TYM
OPERATOR’S MANUAL
FOR
TRACTORS
(T454HST/T554HST)
DaeYong B/D, 7, Eonju-ro 133-gil, Gangnam-gu, Seoul, Korea ■TEL: 82-2-3014-2800, FAX:82-2-3014-2852 ■www.tym.co.kr
1
YANMAR LIMITED WARRANTY
What is Covered by this Warranty?
YANMAR warrants to the original retail purchaser that a new YANMAR T NV common r ail series industrial
engine will be free from defects in material and/or workmanship for the duration of the warranty period.
Note: YANMAR engines may be equipped with external components including, but not limited to: wiring
harnesses, electrical devices, control panels, radiator, air filters, fuel/or exhaust systems that are supplied
and/or installed b y manufac tur e r s other tha n YANM AR. For warranty informatio n on such exte r nal
components, please contact the machine or component manufacturer directly or see your authorized
YANMAR dealer or distributor.
This warranty is provided in lieu of all other warranties, express or implied. YANMAR sp ecifically d isclaims
any implied warranties of merchantability or fitness for a particular purpose, except where such disclaimer
is prohibited by law. If such disclaimer is prohibited by law, then implied warranties shall be limited in
duration to the life of the express warranty.
How Long is the Warranty Period?
The YANMAR standard limited warranty period runs for a period of twenty-four (24) months or
two-thousand(2000) engine operation hours, whichever occurs first. An extended limited warranty of
thirty-six(36) mont hs or thre e t hous and ( 30 0 0 ) e ngine o p e ra ting ho ur s, whiche ver occur s fir st, is pro vid e d
for these specific parts only: the cylinder block, cylinder head, crankshaft forging, connecting rods,
flywheel, flywheel housing, camshaft, timing gear, and gear case. The warranty period for both the
Standard limited warranty and the extended limited warranty (by duration or operation hours) begins on the
date of delivery to the original retail purchaser and is valid only until the applicable warranted duration has
passed or the operation hours are exceeded, whichever comes first.
YANMAR
WARRANTIES
2
YANMAR limited warranty- continued
What the Engine Owner must Do:
If you believe your YANMAR engine has experienced a failure due to a defect in material and/or workmanship, your must contact an authorized
YANMAR industrial engine dealer or distributor within thirty (30) Day s of discov e ri ng the failure, You must provide proof of ownership of the engine ,
proof of the date of the engine purchase and delivery, and documentation of the engine operation hours. Acceptable forms of proof of delivery date
include, but ar e not limited to: the original war ra nt y registrat ion of sales receipts or other docume nt s maintained in the ordinary course of business by
YANMAR dealers and/or dis t r ibut ors , indicating the date of del iv ery of the YANMAR product to the orig ina l r e ta i l purc ha s e r , This information is
necessary to establish whether the YANMAR product is still within the wa r r a nty period. Thus, YANMAR strongly recomm e nds you register your
engine as soon as possible after purchase in order to facilitate any future warranty matters.
You are responsible for the transportation of the engine to and from the repair loca t ion a s des ignated by YANMAR.
To Locate an Authorized YANMAR Industrial Engine Dealer or Distributor:
You can locate your nearest authorized YANMAR industrial engine dealer or distributor by visiting the YANMAR Co,. Ltd. Website at:
http://www.yanmar.co.jp (The Japanese language page will be displayed.) For English lan guage “click” on “English Page.”)
● “click” on “Network” in the website heading to vies the “Yanmar Worldwide Network.”
● Choose and “Click” on the desired product group.
● “Click” on the Icon closest to your region.
● “Click” on the desired country or associate company to locate your nearest authorized YANMAR Industrial engine dealer or distributor.
You may also contac t YANMAR by clicking on “Inquiry” in the w e bs i te heading and typing in your question
or comme nt .
What Y ANMAR will DO:
YANMAR warrants to the original retail purchaser of a new YANMAR engine that YANMAR will make such repairs and/or replacements at
YANMAR ’s option, of any part(s) of the YANMAR product covered by this warranty found to be defective in material and/or w or kmanship. Such
repairs and/or replacements will be made at a location designated by YANMAR at no cost to the purchaser for parts or labor.
3
This warranty does not cover parts affected by or damaged by ant reason other than defective materials or workmanship, including, bur not
limited to, accident, misuse, abuse, “Acts of God,” neglect, improper installation, improper maintenance, improper storage, the use of
unsuitable attachments or parts, the use of contaminated fuels, the use of fuels, oils, lubricants, or fluids other than those recommended in your
YANMAR Operation M a nua l, una ut hori z e d a l terations or modifica t ions , ordina r y wear and tear, and rust or corrosion. This warranty does not
cover the cost of parts a nd/or labor required to perform normal/sc he dule d maintenance on your YANM AR engine. This wa rr a nt y does not
cover consum a ble parts such as, but not limited to, f il te r s , bel ts , hoses, fuel injector, lubricants and cleaning fluids. T hi s warranty
does not cover the cos t of shipping the product to or form the warra nty repair fac i li ty.
Warranty Limitations:
The foregoing is YANMAR’s only obligation to you and your exclusive remedy for breach of Warranty. F ailure to follow the
requirements for sub mitting a claim under this warranty may result in a waiver of all claims for damages and other relief.
In no event shall YA NMAR or any authorized Industrial eng i ne deal er or di st ri butor be liable for i nci dent al , spe ci al o r cons equential
damages.
Such consequential damages may include, but not be limited to, loss of revenue, loan payments, cost of rental of substitute equipment,
insurance cov e r a ge, storage, lodging, transpor ta t ion, fuel mileage, and telephone c os ts . The limitations in this wa r r a nty apply regardless of
whether your clai ms are based on breach of contract, tor t( i nc ludi ng negligence and stric t lia bil it y) or any other theory. Any action arising
hereunder must be brought within one (1) yea r aft e r the cause of ac ti on a c c r ue s or it sha ll be bar r e d. S ome states and countries do not allow
certain limitations on warranties or for breach of warranties.
This warranty gives you specific legal rights, and you may also have other rights which vary form st ate to state and country to country.
Limitations set forth in this paragraph shall not apply to the extent that they are prohibited by law.
Warranty Modifications:
Except as modified in writing and signed by the parties, this warranty is and shall remain the complete and exclusive agreement between the
parties with respect to warranties, superseding all prior agreements, written and oral, and all other communications between the parties relating
to warranties. No person or entity is authorized to give any other warranty or to assume any other obligation on behalf of YANMAR,
either orally or in writing.
Questions:
If you have any questions or concerns regarding this warranty, please call or write to the nearest
authorized Y ANMAR industrial engine deal e r or distri butor or other authorized fa c i li ty.
YANMAR limited warranty- continued
What is no Covered by this Warranty?
EMISSION SYSTEM WARRANTY
YANMAR CO., LTD. LIMITED EMISSION CONTROL SYSTEM
WARRANTY – USA ONLY
Your Warranty Rights and Obligations:
■
California
The California Air Resources Board (CARB), the Environmental Protection Agency (EPA) and YANMAR Co,. Ltd. hereafter referred to as
YANMAR, are pleased to explain the emission control system warranty on your industrial compres sion-ig nition engine. In California,
model year 2000 or later off-road compression-igniti on e ng i ne s m us t be designed, built and equipped to meet the state’s stringent anti-smog
standards. In a ll sta tes, 1998 and later non-road compre ss ion-ig nition e ngi nes mus t be designed, built and equippe d to me et the United States EPA
emissions standa rds . Y ANMAR warrants the emissi on contr ol s ystem on your engine for the periods of time listed below provided there has been no
abuse, neglect or improper maintenance of your engine.
Your emission contr ol s ystem may include parts such as the fuel injection system, the air induction s ystem, the electronic control system ,
EGR(Exhaust Gas Recirculation) system and Diesel Particulate Filter. Also included may be hoses, belts, connectors and other emission-related
assemblies.
Where a warrantable condition exists, YANMAR will repair your non-rod compres sion-ignition engine at no charge to you including
diagnosis, par ts a nd l a bor .
Manufacturer’s Warranty Period:
The model year 1998 or later certified and labeled non-roa d com pr es sion-ignition engines are warranted for the periods listed below.
If any emission-related part on your engine is found to be defective during the applicable warranty period, the part will be replaced by YANMAR.
If your engine i s
certified as
And its maximum
Power is
And its rated speed
is
Then its warranty period is
Variable speed or
Constant speed
kW<19 Any speed 1,500 hours or two (2) years whichever comes first. In the absence of a device to
measure t he hours of use, The eng ine has a warranty period of two( 2) years.
Constant speed 19 ≤ kW < 37 3,000rpm or higher 1,500 hours or two (2) years w hic hever comes fir s t. In the absence of a device to
measure t he hours of use, The eng ine has a warranty period of two( 2) years/
Constant speed 19 ≤ kW <37 Less than 3,000rpm 3,00hours of five (5) years whichever comes first. In the absence of a device to
measure t he hours of use, the Engine has a warranty period of five(5) years.
Variable speed 19 ≤ kW <37 Any speed 3,000 hours or five (5) years whichever comes first. In the absence of a device to
measure the hour s of use, the eng ine has a w arr anty per iod o f five (5) y e ar s.
Variable speed or
Constant spee d
kW ≥ 37 Any speed 3,000 hours or (5) years whichever comes fir s t. In the absence of a device to
measure t he hours of use, The eng ine has a warranty period of five (5) years.
4
5
Limited emission control system warranty – USA only – continued
Warranty Coverage:
This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair or replacement of any warranted part
will be performed at an authorized YANMAR industrial engine dealer or distributor.
Warranted parts no t scheduled for replacement as required maintenance in the operation manual shall be warranted for the warranty period.
Warranted parts scheduled for replacement as required maintenance i n the operation manual are warranted for the period of time prior to the first
scheduled replacement. Any part repaired or replaced under warranty shall be warranted for the remaining warranty period.
During the warranty period, YANMAR is liable for damages to other engine components caused by the failure of any warranted part during the
warranty period.
Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of
your engine, and s ha ll not r e duc e YANMAR’s warranty obligati ons . Add-on or modified parts that are not e x e mpted may not be used, The use of
any non-exempted add-on or modified parts shall be grounds for disallowing a warranty.
Warranted Parts:
This warranty covers engine components that are a part of the emission control system of the engine as Delivered by YANMAR to the original
retail purchase r , S uc h c omponents may include the fol lowing:
● Fuel injection system
● Electronic control system
● Cold start enrichment system
● Intake manifold
●Turbocharger systems
● Exhaust ma ni fold
● EGR system
● Positive crankcase ventilation system
● Hoses, belts, connectors and assemblies associated with emission control systems
● Exhaust gas after treatment (Diesel Par ticu lat e Filter (DPF)
Since emissions-related parts may vary sli ghtly between models, certain models may not cont ain all of These parts and other models may contain
the functional e quivalents.
6
Limited emission control system warranty – USA only – continued
Exclusions:
Failures other tha n t hos e a r is i ng f rom defects in material and/or w orkmanship are not covered by this warranty. The warranty does not extend to
the following: malfunctions caused by abuse, misuse, improper Adjustment, modification, alteration, tampering, disconnection, improper or
inadequate m a i nte nance or use Of non-recommended fuels and lubricating oils; accident-caused damage, and replacement of expendable
Items made in connecti on with scheduled maintena nc e . YA N M AR disclaims any respons i bil it y for Incidental or consequent ial damages such as
loss of time, inconvenience, loss of use of equipment/engine Or commercial loss.
Owner’s Warranty Responsibilities:
As the engine owner, you are responsible for the performance of the required maintenance listed in Your owner’s manual.
YANMAR recommends that you retain all documentation, including receipts, covering maintenance on your non-road compression-ignition
engine, but YA N M AR cannot deny War r a nty solely for the lack of receipts, or f or your f a i lur e to ens ur e the pe r formance of all scheduled
maintenance.
YANMAR may deny your warranty coverage of your non-road compres sion-ignition engine if a part has Faile d due to a bus e , neg l e c t, improper
maintenance or unapproved modifications. Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine
no Longer operati ng i n c ompliance with applicable emissions requirements.
You are responsible for initiating the warranty process. You must present your engine to a YANMAR dealer As soon as a problem exists. The
warranty repairs should be completed by the dealer as expeditiously as Possible. If you have any questions regarding your warranty rights and
responsibilitie s , or would like Informa t ion on the ne a r e s t YA NM AR dealer or authoriz e d s e r vice center, you should contact Y ANMAR
America Corporation.
Website: (www.yanmar.com)
E-mail: CS support@yanmar.com
Toll free telephone number: 1-800-872-2867, 1-855-416-7091
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FOREWARD
Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service.
The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability.
Please ensure correct operation of the tracto r as incorrect operatio n can cause substanti al mechanical damage as well as cau se accidents with the
associated inju r ies.
Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product
improvement.
In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your
problem.
WARNING
CALIFORNIA Proposition 65 Warning
The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer,birth
defects or other r e pr oduc ti v e harm
WARNING SIGNS IN THIS MANUAL
The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.
SIGN MEANING OF THE SIGN
Serious hazard with a very high level of risk of either serious injury or death.
Hazard or unsafe practi ce that can lead to severe i njury or death.
Hazard or unsafe practi ce that can lead in inj ury or death.
Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best.
All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is
reserved to make changes at any time without notice.
Danger
Warning
Important
Caution
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CONTENTS
1. Tractor Identification -------------------------------------------------------------------------------------------------------------------
2. About this manual ----------------------------------------------------------------------------------------------------------------------
3. Introduction & Description -------------------------------------------------------------------------------------------------------------
4. Owner assistance ------------------------------------------------------------------------------------------------------------------------
5. ROPS (Roll over protection structures) -----------------------------------------------------------------------------------------------
6. Safety instructions, Do’s & Don’ts ---------------------------------------------------------------------------------------------------
7. Safety signs -------------------------------------------------------------------------------------------------------------------------------
8. Universal symbols -----------------------------------------------------------------------------------------------------------------------
Section A
9. Controls, Instruments & Operations --------------------------------------------------------------------------------------------------
Section B
10. Lubrication & maintenance ----------------------------------------------------------------------------------------------------------
Section C
11. CABIN ------------------------------------------------------------------------------------------------------------------------------
Sr. No. Description Page No.
10
11
12~14
15
16~19
20~35
36~39
40~41
42~77
78~104
105~118
CONTENTS
Section D
12. Specifications -----------------------------------------------------------------------------------------------------------------------
13. Fuel saving Tips ---------------------------------------------------------------------------------------------------------------------
14. Fault tracing ----------------------------------------------------------------------------------------------------------------------
15. Wiring Diagram --------------------------------------------------------------------------------------------------------------------
16. Power train -------------------------------------------------------------------------------------------------------------------------
17. Tractor history card -------------------------------------------------------------------------------------------------------------------
18. Service record -----------------------------------------------------------------------------------------------------------------------
19. Daily operating Log -----------------------------------------------------------------------------------------------------------------
20. Part replacement record -------------------------------------------------------------------------------------------------------------
119~124
125~126
127~130
131~137
138
139
140
141
142
9
All information, illustrations and specifications in this manual are ba sed on latest information a vailable at the time of publication.
The right is reserved to make changes at any time without notice.
Sr. No. Description Page No.
10
TRACTOR IDENTIFICATIO N
The engine number is stamped on the left hand side of the engine block.
The chassis number is shown on the left hand side of the tractor as shown in the drawing.
Illustration A
WARRANTY OF THE PRODUCT.
The manufacturer warrants this product and full details of
the warranty are provided on a separate
warranty schedule.
SERVICE.
Service is available from any TYM dealer in the country.
PARTS.
To obtain spare parts please contact your nearest dealer
and give him the details listed below.
Tractor model
Tractor serial number
Tractor engine number
Part number and description
Quantity required.
Stamped position of the chassis number
Stamped position
of the Engine type
or Number
11
ABOUT THIS MANUAL
This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance
of your new Tong Yang Moolsan CO.,LTD (Here in after refer to TYM) Tractor.
Your Tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a
wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your TYM
Dealer/Distributor, to ensure that it reaches you in optimum conditions .To maintain this condition and ensure trouble free
performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning
your Tractor, do not hesitate to contact your Authorized TYM dealer/Distributor. He has trained personnel, genuine parts and
necessary equipments to undertake all your service requirements.
Manufacturer’s policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time
without notice is reserved.
All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do
not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYM
dealer/Distributor.
12
INTRODUCTION & DESCRIPTION
TRACTOR AN INTRODUCTION
The word, ’Tractor’ has been derived from ‘Traction’ which means pulling.
A Tractor is required to pull or haul an equipment, implement or trolley which are coupled to the Tractor body through suitable linkage.
A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.
In this book the operating, maintenance and storage instructions for all models of TYM Diesel Tractors has been complied.
This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.
If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the
TYM Dealer/Distributor in your locality. Dealer/Distributors are kept informed of the latest methods of servicing Tractors.
They stock genuine spare parts and are backed by the Company’s full support.
Through thi s manual. The use of the terms LEFT, RIGHT, FRONT
and REAR must be unders tood, to avoid any confusion when
following the intr o d uct io ns. T he LEFT and RIGHT means left and
right sides of the Tractor when facing forward in the driver’s seat,
Reference to the FRONT indicates the radiator end of the Tractor,
while the REAR, indicates the drawbar end ( illustration B)
When spare parts are required, always specify the Tractor and
engine serial number when ordering these parts.(See illustration
A).This will facilitate faster delivery and help ensure that the
correct parts for your particular Tractor is received. The tractor
serial number is punched on a plate attached to the left hand side of
the engine body (illust.A) ,For easy reference, we suggest you to
write the number in the space provided in the owner’s personal
data.
LEFT
RIGHT
FRONT
REAR
RIGHT TURN
(CLOCK WISE)
LEFT TURN
(COUNTER
CLOCK WISE)
illustration B
( Front, Rear,Left,Right Portion)
13
DESCRIPTION
■ General construction
The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form a
rigid unit
■ Front Axle & Wheels
The 4WD front axle is a center-pivot, reverse Eliot t ype. The front wheel drive mechanism is incorporated
as a part of the axle.
The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front
axle where the power is divided into right and left and to the respective final cases.
In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD
mechanism wit h level gears provides wider s teeri ng and great er durabilit y.
■ Engine
The tractors are fitted with fuel efficient engine with 4 cylinders manufactured by Perkins
■ Hydrostatic Transmission
The Tractor is fitted with servo controlled HST with three ranges and can be selected range by lever. The
tractor has two pedals for speed and forward/reverse control. Tractor with Independent Power Take Off is
fitted with electro – hydraulic clutch Assy .
14
■ Brakes
TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is
fitted for parking.
■ Rear axle & Wheels
This is mounted on ball bearings and is enclosed in removable housi ng which are bolted to the transmission
case. The rim & Disc fitted wi t h Rear ti res are bo lt ed t o the o ut er flan ge o f Rear Axle.
■ Hydraulic system & Linkages.
TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.) independent,
very touch of hydraulic System.
Three point Linkages can be used for Category 1 type (USA), or Category 2 type (EU) of implements.
■ Steering
It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic
pump
■ Electrical System
A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the
Electrical system comprising Horn, Head Lamp. Side indicator Lamps, Plough Lamp, Brake Light, Gauge
lamp, Hazard Lamp. Generator or Alternator, Fuse box also from part of the Electrical system.
Warning
When operating the tractor at High speed, Do not attempt to make sharp turns by using the
brakes.This may result in overturning of the Tractor causing serious injury or DEATH.
15
OWNER ASSISTANCE
We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with your inv estment.
Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments,
however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, w e
suggest the following.
Contact the owner or General Manager of the Dealership, explain the problem, and request assistance. When additional
assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfaction by doing
this, contact the TYM CO.,LTD. Office and provide them with;
• Your name, address and telephone number
• Model and Tractor serial number
• Dealer/Distribut or Nam e & Address
• Machine purchase date and Hours used
• Nature of problem
Before contacting TYM CO.,LTD office, be aware that your problem will likely to be resolved in the Dealership using
the Dealer’s/Distributor’s facilities, equipment and personnel. So it is important that your initial contact be with the
Dealer/Distributor.
16
(ROPS) Roll Over Protective Structures
Roll Over Protective Structures (ROPS)
TYM Tractors are equipped with a frame for the protection of operators.
In the case of cab tractors the frame is incorporated in the cab structure.
The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support
the entire weight of the tractor in that event.
Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards.
Included in these tests were all mounting bases and bolts or other fasteners.
DANGER
For ROPS frames to be effective and protect the operato r, t he seat belt prov ided must be worn in order to keep operators
within the ROPS protected area in the event of a roll over.
Failure to use the seat belt can still cause serious injury or death.
On some models the ROPS frame has a fold down feature, which can be used to enter low buildings etc Take care when lowering
the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered.
Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances
only and must not be lowered for general use.
Use of the tractor with the ROPS lowered can cause fatal injuries.
As the ROPS frame or cab together with the seat belt was designed to meet certain standards, they must be maintained in good
order and condition. To achieve this objective, both the structure and the seat belt should be inspected on a regular basis (every
time the tractor is serviced)
In the event that the seat belt is damaged or frayed, it should be replaced and in the event that the ROPS frame or any part of the
mounting structure is damaged o r cracked, the faulty component must be replaced with a new unit. Such a unit must meet all of
the test criteria of the original unit .Fitment of an inferior item or items affects the certification of the entire ROP S structure and
the effectiveness of the structure in the event of an accident. Drilling or welding of the ROPS struct ure is forbidden.
17
Damage of the ROPS
If the tractor has rolled over or the ROPS has damaged (such
as striking an overhea d ob j ect during transport) , It must be
replaced to provide the original protection. After an accident,
check for damages to the 1.ROPS.2.Seat 3.seat belt & seat
mountings. Before you operate a Tractor, replace all damaged
parts.
(Roll-bar type)
(Cabin type)
18
DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS
Never attach chains, ropes to the ROPS for pulling purposes; this will cause the Tractor to tip backwards.
Always pull from the Tr acto r drawbar . Be careful when d rivi ng thro ugh do or opening o r under lo w overhea d
objects. Make sure there is sufficient overhead clearance for the ROPS fatal injuries
If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the
recommended torque values are applied to the attaching bolts
Always wear your seat belt if the tractor is equipped with ROPS
Warning
Warning
Warning
Fig.1
How to adjust the Seat NOTE: Do not use solvents to clean the seat. Use warm water
with a little detergent add e d.
Before operating a Tractor it is important to adjust the seat to
the most comfortable position & check whether it is properly
locked in its position. Figure 1 identifies the seat fitted to your
Tractor.
FOR SLIDING SEAT
To select Seat position, move Adjusting lever and slide Seat
closer to or away from Dash panel and controls.
Check whether the seat proper ly locked in its position before driving the tractor .
Always use the seat belt when the ROPS is installed.Do not use the seat belt if a foldable ROPS is down or there
is no ROPS.Check the seat belt regularly and replace if frayed or damaged.
Danger
Danger
19
SEAT SUSPENSION ADJUSTMENT KNOB
To adjust the seat correctly, turn Weight adjustment knob clockwise or counterclockwise, while seated in the driving position.
20
SAFETY INSTRUCTIONS
SIGNAL WORDS.
A signal word―DANGER, WARNING OR CAUTION―is used with safety aler t symbol.
DANGER identifies the most serious hazards. Safety signs with signal Word ―DANGER OR
WARNING―are typically near specific hazards. General precautions are listed on CAUTION
safety signs.
READ SAFETY INSTRUCTION
Carefully read all safety instructions given in this manual for your safety. Tempering with any of
the safety devices can cause serious injuries or death. Keep all safety signs in good condition.
Replace missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any unauthorized modifications to be
carried out on the Tractor, which may impair the function/safety and affect Tractor life.
RECOGNIZE SAFETY INFORMATION
Thi s symbol means ATTENTION! YOUR SAFETY IS INVOLVED. T he message that follows the
symbol contains important information about safety. Carefully rea d the message
DANGER
WARNING
CAUTION
PROTECTION CHILDR EN
Keep children and others away from the Tractor while operating.
BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to ride on Tractor or any implement.
USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to industry and/or government
standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the
certification and will reduce or eliminate pr otec tion for the oper ator in the event of a roll-over . The
ROPS, mounting hardware, and seat belt should be checked after the first 100 hours of Tractor and
every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or
alteration, the ROPS must be replaced prior to further operation of the Tractor.
The seat belt must be worn during machine operation when the machine is equipped with a certified
ROPS.
Failure to do so will reduce or eliminate protection for the operator in the event of a roll over.
PRECAUTION TO AVOID TIPPING
Do not drive where the Tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden hazards.
Slow down before you make a sharp turn.
Driving forward out of a ditch or mired condition could cause Tractor to tip over backward. Back out of
these situations if possible
21
22
PARK TRACTOR SAFELY
Before working on the Tractor ;
Lower all equipment to the ground.
Stop the engine and remove t he ke y
KEEP RIDERS OFF TRACTOR
Do not allow riders on the Tractor.
Riders on Tractor are subject to injury such as being stuck by
foreign objects and being thrown off of the Tractor
HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do no t refuel the Tractor while smoking or near
open flame or sparks.
Always stop engine before refueling Tractors.
Always keep your tractor clean of accumulated grease, and debris. Always clean up spilled fuel.
STAY CLEAR OF ROTATING SHAFTS
Entanglement in rotating shaft can cause serious injury or death.
Keep PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and be sure PTO drive is stopped before making
adjustments, co nnectio ns, or cleaning o ut
PTO driven equipment.
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ALWAYS USE SAFETY LIGHTS AND DEVICES
Use of hazard warning lights a nd tur n signa ls a re re co mmend ed
when towing equipment on public roads unless prohibited by state
or local regulations.
Use slow moving vehicle (SMV) sign when driving on public road
during both day & night time, unless prohibited by law
RACTICE SAFE MAINTENANCE
Understand service procedure before doing work.
Keep the surrounding area of the Tractor clean and dry.
Do not attempt to service Tractor when it is in motion.
Keep body and clothing away from rotating shafts.
Always lower equipment to the ground. Stop the engine.
Remove the key. Allow Tractor to cool before any work repair is caused on it.
Securely support any Tractor elements that must be raised for service work.
Keep all parts in good condition and properly installed.
Replace worn or broken parts. Replace damage/missing decals.
Remove any buildup of grease or oil from the Tractor.
Disconnect battery ground cable(−) before making adjustments on electrical systems or
welding on Tractor
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AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away
from pinholes a nd no zz les , which eject fluids und e r hi gh p r ess ure . I f ANY flui d is inj ec te d into the ski n.
Consult your doctor immediately.
PREVENT BATTERY EX PLO SION S
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the poles.
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes
in clothing and cause blindness if found entry into eyes.
For adequate safety always;
1.Fill batteries in a well-ventilated area.
2.Wear eye protection and acid proof hand gloves
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns.
If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with wate r for 10-15 minutes. Get medical attention immediately.
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SERVICE TRACTOR SAFELY
Do not wear a necktie, scarf or loose clothing when you work near
moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jeweler to prevent electrical shorts and
entanglement in moving parts.
TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people
standing nearby the tractor.
2. For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled o ut position.
Transmission in neutral position, Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter
Switch or any other work on Tractor.
WORK IN VENTILATED AREA
Do not start the Tractor in an enclosed building unless the doors &
windows are open for proper ventilation, as tractor fumes can cause
sickness or death. If it is necessary to run an engine in an enclosed area
remove the exhaust fumes by connecti ng exhaust p ipe extension.
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Safety Starter Switch is to be replaced after every 2000 hours/4 years, whichever is earlier
SAFETY STARTER SWITCH
1. Clutch operated safety switch is provided on all Tractors which allow the starting system to
become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are
recommended to work on safety starter switch.
3. On some models Safety Star te r switch is provided on transmission High-low shifter lever and in
PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.
Caution
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SAFE OPERATION OF YOUR TRACTOR
The manufacturer of your tractor has made every effort to make it as safe as is humanly possible.
Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our
suggestions fo r your sa fety.
Ensure that only trained and competent operators use this tract or and ensure that they are fully conversant with the
machine and aware of all it’s control and safe ty featur es .
Operators should not operate the tractor or associated machinery while tired or untrained.
To avoid accidents please ensure that the op erato r wears clo thing which will not get entangled in the moving parts of the tractor
or machine and protect him or her from the elements.
When spraying or using chemicals, please ensure that clothing and protective equipment is worn which prevents respiratory or
skin problems.
For full details consult the manufacturer of the chemicals.
To avoid lengthy e xp os ure to noise ens ure that ea r pr o te ct io n is worn.
If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.
Use of certified Roll Over Protection Structure ( ROPS) is a must while operating a tr a c tor.
Use of seat belt is a must while operating a tractor.
In summary, ensure at all times that the safety of the operator and any other worker is paramount.
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SAFETY TIPS DURING MAINTENANCE
1. At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services
according to the service schedule.
2. Ensure tire pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effecti vel y.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor.
Do not carry out service work on a tractor until it is switched off, and the parking brake applied and wheels choked.
Where a tractor is started in a confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can
cause death.
6. Do not work under raised implements.
7. When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the
wheels are chocked.
8. Where guards or shields need to be removed to perform a service or rep air, ensure that the guard or shield is correctly
reinstalled before starting the Tracto r.
9. Never refuel near an open flame or with an overheated engine. Ensure to turn off Engine before refueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap on a hot engine to prevent being
scalded by steam or hot water. Do not add water in the radiator when the engine is hot. Add water to the radiator only after
the engine cools down completely.
11.To prevent fires keep the tractor including the engine clean and free from inflammable material and well away from fuels and
other inflammable material.
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