if the fittings are leaking or if the hoses are

ent force to penetrate

Caution

Do net stand or walk under a raised loader. Accidental movement

of control lever or leak in hydraulic system could cause mainframe

Check the tractor hydraulic system as outlined in the Tractor

operator’s Manual.

When checking hydraulic system oil level, the loader should be on

the ground and bucket fully retracted

(all cylinders in retracted position.)

Refer to Tractor Operator’s Manual for lubricant recommendations.

Inspect hydraulic hoses, connections, control valve and cylinders

for evidence of leakage.

Tractor tires should be maintained at maximum recommended

inflation to maintain normal tire profile with added weight of

loader/material. Unequal rear tire inflation can result in bucket not

being level to the ground.

- 27 -

Page 28

LUBRICATION AND MAINTENANCE

Loader hydraulic

packingservice as

a y/ 0 ou s

Grease

ITEM SERVICE

Hydraulic system oil level

Hydraulic system oil/Filter

Tire Inflation Check Weekly/50 hours

Check Daily10 hours

Replace

SERVICE

INTERVAL

As specified in Tractor Operator’s Manual

Grease

- 28 -

Loader pivot points

lines, hoses Connections

Lift and bucket cylinder rod

Pivot bolts and dust covers

Mid-mount latch and lynch pins

Loader mount hardware

Lubricate Daily/10 hours

Check for leaks, wear

Check for seepage,

needed

Check, replace if missing

Check, replace

necessary

Check visually Daily/10 hours

Retighten Every 25 hours

Daily/10 hours

Dil1 hr

Page 29

TROUBLE SHOOTING

operational problem being experienced and e

ate the possible causes as

sted by following the correction procedures.

operational problem being experienced and eliminate the possible causes as Listed by following the correction procedures.

would block flow of oil between cylinders and control valve.

(Generally indicated

foamy

ypp

This Trouble Shooting Chart is provided for reference to possible loader operational problems.Determine the problem that best describes the

PROBLEM POSSIBLE CAUSE CORRECTION

Loader Lift slow and/or will not Dump

limin

Low hydraulic fluid level. Check and replenish hydraulic fluid.

Hydraulic hoses connected improperly. Check and correct hydraulic hose connections.

Hydraulic hoses to/from control valve blocked Check for damage (kinked) hoses,etc.

Loader control valve or tractor main relief valve stuck open

Low system pressure supplied from hydraulic pump. Check system pressure. Repair or replace pump.

Control valve linkage broken. Inspect. Repair as required.

Quick disconnect coupler(s)are not fully connected or “Flow Check”

Hydraulic hose or tube line blockage.

Check system pressure. Repair or replace relief valve.

Check coupler connections. Replace coupler(s) unnecessary.

Check for evidence of damage to hoses or tube lines that

Check cylinders for internal leakage as described in service section under cylinder leakage tests.

Check for loose or defective connections between reservoir and h

draulic pump.

Left to Tractor Operator’s Manual and replace hydraulic oil using recommended hydraulic oil.

Lift and/or Bucket Cylinders operate in wrong direction relative to control valve level position.

Aeration of Hydraulic Fluid

appearance of fluid)

Cylinder piston assembly defective(not sealing)

Control valve blockage. Inspect for blockage. Disassemble valve if necessary.

Hydraulic hoses connected incorrectly Correct hydraulic hose connections.

Low hydraulic fluid level. Check and refill hydraulic system to proper level.

Air leaking into suction side of hydraulic pump

Hydraulic fluid foaming due to improper hydraulic oil usage.

- 29 -

Page 30

TROUBLE SHOOTING

Red

Check coupler connections. Repair or replace

Relief valve erratic or set below specifications

Check and reset relief valve. Setting as needed

PROBLEM POSSIBLE CAUSE CORRECTION

Low hydraulic fluid level. Check and replenish hydraulic fluid.

Cold hydraulic fluid. Allow hydraulic system to warm up to operating temperature.

Engine RPM too slow (hydraulic pump RPM too slow). Increase engine speed to obtain satisfactory loader operation.

Slow or erratic lift

Inadequate lifting

capacity

Excessive wei maximum specified loader capacity.

Control valve linkage binding/defective Check control valve linkage and repair if worn/defective.

Aeration of hydraulic fluid Refer to “Aeration of Hydraulic Fluid”

Quick disconnect coupler restriction or coupler “Flow checks”

Hydraulic hose or tube line restriction (hose/tube line) kinked or pinched.

Lift cylinder piston assembly leakage. Check cylinders for leakage. Repair as needed.

Control valve leaking internally. (bypassing fluid within valve)

Inadequate hydraulic pump capacity. Refer to “Hydraulic Pump Capacity Inadequate”

ine RPM too slow. Increase engine RPM

Excessive load-material weight exceeds specified loader capacity.

Relief valve setting below specifications. Check and reset relief valve setting as needed.

Lift cylinder piston assembly leakage Check cylinders for leakage. Repair as needed.

Control valve leaking internally. Replace control valve and recheck operation.

Hydraulic pump defective. Refer to “Hydraulic Pump Capacity Inadequate”

ht in bucket. Material weight exceeds

uce material load.

Check hoses and tube lines for evidence of restriction.

Replace control valve and recheck operation.

Reduce load.

- 30 -

Page 31

TROUBLE SHOOTING

external oil leakage evident.)

PROBLEM POSSIBLE CAUSE CORRECTION

System relief valve squeals.

Loader drops with control valve spool in “centered” position (no

Cold Hydraulic Fluid.

Excessive load in bucket.

Weight exceeds specified loader capacity.

Relief valve settin

Hydraulic hose, tube line or quick disconnect coupler restriction.

Cylinder piston assembly leakage. Check cylinder for leakage.

below specifications. Check and reset valve setting as neede

Allow hydraulic fluid to warm up to operating temperature.

Reduce load.

Check for evidence of restriction in hydraulic oil flow. Repair or replace defective components.

Note:A gradual drop over an extended period of time is a normal condition.

Control valve spool(s) will not return to centered position.

External hydraulic fluid leakage.

Control valve internal leakage. Replace control valve and recheck.

Control lever linkage binding. Determine origin of binding and repair.

Control valve spool centering is broken. Replace centering spring.

Control valve spool binding in valve body spool bore. Disassemble valve for inspection and repair

Loose hydraulic connection. Tighten loose connections.

Defective hydraulic hose, tubeline, adapter fitting or adapter fitting O-ring.

Control valve O-rings defective. Replace defective O-rings

Control valve spool or body damaged or worn. Replace control valve.

Cylinder rod packing set leakage. Check cylinders for leakage. Repair as needed.

Check for origin of oil leak and replace defective part.

- 31 -

Page 32

TROUBLE SHOOTING

Ref

practices

Bucket cutting edge wear rate is

Incorrect operational practices.

Refer to operation

scraping section for correct operating

accelerate wear rate of bucket

Bucket wear pads worn

Replace wear pads

PROBLEM POSSIBLE CAUSE CORRECTION

Hydraulic pump capacity Inadequate.

Lift cylinder rod bend when lift cylinders extended.

Bucket cutting edge wear is uneven side to side

excessive.(Wear rate is even across full width of bucket).

Note:Extensive use of bucket on concrete or asphalt surfaces will

cutting edge.

Cold hydraulic fluid.

Engine RPM Too slow. Increase engine RPM

Low hydraulic fluid supply

Hydraulic hose restriction. Check for evidence of restriction in hydraulic hose.

Hydraulic pump defective.

Excessive shock load on lift cylinders during transport.

Bucket is not level to ground.

Excessive down pressure placed on bucket when being used on hard abrasive surfaces.

Allow hydraulic fluid to warm up to operating temperature.

er to Tractor Operator’s Manual for service

recommendations.

Refer to Tractor O service procedures.

Replace hydraulic pump if determined to be defective.

Replace defective parts.

Review and observe proper and safe operational

Check rear tire inflation and adjust to level bucket to ground.

procedures.

Utilize float position.

erator’s Manual for recommend

- 32 -

Page 33

METRIC FASTENER(ISO) TORQUE CHART

Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite. moly

disulphide or oth

er extreme pressure

Note: Use these torques. Unless special torques are specified. Values are for UNF thread fastener, plated or un-plated as received from supplier.

lubricant is used.

SAE Grade No. 2 5 8*

Bolt head identification

(see note 1)

Bolt size

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1 1/8

1 1/4

1 3/8

1 1/2

LB FT NM LB FT NM LB FT NM

Min Max Min Max Min Max Min Max Min Max Min Max

5 6 7 8 9 11 12 15 12 15 16 20

10 12 14 16 17 20.5 23 28 24 29 33 39

20 23 27 31 35 42 48 57 45 54 61 73

30 35 41 47 54 64 73 80 70 84 95 114

45 52 61 70 80 96 109 130 110 132 149 179

65 75 88 102 110 132 149 179 160 192 217 260

95 105 129 142 150 180 203 244 220 264 298 358

150 185 203 251 270 324 366 439 380 456 515 618

160 200 217 271 400 480 542 651 600 720 814 976

250 300 339 406 580 696 787 944 900 1080 1220 1464

800 880 1085 1193 1280 1440 1736 1953

1120 1240 1519 1681 1820 2000 2468 2712

1460 1680 1980 2278 2380 2720 3227 3688

1940 2200 2631 2983 3160 3560 4285 4827

Note.1:Bolt head identification marks as per grade. Manufacturing marks will vary. *Thick nuts must be used with Grade 8 bolt

- 33 -

Page 34

METRIC FASTENER(ISO) TORQUE CHART

qpqp ,p

Bolt head identification

these fasteners, the torque

ranges specified for grade 10.9

M30

1250

1500

920

1100

2000

2400

1470

1770

ote: Use these torques. Unless special torques are specified. Values are for UNF thread fastener, plated or un-plated as received fro

supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite. moly-disulphide or other extreme

pressure lubricant is used.

ISO Class No. 8.8 10.9 12.9

(see note 1)

Bolt size

M10

M12

*M14

M16

M20

M24

M36

Note:Bolt head identification marks as per grade. Manufacturing mark will vary.

LB FT NM LB FT NM LB FT NM

Min Max Min Max Min Max Min Max Min Max Min Max

3 4 2 3 4 5 3 4

6.5 8 5 6 9.5 11 7 8

10.5 12 8 9 15 17.5 11 13

26 31 19 23 37 43 27 32

52 61 38 45 73 87 54 64

90 75 66 79 125 150 93 112

144 172 106 127 200 245 149 179

217 271 160 200 310 380 230 280

434 515 320 380 610 730 450 540

675 815 500 600 1050 1275 780 940

2175 2600 1600 1950 3500 4200 2580 3090

- 34 -

Because of the low ductility of

range is to be determined individually for each

application.

As a general rule,the torque

fasteners can be used satisfactorily on 12.9 fasteners *M14 is not a preferred Size.

Page 35

PART ILLUSTRATIONS

GENERAL INFORMATION

The individual

Illustrati

Illustrations

parts in their normal relationship to each other. Reference numbers are used in the

numbers correspond to those in the “Number” column and are followed by the quantity required and description.

Directional Reference

“Right hand” and “left hand” sides are determined by standing at the rear of the unit and facing in the direction of forward travel.

Part Order

Orders must give the complete description, correct part number, the total amount required, the product model, all the necessary serial numbers, the method of shipment and the shipping address.

ons. These

- 35 -

Page 36

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Year / Month

2011 / 01

- 36 -

Page 37

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001 001 BT28P BUCKET ASSY 1

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

- 37 -

Page 38

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Year / Month

2011 / 01

- 38 -

Page 39

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KEY NO.

002 001 B0800A2000 COUPLER 1 002 002 NL16200Z LOCK NUT M16 4 002 003 B0945A1210 PIN 30X30 2 002 004 B0945A1320 SPRING 2 002 005 B0945A1230 PIN 002 006 PS08040 SPRING PIN 002 007 B0945A1220 PIN 002 008 B0800A0010 BUSHING 002 009 WP16M PLAIN WASHER M16 2 002 010 WS16M SPRING WASHER M16 2 002 011 BH1677200Z BOLT(10.9T) M16X35L 2 002 012 B0800A1110 LEVER RH 8T 1 002 013 B0800A1120 LEVER LH 8T 1

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

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- 39 -

Page 40

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Year / Month

2011 / 01

- 40 -

Page 41

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KEY NO.

003 001 T293A1100 SUB FRAME RH 1 003 002 T293A1200 SUB FRAME LH 1 003 003 T293A1310 BRACKET RH 12T 1 003 004 T293A1410 BRACKET LH 12T 1 003 005 T293A4110 BUMPER RH 12T 1 003 006 T293A4210 BUMPER LH 12T 1 003 007 T293A6110 UNDER BAR 12T 1 003 008 WS12M SPRING WASHER M12 6 003 009 WS16M SPRING WASHER M16 16 003 010 BH1288175Z BOLT(10.9T) M12X40L 4 003 011 BH12A6175Z BOLT(10.9T) M12X50L 2 003 012 NH12175Z NUT M12 2 003 013 BH1699200Z BOLT(10.9T) M16X45L 12 003 014 NH16200Z NUT M16 8 003 015 BH16B9200Z BOLT(10.9T) M16X55L 4

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

- 41 -

Page 42

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Year / Month

2011 / 01

- 42 -

Page 43

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KEY NO.

004 001 C1600C-0000 BOOM ASSY 1 004 002 C1600C-0010 SAFETY BAR 4T 2 004 003 C1600C-4100 BUCKET ROD 2 004 004 C1600C-6100 LINK BRACKET,RH-OUT 1 004 005 C1600C-6200 LINK BRACKET,RH-INN 1 004 006 C1600C-7100 LINK BRACKET,LH-OUT 1 004 007 C1600C-7200 LINK BRACKET,LH-INN 1 004 008 P25A-090A PIN 004 009 P25S-115A PIN 004 010 P25A-115A PIN 004 011 WP08M PLAIN WASHER M8 10 004 012 WS08M SPRING WASHER M8 10 004 013 NB08125Z WING NUT M8 4 004 014 BH1044150Z BOLT(10.9T) M10X20L 12 004 015 WS10M SPRING WASHER M10 12 004 016 WP10M PLAIN WASHER M10 12 004 017 BH20H5250X BOLT(10.9T) M20X85L 2 004 018 NL20250Z LOCK NUT M20 2 004 019 SN20M SNAP RING 004 020 BH0855125X BOLT(10.9T) M8X25L 6 004 021 ALN47073100 COVER 4T 1 004 022 C1400B7010 COVER 2.3T 1

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

Ժ Ժ Ժ

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4 4 4

- 43 -

Page 44

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Year / Month

2011 / 01

- 44 -

Page 45

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KEY NO.

005 001 C1500A3100 COLUMN, RH 1 005 002 C1500A3200 COLUMN, LH 1 005 003 P25A115A PIN 005 004 P25C1030 PIN 005 005 BH1044150Z BOLT(10.9T) M10X20L 4 005 006 WS10M SPRING WASHER M10 4 005 007 WP10M PLAIN WASHER M10 4 005 008 AL20989990 LINK PIN 2

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

Ժ Ժ

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- 45 -

Page 46

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Page 47

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KEY NO.

006 001 1400B8100 STAND 2 006 002 1400B8200 BRACKET 4T 2 006 003 4060A8400 BRACKET 4T 2 006 004 4060A8520 PIN 006 005 4060A8530 PIN 006 006 BH1216175Z BOLT(10.9T) M12X90L 2 006 007 NL12175Z LOCK NUT M12 2 006 008 PR30045 R-PIN

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

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- 47 -

Page 48

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- 48 -

Page 49

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025

C1600C8000

BOOM CYLINDER

KEY NO.

007 001 C1600A071100 PIPE 1 007 002 C1600A071200 PIPE 1 007 003 C1600A071300 PIPE 1 007 004 C1600A071400 PIPE 1 007 005 C1600A071500 PIPE 1 007 006 C1600A071600 PIPE 1 007 007 C1600A071700 PIPE 1 007 008 C1600A071800 PIPE 1 007 009 5PG10330 HOSE ASS'Y 1 007 010 5PG11210 HOSE ASS'Y 1 007 011 5PG10240 HOSE ASS'Y 1 007 012 5PG11220 HOSE ASS'Y 1 007 013 5PG10030 HOSE ASS'Y 1 007 014 5PG10160 HOSE ASS'Y 1 007 015 5PG10580 HOSE ASS'Y 1 007 016 5PG10360 HOSE ASS'Y 1 007 017 3P810900 HOSE ASS'Y 4 007 018 ALK28079800 NIPPLE 6 007 019 ALK28079900 TEE NIPPLE 4 007 020 ALK28079600 ELBOW NIPPLE 2 007 021 ALK28077100 Quick COUPLING(F) 4 007 022 ALK28077200 Quick COUPLING(M) 4 007 023 T293A070010 O-RING NIPPLE 4 007 024 C1600C9000 BUCKET CYLINDER 2

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

- 49 -

Page 50

mpnGWW_

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TX2000

Year / Month

2011 / 01

- 50 -

Page 51

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KEY NO.

008 001 19129041130 LABEL, TYM 0.2T 2 008 002 86005000010 LABEL, ORNAMENT 0.2T 2 008 003 19959100060 LABEL, HOOD 0.05T 2 008 004 85405000070 PLATE, NAME 0.05T 1 008 005 85405000060 LABEL, WARNING(NOTE) 0.05T 1 008 006 85405000040 LABEL, WARNING(CRUSH) 0.05T 1 008 007 85405000050 LABEL, WARNING(OPERATION) 0.05T 1

PART NO. DESCRIPSTION SPEC. QTY. EFFECTIVE DATE REMARKS

- 51 -

Page 52

LOADER INSTALLATION

(1) Cross Bar : 1EA

Install M

CAUTION:

See your Loader Operator’s manual for Safety Precautions and Tractor Preparations

STEP 1.

Position tractor on hard level surface.

STEP 2.

Release loader, bucket and mount kit box from pallet.

3,4,5

3,4

STEP 3.

ounting Frame-L and mounting Frame-

(1) Mounting Frame-LH : 1EA

(2) Mounting Frame-RH : 1EA

(3) Hex Head Bolt M16X2.0PX45L : 8EA

(4) Spring Washer Ø16 : 8EA

(5) Hex Head Nut M16X2.0P : 8EA

STEP 4.

Install Cross bar

(2) Hex Head Bolt M16X2.0PX45L : 4EA (3) Spring Washer Ø16 : 4EA (4) Hex Head Nut M16X2.0P : 4EA

2,3,4

- 52 -

Page 53

LOADER INSTALLATION

(4) B

1EA

STEP 5.

Install Grill Guard

(1) Grill Guard RH : 1EA (2) Grill Guard LH : 1EA (3) Bracket RH : 1EA

racket LH : (5) Hex Head Bolt M12X1.75PX40L : 4EA (6) Hex Head Bolt M12X1.75PX50L : 2EA (7) Spring Washer Ø12 : 6EA (8) Hex Head Nut M12X1.75P : 2EA (9) Hex Head Bolt M16X2.0PX55L : 4EA (10) Spring Washer Ø16 : 4EA

9,10

5,7 4

- 53 -

6,7,8

Page 54

LOADER INSTALLATION

STEP 7.

Install Boom ASS’Y

Hang the groove on the pin located on Mounting Frame

Loader

Mounting Frame Ass’y

- 54 -

Page 55

LOADER INSTALLATION

yGijkhiG|iiG

C D

STEP 8.

nstall Hydraulic Line (1) Adapter PF3/8-PT3/8 : 4EA (2) Quick Coupler PT3/8 : 4EA

Blac

Red

Yellow

Blue

- 55 -

Page 56

FRONT END LOADER HISTORY CARD

DATE JOB CARD

NO.

NATURE OF

DEFECT

PARTS REPLACEMENT W/CLAIM NO. AND DATE REMARKS

- 56 -

Page 57

SERVICE RECORD

DATE TRACTOR HOURS NATURE/TYPE OF REPAIR/SERVICE CARRIED OUT

- 57 -

Page 58

DAILY OPERATION LOG

START

END

DATE JOB DONE MACHINE HOURS FUEL CONSUMPTION ENGINE OIL

TOPPED UP

REMARKS

- 58 -

Page 59

PART REPLACEMENT RECORD

DATE PART DESCRIPTION QTY COST DATE PART DESCRIPTION QTY COST

- 59 -

Page 60

TX2000

8670

700-000-0

OPERATOR’S MANUAL FOR FRONT END LOADER

CODE NO.

Printed on JANUARY. 2011

1st EDITION