TYM T354 Operator Manual

TYM
OPERATOR’S MANUAL
FOR
TRACTORS
T354
DaeYong B/D, 7, Eonju-ro 133-gil, Gangnam-gu, Seoul, Korea TEL: 82-2-3014-2800, FAX:82-2-3014-2852 www.tym.co.kr
WARRANTIES
YANMAR LIMITED WARRANTY
What is Covered by this Warranty?
YANMAR warrants to the original retail purchas er th at a new YANMAR TNV common rail series industrial engine will be free from defects in material and/or workmanship for the duration of the warranty period.
Note: YANMAR engines may be equipped w i th ex t e r na l components including , but not l imited to: wiring harnesses, electrical devices, control panels, radiator, air filters, fuel/or exhaust systems that are supplied and/or install e d by manufactur e r s other than YANMAR. For warr a nt y information on such external components, ple a s e cont a c t the machine or compone nt manufact urer directly or see your authori z e d YANMAR dealer or dis tr ibut or.
This warranty is provided in lieu of all other warranties, express or implied. YANMAR specifically disclaims any implied warranties of merchantability or fitness for a particular pu r pose, except where such disclaimer is prohibited by law. If such disclaimer is prohibited by law, then implied warranties shall be limited in duration to the life of the express warranty.
How Long is the Warranty Period?
The YANMAR standard limite d warra nty period runs for a period of twenty-four (24) months or Two-thousand(2000) engine operation hours, whichever occurs first. An extended limited warranty of
thirty-six(36) months or three thousand(3000) engine operating hours, whichever occurs first, is provided for these specific parts only: the cylinder block, cylinder head, crankshaft forging, connecting rods, flywheel, flywheel housing, camshaft, timing gear, and gear case. The warranty period for both the Standard limi ted warr anty and the extended lim ite d warr anty (by duration or operation hours) begins on the date of delivery to the original retail purchaser and is valid only until the applicable warranted duration has passed or the operation hours are exceeded, whichever comes first.
1
YANMAR limited warranty- continued
What the Engine Owner must Do:
If you believe your YANMAR engine has experienced a failur e due to a defect in material and/or workmanship, your must contact an authorized YANMAR industrial engine dealer or distributor within Thirty (30) Days of discovering the failure, You must prov ide pr oof of ownership of the eng i ne , pr oof of the date of the engine purchase and delivery, and documentation of the engine operation hours. Acceptable forms of proof of delivery date include, but a r e not limited to: the orig i na l warranty registr a ti on of sales r eceipts or other documents maintained in the ordinary course of business by YANMAR dealers and/or dis tributors, indicating the date of delivery of the YANMAR product to the original retail purchaser, This in formation is nec e s s a r y to establish whether the YANMAR product is stil l within the warr a nt y period. Thus, YANMAR strongly recommends you register your engine as soon as possible after purchase in order to facilitate any future warranty matters.
You are responsible for the transporta ti on of the engine to and f r om the repair location as desi g na t e d by YANMAR.
To Locate an Authorized YANMAR Industrial E ngine D ealer or D istribut or:
You can locate your nearest authorized YANMAR industrial engine dealer or distributor by visiting the YANMAR Co,. Ltd. Website at:
http://www.yanmar.co.jp (The Japanese language page will be displayed.) For English language “click” on “English Page.”)
“click” on “Network” in the website heading to vies the “YANMAR Worldwide Network.”
Choose and “Click” on the desired product group.
“Click” on the Icon closest to your region.
“Click” on the desired country or associate company to locate your nearest authorized YANMAR
Industrial engine dealer or distributor.
You may also contac t YANMAR by clicking on “I nquir y” in the websit e heading a nd t yping in your Question or com ment.
What YANMAR will DO: YANMAR warrants to the original retail purchas er of a new Y ANMAR engine that YANMAR will make such repairs and/or r e pla cements at YA NM AR’s option, of any part(s ) of the YANMAR product c ov e r e d by this warra nty found to be defectiv e in mat e r ia l and/or workmanshi p. Such r e pa i rs and/ or replacements will be made at a locat ion de s i g na t e d by YANMAR at no cost to the purchaser for parts or l a bor .
2
YANMAR limited warranty- continued
What is no Cover ed b y this Warranty?
This warranty does not cover parts affected by or damaged by ant reason other than defective materials or workmanship, including, bur not limited to, accident, misuse, abuse, “Acts of God,” neglect, improper installation, improper maintenance, improper storage, the use of unsuitable attachments or parts, the use of contaminated fuels, the use of fuels, oils, lubricants, or fluids other than those recommended in your YANMAR Operat ion Ma nual, unauthorize d a l te r a t ions or modificati ons , ordina r y wear and tear, and rus t or corrosion. Thi s w a r ra nt y does not cover the cost of part s a nd/or la bor r e quir e d t o pe r form normal/scheduled maintenance on your YANMAR engine. This warranty does not cover consumable parts such as, but not limited to, filters, belts, hoses, fuel injector, lubricants and cleaning fluids. This warranty does not cover the cos t of shipping the product to or form the wa r r a nty repair facility.
Warranty Limitations:
The foregoing is YANMAR’s only obligation to you and your exclusive remedy for breach Of Warranty
A waiver of all claims for damages and other relief. In no event shall Y AN M A R or any authori zed Industrial engine dealer or distributor be liable for incidental, special or consequential damages.
Such consequentia l damage s may include, but not be limit e d to, los s of re v e nue , loan pa yments, cost of rental of substitute equipment, insurance coverage, storage, lodging, transportation, fuel mileage, and telephone costs. The limitations in this warranty apply regardless of whether your claims are based on breach of contract, tort(including negligence and strict liability) or any other theory. Any action arising hereunder m us t be brought within one (1) ye a r af te r the caus e of act ion a c c r ue s or it sha l l be ba r re d. Some
states and countries do not allow certain limitations on warranties or for breach of warranties.
warranty gives you specifi c legal right s , and you may also have other rights which vary Form state to state and country to country.
extent that they are prohibited by law.
Warranty Modifications:
Except as modified in writing and signed by the parties, this warranty is and shall remain the complete and exclusive agreement between the parties with respect to warranties, su per sedi ng all prior agreements, written and oral, and all other communications between the parties relating to warranties. No person or
entity is authorized to give any other warranty or to assume any other obligation on behalf of YANMAR, either orally or i n writing.
Questions:
If you have any questions or concerns regarding this warranty, please call or write to the nearest authorized YANMAR industrial e ng ine dealer or distributor or other authoriz ed facility.
. Failure to follow the requirements for submitting a claim under this warranty may result in
the
Limitations set forth in this paragraph shall not apply to
This
3
EMISSION SYSTEM WARRANTY
YANMAR CO., LTD. LIMITED EM I SSI O N CONTROL SYSTEM WARRANTY – USA O NLY
Your Warranty Rights and Obligations:
California The California Air Resources Board (CARB), the Environmental Protection Agency (EPA) and YANMAR
Co,. Ltd. hereafter referred to as YANMAR, are pleased to explain the emission control system warranty on your industrial com pres sion-ignition engine. In California, model year 2000 or later off-road compression-ignition engi ne s m us t be des igned, built and equippe d to meet the state’s str ingent anti-smog standards. In al l st a te s , 1998 a nd la t e r non-road c om pre ssi on-ignition engines must be designed, built and equipped to me e t the United S ta t e s EPA e missions standards . YANMAR warra nts the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.
Your emission contr ol system may include parts such as the fuel injection system, the air induction system, the electronic control system, EGR(Exhaust Gas Recirculation) system and Diesel Particulate Filter. Also included ma y be hoses, belts, connector s a nd othe r e mission-related assemblies.
Where a warrantable condition exists, YANMAR will repair your non-rod com pres sion-ignition engine at no charge to you including diagnosis , pa r ts a nd l a bor .
Manufacturer’s Warranty Period:
The model year 1998 or later certified and labeled non-road compres sion-ignition engines are warranted for the periods listed below. If any emission-related part on your engine is found to be defective during the applicable warranty period, the part will be replaced by YANMAR.
If your engine is certified as
And its maximum Power is
And its rated speed is
Then its warranty period is
Variable speed or Constant spee d
Constant spee d 19 kW < 37 3,000rpm
Constant spee d 19 kW <37 Less than
Variable speed 19 kW <37 Any speed 3,000 hours or five (5) years whichever comes first.
Variable speed or Constant spee d
kW<19 Any speed 1,500 hours or two (2) years whichever come s f ir s t.
or higher
3,000rpm
kW 37 Any speed 3,000 ho ur s or (5) yea r s w hic hever comes first.
In the absence of a devic e to measure the hours of use, The engine has a warranty p e r i o d of two(2) years.
1,500 hours or two (2) years whichever come s f ir s t. In the absence of a devic e to measure the hours of use, The engine has a warranty p e r i o d of two(2) years/
3,00hours of five (5) years whichever comes first. In the absence of a devic e to measure the hours of use, the Engine has a warranty period of five(5) years.
In the absence of a devic e to measure the hours of use, the engine has a warranty period of five (5) years.
In the absence of a devic e to measure the hours of use, The engine has a warranty period of five (5) years.
4
Limited emission control system warranty – USA only – continued
Warranty Coverage:
This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair or replacement of any warranted part will be performed at an authorized YANMAR industrial engine dealer or distributor.
Warranted par ts not sc he dul e d for replacement as required maint e na nc e in the ope r a ti on manual shall be warranted for the warranty period. Warranted part s s cheduled for replacement as required maintenance in the operation manual are warranted for the period of time prior to the first scheduled replacement. Any part repaired or replaced under warranty shall be warranted for the remaining warranty period.
During the warranty period, YANMAR is liable for damages to other engine components caused by the failure of any war r a nte d part dur ing the warra nt y period.
Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of y our eng i ne , and s ha ll not r e duc e YANMAR’s warr a nty obligations. Add-on or modified parts that are not e x e mpted may not be used, The use of any non-exempted add-on or modified parts shall be grounds for disallowing a warranty.
Warranted Parts:
This warra nty covers engine compone nt s tha t a re a part of the emission cont rol s ystem of the engine as Delivered by YANMAR to the original r e ta i l purc ha s e r , Suc h components m a y include the following:
Fuel injection system
Electronic control system
Cold start enrichment system
Intake manifold
Turbocharger systems
Exhaust ma nifold
EGR system
Positive crankcase ventilation system
Hoses, belts, connectors and assemblies associated with emission control systems
Exhaust gas after treatment (Diesel Part icu late Filter (DP F)
Since emissions-related parts may vary slightly between models, certain models may not contain all of These parts and other model s may contain the functional equiva lent s.
5
Limited emission control system warranty – USA only – continued
Exclusions:
Failures other t ha n t hose arising from defects in mate ri a l and/or workmans hi p are not cov e r e d by this warranty. The warranty does not extend to the following: malfunctions caused by abuse, misuse, improper Adjustme nt, m odification, alte ra t ion, ta mpering, disconnec t ion, improper or ina de qua t e maintenance or use Of non-recom mended fuels and lubri c a ti ng oi ls ; a c c ide nt -caused damage, and replacement of expendable Items made in connection with scheduled maintenance. YANMAR disclaims any responsibility for Incidental or consequential damages such as loss of time, inconvenience, loss of use of equipment/engine Or commercial loss.
Owner’s Warranty Responsibilities:
As the engine owner, you are responsible for the performance of the required maintenance listed in Your owner’ s manual.
receipts, covering maintenance on your non-road compre ssion-i gnit ion eng ine , but YAN MA R cannot deny Warranty solely for th e lack of receipts, or for your failur e to ensure the performance of all scheduled maintenance.
YANMAR may deny your warranty coverage of your non-roa d com pr ess ion-ignition engine if a part has Failed due to abuse , neg le ct, improper ma i nte na nc e or unapproved modifications. Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no Longer operating in compliance with applicable emissions requirements.
You are responsible for initiating the warranty process. You must present your engine to a YANMAR dealer As soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as Possible. If you have any questions regarding your warranty rights and responsibilities, or would like Informat ion on the ne arest YANMAR dealer or authorized s e r v i c e center, you should contact YANMAR America Corporation.
Website: (www.yanmar.com) E-mail: CS support@yanmar.c om Toll free telephone number: 1-800-872-2867, 1-855-416-7091
YANMAR recommends that you retain all documentation, including
6
FOREWARD
Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service. The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensur e long -term durability. Please ensure correct operation of the tractor as i ncorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuri es . Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement. In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem.
CALIFORNIA Proposition 65 Warning
The Engine Exhaus t from this product cont a ins chemica l s known to the
WARNING
WARNING SIGNS IN THIS MANUAL
The following warning signs in this manual draw additional attention to items of importance for the safe and correct op er ation of the tractor.
state of California to cause cancer,birth defects or other reproductive harm
SIGN MEANING OF THE SIGN
Danger
Warning
Caution
Important
All information,illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without noti ce.
Serious hazard with a very high level of risk of either serious injury or death
Hazard or unsafe practice that can lead to severe in jury or death.
Hazard or unsafe practice that can lead in inju ry or death.
Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best
7
CONTENTS
Sr. No. Description Page No.
1. Tractor Identification
2. About this manual
3. Introduction & description
4. Owner assistance
5. ROPS (Roll over protection structures)
6. Safety instructions, Do’s & Don’ts
7. Safety signs
8. Universal symbols
Section A
9. Controls, Instruments & Operations
Section B
10. Lubrication & maintenance
Section C
11. Specifications
12. Fuel saving Tips
13. Fault tracing
14. Wiring Diagram
16. Tractor history card
17. Service record
18. Daily operating Log
19. Part replacement record
9
10
11~12
13 14~16 17~29 30~32
33
34~59
60~79
80~84 85~86
87~90
91
92
93
94
95
All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice.
8
TRACTOR IDENTIFICATION
The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing.
Stamped position of the Engine type or Num be r
Stamped position of the chassis number
Illustration A
WARRANTY OF THE PRODUCT.
The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule.
SERVICE. Service is available from any TYM dealer in the country. PARTS.
To obtain spare parts please contact your nearest dealer and give him the details listed below. Tractor model Tractor serial number Tractor engine number Part number and description Quantity required.
9
ABOUT THIS MANUAL
This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance of your new TYM Tractor.
Your Tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions.
Prior to deliver y, The tractor wa s carefully inspected, both a t the factory and by your TYM Dealer/Dis t ri butor , to ens ur e tha t it reaches you in optimum conditions .
To maintain this condition and ensure trouble free performance. It is important that the routine services, as specified in this manual, are carried out at the recommended
intervals.
Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized
TYM dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service
requirements.
TYM policy is one of continuous improve ment, and the right to cha ng e pric es, specific a t ions or equipments at any time without notice is reserved.
All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in
standard condition. For exact information about any particular Tractor, please consult your TYM dealer/Distributor.
10
Introduction & Description
TRACTOR AN INTRODUCTION
The word, ’Tractor’ has been derived from ‘Traction’ which means pulling. A Tractor is required to pull or haul an equipment, implement or trolley which are coupled to the Tractor body through suitable linkage. A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.
In this book the operating, maintenance and storage instructions for all models of TYM Diesel Tractors has been complied. This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.
If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the TYM Dealer/Distributor in your locality. Dealer/Distributors are kept informed of the latest methods of servicing Tractors. They stock genuine spare parts and are backed by the Company’s full support.
Through this m a nual. The use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when followi ng the intr oduc ti ons . The LEFT and RIG H T means left and right sides of the Tractor when facing forward in the driver’s
LEFT TURN (COUNTER CLOCK WISE)
RIGHT TURN (COUNTER CLOCK WISE)
seat, Reference to the FRONT indicates the radiator end of the T ra c t or , w hil e the REAR, indicates the drawbar end (illustration B)
RIGHT
REAR
When spare parts are required, always specify the Tractor and engine serial number when ordering these parts. (See illustration A). This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received. The tractor serial number is punched on a plate
FRONT
LEFT
attached to the le ft hand side of the engine body (illust. A), For easy reference, we suggest you to write the numbe r in the spa c e prov ide d i n the owner’s
( Front, Rear,Left,Right Portion)
illustration A
personal data.
11
DESCRIPTION
General construction
The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form a rigid unit
Front Axle & Wheels
The 4WD front axle is a cent er -pivot, reverse Eliot type. The front wheel drive mechanism is incorporated as a part of the axle. The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases. In the final cases, th e transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD mechanism with level gears provides wider steerin g and greater durab il ity.
Engine
The tractors are fitted with vertical, Water-cooled 4-cycle and spherical chamber type YANMAR ENGINES(3TNV88C-KKTF).
Clutch and Transmission
A single plate dry clutch (8.86diameter) is used on these tractors. Tractor with IPTO(Independent Power Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has Twelve forward speeds & Twelve reverse speeds with high-low selector lever, Presently, TYM Tractors are fitted with partial synchro mesh type gears.
Brakes
TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is fitted for parking.
Rear axle & Wheels
This is mounted on bal l be a r i ng s and is enc l osed in remova bl e housing which are bolted to the transmission case. The rim & Disc fitted with Rear tires are bolted to the outer flange of Rear Axle.
Hydraulic system & Linkages.
TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.) independent, very touch of hydraulic System. Three point Linkages can be used for category 1 type of implements.
Steering
It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump
Electrical System
A 12 Volt Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, Head Lamp, Turn signal lamp, Taco-meter, Hour meter, Brake lamp, Gauge lamp, Hazard Lamp. General or Alternator, Fuse box also from part of th e Electrical system.
12
OWNER ASSISTANCE
We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that y our problem has not been handled t o your satisfa c t ion, w e sugg e s t the f ol lowing.
Contact the ow ne r or Ge ne r a l Manag er of the Dealershi p, ex pl a i n the proble m, and request assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfacti on by doing this , c onta ct the TYM CO.,LTD. Office and provide them with;
• Your name, address and telephone number
• Model and Tractor serial number
• Dealer/Distributor Name & Address
• Machine purchase date and Hours us ed
• Nature of problem
Before contacting TYM CO.,LTD office, be aware that your problem will likely to be resolved in the Dealership using the Dealer’s/Distributor’s facilities, equipment and personnel. So it is important that your initial contact be with the Dealer/Distributor.
13
(ROPS) Roll Over Protective Structures
ROLL OVER PROTECTIVE STRUCTURES (ROPS)
TYM Tractors are equipped with a frame for the protection of operators. In the case of cab tracto r s th e frame is incorporated in the cab structure. The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are desig ne d to suppor t the entire weight of the tractor in that e v e nt . Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards. Included in thes e tes t s w e r e all mounti ng ba s e s and bolt s or ot he r fasteners.
DANGER
For ROPS frames to be effective and protect the operator, t he seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over. Failure to use the seat belt can still cause serious injury or death.
On some models the ROPS frame has a fold down feature, which can be used to enter low buildings etc. Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered. Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use.
Use of the tractor w ith the ROPS lowered can cause fatal i njuries.
As the ROPS frame or cab together with the seat belt was designed to meet certain standards, they must be ma int a ine d in g ood or de r and condition. To achieve this objective, both the structure and the seat belt should be inspected on a regular basis (every time the tr actor is serviced)
In the event that the seat belt is damaged or frayed, it should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked, the faulty component must be replaced with a new unit. Such a unit must meet all of the test criteria of the original unit. Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accid ent.
Drilling or welding of the ROPS structure is forbidden.
14
DAMAGE OF THE ROPS
If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), I t m us t be replaced to provide the or i g i na l pr ote ction. After an accident, check for damages to the 1.ROPS.2.Seat 3.seat belt & seat mount ings. Before you operate a Tracto r , replace all damaged par ts.
DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS
Warning
Warning
Warning
Never attach cha ins , rope s t o the RO PS for pulling purposes; t his will cause the Tractor to tip backwards. Alway s pull from the Tractor drawba r. Be careful when driving through door opening or under low overhea d objects . Make sure there is sufficient overhead clearance for the ROPS fatal injuries
If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the RO PS a nd t he recommende d torque v a l ue s are appli e d to the attaching bolts
Always wear your seat belt if the tractor is equipped with ROPS
15
How to adjust t he Seat
* Damping type
NOTE: Do not use solvents to cl e a n the se a t .
Use warm water with a little detergent added. Before operating a Tractor it is important to adjust the seat to the most comfortable position & check whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor.
FOR SLIDING SEAT
Sliding Seat type
Lift lever (A) and slide the seat to the position you want. Release the lever. Make sure the seat is locked in position.
Damping Seat type
Lift lever (A) and slide the seat to the position you want. Release the lever. Make sure the seat is locked in position. Turn knob (B) to adjust the height of the seat. Turn lever (C) to adjust the damping effect of the seat. The adjustme nt requi red will be dependant on t he ope rator’s weight.
Danger
Danger
Check whethe r the se a t properly locked in its positi on before driving t he tra c tor .
Always use the seat belt when the ROPS is installed. Do not use the seat belt if a foldable ROPS is dow n or the r e is no R O PS. Check the seat belt regularl y and replace if frayed or damaged
16
SAFETY INSTRUCTIONS
RECOGNIZE SAFETY INFORMATION
This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message
SIGNAL WORDS.
A signal wordDANGER, WARNING OR CAUTIONis used with safety alert symbol. DANGER identifies the most serious hazards. Safety signs with signal Word DANGER OR WARNINGare typically near specific hazards. General precautions are listed on CAUTION safety signs.
READ SAFETY INSTRUCTION
Carefully read all safety instructions given in this manual for your safety. Tempering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.
Keep your tract or in prope r c ondi ti on and do not allow any unauthorized modificati ons to be ca rr i e d out on the Tractor, which may impair the functio n/safety and affect Tractor l ife.
DANGER
WARNING
CAUTION
PROTECTION CHILDREN
Keep children and othe r s a way from the Trac tor while oper a ti ng . BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to r i de on T r a c t or or any imple ment.
17
USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to industry and/or g ov ernment standards . Any damage or alterna t ion t o the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eli minate protection for the operator in the e v e nt of a roll-over. The ROPS, mounting hardwa re , and s e a t belt s hould be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alter a ti on, t he ROPS must be replaced prior to further operation of the Tractor.
The seat belt mus t be wor n during machine operation when the machine is equip ped with a certified ROPS.
Failure to do so w il l reduc e or el iminate protection for the operator in the event of a roll over.
PRECAUTION TO AVOID TIPPING
Do not drive where the Tractor could slip or tip. Stay alert for holes and rocks in the terrain, and other hidden
hazards. Slow down before you make a sharp turn. Driving forward out of a ditch or mir e d condition could cause
Tractor to tip over backward. Back out of these situations if possible
PARK TRACTOR SAFELY
Before working on the Tractor ; Lower all equipment to the ground. Stop the engine a nd re move the key
KEEP RIDERS OFF TRACTOR
Do not allow riders on the T r a c t or . Riders on Tractor are subject to injury such as being stuck by
foreign object s and bei ng t hr own off of the Trac tor
18
HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do not refuel the Tractor while smoking or near open flame or sparks.
Always stop engine before refueling Tractors. Always keep your tractor clean of accumulated grease, and debris.
Always clean up spilled fuel.
STAY CLEAR OF ROTATING SHAFTS
Entanglement in rotating shaft can cause serious injury or death. Keep PTO shield in place at all times. Wear close fitting clothing. Stop the engine and be sure PTO drive is
stopped before making adjustments, connections, or cleaning out PTO driven equipm e nt .
ALWAYS USE SAFETY LIGHTS AND DEVICES
Use of hazard wa r ning lights and turn signa l s are rec ommended when towing equipment on public roads unle s s pr ohi bit e d by state or loca l regulations.
Use slow moving vehicle (SMV) sign when driving on public road during both day & night ti me, unless prohibited by law
PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep the surrounding area of the Tractor clean and dry. Do not attempt to service Tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground. Stop the engine. Remove the key. Allow Tractor to cool before any work repair is caused on it. Securely support any Tractor elements that must be raised for service work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Replace damage/missing decals. Remove any buildup of grease or oil from the Tractor. Disconnect bat te r y ground cable() before making adjustments on electrical systems or welding on Tractor
19
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under hi g h pr e s s ur e . I f ANY fluid is injecte d into the s k i n. Consult your doctor immediately .
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery ch ar ge by placing a metal obj ect across the poles.
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if found entry into eyes. For adequate safety always;
1.Fill batteries in a well-ventilated area.
2.Wear eye protection and acid proof hand gloves
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns. If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with water for 10-15 m inute s. Get medical attention immediately.
SERVICE TRACTOR SAFELY
Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.
20
WORK IN VENTILATED AREA
Do not start the Tr a c t or in an encl os e d buil ding unless the door s & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exha us t f umes by connecting ex ha us t pipe e x t e ns ion.
TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the pe ople s t a nding nearby the tra c tor .
2. For additional s a fety keep the pull to stop k nob (fuel shut off control) in fully pulled out posi ti on. Transmission in neutra l pos it ion, Foot br a k e engaged and PTO lever in disengaged position while attending to Saf e t y Starter Switch or any other work on Tractor .
SAFETY STARTER SWITCH
1. Clutch operated safety switch is provided on all Tractors which allow the starting system to become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are recommended to work on safety starter switch.
3. On some models Saf e ty Starter switch is prov ided on transmis s ion High-low shifter lever and in PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.
Safety Starter Switch is to be replaced after every 2000 hours/4 years, whichever is earlier
Caution
21
SAFE OPERATION OF YOUR TRACTOR
The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point i t i s the re s ponsi bil it y of the operat or t o a v oi d ac c ide nt s and we ask that you read and
implement our suggestions for your safety.
Ensure that only trained and co mpetent operat ors use this tractor and ensur e that they are fully conversant with the machine and aware of all i t’s control and safe ty features.
Operators should not operate the tra c tor or as s oc i a te d machinery while tired or unt ra i ne d.
To avoid accide nt s plea s e ensure t ha t the ope r a tor wears clothing which will not get entang l e d in t he moving parts of the trac tor or machine and protect hi m or her from the elements.
When sprayi ng or using c he micals, please ens ure tha t c l othi ng a nd pr otective equipm e nt is w or n w hic h prevents respiratory or skin problems.
For full details consult the manufacturer of the chemicals.
To avoid lengthy exposure to noise ensure that ear protection is worn.
If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.
Use of certified Roll Over Protection Structure (ROPS) is a must while operating a tractor. Use of seat belt is a must whil e operating a tractor.
In summary, ensure at all times that the safety of the operator and any other worker is paramount.
22
SAFETY TIPS DURING MAINTENANCE
1. At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services according to the service schedul e.
2. Ensure tire pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventative mechan isms of the Tractor and i mpl ement work correctly and effectively.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete o r similar floor. Do not carry out service work on a tractor unti l it is switched of f, and the parking brak e applie d and wheels choke d. Where a tractor is started in a confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can cause death.
6. Do not work under r a i sed impleme nts .
7. When changing wheels or tires ensure t ha t a suit a ble wheel stand is plac e d under the axle prior to removing the wheel and the wheels are chocked.
8. Where guar ds or shields need to be rem ov e d to perform a service or repa ir , ens ur e tha t the guard or shield is correctly reinstalled before startin g t he Tractor.
9. Never refuel near an open flame or with an overheated engine. Ensure to turn off Engine before re fueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap on a hot engine to pre vent being scal de d by stea m or hot water. Do not add wat e r in the radi a tor when the engine is hot. Add water to the radiator only after the engine cools down completely.
11.To prevent fires keep the tractor including the engine clean and free from inflammable material and well away from fuels and other inflammable material.
23
MOUNTING AND DEMOUNTING IMPLEMENTS
(1) Ensure that all mounting and rem ov a l of imple ments is done on saf e flat ground. Ensure no one is be t ween the Tractor and implement and do not g e t under the implement to avoi d accidental injuries. (2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where PTO shafts are used that the shaft is fitted and secured correctly. (3) Where heavy implements are used, e nsur e tha t t he c ombination is wel l balanced or use proper ballast to achieve balance. (4) Before leaving the tractor at any time, lower the implement, stop the PTO shaft where applicable, set the parking brake and switch off the engine. (5) While operating the implements with the PTO keep all bystanders away from any moving parts and do not attempt to make adjustm e nt s whi le the machine is running. (6) Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt properly fastened. (7) Where young children are present, particular care should be taken and the tractor should not be moved until the whereabouts of all chi ldr e n is known. (8) Only trained operators should opera t e t he Tr a c t or and s o taking care to ensure that othe r workers are not injured. In particular they should take care during dusty operations, which wil reduce visibility substantially. (9) Never start the tractor unless the transmission is out of gear, the operator is in the seat and all round safety has been checked. (10) Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as this can cause a roll -over and serious injury or death. (11) When traveling on a public road ensure that the tractor and driver both meet all laws relating to safety and licensing. When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements. (12) When operating unde r adverse conditions, hilly terra in or on ba d g r ound a dj us t t he spe e d of the tractor to suit the conditions, safety comes first. Never drive down hill at high speed or w it h the t ransmission in neut ral. Use of the braking capacity of the engine as well as the service brakes. Do not try to change gear going up or down a steep slope, select the correct gear before starting. (13) Take care whe n tra v e l ing uphill with a heavy implement to ensure tha t i t does not overbalance and tip up the f r ont end. (14) Never remove or modify the seat belt. (15) Never remove, modify or repair the ROPS frame.
PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR TEATH AND AVOID DAMAGE TO YOUR TRACTOR.
24
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A careful operator is the best operator. Most accidents can be avoided by observing certain precautions . Read and take the f oll owing precautions be fore operating the Tractor to prevent accidents. Tractor should be oper a t e d only by those who are re spons i ble and properly trai ne d t o do so.
■ The Tractor
1. Read the operator’s manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.
2. Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor wit hout a roll ov e r bar c an result in death or injury.
3. Do not remove ROPS (Roll Over Protective Structure). Always use the seat belt.
4. Fiberglass canopy does not give any protection.
5. To prevent falls, keep steps and platform clear of mud and oil.
6. Do not permit any one but the ope r a t or t o ri de on t he T r a c t or . There is no safety place for extra riders.
7. Replace all missing, i llegible or damaged safety signs.
8. Keep safety signs clean of di rt and grease
Servicing the Tractor
1.Keep the tract or i n g ood ope r a t ing condition f or your safety. An improperly maintained Tractor can be hazardous.
2. Stop the engine before performing any service on the tractor.
3. The cooling system operates under pr e s s ure , which is controlled by the radiator ca p. It is dangerous to remove the cap while the system is hot. First turn the c a p slowly to stop and allow the pres s ur e to es c a pe bef ore re moving the cap entirel y.
4. Do not smoke w hile the refueling the tractor. Keep away any type of open flame.
5. The fuel in the injec t ion s ystem is under high pr e s sur e and c a n pene t ra t e the s kin. Unqualifie d pe r s ons shoul d not r e move or attempt to adjust a pum p, inje c t or , noz z l e or a ny part of the fuel injection system. Failure to follow these instructions can result in serious injury.
6. Keep open flame away from battery or cold weather starti ng aids to prevent fire or explosions.
7. Do not modify or alter or permit anyone el se to modify or alt er thi s tr actor or any of it s components or any tractor functions
25
Operating the tractor
1. Before starting the t r actor apply the parking brake, place the PTO (Power Take Off) l ever in the “OFF” position, the hydra uli c control l e v e r s in the dow nward position, the r e mote control valv e levers in the neutral position( if fitted) and the transmission in neutral.
2. Do not start the e ng i ne or cont r ols while standing be s ide s the t r a c tor . Always sit on the tractor seat when the e ng i ne or oper a t ing controls.
3. Safety starter switch.
In order to prevent the accidental starting of the tractor, a safety switch has been provided. The starting system of the tractor is connected through this switch, which becomes operative only when
the clutch pedal is depressed. On some mode ls shuttle s hifter lever and PTO but ton should also be in neutra l pos it ion for compl e ti ng the starting circuit. Do not bypass the safety starter switch. Consult your TYM Tractor Dealer/Distributor if safety- starting switch malfunctions.
4. Avoid accidental contact wit h the gear shifter lever while the engine is runni ng. Unexpected Tractor movement can result from such contact.
5. Do not get off or climb the tractor while it is in motion.
6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.
7. Do not operate the tr a c t or in a n e nc los e d building without adequate ventila t ion. Exhaust fumes can cause death.
8. Do not park the tr a c tor on a ste e p slope .
9. If power steering or Engine seizes to operate, stop the tractor immediately.
10. Pull only f r om the swinging draw bar or the l ower link drawba r in the down position. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor’s front end to lift.
11. If the front end of the tractor tends to ri s e w he n hea v y implements are atta c he d to the thr e e -point linkage, install front end or front wheel weights. Do not operate t he tra c tor with a light front end.
12.Always use hydraulic position control lever when attaching equipments/implement and when transporting equipm e nt. Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement.
13.Do not leave equipment/imple ment in the raised positi on.
14.Use the flasher/ Turn signal lights and Slow Moving Vehicle (SMV) signs when driving on public roads during both day and night tim e , unless pr ohibi te d by law.
15. Dim tractor lights when meeting a vehicle at night. Be sure the lights are adjusted to prevent the blinding on the eyes of coming vehicle operator.
16.Emergency stopping instruction; If tractor fails to stop even after application of brakes, Pull the knob of fuel shut off control rod.
26
Driving the tractor
1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at speeds co mpat ible with safety, especially when operating over rough ground, crossing ditches or slopes, and when turning at corners.
3. Lock the trac t or bra k e peda l s toge t he r when transporting on r oa ds to pr ov i de pr ope r wheel braking .
4. Keep the trac t or in the sa me gear when going dow nhil l a s use d when going uphill. Do not c oa s t or free wheel down hills.
5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing Tractor, must be equipped with its own brakes for safe operation.
6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.
7. Always check overhead clearance, especially when transporting the tractor.
Operating the PTO (Power Take Off)
1. When operating PT O dr iven equipment, s hut off the engine and w a i t until the PTO st ops be fore getting off the tractor and disconnecting the equipment.
2. Do not wear loose clot hing when operating the power take-off or near rotating equipment.
3. When operating stationery PTO driven equipment, always apply the tractor parking brake and block the rear wheels from front and rear side.
4. To avoid injury, alway s move down fl ip par t of PTO. Do not clean, adjust or s e rvice PTO driven equipment when the tractor engine is running.
5. Make sure the PTO master shield is installed at all times and always replace the PTO shield cap When the PTO is not in use.
Diesel fuel
1. Keep the equipment clean and properly maintained.
2. Under no circ umstances should ga s oli ne , alcohol or blended fuels be added to diese l f i re or explosive haz a r d. Such blends are more ex pl os iv e than pure gasoline. I n a close d c ont a ine r , such as a fuel tank. DO NOT USE THESE BLENDS.
3. Never remove the fuel cap or refuel the tractor with the engine running.
4. Do not smok e while re fueling or when standing near fuel.
5. Maintain control of the fuel filler pipe when filling the tank.
6. Do not fill the fuel tank to capacity. Allow room for expansion.
7.Wipe up spilled fuel immediately.
8.Always tighten the fuel cap securely.
9.If the origina l fuel tank cap is lost, re pl a c e it w it h ge nuine ca p. A none approved cap ma y not be safe.
10.Do not drive equipment near open f i re .
11.Never use fuel for cleaning purpose.
12.Arrange fue l purchas e s s o that winter grade fuel are not he ld over and used in the spring.
N.B: It is suggested that after repairs if any of the Safety D ecal /sign is peeled/defaced, the same may be replaced immediately in interest of your safety.
27
DO’S AND DON’T’S
DO’S-For Better performance DO-Ensure that saf e t y shields are in place and in good c ondi ti on. DO-Read all operating i nst r uc ti ons be fore comm e nc i ng to operate T r a c t or . DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean . DO -Ensure that the corr e c t gr a de of lubric a t ing oils is used and tha t t he y are replenished and changed at the recommended intervals. DO-Fit new sealing rings when the filter elements are changed. DO-Watch the oil pressure gauge or warning light and investigate any abnormality immediately. DO-Keep the radiator filled with clean water and in cold weather use anti-freeze mixture. Drain the system only in an emergency and fill before starting the engine. DO-Ensure that the tra ns mission is in neutral be fore starting the engine. DO-Keep all fuel in clean storage and use a filter when filli ng the tank. DO-Attend to minor adjustments and repairs as soon as necessity is apparent. DO-Allow the engine to c ool be fore remov ing the radiator fille r cap and a dding water, rem ove the radiator cap slowly. DO-Shift into low gear when driving down steeps hills. DO-Latch the brake pedals together when driving on a highway. DO-Keep draft control lever fully down when not in use.
Don’ts-For safe operation
DON’T-Run the engine with the air cleaner disconnect ed. DON’T-Start the tractor in an enc l os e d buil ding unless the door s a nd windows are open for prope r ventilation. DON’T-Operate the tractor or engine while lubric a ti ng or c l e a ning. DON’T-Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system. DON’T-Temper the fuel injec ti on pump, If seal is broke n the w a r r a nty becomes void. DON’T-Allow the engine to run idl e for a long period. DON’T-Run the engine if it is not firing on all cylinders. DON’T-Ride the brake or clutch pedal. This will result in excessive wear of the brake lining,
clutch driven member and clutch release bearing.
28
DON’T-Use the independent br a kes for making turns on the hi g hway or at high speeds. DON’T-Refuel the tractor with the engine running. DON’T-Mount or dismount from the right side of the tractor. DON’T-Temper the hydra uli c contr ol le vers’ upper lim i t stops . DON’T-Use draft control lever for lifting of implements. DON’T-Start the engine with the PTO engaged. DON’T-Use the governor Contr ol Lever (Hand throttle ) while driving on roads . DON’T-Move the hydraulic levers rearward.
29
SAFETY SIGNS
GENERAL SAFETY INFORMATION IMPORTANT: This “General safety Information” should be kept with the machine at all times as reference data.
This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety.
Follow recommended precautions and safe operating practice.
DECALS ON THE DASH COVER
30
DECALS ON THE CHASSIS
31
DECALS AROUND THE SEAT
32
UNIVERSAL SYMBOLS
Some of the universal symbols have been shown below with an indication of their meaning
Engine speed rev/minX100)
Hours, recorded
Engine coolant temperature
Fuel level
Engine Stop control
Lights
Horn
Engine oil pressure
Air filter
Battery charge Lift arm/lower
Regen Request Lamp
Pressured- open slowly
Continuous variable
Warning
Hazard warning
Neutral Turn signal
Fan
Power take off engaged
Power take off disengaged
Lift arm/raise
Exhaust Temp Lamp
Corrosive substance
”Tortoise” Slow or minimum Setting
”Hare” fast or maximum setting
Transmission oil pressure
Transmission oil temperature
Parking br ake
Work lamps
Differential lock
See operator’s manual
33
Section - A
Controls,
Instruments
And
Operations
The following pages in this section detail the location and function of various instruments, switches and controls on your Tractor. Even if you operate other Tractors, you should read through this section of the manual and ensure that you are thoroughly familiar with the location and function of all the features of your New Tractor.
Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls. It is too late to learn once the Tractor is moving. If in doubt about any aspect of the operation of the tractor consult your TYM Tractor Dealer/Distributor.
Particular attention should be paid to the recommendations for running-in to ensure that your tractor will give long life and dependable service for which it was intended
34
DESCRIPTION OF TRACTOR CONTROLS
INSTRUMENT AND SWITCHES
Left turn Signal lamp
Hazard Warning
Signal S/W Regen Disable Lamp and Regen Disable S/ W
Regen ACK Lamp and RegenDisable S/W
Tachometer
Right turn Signal lamp
Fuel Gauge Throttle Lever
PTO On/Off Button
Key S/W PTO Control S/W
Shuttle Shift Lever
Turn Signal S/W
Horn S/W
Head Lamp S/W
ECU
Tilt Lever
MAIN SWITCH (KEY SWITCH) [OFF] - The key can be inserted or removed [ON] - The electric circuit is on. [GLOW] - Glow plugs preheat the combustion chamber [START] - The starter motor is engaged.
When the key is released it will return to the ON position
HEAD LAMP, TURN SIGNAL SWITCH AND HORN
HEAD LAMP SWITCH
High and low beam are operated On the main switch Position . Low beam Position . High beam
TURN SIGNAL SWITCH
Pull the turn signal lever down to signal a left turn. Push the turn signal lever up to signal a right turn.
■ HORN
Push the Red button.
Parking Brake Lever
35
HOUR METER
The hour meter consists of five digits where the last digit indicates 1/10th of an hour
TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear.
FUEL GAUGE Shows the amount of fuel in the tank when the ignition switch is ON.
WATER TEMPERATURE This comes on when the coolant temperature is over. 110
degreess.
HAZARD WARNING SIGNAL SWITCH Push the hazard warning signal once to operate the hazard warning light. (Left and right turn indicators flash). Push the hazard warning light switch again to switch off the hazard warning lights.
36
Hazard Warning Signal S/W
WARNING LIGHTS
Charge lamp
This light will go off as soon as the engine starts to run to indicate that the alternator is changing. (Please note, as broken fan belt can cause the light to come on, please stop the engine as overheating can occur if not rectified immediately)
Oil pressure lamp
Will go out as soon as the engine starts if the oil pressure is correct. If it comes on while the engine is running, stop the engine and get expert advice.
PTO monitor Lamp
Shows the revolution of PTO Refer to monitor lamp on Page 32
Fuel Level : If it comes on while the engine is running, Fill the tank with fuel.
High beam lamp is operated on the combinat ion s witch.
Low beam lamp is operated on the combina t ion s witch
Parking brake lamp is operated when footbrake is eng a g ed.
Glow signal Lamp indicates preheating
4WD drive lamp is operated on when f ront -wheel drive is also engaged.
Check lamp is operated when the key switch is set to ON position and a safety start
condition is not satisfied.
37
Danger
Cruise Control L amp is operated on when cruise control is engaged.
Air cleaner filter contamination indicator
This comes on when the air cleaner is clogged by foreign materials . When this come s on, open t he cov e r and c le a n the ins ide of the cleaner. Also, blow air through the filter in the direction of intake air to clean it or replace the filter with a new one.
Regen Request Lamp See 41Page.
Exhaust Temp Lamp
This lamp is illuminated when the DPF temperature is over 400 degrees.
Allow the engine t o c ool down before opening r a dia t or c a p as se r ious bur ns may result due to hot steam & boiling water.
38
PTO MONITOR LAMP
THE PTO MONITOR LAMP on the dash panel i ndic a t e s the s t a te of the PTO s ha ft.
1. If the monitor glows: The PTO is rotating
2. If the monitor i s off: The PTO is off
3. If the monitor blinks: The PTO is presently stationary but will instantly start rotating of the clut ch pedal is released or the implements lowered.
PTO monitor Lamp
Two switches operate the independent PTO.
1. PTO ON/OFF SWITCH: PTO ON/OFF switch is
located on the LHS . On the steering column and can be identified easily with its built in red colored indicator. When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position, If the switch is pushe d down again the indicat or goes off signaling that the PTO is OFF.
2. PTO CONTROL SWITCH: This switch is located near the starting key location on the dash pa ne l . There are three positions marked for this switch.
■ OFF at the center
MANUAL at the left
AUTO AT THE RIGHT.
The PTO shaft will not rotate if either of the two switches is in OFF position.
The following table explains how the PTO operates at the two different (Manual & Auto) positions of the PTO control switch with the PTO ON/OFF switch in the on position.
39
PTO
ON/OFFS
WITCH
PTO
CONTROL
SWITCH
CLUTCH
PEDAL
HYDRAULIC
POSITION
CONTROL
LEVER.
PTO MONITOR
LAMP ON THE
DASH PANEL
PTO
SHAFT
On
On
On
On
From the table above we learn about the safety features of the PTO.
Manual
Mode
Auto
Mode
Auto
Mode
Auto
Mode
Either presse d or
released
Pressed
Either presse d or
released
Released Lowered Glows Rotates
Either raised
or lowered
Either raised
or lowered
Glows Rotates
Blinks Stationary
Raised Blinks Stationary
When the moni tor on the das h pa ne l is blink i ng i t i ndic a t e s to the ope rator that the PTO is in the on position but temporarily not rotating either bec a us e the cl utc h pe da l is pre s s e d or the implement is lifted off the ground or both. The PTO will start rotating instantaneously when either the clutch pedal is released and/or the implement is lowere d to the g r ound.
The operator must use this blinking s i g na l to clear the area around the tra ctor off
bystanders/o nlookers as the rotating blades of certain implements can accidentally cause injuries to the persons standing near the tractor.
The stopping of the PTO when the implement is lifted off the ground with the position control
prevents the damage to the implement or the PTO shaft.
1.When the PTO control s witch is in manual positi on t he PTO does not stop r ot a ti ng e ven if the clutch pedal is pre s s e d. If w or k i ng on hard soils,pavements with a rotary implement the PTO ON/OFF s witch must be put to the OFF positi on to stop the PTO f rom rotating , If this is not done the rotating blades of the implement will push on the hard ground below and in turn push the tractor toward causing
Warning
a c c i de nt w hi c h ca n lea d to se r ious i njur ies or death.
2. Extra precauti on must be taken to cle a r the ar e a of by s ta nders/onlookers when using PTO drive n implem ents. The rotating blades of the implem e nts can cause se r ious inj ur ie s on c ont a c t. The warning that is indic a ted by the blinking PT O m onit or is to make the operator aware that the PTO is in on position and will instantly start rotating if the clutch pedal is released or implement is lowered or both.
3.In no case the speci fied rotating spe e ds indic a ted by the implement manufact ure r be cross e d as the same can lead to serious damage to the tractor/equipment and can lead to serious injuries to persons around.
40
Regeneration operation and cautions
Lamp functions
RegenReqLamp ExhaustTempLamp Engine Warning L amp
Automatic regeneration The regeneration process is automatically bei ng performed when the exhaust temper ature
lamp comes on during work.
Disable switch
Press this switch to stop automatic regeneration.
Run the system in a well-ventilated area to secure your safety. If run ni ng the system in a poorly-ventilated area, such as greenhouses, it can lead to gas poisoning.
Caution
It is necessary to activate the regeneration function manually if the engine warning lamp an d regeneration request lamp are illuminated dur ing work.
RegenAck Lamp & RegenReqSW
RegenDisable Lamp & RegenDisableSW
+ +
Engine Warning L amp
1. Stop worki ng and park the vehicle on leve l gr ound or i n a sa fe place.
41
RegenReqLamp ACK Lamp
Never move the vehic l e to anot he r pl a c e during regenera ti on process. Sudden m ovement can result in an accident.
Caution
2. Before starti ng regeneration, a pply the parking brak e and idl e the e ngine. Then, the ACK lamp blinks. However, the regeneration process is not performed if the regeneration activation conditions are not satisfied.
3. Press and hold the AC K button for 3 seconds and rele a s e it. Then, the ACK lamp and exhaust temperature lamp are illuminated and the engine speed is increased up to 2200 RPM to perform the regenerat ion process for approx. 30 minutes.
ExhaustTempLamp
4. As soon as the regeneration process is completed, all the lamps are turned off.
ACK Lamp
42
TRACTOR CONTROLS
THROTTLE LEVER (HAND THROTTLE)
The hand operated t hrot tl e l e v e r is locat e d on the RH S of the Dash cover. To increase the engine speed, Pull the lever downward. To decrease the engin e speed, Push the lever upward. The Lever can be left in any position between idle and maximum as required.
SPEED CONTROL PEDAL
The Speed Control Peda l is loca t e d in R H S of the O pe r a t or f l oor. Depress the forward speed control pedal to move forward. Depress the reverse speed control pedal to move backward. The speed control pe da l will return in neutral pos it ion and the tractor will stop when the speed control pedal is released.
43
CLUTCH CUT-OFF ARM
For long term storage of the Tractor it is possible to latch the clutch i n the disengaged position. Push the clutch dow n a nd engage the latch to hold it there.
Do not attempt to star t eng i ne when this arm is being use d.
warning
BRAKE PEDAL
Right and lef t brak e pedals a r e prov ide d t o a s s is t in tur ning the tractor in the field.
A connecting latc h i s prov ide d t o c onne c t the r ight and left brake pedals for high speed or road use. In the interest of safety always use it on the road or at high speed as using one side
Caution
only can cause rollovers. When servici ng the tra ctor ensure that the a djus t ment on both sides i n the s a me.
ACCELERATION PEDAL This pedal can override a fixed hand throttle setting
PARKING BRAKE LEVER
Connect the brak e pedals , pus h the m down while pulling the park brake up to engage. Press the parki ng bra k e pedal a nd pus h t he B ra ke pedal to release.
important
Traveling with the parki ng brake on will damage the br akes.
44
SHUTTLE SHIFT LEVER
This control allows shifting from forward to reverse & reverse to forward. When stationary set the lever to N for neutral.
Push the lever away from the driver engages forward. Pulling the lever towards the driver engages reverse.
important
Caution
MAIN GEAR LEVER The Main Gear Lever is located on the RHS of the operator. This lever can be shifted by using the clutch, both when the tractor is stationary or mobile.
SUB GEAR LEVER (RANGE SHIFT LEVER) The Main Gear Lever is located on the RHS of the operator. Operate the sub gear lever using clutch to select the appropriate speed for different applications.
1.Press clutch pedal fully before operating shuttle shift lever.
2.When changing from forwa r d to reve rs e or back to f or ward again while in high range mak e sure the trac t or comes to a stop before cha ng i ng dire c t ion. Fa i lur e t o do so is likely to result in damage to the mechanism and place the driver at risk of injury.
Operate the shuttle shift only while seated on the tractor. Do not use the shuttle shift lever to start the tractor for towing or traveling uphill, use the
clutch instead. Always stop the tractor before getting off.
Main gear lever Sub gear lever (Range Shift lever)
important
Avoid damage! Select the proper speed r ange and gear for the job.
• The machine maybe op er ated in any gear with engine speeds at 950-2800 rpm. Within these li mits, the engine ca n be plac e d unde r v a r ying load operations.
• Never overload engine by lugging machine at low idle speeds.
• Raise engine speed the match expected loads. If a sligh t increase engine rpm occurs simultaneously with moving hand throttle lever forward, the engine is not overloaded.
45
FRONT WHEEL DRIVE LEVER (4WD)
The Differential Lock Pedal is located below the LHS of the Operator . In the ON position the front wheels are engaged and in the OFF position t he y are disengage d. Engage & disengage the front wheel drive with the front wheels in the st ra i g ht positi on and at low Engine RPM.
important
Do not use front w he e l drive at high speed or on the roa d a s premature wear of components will result.
important
Always use the clutch when using the front wheel drive lever.
Use of front wheel drive improves traction performance.
DRIVER’S SEAT To adjust the seat backwards and forwards lift the l ever at the front of the seat and set it to the desired position (Please refer to page 11 of how to adjust the seat)
Seat Belt
-Release the Seat Belt
Press button C and Pull the Male Fitting A from the Buckle B.
-Adjusting the S ea t B el t Make Sure the belt i s ac r os s y our hip and not ov e r y our stomach. To adjust the male fitting A :
1. Pull toggle D down the strap by the required dis t a nc e . a. To make the strap longer, pull end E as far as it will go. b. To make the stra p shorte r , pull e nd F as far as it will go.
46
TILT LEVER To adjust the inclination of the steering wheel with a 3 stages and set it to the desire d pos i ti on.
Danger
PTO SELECTION LEVER
Your tractor is equipped with 2 Speed PTO to suit range of applications and conditions.
Ensure that the tilt lever has locked before moving the tractor.
MODEL
T354 REAR PTO 540 rpm
* Rear PTO Lever is located on the LHS of Operator.
important
Caution
POSITION 1 st 2 nd
1000
rpm
Always use the clutch when engag ing or disengaging the PTO or cha nging PTO speed. Let the PTO driven implement come to a com pl e te stop before changing.
Do not operate any implement at a high speed than is specified for it. When making adjustments to the implement stop the eng ine to avoid serious injury. When leaving the tractor stop the engine, and remove the key. Set the parking brake.
47
OPERATING THE HYDRAULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control leve r mounte d be s i de the dr iver.
HYDRAULIC POSITION CONTROL LEVER Hydraulic Position Control Le v er is located on the RHS of opera tor . Impleme nt s can be rais e d and lowered with the hy dr a ul ic position control lever and can be stopped at any position by stopping the le v e r . To ensure a consiste nt working depth the a djus t a ble s t op (A) can be set to ensure that the implement returns to the same depth every time.
To raise the implement : Pull the lever backward. To lower the implement : Push the lever forwar d.
Warning
LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH This knob controls the downward speed of the hydraulics three point linkage and is located below the Seat.
To slow the downward speed- Turn the knob cloc k wise. To increase the downward speed, turn the knob anticlockwise.
To lock the knob cloc k wise. Do not over tighten t he knob.
After finishing the work, always lower the implement to the ground and switch off the engine, Set the parking brake to avoid injuries and accidents .
48
Always set the knob to lock when
1.Traveli ng on the road
2.Replacing tires or blades on an implement.
Caution
3.Making adjustments to an implement. Sudden dropping of an implement due to hydraulic problems can cause serious injury or death.
HYDRAULIC REMOTE CONTROL VALVE LEVER
The Hydraulic Remote Control Valve Lever is located on the RHS of Operator. Move the lever up or down a nd hol d.This will rais e or lower the imple ment (Rotavator or H ydraulic plow).
Important:
-Do not hold the lev e r in the “pull” or “ Push” pos it ion once the remote cylinder has reached the end of the stroke as this will cause oil to flow through the relief valve. Forcing oil through the relief valve for extended periods will overheat the oil.
-When Using the tractor hydraulic system to power front loader, do not operate the boom and bucket cy li nde r s simultaneously .
HYDRAULIC REMOTE CONTROL VALVE COUPLER CONNECTING & DISCONNECTING.
■ Connecting
1.Clean both couplers.
2.Remove dust plug s .
3.Insert the implement coupler to the t r a c tor hy dr a ul ic coupl e r
4.Pull the im ple ment coupler slightly to make sure couplers a r e firmly connected.
■ Disconnecting
1.Lower the im pl e ment first to the ground to r e le ase hydraulic pressure in the hoses.
2.Clean the couple r s
3.Relieve pressure by moving hydraulic control levers with engine shut off.Pull the hose stra i g ht from the hydraulic coupler to release it
4.Clean oil and dust from the coupler,the n replace the dust plug s .
49
JOY STICK LEVER (IF EQUIPPED)
The Joy Stick Lever is located on the RHS of the Operato r . This simple joystick lever can control the use of a front-end loader . And lift-retract, dump-rollback smoothly and act as one handle le ver.
NOTE : The Joysti c k control a nd valve can also be use d for other applicati ons if a front end loader is not fitted.
SAFETY LOCKING SYSTEM FOR JOYSTICK LEVER
This simple Safety locking system can lock the joy stick by pushing t he Button and unlocked by pulling .
Hydraulic fluid e s c a pi ng under pr e s s ur e ca n hav e enoug h force to penetrate t he sk in. Hydraulic fluid may also infect a minor cut or opening in the skin. If injured by escaping fluid. See a doctor at once. Serious infection or reaction can result if medical treatment is n ot given immediately. Make sur e all connections are tight and
Warning
that hoses and lines a r e in good c ondi ti on be fore applying pre s sur e to the s ystem. Release all pressure before disconnecting the lines or performing other work on the hydraulic system. To find a leak under pressure use a small piece of cardboard or wood. Never use hands.
To raise the Boon of Front end loader .
To lower the Boon F ront e nd loa der.
To rollback the bucket.
To dump the bucket
50
OPERATING THE 3 POINT LINKAGE (TPL)
51
ADJUSTMENT OF THE CHECK CHAIN
There should be no clearance (Position A) dur i ng i mplement transport and when work i ng wit h grades, rollers mowers, seeders, drills and similar implements. However, a slight play is necessary (Positi on B) when working with ploughs, harrows , ditchers , cultivators.
Adjustment of the Telescopic stabilizers type
To adjust the chec k chain move the Tele s c opi c stabil iz e r to le ng t he n or s hor t e n the c ha i n and Fix the Pin as requi re d di s ta nc e The stabilizers are intended for limiting or preventing implement side movement.
■ Adjustment of the Turnbuckle type (If equipped)
To adjust the chec k chain turn the turnbuck le t o le ngthen or shorten the c ha i n and tighten the lock nut when the correct adjustment is achieved.
* Telescopic stabilizers type
* Turnbuckle type
ADJUSTMENT OF THE TOP LINK Lengthening or shor te ni ng t he top l ink will change the angle of the implement. The locating hole of the top link varies with the type of implement used. The most common locations are the 2nd and 3rd hole from the top.
ADJUSTMENT OF THE LIFT ROD Adjust the lengt h of the lift rod by screwing the Adjusting Handle (Turnbuc k l e ) in or out. Adjust the length of the lift rod as necessary to set the implement in its working position parallel to the ground.
52
ADJUSTMENT OF THE YOKE ROD ON THE LOWER LINK
For different applications change the position of the Yoke rod on the lowe r link hole s a s show n a nd ins e r t the pin in the direc ti on of the arrow.
Only use drawbar to tow and keep the 3 point link a g e in ra i s e d positi on when toeing with the drawbar.
Danger
MOUNTING IMPLE MENT
If the PTO is used, remove the safety cover off the PTO shaft. Adjust the yoke rod on the lower links to suit the i mplement in use. Attach the left lower link, then attach the right lower link using the adjus t ing handle on the leve l ing box if required. Attach the top link. Attach the PTO shaft to the tractor if used, making sure that it is locked in place. Adjust the chec k chains t o sui t t he implement and tighte n the locknuts. To remove an implement reverses the procedure
Position can create unbalance causing the Tractor to roll-over & Result the death or serious injury.
Caution
Do not attach a PTO sha ft with the engine running a nd e ns ur e all sa fety shields are in place.
53
DRIVING THE TRACTOR
STARTING THE ENGINE
Before starting the engine carry out the pre-operational checks as set out on page 26. (1) Sit on the driver seat (2) Apply the footbrake. (3) Put the hydraul ic le v e r in the down pos i ti on. (4) Push down the clutc h t o a c t iv ate the safety-starting switch. (5) Put the main gear lever in neutral (6) Insert the ig nit ion key and turn it on (7) Ensure that the w a r ning lights are work i ng (8) Always turn the ignition key to left for a moment & release it. The automatic heater will start working as will be indicated by a light on the instrument panel. As the lamp goes of f turn the key to the start positi on to start the eng ine . (9) Ensure that all the warning lights are off with the engine running.
Important
Never turn the ke y to the start position w hi le the eng ine is runni ng as this can cause serious damage to the starter and engine flywheel. Only engage the starter for a period of not more than 10 seconds. If Engine does not start, rest the star te r f or about 20 seconds and try aga in f or a maximum of 10 seconds.If the engine does not start after repeated attempts, refer to the fault tracin g gu ide.
Important
STOPPING THE ENGINE
-After light work let the engine idle for a while and turn the key off.
Important
Especially in cold weather, always allow the tractor to idle for a while to warm up & build up sufficient oil pressure to ensure normal operating temperature for longer engine life.
After long or heavy work allow the engine to idle for 5- 10 minute s and turn the key off.
54
WARMING UP
When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication a nd operating temperature. Failure to do so ca n short e n e ng i ne life substantially .
WARMING UP IN COLD WEATHER
Cold weather will cha ng e the vis c os i ty of the oil, resulting i n a reduc ed oil pumping capa c i ty, which can cause damage to the en gi ne if it is not warmed up correctl y. It also causes problems with the hydraulic system and the synchromesh in the transmission.
Correct times for warming up are:
Temperature Time for warming up
Above 50°F 50°F~ 32°F
32°F~14°F
14°F~-4°F
Below –4°F
5~10 min. 10~20 min. 20~30 min. 30~40 min.
Over 40 min.
Important
When the engine is w a r m push down the clutch and eng a ge the main and auxilia r y gear levers to the required position. Push down on the brak e pedals a nd r e l e a s e the handbrake. Increase the eng i ne revolutions and let out the c lut c h s moothly.
Only change gears with main gear lever while moving and ensure that this is done with fully use of the clutch.
STORING ENGINE IN OPERABLE CONDITION FOR 3 MONTHS OR MORE
When the engine is not ope r a te d dur i ng s tor a ge of three months or more, internal eng ine par ts c a n rus t and lose oil film. As a result, the engine can sei ze when it is started after s torage. To prevent such a rust, the engine must be operated periodically during storage.
Ensure the handbra k e (Foot brake) is on during t he warming period.
Failure to warm up correctly can result in problems.
55
Do not ”ride” the cl utc h to c ontr ol speed, use a low e r gea r .
Caution
Danger
TIGHT TURNS IN THE FIELD Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals. To make a tight turn use both the steering wheel and the brake pedal at the same ti me. For a left turns use the left pedal and a right turn the right pedal.
Caution
Do not travel with your foot on the clutch peda l .
Always connect the brake pedals w he n trav e l ing on the road. Never tow anything except wit h the drawbar. Do not tow loads which are too large for the tractor’s capacity to brake effectively especially in hilly terrain. Take special care when t owing large or wide implements. Do not carry passengers. At all times observe local legislation and road rules.
Perform tight turns only at a slow safe speed. Doing so at a high spee d c a n ca us e rollove r s a nd v e r y serious injury or death.
NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time push in the
clutch and brak e sim ult a ne ous ly. When the tractor has come to a halt, lower any implement to the ground, and put the main gear in neutral. Apply the park brake, stop the engine, and remove the key.
Always apply the park brake when parking. Failure to do so can cause accidents and damage.
Caution
As an extra precaution when parking on a slope, cho ck t he rear wheels.
56
Illustration
UPHILL STARTS ON A STEEP SLOPE With the pedals conne c te d together push dow n on the brake pedals and push dow n the cl utc h. Set all gear levers to low and the throttle to medium engine speed. Release the clutch and as it engages release the brake pedals. Adjust the throttle t o the r e qui re d s pe ed.
DRIVING DOWNHILL
Use the engine’s ability to brake when traveling downhill. Never rely on the brakes only and never travel downhill with the gears in neutral.
When operating in hilly terrain the risk of the rollover is increased substantially, please drive with extra care.
When towing trailers in hilly terrain ensure that they are equipped with brakes, use a
Warning
OPERATION OF THE DIFF LOCK
While the diff lock is a very useful feature, care sho uld be taken in its use as misuse can lead to dangerous situa t ions . The diff lock woul d only be used in situations where traction is lost on one of the rear wheel s.
lower gear to get maximum engine braking and do not change gears on a down hill run
Use low engine re v olut ions when using the diff lock. If the diff lock does not re l e a s e af te r rem oving the foot from the pedal us e the le ft and
right brake pedals in turn to release it.
Warning
CHECK DURING DRIVING Constantly m oni tor the warning lights on the das h a nd i f any comes on stop the tractor to determine the cause. If the oil pressure light comes on check the oil level first of all. If the oil level is OK ask a qualified dealer to check the reason for the lig ht coming on. If the alternator warning light comes on check all connections a nd e ns ure tha t t he fan belt is not broken. If all connections a nd t he fan belt are intact cons ult your dealer to determine the cause of the problem.
Do not try to engag e or use the dif f lock on tight turns as se ri ous da mage can result.
57
FUEL GAUGE.
To avoid excessive condensation in the fuel tank r efil l at the end of each day’s work and ensur e during the day that it does not dr op to a low level where the fuel system will r equire bleeding to expel air in the system after refilling the tank.
ENGINE COOLING WATER.
If the gauge indicat e s tha t the e ngine is running hot, s t op the t ractor and check the coolant in the radiator.
TRAILER SOCKET (Seven Terminal Electrical Socket type)
Trailer Socket is located on the Left of the Rear Side. To operate the Electrical s ystems of implements, trailer lighting, warning lamp etc.
Allow the engine t o c ool down before opening r a dia t or c a p as se r ious bur ns may
Danger
result due to hot steam & boiling water.
Also check to ensure that the fins in the radiator core are not clogged or that the tractor has a broken or stret c he d f a n belt.
When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounte d implement to ensure that the unit is not unbalanced.
Also allow for the width when passing other road users.
Caution
Caution
Where fitted use the hazard lights provided. Strictly follow the local traffic regulations.
When operating near others with an implement attached take particular care to allow for the widt h of the implement and avoid a c c i de nts .
58
TRACK ADJUSTMENT
As some models of TYM are front wheel assist the front track can be set in 2 position. The rear track can be set in 5 positions as illustrated.
59
Section-B
Lubrication
&
Maintenance
This section gives full d etails of the service pro cedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements.
60
CHECKS AND SERVICE
PRE-START CHECKS To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor. For full details of the items and fre que nc y please refer to the tables on page 64,65and 66.
ENGINE COOLANT Remove the radiator cap and ensure that the coolant is up to the filler neck and that it is clean with the correct anti-freeze or anti corrosion inhibitor in it. If the coolant is a rusty color, drain the system completely and refill with the correct mixture of water and anti-freeze or corrosion inhibitor.
ENGINE OIL Pull out the stick, wipe it and dip in the oil sump. Ensure that oil le v e l is betw e e n the upper and lower mark near the uppe r mark. If too low add oil, but never excess 100hrs of servic e interva l.
Engine Oil Filter
Engine Oil Filter
important
Do not overfill the crankcase with oil.
Engine Oil Filler
61
Drain Cock
TRANSMISSION OIL Check the level with the dipstick on top of the transmission in rear of the seat. If the level is low add oil through the filler hole.
Always ensure that you use the correc t oil f or topping up or oi l c ha nges
Caution
FUEL
The Fuel Filler is located on the Rear of the Seat. Use the fuel gauge to check the fuel level and top up if too low. It is a good practice to refill the tank immediately after use to avoid c onde ns a t ion
TYRE PRESSURE
The air pressure used in th e tires has a direct bearing on the life of the tire and its performance in the field. Ensure that the tire pressures are correct and in accordance with the table on page 66. To make a visual judgment see the drawing on the right.
important
Danger
It is strongly recommended that tire pressures are checked with a proper gauge only & visual inspections a re relied upon.
Excess tire pressure can cause accidents!
62
STEERING
Ensure that the steering wheel does not have excessive free play.
BRAKE
Ensure that the left and right brakes are adjusted correctly so they operate simultaneously. The correct free play o n the brake is 1.18-1.57 in (30~40 mm).
CLUTCH
Ensure that the clutch is adjusted correctly. Correct free play on the clutch pedal is 0.78-1.18 in (20~30mm).
Incorrect clutch adjustment can cause excessive wear and reduced tractor performance.
Caution
ELECTRICAL
Check the operation of all gauge, switches, horn, lights and indicators.
INSTALLING LOADER
1.Connect P port of loader control va l v e to the line on t he t ra c t or m a r k e d P(from the PTO valve )
2.Connect the T port on the loader control valve to the line on the tr a c t or marked T
3.Connect the remaining line fr om the control valve to the line on the t ractor marked P1 ( to the transmission housing)
DETACHING THE LOADER (LOADER VALVE OR LOADER CONNECTING PORT)
1.Detach the hy dr a uli c hose s of loader
2.Assem bl e the cap (PF3/8) with pipe com p (PF3/8).
63
MAINTENANCE AND ADJUSTMENT SCHEDULE
Periodical check and service table
Check, Top-up or adjust Replace Clean or wash Consult the service Dealer
Division
Engine oil and cartridge
Air cleaner
Radiator coolant
Radiator
Fuel
Engine
Fuel filter
Fan belt
Battery
Item
Daily
Service interval(hour meter,mark)
50 1
1
2
2
3
3
0
5
0
5
0
5
0
0
0
0
0
0
○ △ ○ △ ● ○ ○ △ ○ △
4
4
5
5
6
0
5
0
5
0
0
0
0
0
0
Comment
Every 250Hours After first 50hours
Refer to 76 page.
Check daily top up If required.
Check daily for damages leakage
Fill tank
Check daily
Check daily
Oil filter
Loose nuts and bolts
Radiator hose clamp
Caution
Every 250Hours After first 50hours
Check daily, Tighten
Tighten if required
These interva ls are for operation under normal conditions a nd ne ed to be review e d under severe conditions to a greater frequency
64
Division
Daily
Item
Service interval(hour meter,mark)
1
1
2
2
3
5
0
5
0
0
0
5
0
0
0
3
0
5
0
0
4
4
5
5
6
0
5
0
5
0
0
0
0
0
0
Comment
Trans mission oil
Free play of clutch pedal
Free play of brake pedal
State of both brake pedals
Operation of each lever
Free play of
Chassis
steering wheel
Toe-in
Grease each nipple
○ ●
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Change every 300hours After First 50hours
(0.78-1.18in)
(1.18-1.57)
Adjust so that both operate simultaneously and brake at the same time
Smooth operation
Check every 300hours
Replenish eve r y 50hours (every da y in dusty
conditions)
Check the steering wheel joint
Wheel nut fastening torque
Operation of the instrument
Adjust every 300hours
Check daily
65
Division
Daily
Item
Service interval(hour meter,mark)
1
1
2
2
3
5
0
5
0
0
0
0
5
0
0
3
0
5
0
0
4
4
5
5
6
0
5
0
5
0
0
0
0
0
0
Comment
Adjustment
of the
throttle pedal
Loose bolts
and nuts
Chassis
Hydraulic oil
filter
Oil of the
4WD front
○ ○
axle
Check the
electric
wiring
Tyre DIVISION SIZE
Front
7-16, 4PR 0.176 Mpa (25.53 PSI)
R1 (Ag)
Rear
Front
11.2-24, 8PR 0.235 Mpa (34.08 PSI) 8-16, 4PR 0.157 Mpa
R1 (Ag)
Rear
Front
12.4-24, 6PR 0.157 Mpa
27X10, 50-15, 8PR 0.414 Mpa
R4 (Ind)
12.5-20 R4, 12PR 0.310 Mpa
27X10, 50LL-15, 6PR 0.220 Mpa
41X14, 00-20- RL 0.170 Mpa
R3
(Turf)
Rear
Front
Rear
Tighten to proper t orque
Replace if leaking
Without loose or broken terminals.
Without dama g ed or missing wiring.
Correctly clamped
Air pressure Mpa
(PSI)
(22.80 PSI) (22.80 PSI) (60.04 PSI) (45.00 PSI) (31.91 PSI) (24.66 PSI)
MODEL
T354
66
FILLING DIAGRAM & CAPACITY TABLE
N o.
1 RADIATOR
2 ENGINE
3 TRANSMISSION CASE See next page * 35ℓ(9.25 US gal) 4 FRONT AXLE Gear oil #80 or #90 (API GL-4 grade) 5 FINAL DRIVE CASE(B) G e a r oil #80 or #90 (API GL-4 grade) 6 Clutch pedal sha ft Grease As required 7 BALL JOINT Grease As required 8 FUEL TANK Diesel fuel 33ℓ(8.717 US gal)
Filling point Fillings Qu antity Liter (gal.)
MODEL T354
50/50 : Ethylene Glycol/Water (L.L.C) ASTM D4985 / D6210
API : CF-4 grades CJ-4 Above:25°C(77°F)… SA E30 or 15W /40 0°C to 25°C(32°F to 77°F)… SAE20 or 10W30 Below 0 °C(32°F)… SAE 10W or 10W -30
67
4.8ℓ( 1.27US gal)
3.2ℓ (0.85 US gal)
8.2ℓ(2.16US gal)
RECOMMENDED TRANSMISSION OIL
RPM Tractor Hydraulic Fluid or Textron TDH Premium (CALTEX) TDH Oil or TDH Oil special (TEXACO) Chevron 1000THF (CH EVRON )
OPENING METHOD OF EACH COVER OPENING METHOD OF FAN COVER
With the hood up ,the Hook release lev e r can be removed by pulling downward, having first detached the hood lamp wiring harness. Hood can be open by itself.
FUEL
- Use clean diesel fuel only .
- Use ultra low sulfur fuel only
important
As diesel fuel equipment is susceptible to contamination by dust or water , Ensure that all dust and water is kept well away from the fuel tank.
68
BLEEDING THE FUEL SYSTEM
4. Fuel filter
3. Fuel feed pump
1) Fill the tank with fuel and turn the ignition key to on.
2) Loosen the air breather screw of the fuel filter two or three turns.
3) When fuel free from air flows (bubbles) from the Air breather screw, tighten the Air breath screw.
4) The bleeding of the s ystem is now finished.
5. Fuel injection pump
Fuel Filter Element
CLEANING OIL WATER SEPARATOR OF FUEL FILTER
If any foreign material or water is seen through the sight glass, remove it by performing the following steps
1. Prepare a container to collect fuel from the oil water separator.
2. Open the drain plug.
3. After a sufficient amount of fuel is drained, tig hte n t he drai n plug with a hand.
4. Do not use any tool.
2. Water separator
Fuel Cock
Water separator
1. Fuel Tank
Fuel Feed Pump
69
CHANGING THE OILS IN THE TRACTOR
Always use quality oils as engine or transmission oil Refer to the table on pa g e 61and 62 for the change f r e que nc y.
CHANGING ENGINE OIL
Park tractor on level surface, shut-off engine. Remove sump plug & dra in oi l. Replace and check the sump plug and refill he engine with oil to the correct level on the dipstick (approx. 1.06 US gal) The grade of oil to be used will depend on the ambient temperature. The tractor is shipped from the factory with 15W/40. For summer use over 77use SAE 30 For tempera t ure s from 32℉-77use SAE20 or 15W /40. For tempera t ure s below 32us e SAE 10W.
Engine Oil Filter
Engine Oil Gauge
Engine Oil Filler
important
CHANGING THE TRANSMISSION OIL
1. Allow the transmission oil to cool.
2. Remove the drain pl ug from bottom of the trans mission and drain the oi l.
3. Replace and check the drain plug.
4. Refill the transmission to the correct level on the dipstick with new oil : Qty 35ℓ(9.25 US gal)
important
When changing the oil always change the filter. Always use the same oil, as using different oils or sp ecifications can cause damage. Dispose off the old oil a s per local regulations .
Always use the same grade and specified oil as Replacements. Dispose off the old oil a s per local regulations .
70
CHANGING OIL IN THE FRONT AXLE
1. Drain the oil f r om the center diff plug and the drain plug in each drive.
2. Replace and ti g ht e n all dra i n plugs.
3. Remove the Fill/Lever Plugs from each final drive to vent air from final drives.
4. Remove the dip stick from the filter hole and fill with Front Axle Oil Capacity 8.2(2.17 U S gal)
and allow time for the oil to drain into the final drives.
5. Check the oil level with the dipstick and replace the Fill/Lever Plugs on both final drives and tighten
important
CLEANING AND CHANGING FILTERS
ENGINE OIL FILTER
Using a filter wrench turn the filter anti clockwise to remove it. Lightly sme a r the rubber s e a l on the new filter with oil to ensure, turn it clockwise until the seal conta c t s the ba s e and the n t ur n it another 2/3 turn to ti g ht e n it .
Some operators have found that when they fill with the correct amount of oil and dip it,the oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives. Opening the Vent plugs helps to spee d this up.
Engine Oil Gauge
71
Engine Oil Filter
Engine Oil Inlet
HYDRAULIC OIL FILTER AND ENGINE OIL FILTER CARTRIDGE
Remove the filter with a filter wrench. To replace, apply oil or grease on the seal, fit by
rd
hand until seal conta c t s bar e , t he n t urn i t 2/ 3
turn
further to tighten it check for leaks.
CHANGING THE COOLANT (1) Open the tap in front of the ge a r pump to dr a i n the coolant. (2) Open the radiator cap at the same time. (3) To give a thorough cl e a n run a hose i nto t he r a dia t or and flush it out. (4) Close the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor
or anti freeze. (5) Start the engine and a ll ow it to run for approx 5 m inut e s , che c k the water level aga i n and top up if required
Caution
Caution
Drain Cock
Do not remove the radiator cap on a hot engine. Allow the engine t o c ool down and then turn the ca p slowly to ensure, that there is no excessive pressure in the radiator.
Serious burns, can result from the contents of pressurized, hot radiators. Allow the engine t o c ool down completel y before opening radia tor c a p.
72
ANTI FREEZE
Frozen cooling water can damage the engine. Before replacing the anti freeze solution flush the radiator. Mix the anti fre eze solution in accorda nc e w i th the instr uc t ions a ppl ic able to the brand of ant i freeze and the locals climate. Replace the solution in the radiator. In case of loss of solution due to evapora ti on or overflow, repla c e with the ori g i na l mixture ratio.
important
GREASING THE TRACTOR
Grease the tractor according to the service schedu le (page 65) Ensure that grease nipples are cleaned well before any attempt is made to grease them.
* Clutch
* Pivot Metal
Water or air under hig h pr e s s ure ca n dist or t t he c ool ing fins on the radiator a nd reduce its efficiency.
* Brake Pedal Rod
* Front Axle Ball Joint
73
GAP ADJUSTMENT
ADJUSTING THE CLUTCH
Using the clutch over a period of time will increase th e free play. The correct free play of the pedal is 0.78~1.18 in To adjust, loosen the locknut on the turnbuck le a nd adjust . Check the adjustment and tighten the l oc k nut if the free play is correct.
ADJUSTING THE BRAKES
As is the case with the clutch, use of the brakes will change the pedal free pl ay and the balance between the right and left pedal. The correct pedal free play is 1.18~ 1.57 in
Adjusting M ethod
Loosen the locknut s to a dj us t t he bra ke. Turn the Turnbuckle counterclockwise to increases the free play, or turn the Turnbuckle clockwise to decreases. Tighten the locknut and confirm to fix the Nuts. Check that the free play is correct and the same on bot h pedals to ensure ev e n bra k i ng .
Uneven adjustment of the left and right pe da l will result in one side d bra king when the pedals are connected and can cause serious accidents, especially at high speeds.
Caution
Double check to ensure free play is the same on both pedals
ADJUSTING THE THROTTLE LEVER
If this lever is eit he r loose or diffic ult to mov e pleas e cons ul t your dealer for re c ti fication of the problem.
ADJUSTING TOE-IN
If the toe-in adjustment is in correct it can cause severe shaking of both the steering wheel and the entire tractor. The correct toe in is 0.08~0.24in. We recommend that this adjustment is made by the dealer.
74
CHECKING THE BATTERY
Check the Indicator condition Green color – Good condition Black color – Charging necessary White color – Replace battery
Indicator conditi on
important
Caution
BATTERY MAINTENANCE
Low temperatures will affect the performance of b atteries so take particular care of it in winter. For long-term storage of the tractor remove the battery and keep it in a coo l dry room. If it is on the tractor while stored, disconnect the negative terminal. Batteries will self discharge if left for a period of without use time. To keep them in good condi ti on charge them once a m ont h in summer and every second month in winte r. When replacing the original battery, ensure that the replacement battery is the same size. Failure to do so can cause problems with the electrical circuit.
BATTERY CHARGING
Low electrolyte levels can cause premature bat tery failure and corrosio n .
Electrolyte contains acid and can cause serious burns. Any spillage on skin should be washed off by running water immediately.
-A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time.
-When using a boost-charged battery. It is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery’s service life.
75
Always disconn ect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery. When connecting the battery leads make sure not to reverse the polarity. Quick charging will reduce battery life.
Caution
Disconnect the ter minals prior to cha rging the battery to av oid damage to the circuit and electrical instruments.
FAN BELT ADJUSTMENT
1.Loosen the alt e r na tor pi v ot bol t.
2.Move the alte r na tor in orde r to i nc r e a s e or decrease the belt tension. Tighten the alternator pivot bolt and the link bolt to 22 N.m (16 lb ft)
SERVICING THE AIR CLEANER
Cleaning the Air Cleaner Dust Valve
Check that the Dust Valve is not blocked. Inspect the rubber flaps for cuts and nicks and check that the rubber is not per is he d. Renew if necessary. To remove dust from the dust valve, squeeze it between thumb and fing e r s . Wipe around the dust valve to remove dust collect ed on the outside.
Cleaning/Changing the Element
Release the three clips on the Air Cleaner end cover and Remove the element. Remove dust by blowing compr es sed air through the el em e nt. Check the element for damage, if necessary, change the elements. Check all hoses for condition and tightness.
Never beat the element on a stone or concrete floor/ wall to clean it. Check all connections and hoses especially on the clean side of the air cleaner to ensure
no dusty air can enter the engine. Check the element for flaws by putting a light inside the element.
important
When reassembling make s ure all surfaces seal correctl y to keep dust out. When working in dusty conditions incr e a s e the se r v i c e freque nc y.
Replace the element after cleaning it 5 times or it is damaged.
76
CHECKING HOSES AND LINES
The fuel lines, ra dia t or hoses, hydrauli c and rubbe r hos e s a r e consumables, which det e ri or a te by age and use. Check them regularly and replace if faulty.
Damaged fuel lines leak and cause fires.
Caution
CHECKING THE WIRING HARNESS AND FUSES
Loose wires make inferior connections and damaged wires can cause short circuits, fires burnt wiring or reduce efficiency of components. Replace or repair a ny faulty wiring or insula t ion. If a fuse burns out again after it has been replaced, do not replace it with wire or a high capacity fuse, find the cause and rectify it or get an auto electrician to do so. Where insulation is chafed or peeled off, recover the area with a good quality insulation tape. Where wiring comes out of it’s fitting replace it correctly with the standard fitting.
Damaged radiator hoses can cause hot water burns and in severe cases seize the engine.
important
REPLACING FUSES
The circuit has 8 blade type fuses in its wiring circuit (See diagram on page 91.) When a fuse has blown rep lace it with one of the same value. Using a large capacity fuse or wire burn out the wiring system. Use fuse tongs to replace fuses
MAIN FUSES
The wiring harness is equipped with 3 main fuses who’s function is to preserve the wiring. However when a main fuse blows the entire circuit is d ead. Always check the reason & rectify before replacing the fuse of the same value. To indicate that the fuse is blown it will be discolored.
Incorrect wir i ng or f us e s can ca us e fire s to both the t r a c tor and s urr oundi ng area so get the dealer to check it annually. Likewise fuel pipes and wiring age with use. Ask your dealer to check it at least once every 2 years and replace as required
77
Fuse Case
important
SERVICE PRIOR TO DAILY AND SHORT TERMS STORAGE.
Wash the tractor and keep it clean. Fill the tank to av oi d conde nsation and rust . Lower any attached implement to the ground before parking the tractor. For long-term storage consult your dealer
Always check the reason for a blown fuse otherwise th e new fuse is also likely to blow. NEVER EVER USE WIRE in place of correct grade fuse.
78
MAINTENANCE
For daily or short term storage
Clean the tractor and remove all dirt from field work. Fill the fuel tank to a v oi d c onde ns a ti on a nd r us t. Lower the imple ment to the ground.. Keep it in a machinery shed or, if not available cover the unit if left outside. In very cold conditions it is advisable to re move the battery and ke e p it insi de in a w a r m environment. This will ensure effective starting when the tractor is required. When the outside temperature is below 32, replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant.
important
Long-term storage.
When the tractor will not be used for a long time carry out the cleaning as for short term storage. Drain the oil and replace with new oil. Run the engine for approx. 5 min. to ensure that it has new oil throughout the engine. Drain the coolant from the radiator and r e move the ignition k e y. Attach a tag both the key and the steering wheel saying” No coolant”. Lubricate all grease and oil points on the tra c t or. Check the pressures an d add a small amount of extra press ure. Lower any implement to the ground or store in a shady dry place. Disconnect the clut c h by using the clutch dis c onne c t ing arm. Place a piece of wood under each tire to preserve the tire.
important
When washing the tracto r ensure that the water does not get near electrical components or the oil filter points. To prevent short ci rcuits remov e the ignit ion key. Do not wash the trac tor w he n the engine is running.
After refilling the engine with the coolant run the engine for approx. 5-10 mi n. at 1500-2000rpm eve ry month as a corrosion preve ntion m e as ure. Either removes the battery or the negative terminal as mouse damage to wiring can cause
short circuits and fires. Remove the ignition key and store in a safe place.
Re-use after long term storage.
Carry out a full check of all oils and coolant. Refit the batter y and run the engine at idle for 30 min. to ensure optimum engine life .
79
Section - C
Specifications
The specifications on the following pages are given for your information and guidance. For further infor mation concerning your Tractor and equipment, consult your Authorized TY M Dealer/Distributor.
TYM policy is one of continuous improve ment and the right to cha ng e price s , s pe c i fications or equipment at any time without notice is reserved. All date give n in this book is s ubj e c t to produc t ion variati ons . Dimensions and weights are approximate only and the ill us tr a t ions do not ne c e s s a r y show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYM Authorized Dealer/Distributor.
80
SPECIFICATIONS
Model: T354
ENGINE 4-stroke, 4-cylinders, nat ural ly as pir ate d, indirect injection
Model (YANMAR): T354 No. of cylinders : 4 Displacement : 1,642 Bore : 88mm (3.46 in) Stroke : 90mm (3.54in)
Compression Ratio : 19.1 Horse Power (Kw) : 25.5 / 2800rpm (Manufacturing rating) Rated Speed : 2,800 rpm High idle rpm : 2950 ±10rpm Low idle rpm : 950 ±10rpm Fuel injection pump : Direct Cylinder sleeve : Dry Air Cleaner : Dry Filter element, paper element filtering type. Exhaust Muffler : Horizontal Round. Firing order : 1-3-2-1 Accelerator : Hand & Foot Accelerator
ELECTRICAL STARTING AND LIGHTING
Battery Capacity : 12V 80AH Starter : Solenoid Engaged. Key Start with Safety , starter switch Alternator :12V 50A Instrumentation : Hour meter, Tacometer Fuel gauge. Water Temperature Gauge. Warming Lights. Lighting: : Head lights, Tur n Signal Indicator La m p, Rear Parking, Brake Lamp Tail Lamp, Working Lamp
CLUTCH Type : Dry single plate Outer dia. X Inner dia . : 8.86 X 5.9
TRANSMISSION
Type : synchro mesh No. of gears : 12 forward speeds 12 reverse speeds with high-low selector lever
STEERING
Type : Hydraulic power (Power steering)
POWER TAKE OFF
Mid mounted : 6 straight spline Diameter : 1⅜ in.
st
Standard PTO : 1
- 540/2,775 engine rpm
2nd- 1000/2783 engine rpm
BRAKES
Foot operated, independe nt w ith provision of inter lock for simultaneous operation. A foot brake is fitted for parking. Inner dia. : 160 mm (6.30 in) Outer dia. : 210 mm (8.23 in) Number of lining : 4 each side Total brake thickness : 1.96 in
81
MAIN SPECIFICATIONS
MODEL
Maker YANMAR Model 3TNV88C-KKTF
Type Water cooled 4 cycle 4 cylinder diesel
T354
Engine
Electrical
Drive Train
Out put (Kw / rpm)
T354 – 25.5 / 2800rpm
Number of Cyl inde r 4 Displacement (cc)
Bore and Stroke
Compression ratio
T354 - 88 mm X 90mm
1,642
T354 – 19.1
Firing order 1-3-2-1 Injection pump Direct Lubrication ty pe Forced circulation
Cooling system Water cooled, Forced circulation Coolant capacity 4.8ℓ(1.27 US gal)
Air cleaner Dry Single Element Muffler Horizontal Fuel Diesel fuel Fuel Tank capacity 33ℓ(8.7 US gal) Battery 12V80AH Starting system Starter motor with pre-heater Starter Capacity 2.0KW Alternator 12V 50A
Transmission
Hydraulic, + Mechan ical
3 range gear with constant-mesh
MFWD(4WD) Standard Differential lock Bevel gears with diff-Lock Brakes Wet disc brake, mechanical Steering hydraulic
82
Clutch
Dimensions
MODEL
Main Dry single disc, mechanic
PTO Multiple wet disk Overall length(mm) 3350 (131.9”) Overall width (mm) 1645 (64.76”)
Overall Height (mm) 2420 (95. 26”)
T354
Implement
Wheel base (mm)
(Distance between shafts)
Min. Ground Clearance (mm) 243 (9.57”)
Front
R1
Rear
Front 8-16, 4PR
R1
Rear 12.4-24, 6PR
Front 27X10, 50-15, 8PR
R4
Rear 12.5-20 R4, 12PR
Front 27X10, 50LL-15, 6PR
R3
Rear 41X14, 00-20- RL
Front Center pin
Axle type
Rear Central axle
Operation Hydraulic Mounting method 3-Point hitch Drawing method Trailer hitch 3-Point hitch category Category 1 Hydraulic-control Position, Remote control, Joystick
1137 (44.76”)
83
Traveling Speed : Km/hour (mile/hour)
MODEL T354
Range shift Main shift Forward Reverse
1 0.89 0.80
L
M
H
*The specifications are subject to change for improvement without notice.
2 1.22 1.10 3 1.57 1.42 4 2.16 1.96 1 2.80 2.54 2 3.85 3.49 3 4.95 4.49 4 6.83 6.19 1 8.95 8.12 2 12.29 11.14 3 15.80 14.32 4 21.81 19.78
84
FUEL SAVING TIPS
To save fuel & oil in your tra c t or, following things s hould a l ways be kept in mind.
A) Air cleaning system
1) Clean the air cleaner regularly so that dust does not settle down.
2) For every 50 hours & eve r yday in sandy/dust y conditions.
(a) Clean the air cleaner filter element with compressed air. (b) If the rubber ring is cut or ex pa nded then change it w it h an a ppropr iate one. Fix the rubber at the proper location & check for leakages if any. (c) If air is leaking through the hose connection , check & rectify other leakages, too.
Note: If air cleaning system is not properly maintained, it will lead to early wear of piston rings & sleeves. This will lead to problems like loss of engine power,, excessive oil consumption fuel consumption.
B) Engine
1) put the engine oil on load after the engine is heated & the water temperature gauge indicates
the needle to be in the green zone.
2) If excessive black smoke is visible, then the paper element of air cleaner, Fuel injecti on Pump or nozzles should be chec ke d.
3) Do not run the engine w it hout l oa d for more than 2 minute s . It is bett e r to stop t he e ng i ne rather than run it idle. This will help in saving of fuel.
C) Clutch & Brakes.
1) Do not reduce the power of the power of the eng i ne by depres s i ng the clutch halfw ay. Instead use low gear.
2) If the Trac tor has to be st oppe d for a long period, it is adv is a bl e to bring the transmis s i on in neutral position & release the clutch pedal.
3) Do not over ride the clutch & brake pedals.
4) While coming down from a slope, reduce the engine throttle & use low gear. Do not depend only on the brakes for stoppag e.
D) Fuel system
1) Always use filtered diesel for the fuel system
2) At the end of the day’s working, it is preferable to fill the diesel tank so that it may prevent condensation.
3) Change the filter, if the system get s choked. Do not change both the filters at the same time. If the above directive s are not a dhe re d t o, t he fuel injection pum p & inje c ti on noz z l e will lose its life early. Also, it will lead to excessive black smoke & excessive diesel consumption.
85
E) Engine system
1) Always use recommended grade of oil.
2) Everyday before startin g t he engine, check the oil level with a dipstick & refill between the minimu m & maximum level.
3) Charge the engine oil, Replace filter & “O” ring, as & when req uired.
F) Cooling system
1) Check the fa n belt te ns ion regularly. Adjust, If required.
2) Check the coolant level in the radiator fins always clean.
3)Replace the radiator cap with a genuine cap on ly, if required.
4) Do not remove the thermostat but replace with a new one, if required.
5) Do not change the radiator water often.
Note:
1) Always stop any fuel or oil leakages.
2) Carry out the regular maintenance failure to do so might increase the fuel consumption by 25%.
3) Carry out the torque of cylinder head bolt & adjustment of valve clearance regularly. Consult your dealer for this.
4) Check the tire pressure & inflate, as recommended.
5) Always buy genuine spares from the authorized Dealer/Distributor.
6) Always carry out the service of the Tractor by your authorized Dealer/Distribu to r.
For any other infor mation, contact your nearest Authori z e d D e a l e r/ D is t ri butor .
86
FAULT TRACING
SYMPTOM CAUSE REMEDY
Engine
Turning the ma i n swi tc h will not operate the starter
Clutch not pushed in Battery flat
Switch faulty
Push the clutch in Charge or replace the battery Dealer to repair or replace Contact dealer for repair or
replace
Starter operate s but not enough to turn the eng i ne
Starter operates OK but does not start the e ng i ne
Engine revolutions are irregular
The engine stops at low revolution
The engine stops suddenly Lack of fuel
Low battery Bad earth Thick oil
Air in fuel system Clogged fuel filter No fuel being supplie d Glow plug disconne c te d or
not working Air in the fuel system
Faulty injector Fuel pipe leak
Poor fuel injection Faulty injection pump Wrong valve clearance Wrong idle setting Faulty injector
Faulty injectors Seized engine due to lack
of oil, the wrong oil or la c k of coolant
Charge the battery Clean the earth lead and tighten Drain and replace with co r rect oil
Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair .
Bleed the system Contact dealer for repair .
Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair
Fill the tank and bleed the fuel system
Contact dealer for repair
The engine overheats Lack of coolant
Broken or misadjusted fan belt
Clogged air filter element Clogged radiator Low oil
87
Refill with coolant Adjust or replac e
Clean or replace air filter Clean the core Replace the oil to correct gr ade
SYMPTOM CAUSE REMEDY
Engine
White smoking from the exhaust
Oil level too high Shortage of or fa ul ty fuel
Reduce to correct qu antity Contact dealer for repair
Reduced performance of the engine
Oil warning light comes on with the engine running
Alternator light comes on with the engine running
The injectors are clogged, carbon coated a nd sticking
Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage
Clogged air cleaner
Low oil level Wrong oil Faulty light or switch Clogged oil filter
Wiring fault Faulty alternator Low water level or faulty
battery Broken or loose f a n belt
Contact dealer for repair
Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel
quality Clean the element
Fill to correct level Change to correct oil Replace faulty part Contact dealer for repair
Contact dealer for repair Contact dealer for repair Top up or replace
Replace or adjust
88
SYMPTOM CAUSE REMEDY
Clutch
The clutch slips Incorrect adjus tment Adjust to correct free play
Worm or burnt lining Contact dealer for repair
The clutch does not disengage
Brake
Brake not working Incorrect free play Worm
Incorrect adjust ment Rusty clutch lining
or burnt lining L e ft and right gap different
Adjust to correct free play Contact dealer for repair
Adjust to correct free play Contact dealer for repair Equalize
Brake pedal not ret ur ning Faulty return spring Lack
of grease on the joints
Hydraulic
system
Hydraulics are not lifting Engine revs. too low
Lack of transmission Oil Air leaking in from a pipe
Clogged suction filter Faulty pump Faulty hydraulic valve Faulty cylinder
Oil leak from pipe Loose pipe joint Crack ed
pipe
When lifting the relief valve whistles
For any other hydraulic problems please consult your dealer who has the correct equipment to diagnose and repair the system
The stopper has slipped down
Replace spring Remove rust and lubri c a te with
grease Increase engine revs.
Top up the oil to the corr e c t le v e l Repair or replace pip e or r eplace O
ring on joint and tig hte n
Clean and change oil Contact dealer for repair Contact dealer for repair Contact dealer for repair
Tighten joint Replace or repair pip e
Adjust the stopper
89
wheel
Steering wheel shaking Wrong toe-in
Unequal tire pres s ure Loose component
Adjust toe-in Inflate both to correct press ure Tighten or replace if worn
SYMPTOM CAUSE REMEDY
Steering
Excessive play in the steering
Electric instruments
Flat battery Faulty wiring
Before anything else,check the electro lyte level of the battery an d the connecti on s. Top up it required and clean and retighten the terminal
Dim head lights Low battery
Headlights not wor king Blown bulb
Horn not working Faulty horn button
Indicator not work ing Blown bulb
Worn steering shaft Worn components
Faulty alternator Faulty regulator Broken or loose f a n belt
Faulty wiring
Blown fuse Faulty contact
Faulty wiring Faulty horn
Faulty flasher unit Faulty wiring
Contact dealer for repair Contact dealer for repair
Repair,reconnect or tighten as needed
Contact dealer for repair Contact dealer for repair Replace or adjust
Charge or replace Repair or replace as n eeded
Replace bulb Replace fuse Repair or replace and check the
earth Replace button
Repair or replace Replace
Replace bulb Replace unit Repair or replace
90
Drawing for fixing position of the fuse Wiring diagram of the electric instrument
* Main Fuse
A Head lamp 12V/55W/60W
Meta panel Light
B
(Instrument) Turn Signal La mp 12V/21W
C
Tail Lamp) 21/5W Stop Lamp 21/5W
D
Turn Signal La mp 12V/21W
E Working Lamp 12V/25W
12V/3.4W
91
Panel 10A
1
Light / Horn 15A
2
Turn Signal La mp 10A
3
Stop / Tail Lamp 10A
4
Turn Signal La mp 10A
5
Controller 15A
6
Engine Stop 10A
7
Fuel pump 10A
8
Coupler 15A
9
TRACTOR HISTORY CARD
DATE
JOB
CARD NO.
NATURE OF
DEFECT
PARTS REPLACEMENT
W/CLAIM NO.
AND DATE
REMARKS
92
SERVICE RECORD
DATE TRACTOR HOURS NATURE/TYPE OF REPAIR/SERVICE CARRIED OUT
93
DAILY OPERATION LOG
DATE
JOB
DONE
MACHINE HOURS
START END
FUEL
CONSUMPTION
ENGINE OIL
TOPPED UP
REMARKS
94
PART REPLACEMENT RECORD
DATE
PART
DESCRIPTION
Q’TY COST DATE
PART
DESCRIPTION
Q’TY COST
95
T354
Operator’s Manual for Tractors
Code No.
1740-940-001-0
Printed on July. 2014
1st Edition
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