TYM T290, T330, T300 Operator's Manual

TYM
OPERATOR’S MANUAL
FOR
TRACTORS
(T290/T300/T330)
2~3 Floor Daeyong B/D #90, Nonhyeon-dong, Kangnam-gu, Seoul, Korea
■■■■TEL:82-2-3014-2800, FAX:82-2-3014-2850 ■■■www.tym.co.kr
KUBOTA
FEDERAL AND CALIFORNIA
EMISSION CONTROL SYSTEMS
LIMITED WARRANTY
NON-ROAD ENGINES (CI)
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), And KUBOTA Corporation are pleased to explain the Federal and California Emission Control System Warranty on your non-road engine. In California, new 1995 and later small off-road engines must be designed, built and equipped to meet California’s stringent anti-smog standards. In other states of the U.S.A., new non-road engines subject to the provisions of 40 CFR 89 subpart A must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for non-road engines. KUBOTA must warranty the emission control system on your engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your engine. This emission warranty is applicable in all states of the U.S.A. and all provinces and territories of CANADA.
Where a warrantable condition exists, KUBOTA will repair your engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer), parts and labors.
In an emergency, repairs may be performed at any engine repair facility or by the owner.
EMISSION DESIGN AND DEFECT WARRANTY COVERAGE
The warranty period for the engine begins on the date of sale to the ultimate purchaser and continues for
the period mentioned below. The warranty period for all engines rated under 19kW, and for constant speed engines rated under 37kW with rated speeds greater than or equal to 3000 rpm, is 1500 hours of operation or two (2) years of use, whichever first occurs. For all other engines, the warranty periods are 3000 hours of operation or five (5) years of use, whichever first occurs.
If any emission related part on your engine is defective, the part will be repaired or replaced by KUBOTA free of charge.
OWNER’S WARRANTY RESPONSIBILITIES
(a) As the engine owner, you are responsible for the performance of the required maintenance listed
in your KUBOTA operator’s manual. KUBOTA recommends that you retain all receipts covering maintenance on your engine, but KUBOTA cannot deny a warranty claim solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
(b) As the engine owner, you should be aware, however, that KUBOTA may deny your warranty
coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
(c) You are responsible for presenting your engine to the nearest dealer or service station
authorized by KUBOTA when a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities or the location of the nearest authorized dealer or distributor, you should contact KUBOTA ENGINE AMERICA CORPORATION, Service Department at (847) 955-2500, KUBOTA TRACTOR CORPORATION, National Service Department at (310) 370-3370 or KUBOTA CANADA LTD at (905) 294-7477.
COVERAGE
KUBOTA warrants to the ultimate purchaser and each subsequent purchaser that your engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. KUBOTA also warrants to the initial purchaser and each subsequent purchaser that your engine shall be free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for the period mentioned above from the date of original sale.
KUBOTA shall remedy warranty defects at any authorized KUBOTA engine dealer or warranty station. Any authorized work done at an authorized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective. Any manufacturer approved or equivalent replacement part may be used for any warranty maintenance or repairs on emission related parts, and must be provided free of charge to the owner if the part is still under warranty. KUBOTA is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
Listed below are the parts covered by the Federal and California Emission Control Systems
Warranty. Some parts listed below may require scheduled maintenance and are warranted up to the
first scheduled replacement point for that part. The warranted parts are:
1) Fuel Injection Pump 7) Inlet Pipe
2) Nozzle Assembly 8) Inlet Pipe Band
3) Injection Pipe 9) Air Cleaner Element *
4) Connector of Fuel Line 10) Fuel Filter Element *
5) Fuel Pipe Assembly 11) Turbocharger
6) Inlet Manifold 12) Exhaust Manifold
*Warranty period is equivalent to manufacturer's recommended first replacement interval as stated
in the applicable model's operator's manual.
MAINTENANCE REQUIREMENTS
The owner is responsible for the performance of the required maintenance as defined by KUBOTA in
the operator’s manual.
LIMITATIONS
This Emission Control System Warranty shall not cover any of the following;
(a) Repair or replacement required because of misuse or neglect, improper maintenance, repairs
improperly performed or replacements not conforming to KUBOTA specifications that
adversely affect performance and/or durability, and alteration or modifications not
recommended or approved in writing by KUBOTA.
(b) Replacement of parts and other services and adjustments necessary for required maintenance at
and after the first scheduled replacement point.
FOREWARD
Thank you very much for purchasing our tractor, which, we feel sure, will give you many years of troubling the service.
The introduction in this manual set out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability.
Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries.
Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement.
In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem.
WARNING
CALIFORNIA Proposition 65 Warning
The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer,birth defects or other reproductive harm
1
WARNING SIGNS IN THIS MANUAL
The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.
SIGN MEANING OF THE SIGN
Serious hazard with a very high level of risk of either serious injury or death
Hazard or unsafe practice that can lead to severe injury or death.
Hazard or unsafe practice that can lead in injury or death.
Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best
Danger
Warning
Caution
Important
CONTENTS
1. Tractor Identification
2. About this manual
3. Introduction & description
4. Owner assistance
5. ROPS (Roll over protection structures)
6. Safety instructions, Do’s & Don’ts
7. Safety signs
8. Universal symbols
Section A
9. Controls, Instruments & Operations
Section B
10. Lubrication & maintenance
Sr. No. Description Page No.
3 4
5~7
8
9~11 12~25 26~28
29
31~51
53~74
Section C
11. Specifications
12. Fuel saving Tips
13. Fault tracing
14. Wiring Diagram
15. Power Train
16. Tractor history card
17. Service record
18. Daily operating Log
19. Part replacement record
All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice.
2
75~77 78~79
80~84 85~88
89 90 91 92 93
TRACTOR IDENTIFICATION
The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing.
Engine type and number on the R.H.S of Engine body
Manufacturer’s tractor Sr. No.
Illustration A
WARRANTY OF THE PRODUCT.
The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule.
SERVICE.
Service is available from any TYM dealer in the country.
PARTS.
To obtain spare parts please contact your nearest dealer and give him the details listed below. Tractor model Tractor serial number Tractor engine number Part number and description Quantity required.
3
stamped on plate on the L.H.S of Axle bracket
ABOUT THIS MANUAL
This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance of your new TYM Tractor.
Your Tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your TYM Dealer/Distributor, to ensure that it reaches you in optimum conditions .To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized TYM dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements.
TYM.CO.,LTD. policy is one of continuous improvement,and the right to change prices, specifications or equipments at any time without notice is reserved.
All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your TYM dealer/Distributor.
4
Introduction & Description
TRACTOR AN INTRODUCTION
The word, ’Tractor’ has been derived from ‘Traction’ which means pulling. A Tractor is required to pull or haul an equipment, implement or trolley which are coupled to the Tractor
body through suitable linkage. A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.
In this book the operating, maintenance and storage instructions for all models of TYM Diesel Tractors has been complied. This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine.
If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the TYM Dealer/Distributor in your locality. Dealer/Distributors are kept informed of the latest methods of servicing Tractors. They stock genuine spare parts and are backed by the Company’s full support.
Through this manual. The use of the terms LEFT,
RIGHT, FRONT and REAR must be understood,
RIGHT, FRONT and REAR must be understood,
to avoid any confusion when following the introductions. The LEFT and RIGHT means left and right sides of the Tractor when facing forward in the driver’s seat, Reference to the FRONT indicates the radiator end of the Tractor, while the REAR, indicates the drawbar end (illustration E)
When spare parts are required, always specify the Tractor and engine serial number when ordering these parts.(See illustration A).This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received. The tractor serial number is punched on a plate attached to the left hand side of the engine body (illust. A), For easy reference, we suggest you to write the number in the space provided in the owner’s personal data.
illustration E
( Front, Rear,Left,Right Portion)
5
DESCRIPTION
■■■■ General construction
The transmission case, Clutch, Clutch housing, Engine and Front Axle Support are bolted together to form a rigid unit
■■■■ Front Axle & Wheels
The 4WD front axle is a center-pivot, reverse Eliot type. The front wheel drive mechanism is incorporated as a part of the axle.
The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases.
In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD mechanism with level gears provides wider steering and greater durability.
■■■■ Engine
The tractors are fitted with vertical, Water-cooled 4-cycle and spherical chamber type KUBOTA ENGINES (T290/T300/T330)
■■■■ Clutch and Transmission
A single plate dry clutch(8.86diameter) is used on these tractors. Tractor with IPTO(Independent Power Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has twelve forward speeds & twelve reverse speeds of T290/T300/T330 with high-low selector lever, Presently, TYM Tractors are fitted with partial synchro mesh type gears.
■■■■ Brakes
TYM tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is fitted for parking.
■■■■ Rear axle & Wheels
This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case. The rim & Disc fitted with Rear tires are bolted to the outer flange of Rear Axle.
■■■■ Hydraulic system & Linkages.
TYM Tractors are fitted with Live (i.e. system is in operation even when clutch is disengaged.) independent, very touch of hydraulic System. Three point Linkages can be used for category 1 type of implements.
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■■■■ Steering
It consists of Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump
■■■■ Electrical System
A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, Head Lamp, Side indicator Lamps, Plough Lamp, Brake Light, Gauge lamp, Hazard Lamp. Generator or Alternator, Fuse box also from part of the Electrical system.
7
OWNER ASSISTANCE
We at TYM.CO.,LTD.and TYM Dealer/Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.
Contact the owner or General Manager of the Dealership, explain the problem, and request assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfaction by doing this, contact the TYM CO.,LTD. Office and provide them with;
Your name, address and telephone number
Model and Tractor serial number
Dealer/Distributor Name & Address
Machine purchase date and Hours used
Nature of problem
Before contacting TYM.CO.,LTD. office, be aware that your problem will likely to be resolved in the Dealership using the Dealer’s/Distributor’s facilities, equipment and personnel.
So it is important that your initial contact be with the Dealer/Distributor.
8
(ROPS) Roll Over Protective Structures
Roll Over Protective Structures (ROPS)
TYM CO.,LTD Tractors are fitted with a frame for the protection of Operators of Tractors to minimize the possibility of serious operator injury result from accidental upset. These are called as ROPS and are characterized by providing space for the clearance zone inside the envelope of the structure or within a space bounded by a series of straight lines from the outer edge of the tractor to any part of the Tractor that might come in contact with flat ground and is capable of supporting the Tractor in that position if the Tractor overturns.
The mounting structure and fasteners forming the mounting connection with the Tractor are part of the ROPS.
Loosen and release the knob slowly and cautiously to fold down the ROPS. If Tractor is operated with ROPS folded (E.g. to enter a low building) Drive with extreme caution and do not use seat belt. Fold the ROPS up again before the Tractor is operated under normal conditions.
Please note that in no condition. The tractor is to be operated without ROPS. Operating the tractor without ROPS, with folded
Caution
ROPS with damaged ROPS or hardware can lead to fatal injuries
(ROPS) Maintenance and inspection
The ROPS has been certified to industry and/or government standards. Any damage or alteration to the ROPS, mounting hardware or seat belt voids the certification and will reduce or eliminate protection for the operator, in the event of a roll-over.
The ROPS, mounting hardware and seat belt should be checked after the first 100 hrs. of machine operation and every 500 hrs thereafter for any evidence of damage wear or cracks. In the event of damage or alteration the ROPS must be replaced prior to further operation of the machine. The seat belt must be worn during machine operation when it is equipped with a certified ROPS. Failure to do so will reduce or eliminate protection of the operate in the event of a roll-over. Substitution of mounting hardware, seat belt etc. with components not equal to or superior to the original certified components will void the certification and will reduce or eliminate protection for the operator in the event of a roll-over.
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Damage of the ROPS
If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), It must be replaced to provide the original protection. After an accident, check for damages to the
1.ROPS.2.Seat 3.seat belt & seat mountings. Before you operate a Tractor, replace all damaged parts.
10
DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS
Warning
Never attach chains, ropes to the ROPS for pulling purposes; this will cause the Tractor to tip backwards. Always pull from the Tractor drawbar. Be careful when driving through door opening or under low overhead objects. Make sure there is sufficient overhead clearance for the ROPS fatal injuries
Warning
If the ROPS is removed or replaced, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts
Warning
Always wear your seat belt if the tractor is equipped with ROPS
NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added.
Before operating a Tractor it is important to adjust the seat to the most comfortable position & check whether
it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor.
FOR Sliding seat
To select Seat position, move Adjusting lever and slide Seat closer to or away from Dash panel and controls.
Figure 1
Seat Adjusting Lever
Danger
Check whether the seat properly locked in its position before driving the tractor
11
Danger
Always use the seat belt when the ROPS is installed.Do not use the seat belt if a foldable ROPS is down or there is no ROPS.Check the seat belt regularly and replace if frayed or damaged
SAFETY INSTRUCTIONS
SIGNAL WORDS.
A signal wordDANGER, WARNING OR CAUTIONis used with safety alert symbol. DANGER identifies the most serious hazards. Safety signs with signal Word DANGER OR WARNINGare typically near specific hazards. General precautions are listed on CAUTION safety signs.
DANGER
WARNING
CAUTION
READ SAFETY INSTRUCTION
Carefully read all safety instructions given in this manual for your
RECOGNIZE SAFETY INFORMATION
This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message
safety
.
Tempering
with
anyofthe
safety
devices
can
cause
serious
injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the Tractor, which may impair the function/safety and affect Tractor life.
PROTECTION CHILDREN
Keep children and others away from the Tractor while operating. BEFORE YOU REVERSE
- Look behind Tractor for children.
- Do not let children to ride on Tractor or any implement.
12
USE OF ROPS AND SEAT BELT
The Roll Over Protective Structure(ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over. The ROPS, mounting hardware, and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to further operation of the Tractor.
The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS.
Failure to do so will reduce or eliminate protection for the operator in the event of a roll over.
PRECAUTION TO AVOID TIPPING
Do not drive where the Tractor could slip or tip. Stay alert for holes and rocks in the terrain, and other hidden hazards. Slow down before you make a sharp turn. Driving forward out of a ditch or mired condition could cause Tractor to
tip over backward. Back out of these situations if possible
PARK TRACTOR SAFELY
Before working on the Tractor ; Lower all equipment to the ground. Stop the engine and remove the key
KEEP RIDERS OFF TRACTOR
Do not allow riders on the Tractor. Riders on Tractor are subject to injury such as being stuck by foreign
objects and being thrown off of the Tractor
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HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care; it is highly flammable. Do not refuel the Tractor while smoking or near open flame or sparks.
Always stop engine before refueling Tractors. Always keep your tractor clean of accumulated grease, and debris.
Always clean up spilled fuel.
STAY CLEAR OF ROTATING SHAFTS
Entanglement in rotating shaft can cause serious injury or death. Keep PTO shield in place at all times. Wear close fitting clothing. Stop the engine and be sure PTO drive is
stopped before making adjustments, connections, or cleaning out PTO driven equipment.
ALWAYS USE SAFETY LIGHTS AND DEVICES
Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations.
Use slow moving vehicle (SMV) sign when driving on public road
during both day & night time, unless prohibited by law
PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep the surrounding area of the Tractor clean and dry. Do not attempt to service Tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground. Stop the engine. Remove the key. Allow Tractor to cool before any work repair is caused on it. Securely support any Tractor elements that must be raised for service work. Keep all parts in good condition and properly installed. Replace worn or broken parts. Replace damage/missing decals. Remove any buildup of grease or oil from the Tractor. Disconnect battery ground cable() before making adjustments on electrical systems or welding on Tractor
14
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin. Consult your doctor immediately.
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the poles.
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if found entry
into eyes.
For adequate safety always;
1.Fill batteries in a well-ventilated area.
2.Wear
eye
protection
and
acid
proof
hand
gloves
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns.
If you spill acid on yourself;
1.Flush your skin with water.
2.Flush your eyes with water for 10-15 minutes. Get medical attention immediately.
SERVICE TRACTOR SAFELY
Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.
15
TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor.
For additional safety keep the pull to stop knob (fuel shut off control) in fully pulled out position. Transmission in neutral position, Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on Tractor.
SAFETY STARTER SWITCH
WORK IN VENTILATED AREA
Do not start the Tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension.
1. Clutch operated safety switch is provided on all Tractors which allow the starting system to become operational only when the Clutch pedal is fully pressed.
2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are
recommended to work on safety starter switch.
3. On some models Safety Starter switch is provided on transmission High-low shifter lever and in
PTO shifter lever.The tractor can be started only if High-low shifter lever is in neutral position.
16
Safety Starter Switch is to be replaced after every 2000 hours/4 years, whichever is
earlier
SAFE OPERATION OF YOUR TRACTOR
The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and
implement our suggestions for your safety.
Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it’s control and safety features.
Operators should not operate the tractor or associated machinery while tired or untrained.
To avoid accidents, please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements.
When spraying or using chemicals, please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems.
For full details consult the manufacturer of the chemicals.
17
To avoid lengthy exposure to noise ensure that ear protection is worn.
If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.
Use of certified Roll Over Protection Structure (ROPS) is a must while operating a tractor. Use of seat belt is a must while operating a tractor.
In summary, ensure at all times that the safety of the operator and any other worker is paramount.
SAFETY TIPS DURING MAINTENANCE
1. At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule.
2. Ensure tire pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor. Do not carry out service work on a tractor until it is switched off, and the parking brake applied
and wheels choked. Where a tractor is started in a confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can cause death.
6. Do not work under raised implements.
7. When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior
18
to removing the wheel and the wheels are chocked.
8. Where guards or shields need to be removed to perform a service or repair, ensure that the guard
or shield is correctly reinstalled before starting the Tractor.
9. Never refuel near an open flame or with an overheated engine. Ensure to turn off Engine before refueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap on a hot
engine to prevent being scalded by steam or hot water. Do not add water in the radiator when the engine is hot. Add water to the radiator only after the engine cools down completely.
11.To prevent fires keep the tractor including the engine clean and free from inflammable material
and well away from fuels and other inflammable material.
►►
MOUNTING AND DEMOUNTING IMPLEMENTS
(1)Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one
is between the Tractor and implement and do not get under the implement to avoid accidental injuries.
(2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where
PTO shafts are used that the shaft is fitted and secured correctly.
(3) Where heavy implements are used, ensure that the combination is well balanced or use proper
ballast to achieve balance.
(4) Before leaving the tractor at any time, lower the implement, stop the PTO shaft where applicable,
set the parking brake and switch off the engine.
(5) While operating the implements with the PTO, keep all bystanders away from any moving parts
and do not attempt to make adjustments while the machine is running.
(6) Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt properly
fastened.
(7) Where young children are present, particular care should be taken and the tractor should not be moved
until the whereabouts of all children is known.
(8) Only trained operators should operate the Tractor and so taking care to ensure that other workers are not
injured. In particular they should take care during dusty operations, which will reduce visibility substantially.
(9) Never start the tractor unless the transmission is out of gear, the operator is in the seat and all round
safety has been checked.
(10) Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as
this can cause a roll-over and serious injury or death.
(11) When traveling on a public road ensure that the tractor and driver both meet all laws relating to safety
19
and licensing. When traveling with wide implements use red flags on the extremities and observe all
legal including escort requirements.
(12) When operating under adverse conditions, hilly terrain or on bad ground adjust the speed of the
tractor to suit the conditions, safety comes first. Never drive down hill at high speed or with the transmission in neutral. Use of the braking capacity of the engine as well as the service brakes.
Do not try to change gear going up or down a steep slope, select the correct gear before starting.
(13) Take care when traveling uphill with a heavy implement to ensure that it does not overbalance and tip
up the front end. (14) Never remove or modify the seat belt. (15) Never remove, modify or repair the ROPS frame.
PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR DEATH AND AVOID DAMAGE TO YOUR TRACTOR.
The following precautions are suggested to help prevent accidents.
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. Read and take the following precautions before operating the Tractor to prevent accidents. Tractor should be operated only by those who are responsible and properly trained to do so.
The Tractor
1. Read the operator’s manual carefully before using the tractor. Lack of operating knowledge can
lead to accidents.
2. Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor without a
rollover bar can result in death or injury.
3. Do not remove ROPS (Roll Over Protective Structure). Always use the seat belt.
4. Fiberglass canopy does not give any protection.
5. To prevent falls, keep steps and platform clear of mud and oil.
6. Do not permit anyone but the operator to ride on the Tractor. There is no safety place for extra riders.
7. Replace all missing, illegible or damaged safety signs.
8. Keep safety signs clean of dirt and grease
■■
Servicing the Tractor
1.keep the tractor in good operating condition for your safety. An improperly maintained Tractor can be
hazardous.
2. Stop the engine before performing any service on the tractor.
3. The cooling system operates under pressure, which is controlled by the radiator cap. It is dangerous to
remove the cap while the system is hot. First turn the cap slowly to stop and allow the pressure to
20
escape before removing the cap entirely.
4. Do not smoke while the refueling the tractor. Keep away any type of open flame.
5. The fuel in the injection system is under high pressure and can penetrate the skin. Unqualified persons
should not remove or attempt to adjust a pump, injector, nozzle or any part of the fuel injection system. Failure to follow these instructions can result in serious injury.
6. Keep open flame away from battery or cold weather starting aids to prevent fire or explosions.
7. Do not modify or alter or permit anyone else to modify or alter this tractor or any of its
components or any tractor functions
■■
Operating the tractor
1. Before starting the tractor apply the parking brake, place the PTO (Power Take Off) lever in the “OFF”
position, the hydraulic control levers in the downward position, the remote control valve levers in the neutral position( if fitted) and the transmission in neutral.
2. Do not start the engine or controls while standing besides the tractor. Always sit on the tractor seat when
the engine operating controls.
3. Safety starter switch. In order to prevent the accidental starting of the tractor, a safety switch has been provided. The starting system of the tractor is connected through this switch, which becomes operative only when the clutch pedal is depressed. On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit. Do not bypass the safety starter switch. Consult your TYM Tractor Dealer/Distributor if safety- starting switch malfunctions.
4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected Tractor
movement can result from such contact.
5. Do not get off or climb the tractor while it is in motion.
6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.
7. Do not operate the tractor in an enclosed building without adequate ventilation. Exhaust fumes can
cause death.
8. Do not park the tractor on a steep slope.
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9.
If power steering or Engine seizes to operate, stop the tractor immediately
.
10. Pull only from the swinging draw bar or the lower link drawbar in the down position. Use only a
drawbar pin that locks in place. Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor’s front end to lift.
11. If the front end of the tractor tends to rise when heavy implements are attached to the three-point
linkage, install front end or front wheel weights. Do not operate the tractor with a light front end.
12.Always use hydraulic position control lever when attaching equipments/implement and when
transporting equipment. Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement.
13.Do not leave equipment/implement in the raised position.
14.Use the flasher/ Turn signal lights and Slow Moving Vehicle (SMV) signs when driving on public
roads during both day and night time, unless prohibited by law.
15. Dim tractor lights when meeting a vehicle at night. Be sure the lights are adjusted to prevent the
blinding on the eyes of coming vehicle operator.
16.Emergency stopping instruction; If tractor fails to stop even after application of brakes, Pull the
knob of fuel shut off control rod.
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Driving the tractor
1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially
when operating over rough ground, crossing ditches or slopes, and when turning at corners.
3. Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking.
4. Keep the tractor in the same gear when going downhill as used when going uphill. Do not coast
or free wheel down hills.
5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing Tractor, must be
equipped with its own brakes for safe operation.
6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.
7. Always check overhead clearance, especially when transporting the tractor.
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Operating the PTO (Power Take Off)
1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before
getting off the tractor and disconnecting the equipment.
2. Do not wear loose clothing when operating the power take-off or near rotating equipment.
3. When operating stationery PTO driven equipment, always apply the tractor parking brake and
block the rear wheels from front and rear side.
4. To avoid injury, always move down flip part of PTO. Do not clean, adjust or service PTO
driven equipment when the tractor engine is running.
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5. Make sure the PTO master shield is installed at all times and always replace the PTO shield cap
When the PTO is not in use.
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Diesel fuel
1.Keep the equipment clean and properly maintained.
2. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel fire or
explosive hazard. Such blends are more explosive than pure gasoline. In a closed container, such as a fuel tank. DO NOT USE THESE BLENDS.
3. Never remove the fuel cap or refuel the tractor with the engine running.
4. Do not smoke while refueling or when standing near fuel.
5. Maintain control of the fuel filler pipe when filling the tank.
6. Do not fill the fuel tank to capacity. Allow room for expansion.
7.Wipe up spilled fuel immediately.
8.Always tighten the fuel cap securely.
9.If the original fuel tank cap is lost, replace it with genuine cap. A none approved cap may not be safe.
10.Do not drive equipment near open fire.
11.Never use fuel for cleaning purpose.
12.Arrange fuel purchases so that winter grade fuel are not held over and used in the spring.
N.B: It is suggested that after repairs if any of the Safety Decal/sign is peeled/defaced, the
same may be replaced immediately in interest of your safety.
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DO’S AND DON’T’S
DO’S-For Better performance DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate Tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO -Ensure that the correct grade of lubricating oils is used and that they are replenished and
changed at the recommended intervals.
DO-Fit new sealing rings when the filter elements are changed. DO-Watch the oil pressure gauge or warning light and investigate any abnormality immediately. DO-Keep the radiator filled with clean water and in cold weather use anti-freeze mixture. Drain
the system only in an emergency and fill before starting the engine.
DO-Ensure that the transmission is in neutral before starting the engine. DO-Keep all fuel in clean storage and use a filter when filling the tank. DO-Attend to minor adjustments and repairs as soon as necessity is apparent. DO-Allow the engine to cool before removing the radiator filler cap and adding water, remove the
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radiator cap slowly.
DO-Shift into low gear when driving down steeps hills. DO-Latch the brake pedals together when driving on a highway. DO-Keep draft control lever fully down when not in use.
Don’ts-For safe operation
DON’T-Run the engine with the air cleaner disconnected. DON’T-Start the tractor in an enclosed building unless the doors and windows are open for proper
ventilation.
DON’T-Operate the tractor or engine while lubricating or cleaning. DON’T-Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system. DON’T-Temper the fuel injection pump, If seal is broken the warranty becomes void. DON’T-Allow the engine to run idle for a long period.
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