TYM T303, T353, T303HST, T353HST Operator's Manual

TYM
OPERATOR’S MANUAL
FOR
TRACTORS
(T303/T353)
#604-9, Namsan-dong, Changwon-city, Kyungnam, Korea
■■
TEL:82-55-279-4379, FAX:82-55-279-4447 ■■■■ www.tym.co.kr
FOREWARD
Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service. The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability. Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries. Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement. In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem.
WARNING
CALIFORNIA Proposition 65 Warning
The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer,birth defects or other reproductive harm
WARNING SIGNS IN THIS MANUAL
The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.
Caution
Danger
Warning
Important
SIGN MEANING OF THE SIGN
Serious hazard with a very high level of risk of either serious injury or death
Hazard or unsafe practice that can lead to severe injury or death.
Hazard or unsafe practice that can lead in injury or death.
Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best
All information,illustrations and specifications in this manual are based on latest information available at the time of publication.The right is reserved to make changes at any time without notice.
CONTENTS
1. Tractor Identification 3
2. About this manual 4
3. Introduction & description 5~6
4. Owner assistance 7
5. ROPS (Roll over protection structures) 8~10
6. Safety instructions, Do’s & Don’ts 11~23
7. Safety signs 24~26
8. Universal symbols 27
Section A
9. Controls, Instruments & Operations 28~50
Section B
Sr. No. Description Page No.
10. Lubrication & maintenance 51~70
Section C
11. Specifications 71~76
12. Fuel saving Tips 77~78
13. Fault tracing 79~82
14. Wiring Diagram 83~84
15. Power Train 85~86
16. Tractor history card 87
17. Service record 98
18. Daily operating Log 89
19. Part replacement record 90
All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice.
TRACTOR IDENTIFICATION
The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing.
Stamped position of the
Engine type or Number
Illustration A
WARRANTYOF THE PRODUCT.
The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule.
SERVICE.
Service is available from any TYM dealer in the country.
PARTS.
To obtain spare parts please contact your nearest dealer and give him the details listed below. Tractor model Tractor serial number Tractor engine number Part number and description Quantity required.
Stamped position of the chassis number
ABOUT THIS MANUAL
This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance of your new TYM Tractor.
Your Tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your TYM Dealer/Distributor, to ensure that it reaches you in optimum conditions .To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized TYM dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements.
TYM policy is one of continuous improvement, and the right to change prices, specifications or
equipments at any time without notice is reserved.
All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYM dealer/Distributor.
Introduction & Description
►►
TRACTOR AN INTRODUCTION
The word, ’Tractor’ has been derived from ‘Traction’ which means pulling. ATractor is required to pull or haul an equipment, implement or trolley which are coupled to the Tractor body through suitable linkage. A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.
In this book the operating, maintenance and storage instructions for all models of TYM Diesel Tractors has been complied. This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.
If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the TYM Dealer/Distributor in your locality. Dealer/Distributors are kept informed of the latest methods of servicing Tractors. They stock genuine spare parts and are backed by the Company’s full support.
Through this manual. The use of the terms LEFT, RIGHT, FRONT and REAR must be
understood, to avoid any confusion when
following the introductions. The LEFT and RIGHT means left and right sides of the Tractor when facing forward in the driver’s seat, Reference to the FRONT indicates the radiator end of the Tractor, while the REAR, indicates the drawbar end (illustration B)
When spare parts are required, always specify the Tractor and engine serial number when ordering these parts. (See illustration A). This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received. The tractor serial number is punched on a plate attached to the left hand side of the engine body (illust. A), For easy reference, we suggest you to write the number in the space provided in the owner’s personal data.
illustration A
( Front, Rear,Left,Right Portion)
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DESCRIPTION
■■
General construction
The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form a rigid unit
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FrontAxle & Wheels
The 4WD front axle is a center-pivot, reverse Eliot type. The front wheel drive mechanism is incorporated as a part of the axle. The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases. In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD mechanism with level gears provides wider steering and greater durability.
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Engine
The tractors are fitted with vertical, Water-cooled 4-cycle and spherical chamber type MITSUBISH
ENGINES (S4L/S4L2).
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Clutch and Transmission
Asingle plate dry clutch (8.86diameter) is used on these tractors. Tractor with IPTO(Independent
Power Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has Twelve
forward speeds & Twelve reverse speeds with high-low selector lever, Presently, TYM Tractors are
fitted
with
partial
synchro
mesh
type
gears
.
■■
Brakes
TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is fitted for parking.
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Rear axle & Wheels
This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case. The rim & Disc fitted with Rear tires are bolted to the outer flange of Rear Axle.
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Hydraulic system & Linkages.
TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.) independent, very touch of hydraulic System. Three point Linkages can be used for category 1 type of implements.
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Steering
It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump
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Electrical System
A 12 Volt Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, Head Lamp, Turn signal lamp, Taco-meter, Hour meter, Brake lamp, Gauge lamp, Hazard Lamp. General or Alternator, Fuse box also from part of the Electrical system.
OWNER ASSISTANCE
We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.
Contact the owner or General Manager of the Dealership, explain the problem, and request assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfaction by doing this, contact the TYM CO.,LTD. Office and provide them with;
Your name, address and telephone number
Model and Tractor serial number
Dealer/Distributor Name & Address
Machine purchase date and Hours used
Nature of problem
Before contacting TYM CO.,LTD office, be aware that your problem will likely to be resolved in the Dealership using the Dealer’s/Distributor’s facilities, equipment and personnel. So it is important that your initial contact be with the Dealer/Distributor.
(ROPS) Roll Over Protective Structures
►►
ROLLOVER PROTECTIVE STRUCTURES (ROPS)
TYM Tractors are equipped with a frame for the protection of operators. In the case of cab tractors the frame is incorporated in the cab structure. The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards. Included in these tests were all mounting bases and bolts or other fasteners.
DANGER
For ROPS frames to be effective and protect the operator, the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over. Failure to use the seat belt can still cause serious injury or death.
On some models the ROPS frame has a fold down feature, which can be used to enter low buildings etc.
Take care when lowering the upper section of the ROPS frame and take extreme care while
Take care when lowering the upper section of the ROPS frame and take extreme care while
driving the tractor with the ROPS frame lowered. Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use.
Use of the tractor with the ROPS lowered can cause fatal injuries.
As the ROPS frame or cab together with the seat belt was designed to meet certain standards, they must be maintained in good order and condition. To achieve this objective, both the structure and the seat belt should be inspected on a regular basis (every time the tractor is serviced)
In the event that the seat belt is damaged or frayed, it should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked, the faulty component must be replaced with a new unit. Such a unit must meet all of the test criteria of the original unit. Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accident.
Drilling or welding of the ROPS structure is forbidden.
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DAMAGE OF THE ROPS
If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), It must be replaced to provide the original protection. After an accident, check for damages to the 1.ROPS.2.Seat 3.seat belt & seat mountings. Before you operate a Tractor, replace all damaged
parts.
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DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS
Never attach chains, ropes to the ROPS for pulling purposes; this will cause the Tractor to tip backwards. Always pull from the Tractor drawbar. Be careful when driving through door opening or under low overhead objects. Make sure there is sufficient overhead clearance for the ROPS fatal injuries
If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts
Always wear your seat belt if the tractor is equipped with ROPS
Warning
Warning
Warning
NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added. Before operating a Tractor it is important to adjust the seat to the most comfortable position & check whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor.
* Damping type
* Sliding type
How to adjust the Seat
►►►►
FOR SLIDING SEAT
■■
Sliding Seat type
Lift lever (A) and slide the seat to the position you want. Release the lever. Make sure the seat is locked in position.
■■
Damping Seat type
Lift lever (A) and slide the seat to the position you want. Release the lever. Make sure the seat is locked in position. Turn knob (B) to adjust the height of the seat. Turn lever (C) to adjust the damping effect of the seat. The adjustment required will be dependant on the operator’s weight.
Check whether the seat properly locked in its position before driving the tractor.
Always use the seat belt when the ROPS is installed.Do not use the seat belt if a foldable ROPS is down or there is no ROPS.Check the seat belt regularly and replace if frayed or damaged
Danger
Danger
SAFETY INSTRUCTIONS
SIGNAL WORDS.
A signal wordDANGER, WARNING OR CAUTIONis used with safety alert symbol. DANGER identifies the most serious hazards. Safety signs with signal Word DANGER OR WARNINGare typically near specific hazards. General precautions are listed on CAUTION safety signs.
DANGER
WARNING
CAUTION
READ SAFETY INSTRUCTION
RECOGNIZE SAFETYINFORMATION This symbol means ATTENTION! YOUR SAFETY IS
INVOLVED. The message that follows the symbol contains
important information about safety. Carefully read the message
Carefully read all safety instructions given in this manual for your safety. Tempering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor, which may impair the function/safety and affect Tractor life.
PROTECTION CHILDREN
Keep children and others away from the Tractor while operating. BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to ride on Tractor or any implement.
USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over. The ROPS, mounting hardware, and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to further operation of the Tractor.
The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS.
Failure to do so will reduce or eliminate protection for the operator in the event of a roll over.
PRECAUTION TO AVOID TIPPING
Do not drive where the Tractor could slip or tip. Stay alert for holes and rocks in the terrain, and other hidden
hazards.
Slow
down
before
you
make
a
sharp
turn
.
Slow
down
before
you
make
a
sharp
turn
.
Driving forward out of a ditch or mired condition could cause Tractor to tip over backward. Back out of these situations if possible
PARK TRACTOR SAFELY
Before working on the Tractor ; Lower all equipment to the ground. Stop the engine and remove the key
KEEP RIDERS OFF TRACTOR
Do not allow riders on the Tractor. Riders on Tractor are subject to injury such as being stuck by
foreign objects and being thrown off of the Tractor
HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do not refuel the Tractor while smoking or near open flame or sparks.
Always stop engine before refueling Tractors. Always keep your tractor clean of accumulated grease, and debris.
Always clean up spilled fuel.
STAY CLEAR OF ROTATING SHAFTS
Entanglement in rotating shaft can cause serious injury or death. Keep PTO shield in place at all times. Wear close fitting clothing. Stop the engine and be sure PTO drive
is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
ALWAYS USE SAFETY LIGHTS AND DEVICES
Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations.
Use slow moving vehicle (SMV) sign when driving on public road
during both day & night time, unless prohibited by law
PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep the surrounding area of the Tractor clean and dry. Do not attempt to service Tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground. Stop the engine. Remove the key. Allow Tractor to cool before any work repair is caused on it. Securely support any Tractor elements that must be raised for service work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Replace damage/missing decals. Remove any buildup of grease or oil from the Tractor. Disconnect battery ground cable() before making adjustments on electrical systems or welding on Tractor
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin. Consult your doctor immediately.
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the poles.
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to
burn skin, cause holes in clothing and cause blindness if found entry into eyes.
For adequate safety always;
1.Fill batteries in a well-ventilated area.
2.Wear eye protection and acid proof hand gloves
3.Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns.
If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with water for 10-15 minutes. Get medical attention immediately.
SERVICE TRACTOR SAFELY
Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.
TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor.
2. For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled out position.
Transmission in neutral position, Foot brake engaged and PTO lever in disengaged position
while attending to Safety Starter Switch or any other work on Tractor.
SAFETY STARTER SWITCH
1. Clutch operated safety switch is provided on all Tractors which allow the starting system to
become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are
WORK IN VENTILATED AREA
Do not start the Tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension.
Safety Starter Switch is to be replaced after every 2000 hours/4 years, whichever is earlier
recommended to work on safety starter switch.
3. On some models Safety Starter switch is provided on transmission High-low shifter lever and in
PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.
Caution
SAFE OPERATION OF YOUR TRACTOR
The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and
implement our suggestions for your safety.
Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it’s control and safety features.
Operators should not operate the tractor or associated machinery while tired or untrained.
To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements.
When spraying or using chemicals, please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems.
For full details consult the manufacturer of the chemicals.
To avoid lengthy exposure to noise ensure that ear protection is worn.
If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.
Use of certified Roll Over Protection Structure (ROPS) is a must while operating a tractor. Use of seat belt is a must while operating a tractor.
In summary, ensure at all times that the safety of the operator and any other worker is paramount.
SAFETY TIPS DURING MAINTENANCE
1.At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule.
2. Ensure tire pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor. Do not carry out service work on a tractor until it is switched off, and the parking brake applied
and wheels choked. Where a tractor is started in a confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can cause death.
6. Do not work under raised implements.
7.
When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior
7.
When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior
to removing the wheel and the wheels are chocked.
8. Where guards or shields need to be removed to perform a service or repair, ensure that the
guard or shield is correctly reinstalled before starting the Tractor.
9. Never refuel near an open flame or with an overheated engine. Ensure to turn off Engine
before refueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap on a
hot engine to prevent being scalded by steam or hot water. Do not add water in the radiator when the engine is hot. Add water to the radiator only after the engine cools down completely.
11.To prevent fires keep the tractor including the engine clean and free from inflammable material
and well away from fuels and other inflammable material.
►►
MOUNTING AND DEMOUNTING IMPLEMENTS
(1)Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one
is between the Tractor and implement and do not get under the implement to avoid accidental injuries.
(2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where
PTO shafts are used that the shaft is fitted and secured correctly.
(3) Where heavy implements are used, ensure that the combination is well balanced or use proper
ballast to achieve balance.
(4) Before leaving the tractor at any time, lower the implement, stop the PTO shaft where
applicable, set the parking brake and switch off the engine.
(5) While operating the implements with the PTO keep all bystanders away from any moving parts
and do not attempt to make adjustments while the machine is running.
(6) Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt
properly fastened.
(7) Where young children are present, particular care should be taken and the tractor should not be
moved until the whereabouts of all children is known.
(8) Only trained operators should operate the Tractor and so taking care to ensure that other
workers are not injured. In particular they should take care during dusty operations, which will reduce visibility substantially.
(9) Never start the tractor unless the transmission is out of gear, the operator is in the seat and all
round safety has been checked.
(10) Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high
speed as this can cause a roll
-
over and serious injury or death.
(11) When traveling on a public road ensure that the tractor and driver both meet all laws relating to
safety and licensing. When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements.
(12) When operating under adverse conditions, hilly terrain or on bad ground adjust the speed of the
tractor to suit the conditions, safety comes first. Never drive down hill at high speed or with the transmission in neutral. Use of the braking capacity of the engine as well as the service brakes. Do not try to change gear going up or down a steep slope, select the correct gear before starting.
(13) Take care when traveling uphill with a heavy implement to ensure that it does not overbalance
and tip up the front end. (14) Never remove or modify the seat belt. (15) Never remove, modify or repair the ROPS frame.
PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR TEATH AND AVOID DAMAGE TO YOUR TRACTOR.
►►
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS.
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions .Read and take the following precautions before operating the Tractor to prevent accidents. Tractor should be operated only by those who are responsible and properly trained to do so.
The Tractor
1. Read the operator’s manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.
2. Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor without a rollover bar can result in death or injury.
3. Do not remove ROPS (Roll Over Protective Structure). Always use the seat belt.
4. Fiberglass canopy does not give any protection.
5. To prevent falls, keep steps and platform clear of mud and oil.
6. Do not permit anyone but the operator to ride on the Tractor. There is no safety place for extra riders.
7. Replace all missing, illegible or damaged safety signs.
8. Keep safety signs clean of dirt and grease
Servicing the Tractor
1.Keep the tractor in good operating condition for your safety. An improperly maintained Tractor can be
hazardous.
2. Stop the engine before performing any service on the tractor.
3. The cooling system operates under pressure, which is controlled by the radiator cap. It is dangerous to remove the cap while the system is hot. First turn the cap slowly to stop and allow the pressure to escape before removing the cap entirely.
4. Do not smoke while the refueling the tractor. Keep away any type of open flame.
5. The fuel in the injection system is under high pressure and can penetrate the skin. Unqualified
persons should not remove or attempt to adjust a pump, injector, nozzle or any part of the fuel injection system. Failure to follow these instructions can result in serious injury.
6. Keep open flame away from battery or cold weather starting aids to prevent fire or explosions.
7. Do not modify or alter or permit anyone else to modify or alter this tractor or any of its
components or any tractor functions
Operating the tractor
1. Before starting the tractor apply the parking brake, place the PTO (Power Take Off) lever in the “OFF” position, the hydraulic control levers in the downward position, the remote control valve
levers in the neutral position( if fitted) and the transmission in neutral.
2. Do not start the engine or controls while standing besides the tractor. Always sit on the tractor
seat when the engine or operating controls.
3. Safety starter switch. In order to prevent the accidental starting of the tractor, a safety switch has been provided. The starting system of the tractor is connected through this switch, which becomes operative only when the clutch pedal is depressed. On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit. Do not bypass the safety starter switch. Consult your TYM Tractor Dealer/Distributor if safety- starting switch malfunctions.
4.Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected Tractor movement can result from such contact.
5. Do not get off or climb the tractor while it is in motion.
6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.
7. Do not operate the tractor in an enclosed building without adequate ventilation. Exhaust fumes can
cause death.
8.
Do not park the tractor on a steep slope.
9. If power steering or Engine seizes to operate, stop the tractor immediately.
10. Pull only from the swinging draw bar or the lower link drawbar in the down position. Use only a
drawbar pin that locks in place. Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor’s front end to lift.
11. If the front end of the tractor tends to rise when heavy implements are attached to the three-point
linkage, install front end or front wheel weights. Do not operate the tractor with a light front end.
12.Always use hydraulic position control lever when attaching equipments/implement and when transporting equipment. Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement.
13.Do not leave equipment/implement in the raised position.
14.Use the flasher/ Turn signal lights and Slow Moving Vehicle (SMV) signs when driving on public
roads during both day and night time, unless prohibited by law.
15. Dim tractor lights when meeting a vehicle at night. Be sure the lights are adjusted to prevent the
blinding on the eyes of coming vehicle operator.
16.Emergency stopping instruction; If tractor fails to stop even after application of brakes, Pull the
knob of fuel shut off control rod.
Driving the tractor
1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, crossing ditches or slopes, and when turning at corners.
3. Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking.
4. Keep the tractor in the same gear when going downhill as used when going uphill. Do not coast
or free wheel down hills.
5.Any towed vehicle and/or trailer whose total weight exceeds that of the towing Tractor, must be equipped with its own brakes for safe operation.
6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.
7.Always check overhead clearance, especially when transporting the tractor.
Operating the PTO (Power Take Off)
1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment.
2. Do not wear loose clothing when operating the power take-off or near rotating equipment.
3. When operating stationery PTO driven equipment, always apply the tractor parking brake and block the rear wheels from front and rear side.
4. To avoid injury, always move down flip part of PTO. Do not clean, adjust or service PTO driven equipment when the tractor engine is running.
5.
Make sure the PTO master shield is installed at all times and always replace the PTO shield cap
5.
Make sure the PTO master shield is installed at all times and always replace the PTO shield cap
When the PTO is not in use.
Diesel fuel
1. Keep the equipment clean and properly maintained.
2. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel fire or explosive hazard. Such blends are more explosive than pure gasoline. In a closed container, such as a fuel tank. DO NOT USE THESE BLENDS.
3. Never remove the fuel cap or refuel the tractor with the engine running.
4. Do not smoke while refueling or when standing near fuel.
5. Maintain control of the fuel filler pipe when filling the tank.
6. Do not fill the fuel tank to capacity. Allow room for expansion.
7.Wipe up spilled fuel immediately.
8.Always tighten the fuel cap securely.
9.If the original fuel tank cap is lost, replace it with genuine cap. A none approved cap may not be safe.
10.Do not drive equipment near open fire.
11.Never use fuel for cleaning purpose.
12.Arrange fuel purchases so that winter grade fuel are not held over and used in the spring.
N.B: It is suggested that after repairs if any of the Safety Decal/sign is peeled/defaced, the same may be replaced immediately in interest of your safety.
DO’S AND DON’T’S
►►
DO’S-For Better performance
DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate Tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO -Ensure that the correct grade of lubricating oils is used and that they are replenished and
changed at the recommended intervals.
DO-Fit new sealing rings when the filter elements are changed. DO-Watch the oil pressure gauge or warning light and investigate any abnormality immediately. DO-Keep the radiator filled with clean water and in cold weather use anti-freeze mixture. Drain
the system only in an emergency and fill before starting the engine.
DO-Ensure that the transmission is in neutral before starting the engine. DO-Keep all fuel in clean storage and use a filter when filling the tank. DO-Attend to minor adjustments and repairs as soon as necessity is apparent.
DO-Allow the engine to cool before removing the radiator filler cap and adding water, remove the
DO
-
Allow the engine to cool before removing the radiator filler cap and adding water, remove the
radiator cap slowly.
DO-Shift into low gear when driving down steeps hills. DO-Latch the brake pedals together when driving on a highway. DO-Keep draft control lever fully down when not in use.
Don’ts-For safe operation
DON’T-Run the engine with the air cleaner disconnected. DON’T-Start the tractor in an enclosed building unless the doors and windows are open for proper
ventilation.
DON’T-Operate the tractor or engine while lubricating or cleaning. DON’T-Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system. DON’T-Temper the fuel injection pump, If seal is broken the warranty becomes void. DON’T-Allow the engine to run idle for a long period. DON’T-Run the engine if it is not firing on all cylinders. DON’T-Ride the brake or clutch pedal. This will result in excessive wear of the brake lining,
clutch driven member and clutch release bearing.
DON’T-Use the independent brakes for making turns on the highway or at high speeds. DON’T-Refuel the tractor with the engine running. DON’T-Mount or dismount from the right side of the tractor. DON’T-Temper the hydraulic control levers’ upper limit stops. DON’T-Use draft control lever for lifting of implements. DON’T-Start the engine with the PTO engaged. DON’T-Use the governor Control Lever (Hand throttle) while driving on roads. DON’T-Move the hydraulic levers rearward.
SAFETY SIGNS
►►
GENERALSAFETY INFORMATION
IMPORTANT: This “General safety Information” should be kept with the machine at all times as reference data.
This symbol means ATTENTION!YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety.
Follow recommended precautions and safe operating practice.
DECALS ON THE DASH COVER
DECALS ON THE CHASSIS
DECALS AROUND THE SEAT
UNIVERSAL SYMBOLS
Some of the universal symbols have been shown below with an indication of their meaning
Engine speed rev/minX100)
Pressured­open slowly
Corrosive substance
Hours, recorded
Continuous variable
”Tortoise”
Slow or minimum Setting
Engine coolant temperature
Warning
”Hare” fast or
maximum setting
Fuel level
Hazard warning
Transmission oil pressure
Engine
Stop
control
Neutral
Turn signal
Lights Fan
Transmission oil temperature
Horn
Power take off engaged
Parking brake
Engine oil
pressure
Power take off disengaged
Work lamps
Air filter
Lift arm/raise
Differential lock
Battery charge Lift arm/lower
See operator’s manual
Section -A
Controls,
Instruments
And
Operations
The following pages in this section detail the location and function of various instruments, switches
and controls on your Tractor. Even if you operate other Tractors, you should read through this section of the manual and ensure that you are thoroughly familiar with the location and function of all the features of your New Tractor.
Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls. It is too late to learn once the Tractor is moving. If in doubt about any aspect of the operation of the tractor consult your TYM Tractor Dealer/Distributor.
Particular attention should be paid to the recommendations for running-in to ensure that your tractor will give long life and dependable service for which it was intended
DESCRIPTION OF TRACTOR CONTROLS
►►
INSTRUMENT AND SWITCHES
MAIN SWITCH (KEY SWITCH)
[OFF] - The key can be inserted or removed [ON] - The electric circuit is on. [GLOW] - Glow plugs preheat the combustion chamber [START] - The starter motor is engaged.
When the key is released it will return to the ON position
HEAD LAMP, TURN SIGNALSWITCH AND HORN
HEAD LAMPSWITCH
High and low beam are operated On the main switch Position . Low beam Position . High beam
TURN SIGNALSWITCH
Pull the turn signal lever down to signal a left turn. Push the turn signal lever up to signal a right turn.
HORN
Push the Red button.
TACHOMETER
This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear.
HOUR METER
The hour meter consists of digits with the last digit indicating 1/10thof an hour.
FUELGAUGE
Shows the amount of fuel in the tank when the ignition switch is ON.
Symbol Illuminates when Hour meter is operated.
WATER
TEMPERATURE
GAUGE
Shows the water temperature with the ignition switch ON.
C is low to normal temperature
H is high temperature
If the pointer is in the red H segment the engine is overheating. Refer this book to rectify the problem.
HAZARD WARNING SIGNAL SWITCH
Push the hazard warning signal once to operate the hazard warning light. (Left and right turn indicators flash). Push the hazard warning light switch again to switch off the hazard warning lights.
►►
WARNING LIGHTS
Charge lamp
This light will go off as soon as the engine starts to run to indicate that the alternator is changing. (Please note, as broken fan belt can cause the light to come on, please stop the engine as overheating can occur if not rectified immediately)
Oil pressure lamp
Will go out as soon as the engine starts if the oil pressure is correct. If it comes on
while the engine is running, stop the engine and get expert advice
.
PTO monitor Lamp
Shows the revolution of PTO Refer to monitor lamp on Page 32
High beam lamp is operated on the combination switch.
Low beam lamp is operated on the combination switch
Glow signal Lamp indicates preheating
Parking brake lamp is operated when footbrake is engaged.
4WD drive lamp is operated on when front-wheel drive is also engaged.
Fuel Level : If it comes on while the engine is running, Fill the tank with fuel.
Check lamp is operated when the key switch is set to ON position and a safety start
condition is not satisfied.
Two switches operate the independent PTO.
1. PTO ON/OFF SWITCH: PTO ON/OFF switch is
located on the LHS. on the steering column and can be identified easily with its built in red colored indicator. When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position, If the switch is pushed down again the indicator goes off
signaling that the PTO is OFF.
PTO monitor Lamp
►►
PTO MONITOR LAMP
THE PTO MONITOR LAMP on the dash panel indicates the state of the PTO shaft.
1. If the monitor glows: The PTO is rotating
2. If the monitor is off: The PTO is off
3. If the monitor blinks: The PTO is presently stationary but will instantly start rotating of the clutch pedal is released or the implements lowered.
signaling that the PTO is OFF.
2. PTO CONTROL SWITCH: This switch is located near the starting key location on the dash panel. There are three positions marked for this switch.
OFF at the center
MANUAL at the left
AUTO AT THE RIGHT.
The PTO shaft will not rotate if either of the two switches is in OFF position.
The following table explains how the PTO operates at the two different (Manual & Auto) positions of the PTO control switch with the PTO ON/OFF switch in the on position.
PTO
ON/OFF
SWITCH
PTO
CONTROL
SWITCH
CLUTCH
PEDAL
HYDRAULIC
POSITION
CONTROL
LEVER.
PTO MONITOR
LAMP ON THE
DASH PANEL
PTO
SHAFT
On
Manual
Mode
Either pressed or
released
Either raised
or lowered
Glows Rotates
On
Auto
Mode
Pressed
Either raised
or lowered
Blinks Stationary
On
Auto
Mode
Either pressed or
released
Raised Blinks Stationary
On
Auto
Mode
Released Lowered Glows Rotates
■■
From the table above we learn about the safety features of the PTO. When the monitor on the dash
panel is blinking it indicates to the operator that the PTO is in the on position but temporarily not rotating either because the clutch pedal is pressed or the implement is lifted off the ground or both. The PTO will start rotating instantaneously when either the clutch pedal is released and/or the implement is lowered to the ground.
■■■■
The operator must use this blinking signal to clear the area around the tractor off
The operator must use this blinking signal to clear the area around the tractor off
bystanders/onlookers as the rotating blades of certain implements can accidentally cause injuries to the persons standing near the tractor.
■■
The stopping of the PTO when the implement is lifted off the ground with the position control
prevents the damage to the implement or the PTO shaft.
1.When the PTO control switch is in manual position the PTO does not stop rotating even if the clutch pedal is pressed. If working on hard soils,pavements with a rotary implement the PTO ON/OFF switch must be put to the OFF position to stop the PTO from rotating , If this is not done the rotating blades of the implement will push on the hard ground below and in turn push the tractor toward causing accident which can lead to serious injuries or death.
2. Extra precaution must be taken to clear the area of bystanders/onlookers when using PTO driven
implements. The rotating blades of the implements can cause serious injuries on contact. The warning that is indicated by the blinking PTO monitor is to make the operator aware that the PTO is in on position and will instantly start rotating if the clutch pedal is released or implement is lowered or both.
3.In no case the specified rotating speeds indicated by the implement manufacturer be crossed as the same can lead to serious damage to the tractor/equipment and can lead to serious injuries to persons around.
Warning
►►
TRACTOR CONTROLS
►►
SPEED CONTROL PEDAL
The Speed Control Pedal is located in RHS of the Operator floor. Depress the forward speed control pedal to move forward. Depress the reverse speed control pedal to move backward. The speed control pedal will return in neutral position and the tractor will stop when the speed control pedal is released.
►►
THROTTLE LEVER (HAND THROTTLE)
The hand operated throttle lever is located on the RHS of the Dash cover. To increase the engine speed, Pull the lever downward. To decrease the engine speed, Push the lever upward. The Lever can be left in any position between idle and maximum as required.
►►
BRAKE PEDAL
Right and left brake pedals are provided to assist in turning the tractor in the field.
Caution
A connecting latch is provided to connect the right and left brake pedals for high speed or road use. In the interest of safety always use it on the road or at high speed as using one side only can cause rollovers. When servicing the tractor ensure that the adjustment on both sides in the same.
►►
CLUTCH CUT-OFF ARM
For long term storage of the Tractor it is possible to latch the clutch in the disengaged position. Push the clutch down and engage the latch to hold it there.
Do not attempt to start engine when this arm is being used.
warning
ACCELERATION PEDAL
This pedal can override a fixed hand throttle setting
►►
PARKING BRAKE LEVER
Connect the brake pedals , push them down while pulling the park brake up to engage. Press the parking brake pedal and push the Brake pedal to release.
Traveling with the parking brake on will damage the brakes.
important
►►
PARKING BRAKE (HANDLE TYPE) – IF EQUIPED
1. Lift brake handle up to set the park brake.
2. Lift park brake handle slightly until park brake release button can be depressed. Hold button in and lower park brake handle all the way down to release the park brake.
Operate the shuttle shift only while seated on the tractor. Do not use the shuttle shift lever to start the tractor for towing or traveling uphill, use
the clutch instead. Always stop the tractor before getting off.
Caution
►►
MAIN GEAR LEVER
The Main Gear Lever is located on the RHS of the operator.
This lever can be shifted by using the clutch, both
1.Press clutch pedal fully before operating shuttle shift lever.
2.When changing from forward to reverse or back to forward again while in high range make sure the tractor comes to a stop before changing direction. Failure to do so is likely to result in damage to the mechanism and place the driver at risk of injury.
important
►►
SHUTTLE SHIFT LEVER
This control allows shifting from forward to reverse & reverse to forward. When stationary set the lever to N for neutral.
Push the lever away from the driver engages forward.
Pulling the lever towards the driver engages reverse.
when the tractor is stationary or mobile.
►►
SUB GEAR LEVER (RANGE SHIFT LEVER)
The Main Gear Lever is located on the RHS of the operator.
Operate the sub gear lever using clutch to select the appropriate speed for different applications.
Avoid damage! Select the proper speed range and gear for the job.
• The machine maybe operated in any gear with engine speeds at 950-2600 rpm. Within these limits, the engine can be placed under varying load operations.
• Never overload engine by lugging machine at low idle speeds.
• Raise engine speed the match expected loads. If a slight increase engine rpm occurs
simultaneously with moving hand throttle lever forward, the engine is not overloaded.
important
Main gear lever Sub gear lever (Range Shift lever)
►►
FRONT WHEEL DRIVE LEVER (4WD)
The Differential Lock Pedal is located below the LHS of the Operator.
In the ON position the front wheels are engaged and in the OFF position they are disengaged. Engage & disengage the front wheel drive with the front wheels in the straight position and at low Engine RPM.
important
Do not use front wheel drive at high speed or on the road as premature wear of components will result.
important
Always use the clutch when using the front wheel drive lever.
Use of front wheel drive improves traction performance.
►►►►
DRIVER’S SEAT
To adjust the seat backwards and forwards lift the lever at the front of the seat and set it to the desired position (Please refer to page 11 of how to adjust the seat)
■■
Seat Belt
-Release the Seat Belt
Press button C and Pull the Male Fitting A from the Buckle B.
-Adjusting the Seat Belt Make Sure the belt is across your hip and not over your stomach. To adjust the male fitting A :
1. Pull toggle D down the strap by the required distance. a. To make the strap longer, pull end E as far as it will go. b. To make the strap shorter, pull end F as far as it will go.
►►
PTO SELECTION LEVER
Your tractor is equipped with 2 Speed PTO to suit range of applications and conditions.
*
Rear PTO
Lever is located on the LHS of Operator.
Ensure that the tilt lever has locked before moving the tractor.
Danger
►►
TILT LEVER
To adjust the inclination of the steering wheel with a 3 stages and set it to the desired position.
MODEL
POSITION 1 st 2 nd
T303/T353 REAR PTO 540 rpm 1000 rpm
Always use the clutch when engaging or disengaging the PTO or changing PTO speed. Let the PTO driven implement come to a complete stop before changing.
important
Caution
Do not operate any implement at a high speed than is specified for it. When making adjustments to the implement stop the engine to avoid serious injury. When leaving the tractor stop the engine, and remove the key. Set the parking brake.
*
Rear PTO
Lever is located on the LHS of Operator.
To raise the implement : Pull the lever backward. To lower the implement : Push the lever forward.
►►
OPERATING THE HYDRAULICS
The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver.
►►
HYDRAULIC POSITION CONTROL LEVER
Hydraulic Position Control Lever is located on the RHS of operator.
Implements can be raised and lowered with the hydraulic position control lever and can be stopped at any position
by stopping the lever.
To ensure a consistent working depth the adjustable stop (A) can be set to ensure that the implement returns to the same depth every time.
►►
LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH
This knob controls the downward speed of the hydraulics three point linkage and is located below the Seat.
To slow the downward speed- Turn the knob clockwise. To increase the downward speed, turn the knob anticlockwise.
To lock the knob clockwise. Do not over tighten the knob.
Warning
After finishing the work, always lower the implement to the ground and switch off the engine, Set the parking brake to avoid injuries and accidents .
►►
HYDRAULIC REMOTE CONTROL VALVE LEVER
The Hydraulic Remote Control Valve Lever is located on the RHS of Operator.
Move the lever up or down and hold.This will raise or lower the implement (Rotavator or Hydraulic plow).
Important:
-Do not hold the lever in the “pull” or “Push” position once
the remote cylinder has reached the end of the stroke as this will cause oil to flow through the relief valve. Forcing oil through the relief valve for extended periods will overheat the oil.
-When Using the tractor hydraulic system to power front loader,
Always set the knob to lock when
1.Traveling on the road
2.Replacing tires or blades on an implement.
3.Making adjustments to an implement. Sudden dropping of an implement due to hydraulic problems can cause serious injury or death.
Caution
do not operate the boom and bucket cylinders simultaneously.
►►
HYDRAULIC REMOTE CONTROL VALVE COUPLER CONNECTING & DISCONNECTING.
Connecting
1.Clean both couplers.
2.Remove dust plugs.
3.Insert the implement coupler to the tractor hydraulic coupler
4.Pull the implement coupler slightly to make sure couplers are
firmly connected.
Disconnecting
1.Lower the implement first to the ground to release
hydraulic pressure in the hoses.
2.Clean the couplers
3.Relieve pressure by moving hydraulic control levers
with engine shut off.Pull the hose straight
from the hydraulic coupler to release it
4.Clean oil and dust from the coupler,then replace the dust plugs.
To raise the Boon of Front end loader .
To lower the Boon Front end loader.
To rollback the bucket.
To dump the bucket
►►
JOYSTICK LEVER (IF EQUIPPED)
The Joy Stick Lever is located on the RHS of the Operator.
This simple joystick lever can control the use of a front-end loader. And lift-retract, dump-rollback smoothly and act as one handle lever.
Hydraulic fluid escaping under pressure can have enough force to penetrate the skin. Hydraulic fluid may also infect a minor cut or opening in the skin. If injured by escaping fluid. See a doctor at once. Serious infection or reaction can result if medical treatment is not given immediately. Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system. Release all pressure before disconnecting the lines or performing other work on the hydraulic system. To find a leak under pressure use a small piece of cardboard or wood. Never use hands.
NOTE : The Joystick control and valve can also be used for other applications if a front end loader is
not fitted.
Warning
►►
SAFETYLOCKING SYSTEM FOR JOYSTICK LEVER
This simple Safety locking system can lock the joy stick by pushing the Button and unlocked by pulling .
►►
OPERATING THE 3 POINT LINKAGE (TPL)
Adjustment of the Turnbuckle type (If equipped)
To adjust the check chain turn the turnbuckle to lengthen or shorten the chain and tighten the lock nut when the correct adjustment is achieved.
Adjustment of the Telescopic stabilizers type
To adjust the check chain move the Telescopic stabilizer to lengthen or shorten the chain and Fix the Pin as required distance The stabilizers are intended for limiting or preventing implement side movement.
►►
ADJUSTMENT OF THE CHECK CHAIN
There should be no clearance (Position A) during implement transport and when working with grades, rollers mowers, seeders, drills and similar implements. However, a slight play is necessary (Position B) when working with ploughs, harrows, ditchers, cultivators.
* Telescopic stabilizers type
* Turnbuckle type
►►
ADJUSTMENT OF THE LIFT ROD
Adjust the length of the lift rod by screwing the Adjusting Handle (Turnbuckle) in or out. Adjust the length of the lift rod as necessary to set the implement in its working position parallel to the ground.
►►
ADJUSTMENT OF THE TOP LINK
Lengthening or shortening the top link will change the angle of the implement. The locating hole of the top link varies with the type of implement used. The most common locations are the 2
nd
and 3rdhole from the top.
Only use drawbar to tow and keep the 3 point linkage in raised position when toeing with the drawbar. Position can create unbalance causing the Tractor to roll-over & Result the death or serious injury.
Danger
►►
MOUNTING IMPLEMENT
If the PTO is used, remove the safety cover off the PTO shaft. Adjust the yoke rod on the lower links to suit the implement
►►
ADJUSTMENT OF THE YOKE ROD ON THE LOWER LINK
For different applications change the position of the Yoke rod on the lower link holes as shown and insert the pin in the direction of the arrow.
Caution
Do not attach a PTO shaft with the engine running and ensure all safety shields are in place.
in use.
Attach the left lower link, then attach the right lower
link using the adjusting handle on the leveling box if required. Attach the top link. Attach the PTO shaft to the tractor if used, making sure that it is locked in place. Adjust the check chains to suit the implement and tighten the locknuts. To remove an implement reverses the procedure
DRIVING THE TRACTOR
►►
STARTING THE ENGINE
Before starting the engine carry out the pre-operational checks as set out on page 20. (1) Sit on the driver seat (2) Apply the footbrake. (3) Put the hydraulic lever in the down position. (4) Push down the clutch to activate the safety-starting switch. (5) Put the main gear lever in neutral (6) Insert the ignition key and turn it on (7) Ensure that the warning lights are working (8) Always turn the ignition key to left for a moment & release it.
The automatic heater will start working as will be indicated by a light on the instrument
panel .As the lamp goes off turn the key to the start position to start the engine.
(9) Ensure that all the warning lights are off with the engine running.
Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel.
Only engage the starter for a period of not more than 10 seconds.
Only engage the starter for a period of not more than 10 seconds.
If Engine does not start, rest the starter for about 20 seconds and try again for a maximum of 10 seconds.If the engine does not start after repeated attempts, refer to the fault tracing guide.
Especially in cold weather, always allow the tractor to idle for a while to warm up & build up sufficient oil pressure to ensure normal operating temperature for longer engine life.
Important
►►
STOPPING THE ENGINE
-After light work let the engine idle for a while and turn the key off.
After long or heavy work allow the engine to idle for 5- 10 minutes and turn the key off.
Important
Important
►►
WARMING UP
When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially.
►►
WARMING UP IN COLD WEATHER
Cold weather will change the viscosity of the oil, resulting in a reduced oil pumping capacity, which can cause damage to the engine if it is not warmed up correctly.It also causes problems with the hydraulic system and the synchromesh in the transmission.
Correct times for warming up are:
Temperature Time for warming up
Above 50°F
5~10 min.
50°F~ 32°F
10~20 min.
32°F~14°F
20~30 min.
14°F~-4°F
30~40 min.
Below –4°F
Over 40 min.
Important
Ensure the handbrake (Foot brake) is on during the warming period.
Failure to warm up correctly can result in problems.
When the engine is warm push down the clutch and engage the main and auxiliary gear levers to the required position. Push down on the brake pedals and release the handbrake. Increase the engine revolutions and let out the clutch smoothly.
Only change gears with main gear lever while moving and ensure that this is done with fully use of the clutch.
►►
STORING ENGINE IN OPERABLE CONDITION FOR 3 MONTHS OR MORE
When the engine is not operated during storage of three months or more, internal engine parts can rust and lose oil film. As a result, the engine can seize when it is started after storage. To prevent such a rust, the engine must be operated periodically during storage.
Do not ”ride” the clutch to control speed, use a lower gear. Do not travel with your foot on the clutch pedal.
Caution
Always connect the brake pedals when traveling on the road. Never tow anything except with the drawbar. Do not tow loads which are too large for the tractor’s capacity to brake effectively especially in hilly terrain. Take special care when towing large or wide implements. Do not carry passengers. At all times observe local legislation and road rules.
Danger
►►
TIGHT TURNS IN THE FIELD
Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals. To make a tight turn use both the steering wheel and the brake pedal at the same time.
For a left turns use the left pedal and a right turn the right pedal.
Perform tight turns only at a slow safe speed. Doing so at a high speed can cause rollovers and very serious injury or death.
Caution
►►
NORMAL BRAKING AND PARKING
Let the engine come back to idle and at the same time push in the clutch and brake simultaneously. When the tractor has come to a halt, lower any implement to the ground, and put the main gear in neutral. Apply the park brake, stop the engine, and remove the key.
Always apply the park brake when parking. Failure to do so can cause accidents and damage. As an extra precaution when parking on a slope, chock the rear wheels.
Caution
Illustration
►►
DRIVING DOWNHILL
Use the engine’s ability to brake when traveling downhill. Never rely on the brakes only and never travel downhill with the gears in neutral.
When operating in hilly terrain the risk of the rollover is increased substantially, please drive with extra care.
When towing trailers in hilly terrain ensure that they are equipped with brakes, use a lower gear to get maximum engine braking and do not change gears on a down hill run
►►
OPERATION OF THE DIFF LOCK
While the diff lock is a very useful feature, care should be taken in its use as misuse can lead to
►►
UPHILL STARTS ON A STEEP SLOPE
With the pedals connected together push down on the brake pedals and push down the clutch. Set all gear levers to low and the throttle to medium engine speed. Release the clutch and as it engages release the brake pedals. Adjust the throttle to the required speed.
Warning
dangerous situations.
The diff lock would only be used in situations where traction is lost on one of the rear wheels.
Use low engine revolutions when using the diff lock. If the diff lock does not release after removing the foot from the pedal use the left
and right brake pedals in turn to release it. Do not try to engage or use the diff lock on tight turns as serious damage can result.
►►
CHECK DURING DRIVING
Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause. If the oil pressure light comes on check the oil level first of all. If the oil level is OK ask a qualified dealer to check the reason for the light coming on. If the alternator warning light comes on check all connections and ensure that the fan belt is not broken. If all connections and the fan belt are intact consult your dealer to determine the cause of the problem.
Warning
►►
FUEL GAUGE.
To avoid excessive condensation in the fuel tank refill at the end of each day’s work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the system after refilling the tank.
►►
ENGINE COOLING WATER.
If the gauge indicates that the engine is running hot, stop the tractor and check the coolant in the radiator.
►►
TRAILER SOCKET (Seven Terminal Electrical Socket type)
Trailer Socket is located on the Left of the Rear Side. To operate the Electrical systems of implements, trailer lighting, warning lamp etc.
Danger
Also check to ensure that the fins in the radiator core are not clogged or that the tractor has a broken or stretched fan belt.
When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced.
Also allow for the width when passing other road users. Where fitted use the hazard lights provided. Strictly follow the local traffic regulations.
Caution
When operating near others with an implement attached take particular care to allow for the width of the implement and avoid accidents.
Caution
Allow the engine to cool down before opening radiator cap as serious burns may result due to hot steam & boiling water.
►►
TRACK ADJUSTMENT
As some models of TYM are front wheel assist the front track can be set in 2 position. The rear track can be set in 5 positions as illustrated.
Section-B
Lubrication
&
Maintenance
This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements.
CHECKS AND SERVICE
►►
PRE-START CHECKS
To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor. For full details of the items and frequency please refer to the tables on page 55,56 and 57.
►►
ENGINE COOLANT
Remove the radiator cap and ensure that the coolant is up to the filler neck and that it is clean with the correct anti-freeze or anti corrosion inhibitor in it. If the coolant is a rusty color, drain the system completely and refill with the correct mixture of water and anti-freeze or corrosion inhibitor.
►►►►
ENGINE OIL
Pull out the stick, wipe it and dip in the oil sump. Ensure that oil level is between the upper and lower mark near the upper mark. If too low add oil, but never excess 100hrs of service interval.
important
Do not overfill the crankcase with oil.
►►
FUEL
The Fuel Filler is located on the Rear of the Seat.
Use the fuel gauge to check the fuel level and top
►►
TRANSMISSION OIL
Check the level with the dipstick on top of the transmission in rear of the seat. If the level is low add oil through the filler hole.
Always ensure that you use the correct oil for topping up or oil changes
Caution
up if too low. It is a good practice to refill the tank immediately after use to avoid condensation
►►
TYRE PRESSURE
The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field. Ensure that the tire pressures are correct and in accordance with the table on page 64. To make a visual judgment see the drawing on the right.
important
It is strongly recommended that tire pressures are checked with a proper gauge only & visual inspections are relied upon.
Excess tire pressure can cause accidents!
Danger
►►
STEERING
Ensure that the steering wheel does not have excessive free play.
►►
BRAKE
Ensure that the left and right brakes are adjusted correctly so they operate simultaneously. The correct free play on the brake is 1.18-1.57 in (30~40 mm).
►►
CLUTCH
Ensure that the clutch is adjusted correctly. Correct free play on the clutch pedal is 0.78-1.18 in (20~30mm).
Incorrect clutch adjustment can cause excessive wear and reduced tractor performance.
Caution
►►
ELECTRICAL
Check the operation of all gauge, switches, horn, lights and indicators.
►►
INSTALLING LOADER
1.Connect P port of loader control valve to the line on the tractor marked P(from the PTO valve)
2.Connect the T port on the loader control valve to the line on the tractor marked T
3.Connect the remaining line from the control valve to the line on the tractor marked P1
( to the transmission housing)
►►
DETACHING THE LOADER (LOADER VALVE OR LOADER CONNECTING PORT)
1.Detach the hydraulic hoses of loader
2.Assemble the cap (PF3/8) with pipe comp (PF3/8).
MAINTENANCE AND ADJUSTMENT SCHEDULE
►►
Periodical check and service table
Check, Top-up or adjust ● ReplaceClean or wash Consult the service Dealer
Division
Item
Daily
Service interval(hour meter,mark)
Comment
501
0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
4 5 0
5 0 0
5 5 0
6 0 0
Engine oil and cartridge
To correct level on the dipstick
Air cleaner
Refer to 67 page.
Radiator coolant
Check daily top up If required.
Radiator
Check daily
Engine
for damages leakage
Fuel
Fill tank
Fuel filter
○ △ ○ △ ● ○ ○ △ ○ △ ●
Fan belt
Check daily
Battery
Check daily
Oil filter
Loose nuts and bolts
Check daily, Tighten
Radiator hose clamp
Tighten if required
These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a greater frequency
Caution
Division
Item
Daily
Service interval(hour meter,mark)
Comment
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
4 5 0
5 0 0
5 5 0
6 0 0
Trans mission oil
Change every 300hours After First 50hours
Free play of clutch pedal
(0.78-1.18in)
Free play of brake pedal
(1.18-1.57)
State of both brake pedals
Adjust so that both operate simultaneously and brake at the same time
Operation of each lever
Smooth operation
Chassis
Free play of steering wheel
Toe-in
Check every 300hours
Grease each nipple
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Replenish every 50hours (everyday in dusty
conditions)
Check the steering wheel joint
Adjust every 300hours
Wheel nut fastening torque
Check daily
Operation of the instrument
Division
Item
Daily
Service interval(hour meter,mark)
Comment
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
4 5 0
5 0 0
5 5 0
6 0 0
Chassis
Adjustment
of the
throttle
pedal
Loose bolts
and nuts
Tighten to proper torque
Hydraulic
oil filter
Oil of the
4WD front
axle
○ ○
Replace if leaking
Tyre DIVISION SIZE
Air pressure Mpa
(PSI)
MODEL
R1 (Ag)
Front
7-16, 4PR 0.176 Mpa (25.53 PSI)
T303 T353
Rear
11.2-24, 8PR 0.235 Mpa (34.08 PSI)
R1 (Ag)
Front
8-16, 4PR 0.176 Mpa (25.53 PSI)
Rear 12.4-24, 6PR 0.176 Mpa (25.53 PSI)
R4 (Ind)
Front
27X10, 50-15, 8PR 0.380 Mpa (55.11 PSI)
Rear 12.5-20 R4, 12PR 0.340 Mpa (49.31 PSI)
R3
(Turf)
Front
27X10, 50LL-15, 6PR 0.220 Mpa (31.91 PSI)
Rear
41X14, 00-20- RL 0.170 Mpa (24.66 PSI)
Chassis
Check the
electric
wiring
Without loose or broken terminals.
Without damaged or missing wiring.
Correctly clamped
►►
FILLING DIAGRAM & CAPACITY TABLE
No. Filling point Fillings Quantity Liter (gal.)
MODEL T303/T353
1
RADIATOR Fresh clean Water(L.L.C) 7(1.85 US gal)
2
ENGINE API : CF-4 grades
Above:25°C(77°F)… SAE30 or 15W/40 0°C to 25°C(32°F to 77°F)… SAE20 or 10W30 Below 0°C(32°F)… SAE 10W or 10W-30
5 (1.32 US gal)
3 TRANSMISSION CASE See next page * 35(9.25 US gal) 4
FRONT AXLE Gear oil #80 or #90 (API GL-4 grade) 8.2(2.166US gal)
5
FINAL DRIVE CASE(B) Gear oil #80 or #90 (API GL-4 grade)
6
Clutch pedal shaft Grease As required 7 BALL JOINT Grease As required 8 FUEL TANK Diesel fuel 33(8.717 US gal)
►►
OPENING METHOD OF EACH COVER
►►
OPENING METHOD OF FAN COVER
►►
RECOMMENDED TRANSMISSION OIL
RPM Tractor Hydraulic Fluid or Textron TDH Premium (CALTEX)TDH Oil or TDH Oil special (TEXACO)Chevron 1000THF (CHEVRON)
►►
FUEL
Use clean diesel fuel only .
important
As diesel fuel equipment is susceptible to contamination by dust or water, Ensure that all dust and water is kept well away from the fuel tank.
With the hood up ,the Hook release lever can be removed by pulling downward, having first detached the hood lamp wiring harness. Hood can be open by itself.
►►
BLEEDING THE FUEL SYSTEM (①①① Fuel Filter)-
1. Raise the engine cover.
2. Make sure there is fuel in the fuel tank.
3. Make sure the fuel cock on the fuel filter is set to ON.
4. Open the fuel cock on the fuel injection pump.
5. Using the starter key, turn the engine until air free fuel
flows from the fuel cock on the fuel injection pump.
6. Close the fuel cock on the fuel injection pump.
7. The engine is now ready to start. If the engine runs
smoothly for a short time and then begins to run roughly, leave at idle until it runs smoothly.
►►
BLEEDING THE FUEL SYSTEM (②②② Fuel Filter)
1. Close the fuel cock.
2. Remove the fuel filter element.
②②②②
①①①①
3.
Wash the fuel filter element in clean diesel fuel.
If necessary, replace it.
4. Fit cleaned or new fuel filter element
5. Open the fuel cock.
6. Bleed the fuel system
Never use petrol, thinners or any other similar inflammable material to clean the fuel filter.
important
important
When changing the oil always change the filter. Always use the same oil, as using different oils or specifications can cause damage.
►►
CHANGING THE OILS IN THE TRACTOR
Always use quality oils as engine or transmission oil Refer to the table on page 55 and 56 for the change frequency.
►►
CHANGING ENGINE OIL
Park tractor on level surface, shut-off engine. Remove sump plug & drain oil. Replace and check the sump plug and refill he engine with oil to the correct level on the dipstick
(approx. 1.85 gal)
The grade of oil to be used will depend on the ambient temperature. The tractor is shipped from the factory with 15W/40. For summer use over 77use SAE 30 For temperatures from 32-77use SAE20 or 15W/40. For temperatures below 32use SAE 10W.
►►
CHANGING THE TRANSMISSION OIL
1. Allow the transmission oil to cool.
2. Remove the drain plug from bottom of the transmission and drain the oil.
3. Replace and check the drain plug.
4. Refill the transmission to the correct level on the dipstick with new oil : Qty 35(9.25 US gal)
important
Always use the same grade and specified oil as Replacements. Dispose off the old oil as per local regulations.
Dispose off the old oil as per local regulations.
►►
CHANGING OIL IN THE FRONT AXLE
1. Drain the oil from the center diff plug and the drain plug in each drive.
2. Replace and tighten all drain plugs.
3. Remove the Fill/Lever Plugs from each final drive to vent air from final drives.
4. Remove the dip stick from the filter hole and fill with Front Axle Oil Capacity 8.2 (2.17 US gal)
and allow time for the oil to drain into the final drives.
5. Check the oil level with the dipstick and replace the Fill/Lever Plugs on both final drives and tighten
►►
CLEANING AND CHANGING FILTERS
►►
ENGINE OIL FILTER
Using a filter wrench turn the filter anti clockwise to remove it. Lightly smear the rubber seal on the new filter with oil to ensure, turn it clockwise until the seal contacts the base and then turn it another 2/3 turn to tighten it.
Some operators have found that when they fill with the correct amount of oil and dip it,the oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives. Opening the Vent plugs helps to speed this up.
important
►►
CHANGING THE COOLANT
(1) Open the tap in front of the gear pump to drain the coolant. (2) Open the radiator cap at the same time. (3) To give a thorough clean run a hose into the radiator and flush it out. (4) Close the tap and refill the radiator with a coolant mixture of water and corrosion inhibitor
or anti freeze.
(5)
Start the engine and allow it to run for approx 5 minutes, check the water level again and top up
►►
HYDRAULIC OIL FILTER AND ENGINE OIL FILTER CARTRIDGE
Remove the filter with a filter wrench. To replace, apply oil or grease on the seal, fit by hand until seal contacts bare, then turn it 2/3rdturn further to tighten it check for leaks.
Start the engine and allow it to run for approx 5 minutes, check the water level again and top up
if required
Do not remove the radiator cap on a hot engine. Allow the engine to cool down and then turn the cap slowly to ensure, that there is no excessive pressure in the radiator.
Caution
Serious burns, can result from the contents of pressurized, hot radiators. Allow the engine to cool down completely before opening radiator cap.
Caution
►►
GREASING THE TRACTOR
Grease the tractor according to the service schedule (page 56) Ensure that grease nipples are cleaned well before any attempt is made to grease them.
►►
ANTI FREEZE
Frozen cooling water can damage the engine. Before replacing the anti freeze solution flush the radiator. Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the locals climate. Replace the solution in the radiator. In case of loss of solution due to evaporation or overflow, replace with the original mixture ratio.
important
Water or air under high pressure can distort the cooling fins on the radiator and reduce its efficiency.
* Clutch
* Brake Pedal Rod
* Pivot Metal
* Front Axle Ball Joint
►►
ADJUSTING THE CLUTCH
Using the clutch over a period of time will increase the free play. The correct free play of the pedal is 0.78~1.18 in To adjust, loosen the locknut on the turnbuckle and adjust. Check the adjustment and tighten the locknut if the free play is correct.
►►
ADJUSTING THE BRAKES
As is the case with the clutch, use of the brakes will change the pedal free play and the balance between the right and left pedal. The correct pedal free play is 1.18~ 1.57 in
►►
GAP ADJUSTMENT
Adjusting Method
Loosen the locknuts to adjust the brake.
Uneven adjustment of the left and right pedal will result in one sided braking when the pedals are connected and can cause serious accidents, especially at high speeds. Double check to ensure free play is the same on both pedals
Caution
►►
ADJUSTING THE THROTTLE LEVER
If this lever is either loose or difficult to move please consult your dealer for rectification of the problem.
►►
ADJUSTING TOE-IN
If the toe-in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor. The correct toe in is
0.08~0.24in. We recommend that this adjustment is made by the dealer.
Turn the Turnbuckle counterclockwise to increases the free play, or turn the Turnbuckle clockwise to decreases. Tighten the locknut and confirm to fix the Nuts. Check that the free play is correct and the same on both pedals to ensure even braking .
►►
CHECKING THE BATTERY
Check the Indicator condition Green color – Good condition Black color – Charging necessary White color – Replace battery
important
Low electrolyte levels can cause premature battery failure and corrosion.
Electrolyte contains acid and can cause serious burns. Any spillage on skin should be washed off by running water immediately.
Caution
Indicator condition
►►
BATTERY MAINTENANCE
Low temperatures will affect the performance of batteries so take particular care of it in winter. For long-term storage of the tractor remove the battery and keep it in a cool dry room. If it is on the tractor while stored, disconnect the negative terminal. Batteries will self discharge if left for a period of without use time. To keep them in good condition charge them once a month in summer and every second month in winter. When replacing the original battery, ensure that the replacement battery is the same size. Failure to do so can cause problems with the electrical circuit.
►►
BATTERY CHARGING
-A boost charge is only for emergencies.It will partially charge the battery at a high rate and in a short time.
-When using a boost-charged battery,It is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery’s service life.
Always disconnect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery. When connecting the battery leads make sure not to reverse the polarity. Quick charging will reduce battery life. Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments.
Caution
►►
FAN BELT ADJUSTMENT
1.Loosen the alternator pivot bolt.
2.Move the alternator in order to increase or
decrease the belt tension.Tighten the alternator pivot bolt and the link bolt to 22 N.m (16 lb ft)
►►
SERVICING THE AIR CLEANER
Cleaning the Air Cleaner Dust Valve
Check that the Dust Valve is not blocked. Inspect the rubber flaps for cuts and nicks and check that
the rubber is not perished. Renew if necessary.
the rubber is not perished. Renew if necessary.
To remove dust from the dust valve, squeeze it between thumb and fingers. Wipe around the dust valve to remove dust collected on the outside.
Cleaning/Changing the Element
Release the two clips on the Air Cleaner end cover and Remove the element. Remove dust by blowing compressed air through the element. Check the element for damage, if necessary, change the elements. Check all hoses for condition and tightness.
important
Never beat the element on a stone or concrete floor/wall to clean it. Check all connections and hoses especially on the clean side of the air cleaner to
ensure no dusty air can enter the engine. Check the element for flaws by putting a light inside the element. When reassembling make sure all surfaces seal correctly to keep dust out. When working in dusty conditions increase the service frequency.
►►
Replace the element after cleaning it 5 times or it is damaged.
►►
CHECKING HOSES AND LINES
The fuel lines, radiator hoses, hydraulic and rubber hoses are consumables, which deteriorate by age and use. Check them regularly and replace if faulty.
Damaged fuel lines leak and cause fires. Damaged radiator hoses can cause hot water burns and in severe cases seize the
engine.
Caution
►►
CHECKING THE WIRING HARNESS AND FUSES
Loose wires make inferior connections and damaged wires can cause short circuits, fires burnt wiring or reduce efficiency of components. Replace or repair any faulty wiring or insulation. If a fuse burns out again after it has been replaced, do not replace it with wire or a high capacity fuse, find the cause and rectify it or get an auto electrician to do so. Where insulation is chafed or peeled off, recover the area with a good quality insulation tape. Where wiring comes out of it’s fitting replace it correctly with the standard fitting.
important
Incorrect wiring or fuses can cause fires to both the tractor and surrounding area so
get the dealer to check it annually. Likewise fuel pipes and wiring age with use. Ask your dealer to check it at least once every 2 years and replace as required
►►
REPLACING FUSES
The circuit has 8 blade type fuses in its wiring circuit (See diagram on page 83 and 84) When a fuse has blown replace it with one of the same value. Using a large capacity fuse or wire burn out the wiring system. Use fuse tongs to replace fuses
►►
MAIN FUSES
The wiring harness is equipped with 3 main fuses who’s function is to preserve the wiring. However when a main fuse blows the entire circuit is dead. Always check the reason & rectify before replacing the fuse of the same value. To indicate that the fuse is blown it will be discolored.
important
Always check the reason for a blown fuse otherwise the new fuse is also likely to blow. NEVER EVER USE WIRE in place of correct grade fuse.
►►
SERVICE PRIOR TO DAILY AND SHORT TERMS STORAGE.
Wash the tractor and keep it clean. Fill the tank to avoid condensation and rust. Lower any attached implement to the ground before parking the tractor. For long-term storage consult your dealer
Long-term storage.
When the tractor will not be used for a long time carry out the cleaning as for short term storage. Drain the oil and replace with new oil.
important
When washing the tractor ensure that the water does not get near electrical components or the oil filter points. To prevent short circuits remove the ignition key. Do not wash the tractor when the engine is running.
MAINTENANCE
For daily or short term storage
Clean the tractor and remove all dirt from field work. Fill the fuel tank to avoid condensation and rust. Lower the implement to the ground.. Keep it in a machinery shed or, if not available cover the unit if left outside. In very cold conditions it is advisable to remove the battery and keep it inside in a warm environment. This will ensure effective starting when the tractor is required. When the outside temperature is below 32, replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant.
Run the engine for approx. 5 min. to ensure that it has new oil throughout the engine. Drain the coolant from the radiator and remove the ignition key. Attach a tag both the key and the steering wheel saying” No coolant”. Lubricate all grease and oil points on the tractor. Check the pressures and add a small amount of extra pressure. Lower any implement to the ground or store in a shady dry place. Disconnect the clutch by using the clutch disconnecting arm. Place a piece of wood under each tire to preserve the tire.
important
After refilling the engine with the coolant run the engine for approx. 5-10 min. at 1500-2000rpm every month as a corrosion prevention measure. Either removes the battery or the negative terminal as mouse damage to wiring can
cause short circuits and fires. Remove the ignition key and store in a safe place.
Re-use after long term storage.
Carry out a full check of all oils and coolant. Refit the battery and run the engine at idle for 30 min. to ensure optimum engine life.
Specifications
Section - C
The specifications on the following pages are given for your information and guidance. For further information concerning your Tractor and equipment, consult your Authorized TYM Dealer/Distributor.
TYM policy is one of continuous improvement and the right to change prices, specifications or
equipment at any time without notice is reserved. All date given in this book is subject to production variations. Dimensions and weights are approximate only and the illustrations do not necessary show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYMAuthorized Dealer/Distributor.
SPECIFICATIONS
Model: T303/T353
ENGINE
4-stroke, 4-cylinders, naturally aspirated, indirect injection
Model (MITSUBISHI): T303 - S4L
T353 - S4L2 No. of cylinders : 4 Displacement : 1500cm3/ 1,758cm
3
Bore : 78 mm (3.07 in) Stroke : 78.5mm (3.09in)
/ 92mm (3.62 in) Compression Ratio : 21.3±0.5 / 24.3±0.5 Horse Power (Kw) : 21.9 / 2700rpm (Manufacturing rating) 26.5 / 2700rpm
Rated Speed : 2,775 rpm High idle rpm : 2880 rpm Low idle rpm : 970 +30/-0 rpm Fuel injection pump : ND-PFR Cylinder sleeve : Dry
CLUTCH Type : Dry single plate
Outer dia. X Inner dia. : 8.86 X 5.9
TRANSMISSION
Type : synchro mesh
No. of gears : 12 forward speeds
12 reverse speeds with high-low selector lever
STEERING
Type : Hydraulic power
(Power steering)
POWER TAKE OFF
Mid mounted : 6 straight spline Diameter : 1in.
Air Cleaner : Dry Filter element,
paper element filtering type. Exhaust Muffler : Horizontal Round. Firing order : 1-3-4-2 Accelerator : Hand & Foot Accelerator
ELECTRICAL STARTING AND LIGHTING
Battery Capacity : 12V 80AH Starter : Solenoid Engaged.
Key Start with Safety ,
starter switch Alternator :12V 50A Instrumentation : Hour meter, Tacometer
Fuel gauge.
Water Temperature Gauge.
Warming Lights. Lighting: : Head lights,
Turn Signal Indicator Lamp,
Rear Parking, Brake Lamp
Tail Lamp, Working Lamp
Standard PTO : 1
st
-
540/2,775 engine rpm
2nd- 1000/2783 engine rpm
BRAKES
Foot operated, independent with provision of inter lock for simultaneous operation. A foot brake is fitted for parking.
Inner dia. : 160 mm (6.30 in) Outer dia. : 210 mm (8.23 in) Number of lining : 4 each side
Total brake thickness : 1.96 in
►►
MAIN SPECIFICATIONS
MODEL T303/T353
Engine
Maker MITSUBISH Model S4L / S4L2
Type Water cooled 4 cycle 4 cylinder diesel
Out put (Kw/rpm)
T303 - 21.9 / 2700rpm T353 - 26.5 / 2700rpm
Number of Cylinder 4 Displacement (cm3)
1500cm3/ 1,758 cm
3
Bore and Stroke
T303 - 78 mm X 78.5mm
T353 - 78 mm X 92mm
Compression ratio
T303 - 21.3±0.5 T353 - 24.3±0.5
Firing order 1-3-4-2 Injection pump Direct Lubrication type Forced circulation
Cooling system
Water cooled, Forced circulation
Coolant capacity 7(1.85 US gal) Air cleaner Dry Single Element Muffler Horizontal Fuel Diesel fuel Fuel Tank capacity 33(8.7 US gal)
Electrical Battery 12V80AH
Starting system Starter motor with pre-heater Starter Capacity 2.0KW
Drive Train Alternator 12V 50A
Transmission
Hydraulic, + Mechanical
3 range gear with constant-mesh
MFWD(4WD) Standard Differential lock Bevel gears with diff-Lock Brakes Wet disc brake, mechanical Steering hydraulic
MODEL T303/T353
Clutch
Main Dry single disc, mechanic
PTO Multiple wet disk
Dimensions Overall length(mm) 3350 (131.9”)
Overall width (mm) 1645 (64.76”)
Overall Height (mm) 2420 (95.26”)
Wheel base (mm)
(Distance between shafts)
1137 (44.76”)
Min. Ground Clearance (mm) 243 (9.57”)
R1
Front 7-16, 4PR
Rear 11.2-24, 8PR
R1
Front 8-16, 4PR
Rear 12.4-24, 6PR
R4
Front 27X10, 50-15, 8PR
Rear 12.5-20 R4, 12PR
R3
Front 27X10, 50LL-15, 6PR
Rear 41X14, 00-20- RL
Axle type
Front Center pin Rear Central axle
Implement Operation Hydraulic
Mounting method 3-Point hitch Drawing method Trailer hitch 3-Point hitch category Category 1 Hydraulic-control Position, Remote control, Joystick
Traveling Speed : Km/hour (mile/hour)
MODEL T303
Range shift Main shift Forward Reverse
L
1 0.85 0.77 2 1.16 1.05 3 1.49 1.35 4 2.06 1.87
M
1 2.67 2.42 2 3.67 3.33 3 4.72 4.28 4 6.51 5.91
H
1 8.54 7.74 2 11.72 10.63 3 15.07 13.66 4 20.8 18.87
*The specifications are subject to change for improvement without notice.
Traveling Speed : Km/hour (mile/hour)
MODEL T353
Range shift Main shift Forward Reverse
L
1 0.89 0.80 2 1.22 1.10 3 1.57 1.42 4 2.16 1.96
M
1 2.80 2.54 2 3.85 3.49 3 4.95 4.49 4 6.83 6.19
H
1 8.95 8.12 2 12.29 11.14 3 15.80 14.32 4 21.81 19.78
*The specifications are subject to change for improvement without notice.
FUEL SAVING TIPS
To save fuel & oil in your tractor, following things should always be kept in mind.
A) Air cleaning system
1) Clean the air cleaner regularly so that dust does not settle down.
2) For every 50 hours & everyday in sandy/dusty conditions.
(a) Clean the air cleaner filter element with compressed air. (b) If the rubber ring is cut or expanded then change it with an appropriate one.
Fix the rubber at the proper location & check for leakages if any.
(c) If air is leaking through the hose connection, check & rectify other leakages, too.
Note: If air cleaning system is not properly maintained, it will lead to early wear of piston rings
& sleeves. This will lead to problems like loss of engine power,, excessive oil consumption fuel consumption.
B) Engine
1) put the engine oil on load after the engine is heated & the water temperature gauge indicates the needle to be in the green zone.
2) If excessive black smoke is visible, then the paper element of air cleaner, Fuel injection
Pump or nozzles should be checked.
Pump or nozzles should be checked.
3) Do not run the engine without load for more than 2 minutes. It is better to stop the engine
rather than run it idle. This will help in saving of fuel.
C) Clutch & Brakes.
1) Do not reduce the power of the power of the engine by depressing the clutch halfway. Instead use low gear.
2) If the Tractor has to be stopped for a long period, it is advisable to bring the transmission in neutral position & release the clutch pedal.
3) Do not over ride the clutch & brake pedals.
4) While coming down from a slope, reduce the engine throttle & use low gear. Do not depend
only on the brakes for stoppage.
D) Fuel system
1) Always use filtered diesel for the fuel system
2) At the end of the day’s working, it is preferable to fill the diesel tank so that it may prevent
condensation.
3) Change the filter, if the system gets choked. Do not change both the filters at the same time.
If the above directives are not adhered to, the fuel injection pump & injection nozzle will lose its life early. Also, it will lead to excessive black smoke & excessive diesel consumption.
E) Lubrication system
1) Always use recommended grade of oil.
2) Everyday before starting the engine, check the oil level with a dipstick & refill between the minimum & maximum level.
3) Charge the engine oil, Replace filter & “O” ring, as & when required.
F) Cooling system
1) Check the fan belt tension regularly. Adjust, If required.
2) Check the coolant level in the radiator fins always clean.
3)Replace the radiator cap with a genuine cap only, if required.
4) Do not remove the thermostat but replace with a new one, if required.
5) Do not change the radiator water often.
Note:
1) Always stop any fuel or oil leakages.
2) Carry out the regular maintenance failure to do so might increase the fuel consumption by 25%.
3) Carry out the torque of cylinder head bolt & adjustment of valve clearance regularly. Consult your dealer for this.
4) Check the tire pressure & inflate, as recommended.
5) Always buy genuine spares from the authorized Dealer/Distributor.
6) Always carry out the service of the Tractor by your authorized Dealer/Distributor.
For any other information, contact your nearest Authorized Dealer/Distributor.
SYMPTOM CAUSE REMEDY
Engine
Turning the main switch will not operate the starter
Clutch not pushed in Battery flat
Switch faulty
Push the clutch in Charge or replace the battery Dealer to repair or replace Contact dealer for repair or
replace
Starter operates but not enough to turn the engine
Low battery Bad earth Thick oil
Charge the battery Clean the earth lead and tighten Drain and replace with correct
oil
Starter operates OK but does not start the engine
Air in fuel system Clogged fuel filter No fuel being supplied Glow plug disconnected
or not working
Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair.
Engine revolutions are irregular
Air in the fuel system Faulty injector Fuel pipe leak
Bleed the system Contact dealer for repair.
FAULT TRACING
The engine stops at low revolution
Poor fuel injection Faulty injection pump Wrong valve clearance Wrong idle setting Faulty injector
Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair
The engine stops suddenly Lack of fuel
Faulty injectors Seized engine due to lack
of oil, the wrong oil or lack of coolant
Fill the tank and bleed the fuel system
Contact dealer for repair
The engine overheats Lack of coolant
Broken or misadjusted fan belt
Clogged air filter element Clogged radiator Low oil
Refill with coolant Adjust or replace
Clean or replace air filter Clean the core Replace the oil to correct grade
SYMPTOM CAUSE REMEDY
Engine
White smoking from the exhaust
Oil level too high Shortage of or faulty fuel
Reduce to correct quantity Contact dealer for repair
Reduced performance of the engine
The injectors are clogged, carbon coated and sticking
Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage
Clogged air cleaner
Contact dealer for repair
Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel
quality Clean the element
Oil warning light comes on with the engine running
Low oil level Wrong oil Faulty light or switch Clogged oil filter
Fill to correct level Change to correct oil Replace faulty part Contact dealer for repair
Alternator light comes on
with the engine running
Wiring fault
Faulty alternator Low water level or faulty
battery Broken or loose fan belt
Contact dealer for repair
Contact dealer for repair Top up or replace
Replace or adjust
SYMPTOM CAUSE REMEDY
Clutch
The clutch slips Incorrect adjustment Adjust to correct free play
Worm or burnt lining Contact dealer for repair
The clutch does not disengage
Incorrect adjustment Rusty clutch lining
Adjust to correct free play Contact dealer for repair
Brake
Brake not working Incorrect free play Worm
or burnt lining Left and right gap different
Adjust to correct free play Contact dealer for repair Equalize
Brake pedal not returning Faulty return spring Lack
of grease on the joints
Replace spring Remove rust and lubricate with
grease
Hydraulic
system
Hydraulics are not lifting Engine revs. too low
Lack of transmission Oil Air leaking in from a
pipe
Clogged suction filter
Increase engine revs. Top up the oil to the correct level Repair or replace pipe or replace
O ring on joint and tighten
Clean and change oil
Contact dealer for repair
Clogged suction filter
Faulty pump Faulty hydraulic valve Faulty cylinder
Contact dealer for repair
Contact dealer for repair Contact dealer for repair
Oil leak from pipe Loose pipe joint Cracked
pipe
Tighten joint Replace or repair pipe
When lifting the relief valve whistles
The stopper has slipped down
Adjust the stopper
For any other hydraulic problems please consult your dealer who has the correct equipment to diagnose and repair the system
SYMPTOM CAUSE REMEDY
Steering
wheel
Steering wheel shaking Wrong toe-in
Unequal tire pressure Loose component
Adjust toe-in Inflate both to correct pressure Tighten or replace if worn
Excessive play in the steering
Worn steering shaft Worn components
Contact dealer for repair Contact dealer for repair
Electric instruments
Flat battery Faulty wiring
Faulty alternator Faulty regulator Broken or loose fan belt
Repair,reconnect or tighten as needed
Contact dealer for repair Contact dealer for repair Replace or adjust
Before anything else,check the electrolyte level of the battery and the connections.Top up it required and clean and retighten the terminal
Dim head lights Low battery
Faulty wiring
Charge or replace Repair or replace as needed
Headlights not working Blown bulb
Blown fuse
Replace bulb Replace fuse
Electric instruments
Faulty contact Repair or replace and check the
earth
Horn not working Faulty horn button
Faulty wiring Faulty horn
Replace button Repair or replace Replace
Indicator not working Blown bulb
Faulty flasher unit Faulty wiring
Replace bulb Replace unit Repair or replace
T303/T353 WIRING DIAGRAM (A3)
►►
Drawing for fixing position of the fuse
►►
Wiring diagram of the electric instrument
* Main Fuse
A Head lamp 12V/55W/60W
B
Meta panel Light (Instrument)
12V/3.4W
C(
Turn Signal Lamp 12V/21W Tail Lamp) 21/5W
D
Stop Lamp 21/5W Turn Signal Lamp 12V/21W
E Working Lamp 12V/25W
1 Panel 10A 2 Light / Horn 15A 3 Turn Signal Lamp 10A 4 Stop / Tail Lamp 10A 5 Working Light 10A 6 Controller 15A 7 Connector 20A
POWER TRAIN
POWER TRAIN
DATE
JOB CARD
NO.
NATURE OF
DEFECT
PARTS REPLACEMENT
W/CLAIM NO.
AND DATE
REMARKS
TRACTOR HISTORY CARD
DATE TRACTOR HOURS NATURE/TYPE OF REPAIR/SERVICE CARRIED OUT
SERVICE RECORD
DATE
JOB
DONE
MACHINE HOURS
FUEL
CONSUMPTION
ENGINE OIL
TOPPED UP
REMARKS
START END
DAILY OPERATION LOG
PART REPLACEMENT RECORD
DATE
PART
DESCRIPTION
Q’TY COST DATE
PART
DESCRIPTION
Q’TY COST
T303/T353
OPERATOR’S MANUAL FOR TRACTORS
CODE NO.
1301-940-001-0
Printed on March. 2008
1stEDITION
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