TYM T603 Parts Catalogue

ISSUE DATE : 03 / 31 / 2009 P/NO. LTS19-A160LISSUE DATE : 03 / 31 / 2009 P/NO. LTS19-A160L

WARRANTY CONDITIONS

Warranty Coverage :

Warranty Coverage :Warranty Coverage :

TYM

Tractor Division, herein referred to as

TYM

workmanship.

This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.

It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the

loader where damage has been proven to be caused by defects in material or

TYM

Loader to the Dealer's place of business or repair.

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, undertakes to replace or repair any part of a

The obligation of replacement of defective parts by an authorized accordance with this Warranty shall constitute fulfillment of all liabilities of Dealer in respect to

There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a particular purpose is specifically exclude here from.

Warranty Provisions :

Warranty Provisions :Warranty Provisions :

TYM

's liability under this warranty is subject to the observance by the Purchaser of the following

provisions:

− The purchaser shall at all times in the operation of any and grades of lubricating oils, lubricants or fuel and spare parts officially approved by

− The Operator's Manual. This Warranty does not extend to damage resulting from misapplication, abuse, misuse, failure to preform maintenance, negligence, fire, accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the Purchaser shall compensate exposed to extreme wear.

− Compensation is not paid for physical harm, deadlock, resulting damages or other losses.

− To obtain warranty service, the Purchaser must (1) report the product defect to an authorized evidence of purchase.

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Loaders shall have been used in accordance with the procedures specified in the

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dealer and request repair within the applicable warranty term and (2) present

to the Purchaser under this Warranty is limited to the repair or

Loaders.

TYM

for the time that the parts have been used if they have been

dealer. Repair or replacement in

TYM

and the Selling

TYM

Product, use those brands

TYM

− The Warranty shall be void if the

TYM

customer shall also pay any premium for overtime labor requested by the customer.

− Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated.

− The above warranty is in lieu of all other warranties on assumes any other liability in connection with

Right To Make Design and Product Changes :

Right To Make Design and Product Changes :Right To Make Design and Product Changes :

TYM

any time without incurring any obligation with respect to any product previously ordered, sold or shipped.

dealership or travel of dealer personnel to customer location for Warranty repair. The

reserves the right to make changes in the design and other changes in its

TYM

Loader has been altered or repaired outside of a

TYM

's behalf and neither party

TYM

's Products.

TYM

- 1 -

Products at

PLEASE NOTE :

Make sure all potential operators of the this equipment review this manual and all safety messages contained within

This safety symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that followes and be alert to the possibility of personal injury or death.

- 2 -

Table of Contents

Hydraulic System Schematic

Safety Precautions 4

Safety Decals 6

Loader Specifications 7

Introduction 8

Tractor Preparation 9

Loader Operation 10

Loader Removal 13

Loader Mounting 14

Lubrication and Maintenance 15

Trouble Shooting 17

Torque Tightening Chart 22

Parts IIlustrations 23

General Information 23 Bucket Assembly 24 Mounting Frame Assembly 25 Boom Assembly 26 Hydraulic piping 28 Quick Attachment 31 Hydraulic Connecting 32 Boom Cylinder 33 Bucket Cylinder 34 Decals 36

Loader Installation 37

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SAFETY

lock or neutral position.

for your protection. See your tractor operator's

Understand that your safety and the safety of other persons is measured by how you service and operate this loader. Know the position and operations of all controls before you they to operate. Make in all safe area before starting.

in all safe area before starting.

in all safe area before starting.in all safe area before starting.

The safety information given in this manual does not replace any safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment required by your local laws and regulations.

This safety alert symbol indicates important safety messages in this manual.

This safety alert symbol indicates important safety messages in this manual. This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and

When you see this symbol, carefully read the message that follows and

When you see this symbol, carefully read the message that follows and When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.

be alert to the possibility of personal injury or death.

be alert to the possibility of personal injury or death. be alert to the possibility of personal injury or death.

Before starting the engine of your tractor, make sure all operation controls are in park

Make sure

MakeMake

sure you

suresure

you check

check all

youyou

checkcheck

all controls

controls

allall

controlscontrols

SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

Read

Read this

ReadRead and make sure you understand all controls. All equipment has a limit. Make sure you are aware of the stability and load characteristics of this loader before you begin operation.

Stop the loader arms gradually when lowering or lifting loads.

this manual

manual completely

thisthis

manualmanual

completely and

completelycompletely

and thoroughly

andand

thoroughly

thoroughlythoroughly

Operate controls only when seated in the operator's seat.

Equip your tractor with a ROPS cab or frame

manual for correct seat belt usage.

A frequent cause of personal injury or death is persons falling off and being run over. Do not permit others to ride on your tractor. Only one person, the operator, should be on the machine when it is in operation.

Before leaving the tractor, stop the engine, put all controls in neutral, engage the parking brake and remove the key from the ignition.

When using remote hydraulic tractor valves on some tractors, the loader lift and dump cylinders will continue moving unless the control levers are manually returned to neutral, or until relief pressure is reached at the ends of piston strokes. Observe the bucket movement and maintain control with the control levers.

Stay off of slopes too steep for safe operation. Shift down before you start up or down a hill with a heavy load. Avoid "free wheeling"

Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operation near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick or muddy surfaces.

Never use your hand to check for suspected leaks under pressure. Use a piece of cardbord or wood for this purpose. Escaping hydraulic oil or diesel fuel leaking under pressure can have have sufficient force to penetrate the skin and cause infection or other injured by leaking fluid, seek medical attention immediately.

To prevent personal injury, relieve all pressure before disconnecting fluid lines.

Before applying hydraulic pressure, make sure all hydraulic connections are tight and components are in good condition.

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SAFETY

drop,

attachment

dump,

causing

severe

drop,

attachment

dump,

causing

severe

Contact with overhead power lines can cause severe electrical burn or death from electrocution. Make sure there is enough clearance between raised equipment and overhead power lines.

Add recommended rear tire liquid weight or rear wheel weights for increased stability.

A loader attachment should be transported in a low position at slow ground speeds. Make turns slowly and use the tractor brakes cautiously. A loaded attachment in the raised position alters the center of gravity location of the machine and increases the possibility of mishaps.

Do not stand, walk or work under a raised loader or attachment unless it is securely blocked or held in position. Accidental movement of a control lever or leak in the hydraulic system could cause the loader to

Make sure all parked loaders on stands are on a hard level surface with all safety devices engaged to prevent loader from falling and being damaged or injuring someone.

When using a loader, be alert of bucket position at all times. Loader in raised position with bucket rolled back can dump material on tractor causing damage or injury to tractor and / or operator.

Always park loader with bucket attached to loader.

injury.

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SAFETY DECALS

left hand Mid-Mount and Warning Decal CK12-3002,

Safety Decal Loacations

Safety Decal LoacationsSafety Decal Loacations

Important:

Important: Important:

Warning decal CK12-3001, located on the CK12-3003 located on the loader right hand Mid-Mount are visible when getting on tractor.

Care of Safety Decals.

Care of Safety Decals.Care of Safety Decals.

1. Keep safety decals clean and free of obstructing material.

2. Clean safety decals with soap and water and dry with a soft cloth.

3. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same location(s) as the replaced components.

4. Mount new safety decals by applying on a clean dry surface and pressing air bubbles to outside edges.

Warning CK12-3001

TYM00-20051

Warning CK12-3003

Warning CK12-3002

3101E-00301

3101E-00308

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LOADER SPECIFICATIONS

with out self leveling type

Specifications and design are subject to change without prior notice.

Loader Model : LT600 Tractor Model : T603

A. Maximum Lift Height 2,851 mm 112.2 " B. Clearance with Attachment Level 2,564 mm 101.0 " C. Clearance with Attachment Dumped(45°) 2,083 mm 82.0 " D. Reach at Maximum Height(45°) 478 mm 18.8 " E. Maximum Dump Angle 68 ° 68 ° F. Reach with Attachment on Ground 1,942 mm 76.5 " G. Attachment Rollback Angle 46 ° 46 ° H. Digging Depth Below Grade 204 mm 8.0 " J. Overall Height in Carry Position 1,656 mm 65.2 " L. Depth of Attachment (to back of inner shell) 592 mm 23.3 " M. Height of Attachment 581 mm 22.9 " N. Depth of Attachment (to pivot pin) 800 mm 31.5 "

Loader Total Weight (1+2+3) 700 ㎏ 1,543 lb

1. Weight of Boom & Quick Atta. 293.5 ㎏ 647 lb

2. Weight of Mounting Frame 272.5 ㎏ 601 lb

3. Weight of Bucket 134 ㎏ 295 lb

Lift Capacity to Full Height at Pivot Pins 1,403.4 ㎏f 3,094 lb Breakout Force at Ground Level, Pivot Pins 2,210 ㎏f 4,872 lb Relief Valve Setting (Loader Contol Valve) 172 ㎏/㎠ 2,489 psi Rated Flow (Tractor System) 39 ℓ/min. 10.4 gpm Lift Cylinder Ø60x555 mm Ø2.36X21.8 " Bucket Cylinder Ø60x365 mm Ø2.36X14.3 " Attachment used for specification 1,982 mm 78.0 " Bucket Capacity 0.357 ㎥ 12.6 ft³ Hydraulic System Tractor pump w/loader control valve

-Standard : Bucket Level indicator

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INTRODUCTION

located

the

LH(left

hand)

inside

front

located

the

LH(left

hand)

inside

front

The purpose of this manual is to assist you in maintaining and operating your loader. Read it carefully, it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situation.

"Right" and "Left" as used throughout this manual are determined by facing the direction the machine will travel when in use.

The photos, illustrations and data used in this manual are current at the time of printing, but due to possible in-line production changes, your machine may vary slightly in detail. The manufacturer reserves the right to redesign the machine as may be necessary without notification.

Important:

Important:Important: Illustrations used in this manual may not show all safety equipment that is recommended to ensure safe operation of tractor and loader. Refer to the Safety Precautions section of this manual for information concerning safety. consult your dealer for further information.

Warranty Registration

Warranty RegistrationWarranty Registration The Delivery and Warranty Registration forms must be filled out and signed to validate your warranty protection. The items on the form under "I hereby Acknowledge" should be read and understood. The terms and conditions of the warranty on this machine are specified in the front of this manual.

Serial Number and Location

Serial Number and LocationSerial Number and Location The serial number is important information about the machine and it may be necessary to know it before obtaining the correct replacement part. The serial number plate is

area of boom. The serial number should be recorded on the Delivery and Registration form and also below for your reference.

Loader Serial Number Information

Loader Serial Number InformationLoader Serial Number Information

Date Purchased

Loader Serial Number

Dealer Name and Telephone Number

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TRACTOR PREPARATION

Rear Counterweight

Rear CounterweightRear Counterweight

CAUTION:

CAUTION: CAUTION:

CAUTION: CAUTION: Add recommended rear tire liquid weight, rear wheel or rear ballast for increased stability.

CAUTION:

CAUTION: CAUTION: Do not exceed the manufacturer's rating for maximum gross vehicle weight. Refer to Operator's Manual or ROPS serial plate provided with tractor.

The use of adequate counterweight to counter balance for maximum loader capacity is required for safe loader operation.

Weight added to rear of the tractor provides better traction and easier, more efficient loader operation. The tractor can be counter weighted by filling rear tires with liquid calcium solution and/or by the installation of rear wheel weights.

with loader attachments and equipment applications. Additional weight can be added by installation of Three Point Hitch mounted ballast.

CAUTION:

CAUTION: CAUTION: Certain specific conditions may not permit safe use of loader at loader rating or may require more careful restricted operation at the rated load.

Refer to Tractor Operator's Manual for specific recommendations on counterweight

ROPS System

ROPS SystemROPS System The tractor must be equipped with an approved ROPS System to ensure adequate operator's protection.

Tractor Hydraulic System

Tractor Hydraulic SystemTractor Hydraulic System Tractor operation in a loader application significantly increase demands on the tractor Hydraulic System. Check the tractor Hydraulic system fluid level daily. Refer to your tractor Operator's Manual maintenance section for instructions regarding tractor hydraulic system maintenance.Additional counterweight requirements will vary

Adhere to recommendation in your Tractor Operator's Manual concerning hydraulic fluid and filter specifications, and change intervals.

CAUTION:

CAUTION:CAUTION: The tractor/loader must only be operated with all safety equipment properly installed.

TRACTOR TIRES

TRACTOR TIRES Wheel Tread Settings

TRACTOR TIRESTRACTOR TIRES Selection of tires(size, profile, tread type) should be restricted to tire recommendations as specified by

Tire Inflation

Tire InflationTire Inflation Front tires must be maintained at the maximum recommended inflation to maintain normal tire profile with the added weight of loader/material.

Rear tires must be maintained at equal pressure within the recommended tire inflation range. Unequal rear tire inflation can prevent loader attachment from contacting the ground across its full width.

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Wheel Tread Settings

Wheel Tread SettingsWheel Tread Settings Tractor front wheel tread setting must be restricted to wheel tread spacing recommended in the tractor Operator's Manual.

Front Counterweight

Front CounterweightFront Counterweight Use of front counterweight is not recommended when tractor is being used in a loader application. Front counterweight adds unnecessary front axle load in loader applications.

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LOADER OPERATION

ground is not recommended.

mainframe

drop

suddenly,

causing

damage

may cause unnecessary damage to the loader or

ground is not recommended.

mainframe

drop

suddenly,

causing

damage

CAUTION:

CAUTION: 5. Don't hurry the learning process or take the

CAUTION:CAUTION: The tractor/loader should only be operated with all safety equipment properly installed.

Precautionary Notes

Precautionary Notes ease it downward slowly. Never drop a

Precautionary NotesPrecautionary Notes Do not lower the edge of the bucket too low for loading. Keep the bottom of the bucket level with the ground when loading.

Important:

Important: Do not use the bucket for

Important:Important: pushing down material with bucket cylinders partially extended. Damage to the cylinders may result.

Important:

Important:Important: Do not tip bucket cutting edge down(fully extended bucket cylinders) during backfilling/ backgrading operations.

Important:

Important: the fittings are leaking or if the hoses are

Important:Important: Operation with front tractor wheels off the

unit for granted. Ease into it and become familiar with your new loader and tractor.

CAUTION:

CAUTION: When lowering a heavy load,

CAUTION: CAUTION:

loaded attachment and "catch it hydraulically". Stopping a load after it has gained downward momentum places undue strain on the unit and

tractor or even worse, personal injury.

CAUTION:

CAUTION: Before disconnecting hydraulic

CAUTION: CAUTION:

lines, relieve all hydraulic pressure. Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious personal injury. If injured by escaping hydraulic oil seek medical attention immediately.

CAUTION:

CAUTION: Do not operate the loader if

CAUTION:CAUTION:

damaged. A sudden line burst would cause the

to the tractor or loader or injury to personnel.

Position vehicle to be loaded as near the pile

Initial Loader Operation

as possible and in such a direction as to minimize the amount of tractor turning required to dump.

Do not lower the loader with the tractor engine shut off.

Keep the unit clean and perform regular service. Observe safety messages whenever cleaning, servicing, or lubricating.

We urge you to follow this advice:

1. Read and understand this manual as well as the Tractor Operator's Manual.

2. Remember and observe the Safety Precautions brought to your attention in this manual, the tractor manual and on the machinery itself.

3. Use good common sense in the everyday operation of this unit. Safety recommendations can never be all- Cold Weather Operation inclusive and you are responsible for watching out for and avoiding unsafe conditions.

4. Never exceed the limits of a piece of machinery. If its ability to do a job or to do so safely is in question, don't try it.

Initial Loader Operation

Initial Loader OperationInitial Loader Operation Before operating the loader, fully raise and lower the boom two or three times. Then raise the bucket approximately four(4) feet above the ground and cycle the bucket cylinders three times. Lower the bucket to the ground. Check the tractor hydraulic oil and the correct oil level.

CAUTION:

CAUTION: CAUTION: Before leaving the machine, stop the engine, remove the key, place all controls in neutral, and either set the parking brake or place tractor in park as equipped.

Always keep cylinders in a retracted position when the loader is not in use to guard against rust and contamination which may cause damage to the cylinder rods or hydraulic system.

Cold Weather Operation

Cold Weather OperationCold Weather Operation For smooth operation in cold weather, let the tractor warm up. Slowly cycle the lift and bucket cylinders several times to warm the oil in the hydraulic system. The loader may operate erratically until the hydraulic oil has warmed to operating temperatures.

- 10 -

LOADER OPERATION

When

scraping,

the

Boom

lever

must

used

needed

dump

the

bucket.

Make

sure

When

scraping,

the

Boom

lever

must

used

needed

dump

the

bucket.

Make

sure

CAUTION:

CAUTION: CAUTION: Operate controls only when seated in the operator's seat.

Loading Bucket

Loading BucketLoading Bucket For the most efficient loading, slowly drive the tractor straight into the material to be loaded and increase speed only after contact has been made. Roll the attachment back a small amount and slowly lift to break away the material. As the load increase, continue rolling the attachment back so as to get the maximum load. Remove the top levels first when loading from large piles of material. When bucket is full, raise loader so the bucket is clear of material and slowly back out of the pile.

Dumping Bucket

Dumping BucketDumping Bucket When in the dump area slowly drive the tractor forward and raise the loader at the same time. Raise the loader to the height

CAUTION:

CAUTION: CAUTION: Stop the loader arms gradually when lowering or lifting.

WARNING:

WARNING:WARNING: A loaded Bucket should be transported in a low position at low ground speeds. Make turns slowly and use the tractor brakes cautiously. A full bucket in the raised position alters the center of gravity location of the machine and increases the possibility of accidents.

CAUTION:

CAUTION:CAUTION: Do not stand, walk or work under a raised loader unless it is securely blocked or held in position. Accidental movement of a control lever or leak in th hydraulic system could cause the loader to drop, or attachment to dump, resulting in serious injury or death.

Scraping

ScrapingScraping

keep a level bucket position to prevent spilling from the bucket. Dump the bucket, and keep all movements smooth.

Transporting a Loaded Bucket

Transporting a Loaded Bucket Backfilling/Backgrading

Transporting a Loaded BucketTransporting a Loaded Bucket Transport material with the bucket as low as possible to prevent spilling and keep maximum stability. The loader must be in a position that will not block the operators' vision. a loaded bucket must not be transported in the upright position or at excessive speed.

Observe the following safety warning when transporting a loaded bucket.

CAUTION:

CAUTION: CAUTION: When using a loader, be aware of bucket location at all times. When raising a loader with bucket rolled back, material can dump onto tractor causing damage to tractor or injury to operator.

keep the bucket on the ground horizontally. The bucket must be kept level to the ground during scraping operations.

Backfilling/Backgrading

Backfilling/BackgradingBackfilling/Backgrading When "Backfilling" or "Backgrading", position the bucket so it is level on the ground. Do not dump material from bucket following each pass, as additional weight of material in bucket will assist in "Backgrading" and increases loader efficiency during "Backfilling".

Controlled Rate of Loader Functions

Controlled Rate of Loader FunctionsControlled Rate of Loader Functions By "feathering" the control lever, reduced operational speeds can be controlled. This action controls the position of the valve spool in the valve body and regulates flow of oil to/from cylinders. It is important utilize this operational practice when lowering loader boom when the bucket is loaded with material.

WARNING:

WARNING:WARNING: Contact with overhead power lines can cause severe electrical burns or death from electrocution. Make sure there is clearance between raised equipment and over head power lines.

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