TYM T254NC Operator's Manual

TYM

OPERATO R’S MANUAL

FOR

TRACTORS

T254NC

DaeYong B/D, 7, Eonju-ro 133-gil, Gangnam-gu, Seoul, Korea ■ TEL: [phone], FAX:[phone] ■ www.tym.co.kr

YANMAR

WARRANTIES

YANMAR LIMITED WARRANTY

What is Covered by this Warranty?

YANMAR warrants to the original retai l purchaser that a new Y ANMAR TNV common rail series ind ustrial
engine will be free from defects in material and/or workmanship for the duration of the warranty period.

Note: YA N M AR engines may be equipped with ext e rnal components i nc ludi ng , but not l imited to: wir i ng
harnesses, electrical devices, control panels, radiator, air filters, fuel/or exhaust systems that are supplied
and/or inst a ll e d by manufa c t ure r s other than Y ANMAR . For war r a nty informat ion on suc h e x t e r na l
components , ple a s e cont a c t the machine or component m a nufacture r directl y or see your authoriz e d
YANMAR dealer or distributor .

This warranty is provided in lieu of all other warranties, express or implied. YANMAR specifically disclaims
any implied warranti es of merchantability or fitness for a particular p urpose, except where such disclaimer
is prohibited by law. If such disclaimer is prohibited by law, then implied warranties shall be limited in
duration to the life of the express warranty.

How Long is the Warranty Period?

The YANMA R standard lim ite d warra nty period runs for a period of twenty-four (24) months or
Two-thousand(2000 ) engine o peration hours, whichever occurs first. An extended limited warranty of

thirty-six(36) months or three thousand(3000) engine operating hours, whichever occurs first, is provided
for these specific parts only: the cylinder block, cylinder head, crankshaft forging, connecting rods,
flywheel, flywheel housing, camshaft, timing gear, and gear case. The warranty period for both the
Standard lim i ted warr anty and the extended lim ite d warr anty (by duration or operation hours) beg ins on the
date of delivery to the original retail purchaser and is valid only until the applicable warranted duration has
passed or the operation hours are exceeded, whichever comes first.

1

YANMAR limited warranty- continued

What the Engine Owner must Do:

If you believe your YANMAR engine has exp erienced a failure due to a defect in material and/o r
workmanship, your must contact an authorized YANMAR industrial engine dealer or distributor within thirty
(30) Days of discovering the failure, You must provide proof of ownership of the engine, proof of the date of
the engine purchase and deliv e r y, and docume nta t ion of the engine oper a ti on hour s . Accept a ble forms of
proof of delivery date include, but are not limited to: the original warranty registration of sales receipts or
other documents maintained in the ordinary course of business by YANMAR dealers and/or distributors,
indicating the date of delivery of the YANMAR product to the original retail purchaser, This information is
necessary to establish whether the YANMAR product is still within the warranty period. Thus, YANMAR
strongly recommends you registe r y our engine as soon as possible a fter purchase in orde r to facilit a te any
future warranty matters.

You are respons i ble for the trans por ta t ion of the engine t o a nd from the repair location as designated by
YANMAR.

To Locate an Authorized YAN MA R Industrial Engine Dealer or Distribut or:

You can locate your nearest authorized YANMAR industrial engine dealer or distributor by visiting the
YANMAR Co,. Ltd. Website at:

http://www.yanmar.co.jp (The Jap anese language page will be disp layed.) For English lan guage “click” on
“English Page.”)

● “click” on “Network” in the website heading to vies the “YANMAR Worldwide Network.”

● Choose and “Click” on the desired product group.

● “Click” on the Icon closest to your region.

● “Click” on the d es ired country or associate company to locate your nearest au thorized YANMAR

Industrial engine dealer or distributor.

You may also contact YAN MAR by clicking on “I nquir y” in the we bs it e heading a nd t yping in y our question
or comment.

What YANMAR will DO:
YANMAR warrants to the original retai l purchaser of a new YANMAR engine that YANMAR will make
such repai rs and/ or r e pl a c e ments at YAN MAR’s option, of any part(s) of the YANMAR product c ov e r e d by
this war r a nty found to be defec t ive in materia l and/or w or k manship. Such r e pa i rs and/ or r e pl a c e ments will be
made at a locat ion de s i g na t e d by YANMA R at no cost to the purc ha s e r for parts or labor .

2

YANMAR limited warranty- continued

What is no Covered by this Warranty?

This warranty does not cover parts affected by or damaged by ant reason other than defective materials or
workmanship, including, bur not limited to, accident, misuse, abuse, “Acts of God,” neglect, improper
installation, improper maintenance, improper storage, the use of unsuitable attachments or parts, the use
of contaminated fuels, the use of fuels, oils, lubricants, or fluids other than those recommended in your
YANMAR Operation Manual , una ut hor iz e d altera t ions or modifications, ordinary wear and tear , and r ust or
corrosion. This warr a nty does not cover the cos t of part s a nd/or labor require d to pe r form
normal/scheduled maintenance on your YANMAR engine. This warranty does not cover consumable parts
such as, but not limited to, filters, belts, hoses, fuel injector, lubricants and cleaning fluids. This warranty
does not cove r the cos t of shipping the produc t t o or form the war r a nty repair facil it y.

Warranty Limitations:

The foregoing is YANMAR’s only obligation to you and your exclusive remedy for breach of
Warranty

. Failure to follow the requirements for submitting a claim under this warranty may result in a

waiver of all claims for damages and other relief. In no event s hall YA NMAR or any authorized

Industrial engine dealer or distributor be liable for incidental, special or consequential damages.

Such conseque nti a l dama g e s may include, but not be lim i ted to, loss of reve nue, loan payments, cost of
rental of substitute equipment, insurance coverage, storage, lodging, transportation, fuel mileage, and
telephone costs. The limitations in this warranty apply regardless of whether your claims are based on
breach of contract, tort(including negligence and strict liability) or any other theory. Any action arising
hereunder must be brought w it hin one ( 1) y e a r aft e r the cause of ac ti on a c c r ue s or it sha ll be ba rr e d. S ome

states and countries do not allow certain limitations on warranties or for breach of warranties.

This
warranty gives you spe ci fi c legal righ ts , and you may also have other rights which vary form
state to state and country to countr y.

Limitations set forth in this paragraph shall not apply to the

extent that they are prohibited by law.

Warranty Modifications:

Except as modified in writing and signed by the parties, this warranty is and shall remain the complete and
exclusive agreement bet ween th e parties with respect to warranties, su p ersed in g all prior agreements,
written and oral, and all other communications between the parties relating to warranties. No per son or

entity is authorized to give any other warranty or to assume any ot he r obligation on behalf of
YANMAR, either orally or in writ ing.

Questions:

If you have any questions or concerns regarding this warranty, please call or write to the nearest
authorized YANMAR industrial engi ne de a le r or distr ibut or or other authorized fa c i li ty.

3

EMISSION SYSTEM WARRANTY

YANMAR CO. , LTD. LIMI TED EM ISS IO N CONTROL SYSTEM
WARRANTY – USA ONLY

Your W arranty Rights and Obligations:

■ California

The California Air Resources Board (CARB), the Environmental Protection Agency (EPA) and YANMAR
Co,. Ltd. hereafter referred to as YANMAR, are pleased to explain the emission control system warranty
on your industrial c om pres sion-ignition engine. In California, model year 2000 or later off-road
compression-igniti on e ngines mus t be desi g ne d, built a nd equipped to meet the state ’s str i ng e nt a nti-smog
standards. I n a ll sta te s , 1998 a nd la t e r non-road c om pre ss ion-ignition engines must be designed, built and
equipped to meet the United States EPA emissions standa r ds. Y ANMAR warr a nt s the emission control
system on your engine for the periods of time listed below provided there has been no abuse, neglect or
improper maintenance of your engine.

Your emis si on contr ol sys te m may include parts such as the fuel injection s ystem, the air induction system,
the electronic control system, EGR(Exhaust Gas Recirculation) system and Diesel Particulate Filter. Also
included may be hoses, belts, c onne c t ors a nd ot he r e mission-related ass embl ies.

Where a warrantable condition exists, YANMAR will repair your non-rod compres sion-ignition engine at
no charge to you inc ludi ng di a g nos i s , pa r ts a nd l a bor .

Manufacturer’s Warranty Period:

The model year 1998 or later certified and labeled non-road c om pre ss ion-ignition engines are warranted
for the periods listed below. If any emission-related part on your engine is found to be defective during the
applicable warranty period, the part will be replaced by YANMAR.

If your engi ne
is certified as

And its
maximum
Power is

And its
rated
speed is

Then its warranty period is

Variable speed or
Constant speed

kW<19 Any speed 1,500 hours or two (2) years whichever comes first.

In the abse nc e of a de v i ce to mea s ur e the ho ur s o f use,
The eng ine has a warranty period of two (2) yea r s .

Constant speed 19 ≤ kW < 37 3,000rpm o r

higher

1,500 hour s or two (2) years whicheve r comes f i r s t.
In the abse nc e of a device to measure the hours of use,
The eng ine has a warranty period of two (2) yea r s /

Constant speed 19 ≤ kW <37 Less than

3,000rpm

3,00hours o f five (5) years whichever comes first.
In the abse nc e of a de v i ce to mea s ur e the ho ur s o f use, the
Engine has a warranty period of five(5) years.

Variable speed 19 ≤ kW <37 Any speed 3,000 hours or five (5) y ears whichever comes first.

In the abse nc e of a de v i ce to mea s ur e the ho ur s o f use,
the engine has a warranty period of five (5) years.

Variable speed or
Constant spe ed

kW ≥ 37 Any speed 3,000 hours or (5) years whichever comes first.

In the abse nc e of a de v i ce to mea s ur e the ho ur s o f use,
The engine has a warranty period of five (5) years.

4

Limited emission control system warranty – USA only – continued

Warranty Coverage:

This warranty is transferable to each subsequent purchaser for the duration of the warranty period. Repair
or replacement of any warranted part will be performed at an authorized YANMAR industrial engine dealer
or distributor.

Warra nte d par ts not sc he dul e d for replacement as required maintena nc e in the oper a t ion manual shall be
warranted for the warranty period. Warranted parts scheduled for repl acement as required maintenance in
the operation manual are warranted for the period of time prior to the first scheduled replacement. Any part
repaired or rep laced under warranty shall be warranted for the remaining warranty period.

During the warranty period, YANMAR is liable for damages to other engine components caused by the
failure of any warrante d part duri ng t he warranty period.

Any replacement part which is functionally identical to the original equipment part in all respects may be
used in the m a int e na nc e or repa ir of y our eng i ne , and s ha ll not r e duc e YANMAR’s warranty obligations .
Add-on or modified parts that are not e x e mpted may not be used, The use of any non-exempted add-on or
modified parts shall be grounds for disallowing a warranty.

Warranted Parts:

This war r a nty covers engine components that a r e a part of the emission control syste m of the engine as
Delive red by YANMA R to the origina l r e t a il purcha s e r , S uc h c omponents may include the f oll owing:

● Fuel injection system

● Electronic control system

● Cold start enrichment system

● Intake manifold

●Turbocharger systems

● Exhaust manifold

● EGR system

● Positive crankcase ventilation system

● Hoses, belts, connectors and assemblies associated with emission control systems

● Exhaust gas after treatment (Diesel P ar ticu lat e Filter (DPF)

Since emissions-r elated parts may vary slightly between models, certain models may not contain all of
These parts and other m odel s may contain the functional equiva lent s.

5

Limited emission control system warranty – USA only – continued

Exclusions:

Failures ot he r tha n t hos e a r is ing from defec t s in ma t e r ia l and/or w or kmanshi p are not covered by this
warranty. The warranty does not extend to the following: malfunctions caused by abuse, misuse, improper
Adjustment, modification, al te r a t ion, ta mpering, disconnection, improper or inadequate maintenance or use
Of non-rec ommended fuels and lubrica ti ng oil s ; a ccident-caused damage, and replacement of expendable
Items made in connection with scheduled maintenance. YANMAR disclaims any responsibility for
Incidental or consequential damages such as loss of time, inconvenience, loss of use of equipment/engine
Or commercial loss.

Owner’s Warranty Responsibilities:

As the engine owner, you are responsible for the performance of the required maintenance
listed in Your owner’s manual.

YANMAR recommends that you retain all documentation, including
receipts, covering maintenance on your non-road c ompre ssion-ig niti on eng ine, but YANM A R cannot deny
Warranty solel y for the lack of receipts, or for your failure to ensure the perfo r mance of all sched uled
maintenance.

YANMAR may deny your warranty coverage of your non-road com pr ess ion-ignition engine if a part has
Failed due to a bus e , neg l e c t, im pr ope r m a i nte na nc e or unapproved modifications.
Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no
Longer operating in compliance with applicable emissions requirements.

You are responsible for initiating the warranty process. You must present your engine to a YANMAR dealer
As soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as
Possible. If you have any questions regarding your warranty rights and responsibilities, or would like
Inform a t ion on the ne a rest YANMAR dealer or authorize d s e r v ice center, y ou should c ont a c t YANMAR
America Corporation.

Website: (www.yanmar.com)
E-mail: CS support @yanmar.com
Toll fre e telephone number: 1-800-872-2867, 1-855-416-7091

6

FORWARD

Thank you very much for purchasing our tractor, which, we are sure, will give you many years of
trouble free service.
This manual introduces you to the correct manner of operating, maintaining and repairing
the tract or to e ns ure long -term durability.
Please ensure the correct operati on of the tractor as incorrect operation can cause substantial
mechanical damage as well as accidents with associated injuries.
Also, please note that in some cases, differences may exi s t between this manual and the specifics of your
tractor due to t he manufacture’s policy of consta nt pr oduc t i mprovement.
In the event that you encounter a problem not covered by this manual, please contact your nearest dealer
who will assist you in resolving it.

WARNING

CALIFORNIA Proposition 65 Warning

The Engine Ex ha us t from this product c onta i ns c he micals known to the
state of California to cause cancer, birth defects or other reproductive harm

WARNING SIGNS IN THIS MANUAL

The following warning signs in this manual draw additional attention to items of importance for the
safe and correct operation of the tractor.

SIGN MEANING

Serious hazard with a very high level of risk of either serious injury or death

Hazard or un s afe practice that can lead to severe injury or death.

Hazard or un s afe practice that can lead to injury or death.

Instructions for the correct operation of the machine which,
if followed, will ensure that it performs at its best

All information, illustrations and specific ations in this manual are based on the latest information
available at the time of publication.
The right is reserved to make changes at any time without notice.

7

Caution

Danger

Warning

Important

CONTENTS

1. Tractor Identification ---------------------------------------------------------------------------------

2. About this Manual -------------------------------------------------------------------------------------

3. Introduction & Description ---------------------------------------------------------------------------

4. Owner Assistance --------------------------------------------------------------------------------------

5. ROPS (Roll Over Protection Structures) ------------------------------------------------------------

6. Safety Instructions, Do’s & Don’ts -----------------------------------------------------------------

7. Safety Signs --------------------------------------------------------------------------------------------

8. Universal Symbols -------------------------------------------------------------------------------------

Section A

9. Controls, Instruments & Operations ----------------------------------------------------------------

Section B

10. Lubrica ti on & Mai nte na nc e ------------------------------------------------------------------------

Section C

11. Specifications -----------------------------------------------------------------------------------------

12. Fuel Saving Tips --------------------------------------------------------------------------------------

13. Fault tracing --------------------------------------------------------------------------------------------

13. Wiring Diagram --------------------------------------------------------------------------------------

14. Tractor History Card ---------------------------------------------------------------------------------

15. Service Record -----------------------------------------------------------------------------------------

16. Daily Operating Log -----------------------------------------------------------------------------------

17. Part Replacement Record ------------------------------------------------------------------------------

Sr. No. Description Page N o.

All information, illustrations and specifications in this manual are based on the latest information available
at the time of publication. The right is reserved to make changes at any time without notice.

8

9

10

11~12

13
14~16
17~29
30~32

33

34~53

54~73

74~78
79~80
81~84
85~86

87

88

89

90

TRACTOR IDENTIFICATION

The engine number is stamped on the left hand side of the engine block.
The chassis number is shown on the left hand side of the tractor as shown in the drawing.

Illustration A

WARRANTY OF THE PRODUCT.

The manufacturer warrants this product and the full details of the warranty are provided on a separate
warranty schedule.

SERVICE.
Service is available from any TYM dealer in the country.
PARTS.
To obtain spare parts, please contact your nearest dealer and give them the details listed below.

•Tractor model

•Tractor serial number

•Tractor engine number

•Part number and description

•Quantity required.

Stamped position of the
Engine type or Number

Stamped position of the chassis number

9

ABOUT THIS MANUAL

This manual has been prepared to assist you in following/adopting the correct procedure for operating
and maintaining your new Tong yang Moolsan CO.,LTD (Here in after refer to TYM) Tractor..

Your tractor has been designed and built to offer maximum performance with good fuel economy and
ease of operation under a wide variety of operating conditions.

Prior to delivery, each tractor is carefully inspected, both at the factory and by your TYM
dealer/distributor, to ensure that it reaches you in optimum condition.

To maintain this condition and ensure trouble free performance, it is important that the routine
services, as specified in this manual, are carried out at the recommended intervals.

Read this manual carefully and keep it in a convenient place for future reference.
If at any time you re quir e a dvice concerning your tra c tor , do not he s it a te to contact your authorized

TYM deale r/ dis t r ibut or who has tra i ne d pers onne l , genuine par ts and the necess a r y equipment to
undertake all your service requ irements.

TYM policy is continuously improved, and TYM reserves the right to change prices, specifications or
equipment at any time without notice.

All data given in this book is subject to production variations.
Dimensions and weight are approximate only and the illustrations do not necessarily show tractors in

standard condition.
For exact information about any particular tractor, please consult your TYM dealer/distributor.

10

Introduction & Descriptio n

► INTRODUCTION

The word, “Tractor”, was been derived from “Traction”, which means pulling.
A tractor is required to pull or haul equipment, an implement or trolley which is coupled to the
tractor body through a suitable linkage.
A tractor can also be used as a prime mover as it has a power outlet source, called the Power Take
or PTO shaft.

This manual complies the operation, maintenance and storage instructions for all models of TYM
Diesel tractors.
It has been prepared to help you in the better understanding of the maintenance and efficient operation
of the machine.

If you need any informat ion not provided in this manual, or require the services of a trained mechanic,
please get in touch with your local TYM dealer/distributor.
Dealer/distributors are kept informed of the latest metho ds of servicing tractors.
They stock genuine spare parts and are backed by the Company’s full support.

Through this manual, the use of the terms
LEFT, RIGHT, FRONT and REAR must be
understood to avoid any confusion when
following the introductions.
The LEFT and RIGHT means the lef t and rig ht s i de s
of the tractor when facing forward in the driver’s seat.
Reference to the FRONT indicates the radiator end of the
tractor, while the REAR indicates the drawbar end
(Illustration B).

When spare parts are required, always specify
the tractor and engine serial number when
ordering them (See illustration A).
This will facilitate a faster delivery and help ensur e
that the correct parts for your part icular
tractor are received .
The tractor serial number is stamped on a plate
attache d to the l e ft hand side of the eng i ne body
(Illust. A).
For easy reference, we suggest that you write the number
in the space provided in the ow ne r ’ s pers ona l da ta .

Illustration A

( Front, R e a r , L e ft, and Right Portion)

11

► DESCRIPTION

■ General Construction

The transmission case, engine and front axle support are bolted together to form a rigid unit.

■ Front Axle & Wheels

The 4WD front axle is a center-pivot, reverse Eliot type.
The front wheel drive mechanism is incorporated as a part of the axle.
The drive power of the front wheels is taken from the rear transmission and transmitted to the
differential in the front axle where the power is divided into right and left and to the respective final
cases.
In the final cases, the transmitted revo lution is reduced by the level gears to drive the front wheels.
The 4WD mechanism with level gears provid es wider steerin g and greater dur abi lit y.

■ Engine

The tractors are fitted with fuel efficient engines with 3 cylinders manufactured by Yanmar.

■ Clutch and Transmission

A single plate dry clutch is used on these tractors.
Tractors with IPTO(Independent Power Take Off) are fitted with hydraulic clutch assy.
The transmission Gear box has six forward speed & two reverse speeds with a high-low select lever.
Presently, TYM tractors are fitted with sliding gear and constant mesh type gears.

■ Brakes

TYM tractors are provided with disc brakes operated by a foot pedal.
A parking brake lever is fitted for parking.

■ Rear axle & Wheels

This is mounte d on ba l l bearings and is enc los e d i n re movable housing which are bolte d t o the
transmission case.
The rim & disc, fitted with rear tires are bolted to the out er flange of the rear axle.

■ Hydraulic System & Linkages

TYM Tractors are fitted with live (i.e. system is in operation) independent systems.
Three point Linkages can be used for category 1(N) type of implements.

■ Steering

Steering consists of a Hydrostatic Power Steering system, which has a hydraulic cylinder and a single
type hydraulic pump

■ Electrical System

A 12 volt battery is used to activate the engine through the starter motor and the electrical system
comprising the horn, head lamp, turn signal lamp, tacho-meter, hour meter, brake lamp, gauge lamp,
hazard lamp and general or alternator, fuse box which is also from the electri cal system.

12

OWNER ASSISTANCE

We at TYM and your TYM dealer/distributor would like you to be completely satisfied with
your investment.

Normally any problems with your equipment will be handled by your dealer/distributor’s service
departments.
If however, you feel that your problem has not been handled to your satisfaction by the
local dealer/distributor, we suggest the following:

Contact the owner or General Manager of the dealership, explain the problem, and request assistance.
When additional assistance is needed, your dealer/distributor has direct access to our office.
If you cannot obta in satisfaction by doing this, contact t he TY M off ice and
provide the m with;

• Your name, address and te l e phone number

• Model and t r a c tor se ri a l num be r

• Dealer/Distributor Name & Address

• Machine pur c ha s e date a nd hours us e d

• Nature of problem

Before the contacting TYM office, be aware that your problem will be likely resolved at
the dealership using the dealer’s/distributor’s facilities, equipment and personnel.
So it is important to seek assistance first with the dealer/distributor.

13

(ROPS) Roll Over Protect ive Structures

► ROLL OVER PROTECTIVE STRUCTURES (ROPS)

TYM Tractors are equipped with a frame that protects its operator.
The frame is incorporated in the cab str ucture in the case of cab tractors.
The objective of the frame or cab structure is to protect the operator in the event of a roll over and to
support the e nt ir e w e i g ht of the tra ctor.
Each TYM ROPS frame or cab structur e , a s wel l as all m ount ing bases and bol ts or othe r
faste ne r s , is desig ne d a nd has been teste d to meet industry and or g overnme nt standa rds .

DANGER

For ROPS frames to protect the operator effectively, the provided seat belt must be
worn in order to keep the operator within the ROPS protected area in the event of a roll over.
Failure to use the seat belt can cause serious injury or death.

On some models the ROPS frame has a fold down feature, which can be used to enter low
buildings etc.
Take care when lowering the upper section of the ROPS frame and take extreme care while
driving the tractor with the ROPS frame lowered.
Do not wear the seat belt with the ROPS lowered, and please remember that the fold down facility
is for special circumstances only and no for general use.

Use of the tractor with the ROPS lowered can cause fatal injuries.

As the ROPS frame or cab together with the seat belt was designed to meet certain standards,
they must be m a int a ined in good order and c ondi ti on.
To achieve this objective, both the structure and the seat belt should be inspected on a regular
basis (every time t he tractor is serviced) .

In the event that the seat belt is damaged or frayed, it should be replaced, and in the event that th e
ROPS frame or any part of the mounting structure is damaged or cracked, the faulty component
must be replaced with a new unit.
Any replacement unit must meet all of the test criteria of the original unit.
Fitment of an inferior item or items affects the certification of the entire ROPS structure and the
effectiveness of the structure in the event of an accident.

Drilling or welding the ROPS structure is forbidden.

14

► DAMAGE OF THE ROPS

If the tract or has r oll e d ov e r or the R OPS ha s bee n da maged (such as striking an over he a d objec t during
transport), t he ROPS must be replac e d to prov i de the or i g i na l pr ote ction.
After an accident, check for damages t o 1. ROPS; 2. Seat; and 3. Seat belt & seat mountings.
Before you operate the tractor, repl ace all damaged par ts.

► DO NOT WELD, DRILL OR STRAIGHTEN THE ROPS

Never attach chains or ropes to the ROPS for pulling purposes; this will cause the
tractor to tip backwards.
Always pull from the Tractor drawbar. Be careful when driving through door
openings or unde r low overhead obje c ts . M a k e sure
there is sufficient overhead clearance for the ROPS to avoid fatal injuries.

If the ROPS is removed or replaced, make certain that the proper hardware is
used to repla c e the RO PS and the recommende d torque v a lue s are applie d t o
the attaching bolts.

Always wear your seat belt if the tractor is equipped with ROPS.

Warning

Warning

Warning

15

Check whether the seat is proper ly locked in its positi on before driving the tra c t or.

Alway s use the seat belt when the ROPS is installed. Do not use the seat belt if a
foldable ROPS is down or there is no ROPS.
Check the seat bel t regularly and repl ace if it is frayed o r damaged.

Danger

Danger

16

► FOR SLIDING SEAT

■ Sliding Seat type

Slide the seat to the position you want. Release the lever.
Make sure the seat is locked in position.

NOTE: Do not use solvents to clean the sea t.
Use warm water with a small amount o f d etergent added.
Before operating the tractor it is important to adjust the seat to the most comfortable position
and check whether it is properly locked in position.
Figure 1 identifies the seat fitted to your tractor.

* Sliding type

How to adjust the seat

SAFETY INSTRUCTIONS

SIGNAL WORDS.

A signal word―DANGER, WARNING OR CAUTION―is used
with a safety alert symbol. DANGER identifies the most serious
hazards. Safety signs with the signal words ―DANGER OR
WARNING―are typically near specific h azards. General
precautions are listed on CAUTION safety signs.

READ SAFETY INSTRUCTIONS

Carefully read all safety instructions given in this manual for your
safety. Tampering with any of the safety devices can cause serious
injuries or death. Keep all safety signs in good condition. Replace
missing or damaged safety signs.

Keep your tra ctor in proper condit ion and do not allow any
unauthorized modifications to be ca r r ie d out on the t ractor, whic h
may impair the fun ction/safety an d affect tractor life.

CHILD PROTECTION

Keep childre n a nd ot he rs a way from the trac tor w hil e oper a ti ng .
BEFORE YOU REVERSE

- Look behind the tractor for children.

- Do not let childr e n r ide on t he tr a c t or or any implem e nt.

RECOGNIZE SAFETY INFORMATION

This symbol means ATTENTION! YOUR SAFETY IS INVOLVED.
The message that follows the symbol contains important information
about safety. Carefully read the message.

17

DANGER

WARNING

CAUTION

USE OF ROPS AND SEAT BELT

The Roll Over Protective Structure (ROPS) has been certified to
industry and/or g overnme nt standa r ds. Any damag e or alterna t ion t o
the ROPS, mounting hardware, or seat belt voids the certification and
will reduc e or el iminate protection for the opera t or i n the event of a
rollover. T he RO PS, mounting hardware, and sea t belt shoul d be
checked after the first 100 hours of tractor use and every 500 hours
thereafter for an y evidence of damage, wear or cracks. In the event of
damag e or alter a t ion, the ROPS must be replaced prior to furthe r
operation of the tractor.

The seat belt must be worn during operation when the machine is
equipped with a certified ROPS.

Failure to do s o will reduce or eli minate protection for the oper a t or i n
the event of a rol lover.

PRECAUTION TO AVOID TIPPING

Do not drive where the tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden

hazards.
Slow down before you make a sharp turn.
Driving for ward out of a ditch or m i red condition could c a us e the

tractor to tip over backward. Back out of these situations if possible.

PARK TRACTOR SAFELY

Before working on the tractor,
lower all equipment to the ground and
stop the eng ine and r e move the key .

KEEP RIDERS OFF TRACTOR

Do not allow ride r s on the tr a c t or.
Riders on the tra c tor a r e subjec t t o inj ur ie s s uc h a s being stuck by

foreign objects or being thrown off of the tractor.

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HANDLE FUEL SAFELY-AVOID FIRES

Handle fuel with care; it is highly flammable. Do not refuel the
tractor while smoking or near open flame or sparks.

Always stop the engine before refueling the tractor.
Always keep your tractor clean of accumulated grease, and debris.

Always clean up spilled fuel.

STAY CLEAR OF ROTATING SHAFTS

Entanglement in rotating shaft can cause serious injury or death.
Keep the PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and make sure that
the PTO drive is stopped before making adjustments, connections,
or cleaning out PTO drive n equipment.

ALWAYS USE SAFETY LIGHTS AND DEVICES

The use of hazard warning lights and turn signals is recommended
when towing equipment on public roads unless prohibited by state or
local regulations.
Use the slow moving vehicle (SMV) signs when driving on public
roads during both da y & night time , unless pr ohibi te d by law.

PRACTICE SAFE MAINTENANCE

Understand the service procedure before doing work.
Keep the surrounding area of the tractor clean and dry.
Do not attempt to service the tractor when it is in motion.
Keep body parts and clothing away from rotating shafts.
Always lower equipment to the ground. Stop the engine.
Remove the key. Allow the tractor to cool before any repair work
is to be performed.
Securely support any tractor elements that must be raised for
service work.
Keep all parts in good condition and properly installed.
Replace worn or broken parts. Replace damage/missing decals.
Remove any buildup of grease or oil from the tractor.
Disconnec t the batter y ground cable (−) before making adjustments on
electrical systems or welding o n the tractor

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AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin causing serious
injury. Keep hands and body away from pinholes and nozzles, which
can eject fluid under high pressure. If any fluid is injected into the
skin,

consult y our doctor im m edia te ly .

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away from the top of the
battery. Battery gas can explode.

Never check the battery by placing a metal object across the poles .

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to
burn skin, cause holes in clothing and blindness if made contact
with eyes.
For adequate safety always;

1. Fill batteries in a well-ventilated area.

2. Wear eye protection and acid proof hand gloves.

3. Avoid breathing direct fumes when electrolyte is added.

4. Do not add water to electrolyte as it may splash up, causing severe
burns.
If you spill acid on yourself;

1. Flush your skin with water.

2. Flush your eyes with water for 10-15 m inute s.

3. Get medical attention immediately.

SERVICE TRACTOR SAFELY

Do not wear a necktie, scarf or loose clothing when you work near moving
parts. If these items were to get caught, severe injury will result.

Remove rings and other jewelry to prevent electrical shorts and entanglement
in moving parts.

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The Safety Starter Switch should be replaced after every 2000 hours or 4 years,
whichever is earlier.

TRACTOR RUNAWAY

1. The tractor can start even if the transmission is engaged, thus causing the tract or to move
and result in serious inj ury to the people s t a nding nearby the tractor.

2. For additional s a fety, keep the transmiss i on in neutr a l , foot brake eng a g e d and the PT O lever
disengaged while atte nding to Safe ty Starter Switc h or a ny other work on the tra c t or.

SAFETY STARTER SWITCH

1. A clutch operated safety switch is provided on all tractors which allows the starting system to
become operational only when the clutch pedal is fully pressed.

2. Do not bypass this safety starter switch or wor k on it. Only authorize d de a le r s are
allowed to work on the safety starter switch.

3. On some mode ls , a saf e ty starter switc h is prov ide d on the transmission high-low shifter lever and
on PTO shifter lever. The tractor can be st ar ted only if the high-lo w shifter lever is in neutral.

WORK IN VENTILATED AREA

Do not start the tr a c t or in a n encl os e d buil ding unless the doors and
windows are open for proper ventilation, as tractor fumes can cause
sickness or death. If it is necessary to run an engine in an enclosed area,
remov e the exha us t fumes by connecting a n e xhaust pipe extension.

Caution

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SAFE OPERATION OF YOUR TRACTOR

The manufacturer of your tractor has made every effort to make it as safe as is humanly possible.
Beyond this poi nt it is the respons i bil it y of the operator to avoid ac c i de nts and we ask that you rea d

and follow our recommendations for your safety.

Ensure that onl y traine d a nd c ompetent operat ors us e t he tr act or and tha t t hey are ful l y
conversant wi th the machine and aware of all of its control and safety features.

Operators should not operate the tractor or as s oc i a te d m achinery while tired or untraine d.

To avoid accidents, please ensure that the operator wears clothing which will not get entangled in the
moving parts of the tractor or machine as well as protect him or her from the elements.

When spraying or using chemicals, please make sure to wear protective clothing and protective
equipment that prevent r e s pir a tor y or skin problem s .

For full details consult the manufacturer of the chemicals.

To avoid lengthy exposur e to noise, wea r ear protect ion.

If adjustments to the tractor or machinery need to be made, ensure that the tractor or machine is
turned off beforehand.

The use of a certified Roll Over Pr otection Structur e (ROPS) is a must while operating a tractor.
The use of a seat belt is a must while op er ating a tractor.

In summary, ensure at all times that the safety of the operator and any other worker is paramount.

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SAFETY TIPS DURING MAINTENANCE

1. Check all oil levels, water level in the radiator and electrolyte level in the
battery at least on ce a day, and perform services according to the service schedule.

2. Ensure that tire pressures are even and the correct pressure for the job to be performed is maintained.

3. Check to ensure that all the controls and preventative mechanisms of the tractor and implement
work correctly and effectively.

4. Ensure that an adequate set of the correct t ools is available for main tenance and minor repairs.

5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar
floor.
Do not carry out service work on the tractor until it is switched off, the parking brake applied
and wheels chocked.
Where t he tractor is op er ated in a confined area, ensure that the area is well ventilated as exh aust
gases are very harmful and can cause death .

6. Do not wor k under r a i s e d im pl e ments.

7. When changing wheels or tires, ensure that a suitable wheel stand is placed under the axle prior
to removing the wheel and the wheels are chocked.

8. Where gua r ds or shi e lds nee d t o be removed to perform a service or repa i r, ensur e t ha t t he
guard or shield is correctly reinstalled before starting the tractor.

9. Never refuel near an open flame or with an overheated engine.
Make sure to turn off the engine before refueling.

10. The cooling system operates under pressure; take care when removing the radiator cap on a
hot engine to prevent scalds by steam or hot water.
Do not add w a t e r to the radia t or when the engine is hot.
Add wa te r to the radiator only after the engine cooled down completely.

11.To prevent fires, keep the tracto r , including the engine, clean and free fro m flammable material
and away from fuels and other flammable material.

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► MOUNTING AND DEMOUNTING IMPLEMENTS

(1) Ensure tha t all mounting and removal of imple ments is done on a safe flat ground.
Ensure no one is be t ween the tractor a nd implement to avoid accide ntal injuries, do not get under
the implem ent.
(2) After mounting the implement, ensure that all sway chains are correctly adjusted and, if a PTO
shaft is used, that the shaft is fitted and secured correctly.
(3) Where heav y impleme nts are used, e ns ur e that the c ombination is well balanced or us e proper
ballast to achieve balance.
(4) Before leaving the tractor at any time, lower the implement, stop the PTO shaft where
applicable, set the parking brake and switch off the engine.
(5) While opera t ing t he impleme nt s with the PTO , keep all bys t a nde r s awa y from any moving parts
and do not a tt e mpt to make adjustments whil e the m a c hi ne is running.
(6) Only the driver should ride on the tractor with the ROPS frame fitted and with the seat belt
properly fastened.
(7) Where young children are present, particular care should be taken and the tractor should not be
in operation until the whereabouts of all children is known.
(8) Only traine d ope r a tor s s hould operate t he tra c t or a nd care must be tak en to ensure that other
workers are not injured.
In particular the operator should take care during dusty operations, which will reduce visibility
substantially.
(9) Never start the tractor unless the transmission is out of gear, the operator is in the seat and all
around safety has been checked.
(10) Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high
speed as this can cause a r oll-over and ser ious i njur y or death.
(11) When traveling on a public road ensure that the tractor and driver both meet all laws relating to
safety and licensing.
When traveling with wide i mpl ement ,s use red flags on the extremities and observe all laws
including e scor t require m ents .
(12) When opera t ing under adverse conditions , on a hilly terrain or on uneve n g r ound, adjust the spee d
of the tractor to suit the conditions, safety comes first.
Nev e r drive down hill at high spe e d or w i th the tr a ns mission in neutral.
Use the braking capacity of the engine as well as the service brakes.
Do not try to change gear going up or down a steep slope, select the correct gear before starting.
(13) Tak e care whe n tra v e l ing uphill with a heavy implement to ensure that i t does not ov e r ba la nce
and tip up the front end.
(14) Never remove or modify the seat belt.
(15) Never remove, modify or repair the ROPS frame.

PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS
INJURY OR DEATH AND AVOID DAMAGE TO YOUR TRACTOR.

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► THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS.
A careful operator is the best operator.
Most accidents can be avoided by observing certain precautions .
Read and tak e the f oll owing precautions be fore operating t he tr a c t or to pre v e nt accidents.
Tractor s should be operated only by those who are re spons i ble and properly trained to do so.

■ The Tractor

1. Read the operator’s manual carefully before using the tractor.
Lack of operatin g kno wledge can lead to accidents.

2. Use an approved rollover bar and seat belt for safe operation.
The overturning of a tractor without a rollover bar can result in death or injury.

3. Do not remove the ROPS (Roll Over Protective Structure).
Always use the seat bel t.

4. A fiberglass canopy does not give any protection.

5. To prevent falls, keep and platform clear of mud and oil.

6. Do not perm i t any one but the operator to r i de on the t ractor.
There is no safe place for extra riders.

7. Replace all missing, illegible or damaged safety signs.

8. Keep safety si gns clean of dirt and grease.

■ Servicing the tractor

1.Keep the tra c t or in good operating c ondi ti on for your safety .
An improperly maintained tractor can be hazardous.

2. Stop the engine before performing any service on the tractor.

3. The cooling s ystem operates under hig h pr e s s ur e , which is controlled by the radia t or c a p.
It is dangerous to remove t he cap while the system is hot.
Turn the cap slowly first to allow the pressure to escape before removing the cap entirely.

4. Do not smoke w hile the refueling the tractor. K eep aw ay any type of open flame.

5. The fuel in the inje c t ion s ystem is under high pressure and c a n pene tr a t e the s k i n.
Unqualified persons s houl d not remove or attempt to adjus t a pum p, inje c tor , nozzle or any part of the
fuel injection system.
Failure to follow these instructions can result in serious injury.

6. Keep open flame or cold weather starting aids away from the battery to prevent fire or explosions.

7. Do not modify or permit any one els e to modify t he tract or or any of its components or tractor
functions.

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■ Operating the tractor

1. Before starting the tractor, apply the parking brake, place the PTO (Power Take Off) switch in the
“OFF” posit ion, the hydraulic control le vers in the neutr a l pos i ti on, t he r e mote control valve
levers in the neutral position( if fitted) and the transmission in neutral.

2. Do not sta rt the e ngine or operate the tr a c t or w hi le standing beside the tr a c t or.
Always sit in the tractor seat when the engine is running or when operating controls.

3. Safety starter switch.

In order to prevent the accidental starting of the tractor, a safety swi tch has been provided.
The starting system of the tractor is connected through this switch, which becomes operative only

when the brake pedal is depressed.
On som e mode ls , the shuttl e s hifter lever and PTO button should a l s o be in neut ra l pos it ion for
completing the starting circuit.
Do not bypass the safety starter switch.
Consult your TYM Tractor dealer/distributor if the safety starter switch malfunctions.

4. Avoid accidental contact with the gear shifter lever while the engine is running.
Unexpected tractor movement can result from such contact .

5. Do not ge t of f or climb around the tr a c tor w hi le it is in motion.

6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.

7. Do not opera te the tractor in an e nc l os e d building without adequate ve nti la t ion.
Exhaust fumes can cause death.

8. Do not park the tr a c tor on a ste e p slope .

9. If power steering or the engine ceases to operate, stop the tractor immediately.

10. Pull only from the sw inging draw bar or the lower link drawbar in the down pos it ion.
Use only a drawbar pin that locks in place.
Pulling from the tractor rear axle carriers or any point above the rear axle may cause the tractor’s
front end to lift.

11. If the front end of the tract or te nds to r is e w he n hea vy implements are attac he d to the thr e e -point
linkage, install front end or front wheel weights.
Do not opera te t he tra c t or with a light front e nd.

12. Always use the hydraulic position control lever when attaching equipment/implements and when
transport ing equipm e nt.
Be sure that the hydraulic couplers are properl y mounted and will disconnect safe ly in case when an
implement accidentally detach es.

13. Do not leave equipment/ im ple m ents in the raised position.

14. Use the f la s he r , turn signal light s and Slow Moving Vehic le ( SM V) s igns when drivi ng on publ ic
roads during both day and night tim e , unless prohi bit e d by law.

15. Dim tractor lights when meeting oncoming vehicles at night.
Be sure the lights are adjusted to prevent them from blinding oncoming vehicle operators.

16. Eme r g e nc y stopping instruction; If the tractor fails to stop e v e n after the applica ti on of brakes.

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■ Driving the tractor

1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.

2. To avoid upsets, drive the tractor with car e and at speeds compati ble with safety, es pecially
when operating over rough ground, crossing ditches or slopes, and when turning at corners.

3. Lock the tra c t or bra k e peda l s toge t he r when transporting on r oa ds t o provide proper wheel braking.

4. Keep the tractor in the same gear when going downhill as is used when going uphill. Do not coast
or free wheel down hills .

5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing tractor, must be
equipped with its own brakes for safe operation.

6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.

7. Always check the overhead clearance, esp eciall y when tran spo rt in g the tractor.

■ Operating the PTO (Power Take Off)

1. When opera t ing PTO drive n equi pment, shut off the engine and wait until the PTO s t ops be fore
getti ng of f the tractor and dis c onne c t ing t he e qui pment.

2. Do not we a r loose clot hing whe n operati ng t he power take-off or near rotating e quipment.

3. When operating stationery PTO driven equipment, always apply the tractor parking brake and
block the rear wheels from the front and rear side.

4. To avoid injury, always move down the flip part of the PTO.
Do not cle a n, adjus t or service PTO drive n e qui pment when the tractor engine is runni ng .

5. Make sure the PTO master shield is installed at all times and always replace the PTO shield cap
when the PTO is not in use.

■ Diesel fuel

1. Keep the equipment clean and properly maintained.

2. Under no ci r c umstances should gasoline, a l c ohol or bl e nde d fuels be added to die s e l fue l .
In a closed container, s uc h a s a fue l tank, s uc h ble nds a r e more expl os ive than pure g a s oli ne .
DO NOT USE THESE BLENDS.

3. Never remove the fuel cap or refuel the tractor with the engine running.

4. Do not sm oke while refue l ing or when standing near fuel.

5. Maintain control of the fuel filler pipe when filling the tank.

6. Do not fill the fuel tank to full capacity. Allow room for expansion.

7. Wipe up spilled fuel immediate ly.

8. Always tighten the fuel cap securely.

9. If the original fuel tank cap is lost, replace it with a genuine cap.
A non approved cap ma y not be safe.

10. Do not drive equipment near open fire.

11. Never use fuel for cleaning purposes.

12. Arrange fuel purchases so that winter grade fuel is not held over and used in the spring.

N.B.: It is suggested that after repairs, if any of the Safety Decal/signs are peeled/defaced, the
same may be replaced immediately in the interest of your safety.

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