TYM T433, T553, T503 Operator's Manual

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TYM

OPERATOR’S MANUAL

FOR

TRACTORS

(T433/T503/T553)

#604-9, Namsan-dong, Changwon-city, Kyungnam, Korea ■■■■TEL:82-55-279-4379, FAX:82-55-279-4447 ■■■■www.tym.co.kr

PERKINS

FEDRAL AND CALIFORNIA

EMISSION SYSTEM

LIMITED WARRANTY

Perkins warrants to the initial owner and subsequent owners of a certified non road diesel engine (powering non road machines and equipment) that such engine is:

1. Designed, built and equipped so as conform, at the time of sale, with all applicable regulations adopted by the United States Environmental Protection Agency (EPA), the California Air Resources Board (CARB)

2. Free from defects in materials and workmanship in specific emission related parts for:

-All engines rated under 19kW for a period of 2 years of use or 1500 hours of operation, whichever

occurs first, after date of delivery to the initial owner or

-Constant speed engines rated under 37kW with rated speeds grater than or equal to 3000 rev/min for a

period of 2years of use or 1500 hours of operation, whichever occurs first, after date of delivery to the initial owner or

-All other engines for a period of 5years of use or 3000 hours of operation, whichever occurs first, after

date of delivery to the initial owner.

If an emission related part fails during the warranty period it will be repaired, or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period specified in (2) above.

During the term of this warranty Perkins will provide through a Perkins distributor or the distributor of the original equipment manufacturer or other establishment authorized by Perkins, repair or replacement of any warranted part at no charge to the owner of the engine.

In an emergency, repairs may be performed at any service establishment, or by the owner, using any replacement part. The owner should ensure that such parts are equivalent in design and durability to genuine Perkins parts. Use of non Perkins pars does not invalidate the overall warranty. However, Perkins is not liable under the warranty for parts which are non genuine Perkins parts.

Perkins will reimburse the owner for their expenses, including diagnostic changes for such emergency repair. These expenses shall not exceed Perkins retail price for all warranted parts replaced, and labor charges based on the Perkins repair time schedule for the warranty repair and the geographically appropriate hourly labor late.

As a condition of reimbursement replaced parts and receipted invoices must be presented at a place of business of a Perkins Distributor or other establishment authorized by Perkins.

Owner Responsibilities

During the warranty period the owner is responsible for:

• Premium or overtime labor costs

•

Costs to investigate complaints which are not caused by a defect in Perkins material or workmanship

Perkins Responsibilities

During the warranty period, if a defect in material or workmanship of an emission related part or component is found, Perkins will provide:

• New, remanufactured or replacement parts and / or components, approved pursuant to EPA

Regulations, required to correct the defect.

• Items replaced under this warranty automatically become the property of Perkins.

• Reasonable and customary labor, during normal working hours, required to make the

warranty repair. This includes labor to remove and install the engine if necessary.

Responsibilities and Limitations

The warranty is subject to the following:

•

Costs to investigate complaints which are not caused by a defect in Perkins material or workmanship

• Provide timely notice of a warrantable failure and promptly making the product available for repair

Limitations

The emissions-related parts covered by this warranty are:

Fuel injection system Air / fuel ratio control system Cold start enrichment system Intake manifold Turbocharger system Change air cooling system (if equipped) Exhaust manifold Positive crankcase ventilation system, including PCV valve and oil filler cap (if equipped) Electronic control nodule, including sensors and personality module (if equipped) Miscellaneous hoses, clamps, connectors and sealing gaskets or devices used in the above systems.

Perkins is not responsible for resultant damage to an emission related part or component resulting from:

•Any application or installation Perkins deem improper.

•Attachments, accessory items or parts not sold nor approved by Perkins.

• Improper engine maintenance, repair or abuse.

• Owners unreasonable delay in making the product available after being notified of a potential product problem.

This warranty is in addition to Perkins standard warranty applicable to the engine product involved Remedies under this warranty are expressly limited to the provision of material and services as specified herein Perkins will not be responsible for any incidental, indirect or consequential loss, damage, expense or cost (including but not limited to loss of profits, contracts or production) of any nature howsoever arising out of or in connection with this warranty.

FOREWARD

Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service.

The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability.

Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries.

Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement.

In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem.

WARNING

CALIFORNIA Proposition 65 Warning

The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer,birth defects or other reproductive harm

WARNING SIGNS IN THIS MANUAL

The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.

SIGN MEANING OF THE SIGN

Serious hazard with a very high level of risk of either serious injury or death.

Hazard or unsafe practice that can lead to severe injury or death.

Hazard or unsafe practice that can lead in injury or death.

Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best.

All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is reserved to make changes at any time without notice.

Danger

Warning

Important

Caution

CONTENTS

1. Tractor Identification ----------------------------------------------------------------------------------------------- 6

2. About this manual ---------------------------------------------------------------------------------------------------- 7

3. Introduction & Description ------------------------------------------------------------------------------------ 8~10

4. Owner assistance ------------------------------------------------------------------------------------------------ 11

5. ROPS (Roll over protection structures) --------------------------------------------------------------------- 12~14

6. Safety instructions, Do’s & Don’ts -------------------------------------------------------------------------- 15~27

7. Safety signs ------------------------------------------------------------------------------------------------------ 28~30

8. Universal symbols --------------------------------------------------------------------------------------------------- 31

Section A

9. Controls, Instruments & Operations ------------------------------------------------------------------------ 32~57

Section B

10. Lubrication & maintenance -------------------------------------------------------------------------------- 58~80

Section C

Sr. No. Description Page No.

Section C

11. CABIN -------------------------------------------------------------------------------------------------------- 81~92

Section D

12. Specifications ------------------------------------------------------------------------------------------------ 93~97

13. Fuel saving Tips ---------------------------------------------------------------------------------------------- 98~99

14. Fault tracing ---------------------------------------------------------------------------------------------- 100~103

15. Wiring Diagram ------------------------------------------------------------------------------------------- 104~111

16. Power train ------------------------------------------------------------------------------------------------------- 112

17. Tractor history card ------------------------------------------------------------------------------------------------ 113

18. Service record --------------------------------------------------------------------------------------------------- 114

19. Daily operating Log --------------------------------------------------------------------------------------------- 115

20. Part replacement record ----------------------------------------------------------------------------------------- 116

All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice.

TRACTOR IDENTIFICATION

The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing.

Stamped position of the

Engine type or Number

Illustration A

WARRANTYOF THE PRODUCT.

The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule.

SERVICE.

Service is available from any TYM dealer in the country.

PARTS.

To obtain spare parts please contact your nearest dealer and give him the details listed below. Tractor model Tractor serial number Tractor engine number Part number and description Quantity required.

Stamped position of the chassis number

ABOUT THIS MANUAL

This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance of your new Tong Yang Moolsan CO.,LTD (Here in after

refer to TYM) Tractor.

Your Tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your TYM Dealer/Distributor, to ensure that it reaches you in optimum conditions .To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.

Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized TYM dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements.

Manufacturer’s policy is one of continuous improvement, and the right to change prices,

specifications or equipments at any time without notice is reserved.

All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYM dealer/Distributor.

INTRODUCTION & DESCRIPTION

TRACTOR AN INTRODUCTION

The word, ’Tractor’ has been derived from ‘Traction’ which means pulling. A Tractor is required to pull or haul an equipment, implement or trolley which are coupled to the

Tractor body through suitable linkage. ATractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.

In this book the operating, maintenance and storage instructions for all models of TYM Diesel Tractors has been complied. This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.

If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the TYM Dealer/Distributor in your locality. Dealer/Distributors are kept informed of the latest methods of servicing Tractors. They stock genuine spare parts and are backed by the Company’s full support.

Through this manual. The use of the terms

LEFT, RIGHT, FRONT and REAR must be

understood, to avoid any confusion when following the introductions. The LEFT and RIGHT means left and right sides of the Tractor when facing forward in the driver’s seat, Reference to the FRONT indicates the radiator end of the Tractor, while the REAR, indicates the drawbar end (illustration B)

When spare parts are required, always specify the Tractor and engine serial number when ordering these parts.(See illustration A).This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received. The tractor serial number is punched on a plate attached to the left hand side of the engine body (illust.A),For easy reference, we suggest you to write the number in the space provided in the owner’s personal data.

illustration B

( Front, Rear,Left,Right Portion)

DESCRIPTION

■

■■

■ General construction

The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form a rigid unit

■

■■

■ Front Axle & Wheels

The 4WD front axle is a center-pivot, reverse Eliot type. The front wheel drive mechanism is incorporated as a part of the axle.

The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases.

In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD mechanism with level gears provides wider steering and greater durability.

■

■■

■ Engine

The tractors are fitted with fuel efficient Non-Turbo charged engine with 4 cylinders of T433/T503

■

■■

■ Clutch and Transmission

A single plate dry clutch (10.24"diameter) is used on these tractors. Tractor with IPTO(Independent Power Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has 16 forward & 16 reverse speeds of T433/T503/T553. Presently, TYM Tractors are fitted with partial synchro mesh type gears.

■■■■

Brakes

TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is

fitted for parking.

■

■■

■ Rear axle & Wheels

This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case. The rim & Disc fitted with Rear tires are bolted to the outer flange of Rear Axle.

■

■■

■ Hydraulic system & Linkages.

TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.)

independent, very touch of hydraulic System. Three point Linkages can be used for USA-Category 1type,

EU-Category 2 type of implements.

■

■■

■ Steering

It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump

■

■■

■ Electrical System

A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, Head Lamp. Side indicator Lamps, Plough Lamp, Brake Light, Gauge lamp, Hazard Lamp. Generator or Alternator, Fuse box also from part of the Electrical system.

Warning

When operating the tractor at High speed, Do not attempt to make sharp turns by using the brakes.This may result in overturning of the Tractor causing serious injury or DEATH.

OWNER ASSISTANCE

We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.

Contact the owner or General Manager of the Dealership, explain the problem, and request assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfaction by doing this, contact the TYM CO.,LTD. Office and provide them with;

• Your name, address and telephone number

• Model and Tractor serial number

•

Dealer/Distributor Name & Address

• Machine purchase date and Hours used

• Nature of problem

Before contacting TYM CO.,LTD office, be aware that your problem will likely to be resolved in the Dealership using the Dealer’s/Distributor’s facilities, equipment and personnel. So it is important that your initial contact be with the Dealer/Distributor.

(ROPS) Roll Over Protective Structures

Roll Over Protective Structures (ROPS)

TYM Tractors are equipped with a frame for the protection of operators. In the case of cab tractors the frame is incorporated in the cab structure. The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards. Included in these tests were all mounting bases and bolts or other fasteners.

DANGER

For ROPS frames to be effective and protect the operator, the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over. Failure to use the seat belt can still cause serious injury or death.

On some models the ROPS frame has a fold down feature, which can be used to enter low buildings etc. Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered. Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility

is for special circumstances only and must not be lowered for general use.

Use of the tractor with the ROPS lowered can cause fatal injuries.

As the ROPS frame or cab together with the seat belt was designed to meet certain standards, they must be maintained in good order and condition. To achieve this objective, both the structure and the seat belt should be inspected on a regular basis (every time the tractor is serviced)

In the event that the seat belt is damaged or frayed, it should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked, the faulty component must be replaced with a new unit. Such a unit must meet all of the test criteria of the original unit. Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accident.

Drilling or welding of the ROPS structure is forbidden.

Damage of the ROPS

If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), It must be replaced to provide the original protection. After an accident, check for damages to the 1.ROPS.2.Seat 3.seat belt & seat mountings. Before you operate a Tractor, replace all damaged parts.

(CABIN type)

(Roll

bar type)

DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS

Warning

Never attach chains, ropes to the ROPS for pulling purposes; this will cause the Tractor to tip backwards. Always pull from the Tractor drawbar. Be careful when driving through door opening or under low overhead objects. Make sure there is sufficient overhead clearance for the ROPS fatal injuries

Warning

If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts

Warning

Always wear your seat belt if the tractor is equipped with ROPS

(CABIN type)

(Roll

bar type)

NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added. Before operating a Tractor it is important to adjust the seat to the most comfortable position & check

whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor.

FOR SLIDING SEAT

Seat

SeatSeat

Seat Adjusting

AdjustingAdjusting

Adjusting Lever

LeverLever

Lever

Fig.1

select

Seat

position,

move

Adjusting

lever

and

slide

Seat

closer

tooraway

from

Dash

panel

and

controls.

Danger

Check whether the seat properly locked in its position before driving the tractor.

Danger

Always use the seat belt when the ROPS is installed.Do not use the seat belt if a foldable ROPS is down or there is no ROPS.Check the seat belt regularly and replace if frayed or damaged.

SAFETY INSTRUCTIONS

SIGNAL WORDS.

A signal word―DANGER, WARNING OR CAUTION―is used with safety alert symbol. DANGER identifies the most serious hazards. Safety signs with signal Word ―DANGER OR WARNING―are typically near specific hazards. General precautions are listed on CAUTION safety signs.

DANGER

WARNING

CAUTION

READ SAFETY INSTRUCTION

RECOGNIZE SAFETY INFORMATION This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains

important information about safety. Carefully read the message

Carefully

read

all

safety

instructions

given

this

manual

for

your safety. Tempering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs. Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor, which may impair the function/safety and affect Tractor life.

PROTECTION CHILDREN

Keep children and others away from the Tractor while operating. BEFORE YOU REVERSE

- Look behind Tractor for children.

- Do not let children to ride on Tractor or any implement.

USE OF ROPS AND SEAT BELT

The Roll Over Protective Structure(ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over. The ROPS, mounting hardware, and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to further operation of the Tractor.

The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS.

Failure to do so will reduce or eliminate protection for the operator in the event of a roll over.

PRECAUTION TO AVOID TIPPING

Do not drive where the Tractor could slip or tip. Stay alert for holes and rocks in the terrain, and other hidden

hazards.

Slow

down

before

you

make

sharp

turn

Driving forward out of a ditch or mired condition could cause Tractor to tip over backward. Back out of these situations if possible

PARK TRACTOR SAFELY

Before working on the Tractor ; Lower all equipment to the ground. Stop the engine and remove the key

KEEP RIDERS OFF TRACTOR

Do not allow riders on the Tractor. Riders on Tractor are subject to injury such as being stuck by foreign objects and being thrown off of the Tractor

HANDLE FUEL SAFELY-AVOID FIRES

Handle fuel with care; it is highly flammable. Do not refuel the Tractor while smoking or near open flame or sparks.

Always stop engine before refueling Tractors. Always keep your tractor clean of accumulated grease, and debris.

Always clean up spilled fuel.

STAY CLEAR OF ROTATING SHAFTS

Entanglement in rotating shaft can cause serious injury or death. Keep PTO shield in place at all times. Wear close fitting clothing. Stop the engine and be sure PTO drive

is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

ALWAYS USE SAFETY LIGHTS AND DEVICES

Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations.

Use slow moving vehicle (SMV) sign when driving on public road

during both day & night time, unless prohibited by law

RACTICE SAFE MAINTENANCE

Understand service procedure before doing work. Keep the surrounding area of the Tractor clean and dry. Do not attempt to service Tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground. Stop the engine. Remove the key. Allow Tractor to cool before any work repair is caused on it. Securely support any Tractor elements that must be raised for service work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Replace damage/missing decals. Remove any buildup of grease or oil from the Tractor. Disconnect battery ground cable(−) before making adjustments on electrical systems or welding on Tractor

AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin. Consult your doctor immediately.

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the poles.

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to

burn skin, cause holes in clothing and cause blindness if found entry into eyes.

For adequate safety always;

1.Fill batteries in a well-ventilated area.

2.Wear eye protection and acid proof hand gloves

3.Avoid breathing direct fumes when electrolyte is added.

4. Do not add water to electrolyte as it may splash off causing severe burns.

If you spill acid on yourself;

1.Flush your skin with water.

2.Flush your eyes with water for 10-15 minutes. Get medical attention immediately.

SERVICE TRACTOR SAFELY

Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result. Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.

TRACTOR RUNAWAY

1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor.

2. For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled out position.

Transmission in neutral position, Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on Tractor.

SAFETY STARTER SWITCH

Clutch operated safety switch is provided on all Tractors which allow the starting system to

WORK IN VENTILATED AREA

Do not start the Tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension.

Safety Starter Switch is to be replaced after every 2000 hours/4 years, whichever is earlier

Clutch operated safety switch is provided on all Tractors which allow the starting system to

become operational only when the Clutch pedal is fully pressed.

2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are

recommended to work on safety starter switch.

3. On some models Safety Starter switch is provided on transmission High-low shifter lever and in PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.

Caution

SAFE OPERATION OF YOUR TRACTOR

The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and

implement our suggestions for your safety.

Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it’s control and safety features.

Operators should not operate the tractor or associated machinery while tired or untrained.

To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements.

When spraying or using chemicals, please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems.

For full details consult the manufacturer of the chemicals.

To avoid lengthy exposure to noise ensure that ear protection is worn.

If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.

Use of certified Roll Over Protection Structure (ROPS) is a must while operating a tractor. Use of seat belt is a must while operating a tractor.

In summary, ensure at all times that the safety of the operator and any other worker is paramount.

SAFETY TIPS DURING MAINTENANCE

1.At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in

the battery and perform services according to the service schedule.

2. Ensure tire pressure are even and the correct pressure for the job being done is maintained.

3. Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively.

4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.

5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor. Do not carry out service work on a tractor until it is switched off, and the parking brake applied

and wheels choked. Where a tractor is started in a confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can cause death.

6. Do not work under raised implements.

7. When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior

to removing the wheel and the wheels are chocked.

8. Where guards or shields need to be removed to perform a service or repair, ensure that the guard or shield is correctly reinstalled before starting the Tractor.

9. Never refuel near an open flame or with an overheated engine. Ensure to turn off Engine before refueling.

10. The cooling system operates under pressure, take care when removing the Radiator cap on a

hot engine to prevent being scalded by steam or hot water. Do not add water in the radiator when the engine is hot. Add water to the radiator only after the engine cools down completely.

11.To prevent fires keep the tractor including the engine clean and free from inflammable material

and well away from fuels and other inflammable material.

►

►►

► MOUNTING AND DEMOUNTING IMPLEMENTS

(1)Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one

is between the Tractor and implement and do not get under the implement to avoid accidental

injuries.

(2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where

PTO shafts are used that the shaft is fitted and secured correctly.

(3) Where heavy implements are used, ensure that the combination is well balanced or use proper

ballast to achieve balance.

(4) Before leaving the tractor at any time, lower the implement, stop the PTO shaft where

applicable, set the parking brake and switch off the engine.

(5) While operating the implements with the PTO keep all bystanders away from any moving parts

and do not attempt to make adjustments while the machine is running.

(6) Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt

properly fastened.

(7) Where young children are present, particular care should be taken and the tractor should not be

moved until the whereabouts of all children is known.

(8) Only trained operators should operate the Tractor and so taking care to ensure that other

workers are not injured. In particular they should take care during dusty operations, which will

reduce visibility substantially.

(9) Never start the tractor unless the transmission is out of gear, the operator is in the seat and all

round safety has been checked.

(10) Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high

speed as this can cause a roll

over and serious injury or death.

speed as this can cause a roll

over and serious injury or death.

(11) When traveling on a public road ensure that the tractor and driver both meet all laws relating to

safety and licensing. When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements.

(12) When operating under adverse conditions, hilly terrain or on bad ground adjust the speed of the

tractor to suit the conditions, safety comes first. Never drive down hill at high speed or with the transmission in neutral. Use of the braking capacity of the engine as well as the service brakes.

Do not try to change gear going up or down a steep slope, select the correct gear before starting.

(13) Take care when traveling uphill with a heavy implement to ensure that it does not overbalance

and tip up the front end. (14) Never remove or modify the seat belt. (15) Never remove, modify or repair the ROPS frame.

PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR TEATH AND AVOID DAMAGE TO YOUR TRACTOR.

The following precautions are suggested to help prevent accidents.

A careful operator is the best operator. Most accidents can be avoided by observing certain precautions .Read and take the following precautions before operating the Tractor to prevent accidents. Tractor should be operated only by those who are responsible and properly trained to do so.

■

■■

■ The Tractor

1. Read the operator’s manual carefully before using the tractor. Lack of operating knowledge can

lead to accidents.

2. Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor without a

rollover bar can result in death or injury.

3. Do not remove ROPS (Roll Over Protective Structure). Always use the seat belt.

4. Fiberglass canopy does not give any protection.

5. To prevent falls, keep steps and platform clear of mud and oil.

6. Do not permit anyone but the operator to ride on the Tractor. There is no safety place for extra

riders.

7. Replace all missing, illegible or damaged safety signs.

8. Keep safety signs clean of dirt and grease

■

■■

■ Servicing the Tractor

1.keep the tractor in good operating condition for your safety. An improperly maintained Tractor can

be hazardous.

2. Stop the engine before performing any service on the tractor.

3. The cooling system operates under pressure, which is controlled by the radiator cap

. It is

dangerous to remove the cap while the system is hot. First turn the cap slowly to stop and

allow the pressure to escape before removing the cap entirely.

4. Do not smoke while the refueling the tractor. Keep away any type of open flame.

5. The fuel in the injection system is under high pressure and can penetrate the skin. Unqualified

persons should not remove or attempt to adjust a pump, injector, nozzle or any part of the fuel injection system. Failure to follow these instructions can result in serious injury.

6. Keep open flame away from battery or cold weather starting aids to prevent fire or

explosions.

7. Do not modify or alter or permit anyone else to modify or alter this tractor or any of its

components or any tractor functions

■

■■

■ Operating the tractor

1. Before starting the tractor apply the parking brake, place the PTO (Power Take Off) lever in the

“OFF” position, the hydraulic control levers in the downward position, the remote control valve

levers in the neutral position( if fitted) and the transmission in neutral.

2. Do not start the engine or controls while standing besides the tractor. Always sit on the tractor

seat when the engine or operating controls.

3. Safety starter switch. In order to prevent the accidental starting of the tractor, a safety switch has been provided. The starting system of the tractor is connected through this switch, which becomes operative only when the clutch pedal is depressed. On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit. Do not bypass the safety starter switch. Consult your TYM Tractor Dealer/Distributor if safety- starting switch malfunctions.

4.Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected

Tractor movement can result from such contact.

5. Do not get off or climb the tractor while it is in motion.

6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.

7. Do not operate the tractor in an enclosed building without adequate ventilation. Exhaust fumes can

cause death.

Do not park the tractor on a steep slope.

9. If power steering or Engine seizes to operate, stop the tractor immediately.

10. Pull only from the swinging draw bar or the lower link drawbar in the down position. Use only a

drawbar pin that locks in place. Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor’s front end to lift.

11. If the front end of the tractor tends to rise when heavy implements are attached to the three-point

linkage, install front end or front wheel weights. Do not operate the tractor with a light front end.

12.Always use hydraulic position control lever when attaching equipments/implement and when

transporting equipment. Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement.

13.Do not leave equipment/implement in the raised position.

14.Use the flasher/ Turn signal lights and Slow Moving Vehicle (SMV) signs when driving on public

roads during both day and night time, unless prohibited by law.

15. Dim tractor lights when meeting a vehicle at night. Be sure the lights are adjusted to prevent the

blinding on the eyes of coming vehicle operator.

16.Emergency stopping instruction; If tractor fails to stop even after application of brakes, Pull the

knob of fuel shut off control rod.

■

■■

■ Driving the tractor

1. Watch where you are going especially at row ends, on roads, around trees and low hanging

obstacles.

2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially

when operating over rough ground, crossing ditches or slopes, and when turning at corners.

3. Lock the tractor brake pedals together when transporting on roads to provide proper wheel

braking.

4. Keep the tractor in the same gear when going downhill as used when going uphill. Do not coast

or free wheel down hills.

5.Any towed vehicle and/or trailer whose total weight exceeds that of the towing Tractor, must be

equipped with its own brakes for safe operation.

6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.

7.Always check overhead clearance, especially when transporting the tractor.

■

■■

■ Operating the PTO (Power Take Off)

1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before

getting off the tractor and disconnecting the equipment.

2. Do not wear loose clothing when operating the power take-off or near rotating equipment.

3. When operating stationery PTO driven equipment, always apply the tractor parking brake and

block the rear wheels from front and rear side.

4. To avoid injury, always move down flip part of PTO. Do not clean, adjust or service PTO

driven equipment when the tractor engine is running.

Make sure the PTO master shield is installed at all times and always replace the PTO shield cap

When the PTO is not in use.

■

■■

■ Diesel fuel

1. Keep the equipment clean and properly maintained.

2. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel fire or

explosive hazard. Such blends are more explosive than pure gasoline. In a closed container, such as a fuel tank. DO NOT USE THESE BLENDS.

3. Never remove the fuel cap or refuel the tractor with the engine running.

4. Do not smoke while refueling or when standing near fuel.

5. Maintain control of the fuel filler pipe when filling the tank.

6. Do not fill the fuel tank to capacity. Allow room for expansion.

7.Wipe up spilled fuel immediately.

8.Always tighten the fuel cap securely.

9.If the original fuel tank cap is lost, replace it with genuine cap. A none approved cap may not be

safe.

10.Do not drive equipment near open fire.

11.Never use fuel for cleaning purpose.

12.Arrange fuel purchases so that winter grade fuel are not held over and used in the spring.

N.B: It is suggested that after repairs if any of the Safety Decal/sign is peeled/defaced, the same may be replaced immediately in interest of your safety.

DO’S AND DON’T’S

DO’S-For Better performance DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate Tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO -Ensure that the correct grade of lubricating oils is used and that they are replenished and

changed at the recommended intervals.

DO-Fit new sealing rings when the filter elements are changed. DO-Watch the oil pressure gauge or warning light and investigate any abnormality immediately. DO-Keep the radiator filled with clean water and in cold weather use anti-freeze mixture. Drain

the system only in an emergency and fill before starting the engine.

DO-Ensure that the transmission is in neutral before starting the engine. DO-Keep all fuel in clean storage and use a filter when filling the tank. DO-Attend to minor adjustments and repairs as soon as necessity is apparent. DO-Allow the engine to cool before removing the radiator filler cap and adding water, remove the

radiator cap slowly.

DO-Shift into low gear when driving down steeps hills. DO-Latch the brake pedals together when driving on a highway. DO-Keep draft control lever fully down when not in use.

Don’ts-For safe operation

DON’T-Run the engine with the air cleaner disconnected. DON’T-Start the tractor in an enclosed building unless the doors and windows are open for proper

ventilation.

DON’T-Operate the tractor or engine while lubricating or cleaning. DON’T-Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system. DON’T-Temper the fuel injection pump, If seal is broken the warranty becomes void. DON’T-Allow the engine to run idle for a long period. DON’T-Run the engine if it is not firing on all cylinders. DON’T-Ride the brake or clutch pedal. This will result in excessive wear of the brake lining,

clutch driven member and clutch release bearing.

DON’T-Use the independent brakes for making turns on the highway or at high speeds. DON’T-Refuel the tractor with the engine running. DON’T-Mount or dismount from the right side of the tractor. DON’T-Temper the hydraulic control levers’ upper limit stops. DON’T-Use draft control lever for lifting of implements. DON’T-Start the engine with the PTO engaged. DON’T-Use the governor Control Lever (Hand throttle) while driving on roads. DON’T-Move the hydraulic levers rearward.

SAFETY SIGNS

(Replace all missing, damaged or illegible signs)

GENERALSAFETY INFORMATION

IMPORTANT: This “General safety Information” should be kept with the machine at all times as reference data.

This symbol means ATTENTION!YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety.

Follow recommended precautions and safe operating practice.

DECALS ON THE DASH COVER

Part No.:1260-904-062-0

Part No.:1200-910-008-0

Part No.:1200-910-021-0

Part No.: 1200-910-007-0

Part No.:1200-910-002-0

DECALS ON THE CABIN

Part No.:1200-910-003-0

Part No.:1200-910-023-0

Part No.:1200-910-011-0

Part No.:1769-910-009-0

Part No.:1200-910-006-0

Part No.:1200-910-004-0

Part No.:1200-910-019-0

+ 90 hidden pages

TYM T433, T553, T503 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual