TYM TX2000 Operator Manual

OPERATOR’S MANUAL

FOR FRONT END LOADER (TX2000)

WARRANTY CONDITIONS

TYM Tractor Division, herein referred to as TYM, undertakes to replace or repair any part of a TYM loader where damage has be

TYM s liability under this warranty is subject to the observance by the Purchaser of the following provisions:

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Warranty Coverage :

proven to be caused by defects in material or workmanship.

This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.

It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the TYM Loader to the Dealer's place of business or repair.

The obligation of TYM to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an authorized TYM dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of TYM and the

Dealer in respect to TYM Loaders.

Sellin

There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a particular purpose is specifically exclude here from.

Warranty Provisions :

The purchaser shall at all times in the operation of any TYM Product, use those brands and grades of lubricating oils, lubricants or fuel and spare parts officially approved by TYM.

The TYM Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty does not extend to dama or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate TYM for the time that the parts have been used if they have been exposed to extreme wear.

Compensation is not paid for physical harm, deadlock, resulting damages or other losses.

To obtain warranty service, the Purchaser must (1) report the product defect to an authorized TYM dealer and request repair within the applicable warranty term and (2) present evidence of purchase.

The Warranty shall be void if the TYM Loader has been altered or repaired outside of a TYM dealership or travel of dealer personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the customer.

e resulting from misapplication, abuse, misuse, failure to preform maintenance, negligence, fire, accidents orchanges

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Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.

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The above warrant TYM's Products.

is in lieu of all other warranties on TYM's behalf and neither party assumes any other liability in connection with

Right To Make Design and Product Changes :

TYM reserves the right to make changes in the design and other changes in its TYM Products at any time without incurring any obligation with respect to any product previously ordered, sold or shipped.

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TABLE OF CONTENTS

BUCKET

POST ASSEMBLY

LOADER INSTALLATION

SAFETY –1 --------------------------------------------------------------- 5

SAFETY -2 ----------------------------------------------------------------

SAFETY DECALS -------------------------------------------------------

LOADER SPECIFICATION --------------------------------------------

INTRODUCTION --------------------------------------------------------

TRACTOR PREPARATION -------------------------- -----------------

LOADER OPERATION -------------------------- ----------------------

LOADER REMOVAL ---------------------------------------------------

LOADER MOUNTING --------------------------------------------------

LUBRICATION AND MAINTENANCE -----------------------------

TROUBLE SHOOTING -------------------------------------------------

METRIC FASTENER(ISO)TORQUE CHART ----------------------

PART ILLUSTRATIONS -----------------------------------------------

-------------------------------------------------------------------

QUICK ATTACHMENT ASSEMBLY --------------------------------

MOUNTING FRAME ASSEMBLY------------------------------------

BOOM ASSEMBLY -----------------------------------------------------

-------------------------------------------------------

STAND & SAFETY BAR ----------------------------------------------

HYDRAULIC PIPING ASSEMBLY ----------------------------------

DECAL ---------------------------------------------------------------------

-------------------------------------------

FRONT END LOADER HISTORY CARD --------------------------

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SAFETY

aware of the stability and load characteristics of this loader before you

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ibili

lifti

Understand that your safety and the safety of other persons is measured by how you service and operate this loader. Know the position and operations of all controls before you to operate. Make sure you check all controls in all safe area before starting.

The safety information given in this manual does not replace any

Codes, insurance needs, federal, state and local laws.

safet Make sure your Machine has the correct equipment required by your local laws and regulations.

SAFETY PRECAUTIONS

Read this manual completely and thoroughly and make sure you

understand all controls. All equipment has a limit. Make sure you are

begin operation. This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows

e alert to the poss

ty of personal injury or death.

-Before starting the engine of your tractor, make sure all operation controls are in park lock or neutral position.

-Operate controls only when seated in the operator’s seat.

-Equip your tractor with a ROPS cab or frame for your protection.

-See your tractor operator’s manual for correct seat belt usage.

-A frequent cause of personal injury or death is persons falling off and being run over.

-Do not permit others to ride on your tractor. Only one person, the operator, should be on the machine when it is in operation.

-Before leaving the tractor, stop the engine, put all controls in neutral, engage the parking brake and remove the key from the ignition.

-When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will continue moving unless the control levers are manually returned to neutral, or until relief pressure is reached at the ends of piston strokes.

-Observe the bucket movement and maintain control with the control levers.

op the loader arms gradually when lowering or

-Stay off of slopes too steep for safe operation.

-Shift down before you start up or down a hill with a heavy load.

-Avoid “free wheeling”

-Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operation near ditches,embankments and holes.

-Reduce speed when turning, crossing slopes, and on rough, slick or

muddy surfaces.

-Never use your hand to check for suspected leaks under pressure.

-Use a piece of cardboard or wood for this purpose. Escaping

hydraulic oil or diesel fuel leaking under pressure can have sufficient force to penetrate the skin and cause infection or other injured by leaking fluid, seek medical attention immediately.

-To prevent personal injury, relieve all pressure before disconnecting fluid lines.

-Before applying hydraulic pressure, make sure all hydraulic

connections are tight and components are in good condition.

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ng loads.

SAFETY

is securely blocked or held in position. Accidental movement of a control

surface with all safety devices engaged to prevent loader from falling

iti

ith bucket

-Contact with overhead power lines can cause severe electrical burn or death from electrocution. Make sure there is enough clearance between raised equipment and overhead power lines.

-Add recommended rear tire liquid weight or rear wheel weights for increased stability.

-A loader attachment should be transported in a low position at slow

ground speeds.

-Make turns slowly and use the tractor brakes cautiously.

WARNING SIGNS IN THIS MANUAL

The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.

SIGN MEANING OF THE SIGN

Serious hazard with a very high level of risk of either serious injury or death

DANGER

-A loaded attachment in the raised position alters the center of gravity location of the machine and increases the possibility of mishaps.

-Do not stand, walk or work under a raised loader or attachment unless it

lever of leak in the hydraulic system could cause the loader to drop, or attachment to dump, causing severe injury.

-Make sure all parked loaders on stands are on stands are on a hard level

and being damaged or injuring someone.

-When using a loader, be alert of bucket position at all times.

-Loader in raised pos

tractor causing damage or injury to tractor and / or operator.

-Always park loader with bucket attached to loader.

on w

rolled back can dump material on

azard or unsafe practice that can lead

to severe injury or death.

WARNING

CAUTION

Hazard or unsafe practice that can lead in injury or death.

Instructions for the correct operation of

IMPORTANT

the machine which ensure that it performs at it’s best

if followed, will

All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is reserved to make changes at any time without notice.

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SAFETY DECALS

Care of Safety Decals

-Safety Decal Locations

1. Keep safety decals clean and free of obstructing material.

2.Clean safety decals with safety decal (s) affixed is replaced with a soft cloth.

3. If a component with a safety decal (s) affixed is replaced with a new part, make sure new safety decal (s) are attached in the same location (s) as the replaced components.

4. Mount new safety decals by applying on a clean dry surface and

pressing air bubbles to outside edges.

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LOADER SPECIFICATION

Maxi

lift height

2100

82.7 "

Length of Attachment (to pivot pin)

513 mm

20.2

2.4

Loader Total Weight (1+2+3) 328kg 723 lb

1 Weight of Boom & Quick Atta. 169kg 373 lb

2 Weight of Mounting Frame 67kg 148 lb

3 Weight of Bucket 92kg 203 lb

Boom raising time 4.2sec

oom lowering time

Bucket rollback time 3.3sec

Bucket dumping time 4.7sec

sec

A Maximum lift height to pivot pin 2235 mm 88 "

mum

under lever bucke

C Clearance with bucket dumped 1717 mm 67.6 "

D Reach at maximum lift height 604 mm 23.8 "

E Maximum dump angle 47

¶ 47 ¶

F Reach with bucket on ground 1485 mm 58.5"

G Maximum rollback angle 33

¶ 33 ¶

H Digging depth 114 mm 4.5 "

J Overall height in carry position 1160 mm 45.7 "

L Depth of Attachment (to back of inner shell) 464 mm 18.3 "

M Height of Attachment 513 mm 20.2 "

Lift capacity to maximum height at pivot pin 626kgf 1380 lbs

Breakout force at ground level, pivot pin 934kgf 2059 lbs

Bucket rollback force at ground line 724kgf 1596 lbs

Relief valve setting (Loader control valve) 160kg/cm

2276psi

Rated Flow (Tractor System) 18.9 L/min 5 gpm

Lift Cylinder 45X30mm 1.8X1.2 "

Bucket Cylinder 50X30mm 2.0X1.2 "

Bucket Width 1520mm 60 "

Bucket Capacity 0.137m

4.8ft

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INTRODUCTION

dealer for further information

The i

The purpose of this manual is to assist you in maintaining and

operating your loader. Read it carefully, it furnishes information and

instructions that will help you achieve years of dependable

performance. Some information may be general in nature due to

unknown and varying conditions. However, through experience and

these instructions, you should be able to develop operating procedures

suitable to your particular situation.

“Right” and “Left” as used throughout this manual are determined by

facing the direction the machine will travel when in use.

The photos, illustrations and data used in this manual are current at the

time of printing, but due to possible in-line production changes, your

machine may vary slightly in detail.

The manufacturer reserves the ri

reserves the right to redesign the machine as may be necessary without

notification.

Loader Serial Number Information

Date purchased ____________________

Loader Serial Number ____________________

Dealer Name and Telephone Number ______________

ht to redesign the manufacturer

Important

-Illustrations used in this manual may not show all safety

equipment that is recommended to ensure safe operation of

tractor and loader. Refer to the Safety Precautions section of

this manual for information concerning safety. Consult your

Warranty Registration

The Delivery and Warranty Registration forms must be filled out

and signed to validate Your warranty protection.

tems on the form under “I hereby Acknowledge” should be

read and understood.

The terms and conditions of the warranty on this machine are

specified in the front of this manual.

Serial Number and Location

The serial number is important information about the machine and

it may be necessary to know it before obtaining the correct

replacement part. The serial number plate is located on the LH(left

hand) inside of front area of boom. The serial number should be

recorded on the Deliver and Registration form and also below for

your reference.

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FILLING THE BUCKET

Approach and enter the pile with a level bucket.Ease lever back and toward you to lift and rollback the bucket.

The lift and rollback of the bucket will increase efficiency because a level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.

Note: Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is

etermined by the amount of material loaded in a given period of time.Time is lost if two or more attempts are

made to fill the bucket on each pass

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LIFTING THE LOADER

WARNING

bucket

ity l

ill

Do not lift or carry anyone in the bucket or on any other position of the loader or loader attachment.

Inadvertent movement of the loader or attachment could result in serious Injury or Death from falling or crushing.

CAUTION

Make sure material in bucket cannot rollout and down on tractor when bucket is raised to full height .Keep clear of overhead obstructions such as trees,limbs or power lines when raising the bucket.

When lifting the load,Keep the bucket positioned to avoid spillage.

CARRYING THE LOAD

Position the bucket just below the level of the tractor hood for maximum stability and visibility,whether the bucket is loaded or empty.

Use extreme caution when operating the loader on a slope,Keep the bucket as low as possible ,this keeps the

and tractor center of grav

provide maximum tractor stability.

ow and w

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CAUTION

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DUMPING THE BUCKET

Operating the loader on a hillside is dangerous. Extreme care is recommended.

When transporting the load,Keep the bucket as low as

ossible to avoid tipping,in case a wheel drops in a rut.

Lift the bucket high enough to clear the side of the vehicle.

Move the tractor in as close to the side of the vehicle as possible,then dump the bucket

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LOWERING THE BUCKET

hile l

lling back the bucket

Exercise caution when under cutting high Banks.Dirt

After the bucket is dumped,back away from the vehicle w

owering and ro

OPERATING WITH FLOAT CONTROL

During hard surface operation,Keep the bucket level and put the lift control in the float position to permit the bucket to float on the working surface.If hydraulic down pressure is exerted on the bucket,It will wear faster than normal.

The float will also prevent the mixing of surface material with stockpile material.The float position will reduce the chance of surface gouging when removing snow or other material.

LOADING FROM A BANK

slides can be dangerous.Load from as low as possible for maximum efficiency.Loader lift and breakaway capacity diminish as loading height is increased

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Side cutting is a good technique for cutting down a

big pile

cut over the top

gouging

Another method for large dirt piles is to build a ramp approach to the pile.

If the pile sides are too high and liable to cause cave-in, Use the loader to break down the sides until a slot can be

It is important to keep the bucket level when approaching a bank or pile. This will help to prevent

the work area

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PEELING AND SCRAPING

hil

Thi

ill all

cleanly

LOADING LOW TRUCKS OR SPREADERS

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Use a slight bucket angle,travel forward,and hold the lift control forward to start the cut.Make a short, angle cut approximately 6” deep and break out

With the bucket level,start a cut at the notch approximately 2” deep.

Make additional passes until the desired depth is reached.During each pass,only use the bucket control w

e at working depth. concentrate on controlling the bucket angle to maintain a precise cut.

s w

ow you to

FROM A PILE

Hold the de adjust the cutting lip up or down.When the front tires enter the notch,adjust the lift to maintain proper depth.

th by feathering the bucket control to

For faster loading,minimize the angle of turn and length of run between pile and spreader

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BACK FILLING

Backgrade occasionally with a loaded bucket to keep the working surface free of ruts and holes.Hold the lift control forward in FLOAT POSITION so the full weight of the bucket is scraping the ground.Use only the heel of the bucket while backgrading.

IMPORTANT: To prevent damage to Cylinders:

(1) Do not back

(2) Always backgrade with valve in float position.

rade with bucket cylinders extended.

Poor methods actually move no more dirt and make it more difficult to hold a level grade.

Do not use the bucket in the dumped position for bulldozing or backgrading.This method,shown above,will impose severe shock loadings on the dump linkage,the bucket Cylinder,and the Tractor.

Approach the pile with a flat bucket

Leave dirt in the bucket because dumping on each pass wastes time.

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Operate at right angles to the ditch,Take as big as

the tractor can handle without lugging down.

and oil drums.

Leave dirt which drifts over the side of the bucket for final clean-up

Pile dirt on the high side for easier backfilling on a slope

HANDLE LARGE HEAVY OBJECTS

WARNING

Do not Use front end loaders for handling large,heavy objects such as large,Round or rectangular bales,logs

Handling large heavy objects can be extremely dangerous due to:

•Possibility of rolling the tractor over.

•Possibility of upending the Tractor.

•Possibility of the object rolling or sliding down the

loader arms onto the operator.

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TRACTOR PREPARATION

TRACTOR TIRES

from contacting the ground across its full width

Rear Counterweight

Caution

-Add recommended rear tire liquid weight, rear wheel or rear ballast for increased stability.

Caution

-Do not exceed the manufacturer’s rating for maximum

gross vehicle weight.

-Refer to Operator’s Manual or ROPS serial plate provided with tractor.

-The use of adequate counterweight to counter balance for

maximum loader capacity is required for safe loader operation.

-Weight added to rear of the tractor provides better traction and easier, more efficient loader operation, The tractor can be counter weighted by filling rear tires with liquid calcium solution and/or by the installation of rear wheel

weights.

-Additional counterweight requirements will vary with loader attachments and equipment applications.

-Additional weight can be added by installation of Three Point Hitch mounted ballast.

Caution

The tractor/loader must only be operated with all safety

equipment properly installed.

-Selection of tires(size, profile, tread type) should be

restricted to tire recommendations as specified by TYM

Tire Inflation

-Front tires must be maintained at the maximum

recommended inflation to Maintain normal tire profile

with the added weight of loader/material.

-Rear tires must be maintained at equal pressure within

the recommended tire inflation range.

-Unequal rear tire inflation can prevent loader attachment

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+ 42 hidden pages