TYM T194 User Manual

Thank you for purchasing our tractor. We are confident it will give you many years of reliable Service.

The introduction in this manual sets out the correct manner of operating, maintaining and checking the tractor to ensure long-term durability.

Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries.

Please note that in some cases differences can exist between this manual and your tractor due to the manufacture’s policy of constant product improvement.

In the event that you encounter a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem.

FOREWORD

WARNING

CALIFORNIA Proposition 65 Warning

The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

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The following warning signs in this manual draw additional attention to items of importance for the safe and correct operation of the tractor.

WARNING SIGNS IN THIS MANUAL

DANGER

This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.

WARNING

Hazard or unsafe practice that can lead to severe injury or death.

CAUTION

Hazard or unsafe practice that can lead in injury or death.

IMPORTANT

Instructions for the correct operation of the machine which, if followed, will ensure that it performs at it’s best.

All information, illustrations and specifications in this manual are based on latest information available at the time of publication. The right is reserved to make changes at any time without notice.

MEANING OF THE SIGN

SIGN

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SAFETY PRECAUTIONS

1. TRACTOR IDENTIFICATION

Th e manuf acture r warr a nts th i s product and full details of the warranty are provided on a separate warranty schedule.

WARRANTY OF THE PRODUCT

Service is available from any TYM dealer in the country.

To obtain spare parts please contact your nearest dealer and give him the details listed below.



Tractor model



Tractor serial number



Tractor engine number



Part number and description



Quantity required

SERVICE

PARTS

The engine number is stamped on the left hand side of the engine block.

The chassis number is shown on the left hand side of the tractor as shown in the drawing.

T75O101A

Carved position of the

Engine type or Number

Carved position of

the chassis number

T19O001A

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SAFETY PRECAUTIONS

2. ABOUT THIS MANUAL

This manual has been prepared to assist you in following/adopting the correct procedure for running-in operation and maintenance of your new Tong Yang Moolsan CO., LTD (Here in after refer to TYM) tractor.

Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions. Prior to delivery, The tractor was carefully inspected, both at the factory and by your TYM Dealer/Distributor, to ensure that it reaches you in optimum conditions .To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.

Re a d this Manu a l care f ully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your Authorized TYM dealer/Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements.

Manufacturer’s policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved.

All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your TYM dealer/Distributor.

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SAFETY PRECAUTIONS

3. INTRODUCTION & DESCRIPTION

The word, ’tractor’ has been derived from ‘traction’ which means pulling.

A tractor is required to pull or haul an equipment, implement or trolley which are coupled to the tractor body through suitable linkage. A t ractor can also be use d as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft.

In this book the operating, maintenance and storage instructions for all models of TYM Diesel tractors has been complied. This material has been prepared in detail to help you in the better understanding of

maintenance and efcient operation

of the machine.

If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the TYM Dealer/ Distributor in your locality. Dealer/

Distributors are kept informed of the latest methods of servicing tractors. They stock genuine spare parts and are backed by the Company’s full support.

Through this manual. The use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the introductions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat, Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.

When spare parts are required, always specify the tractor and engine serial number when ordering these parts. (See illustration A).This will facilitate faster delivery and help ensure that the correct parts for your particular tractor is received. The tractor serial number is punched on a plate attached to the left hand side

TRACTOR AN INTRODUCTION

of the engine body (Illust. A), For easy reference, we suggest you to write the number in the space provided in the owner’s personal data.

Right turn

(Clockwise)

Left turn

(Counterclockwise)

Right

Rear

LeftFront

T19O002A

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SAFETY PRECAUTIONS

▶GENERAL CONSTRUCTION

The transmission case, Engine and Front Axle Support are bolted together to form a rigid unit.

▶FRONT AXLE & WHEELS

The 4WD front axle is a center-pivot , re verse Eli ot ty pe. The fron t wheel drive mechanism is incorporated as a part of the axle.

The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective

nal cases.

In the final cases, the transmitted revolution is reduced by the level gears to drive the front wheel. The 4WD mechanism with level gears provides wider steering and greater durability.

▶ENGINE

The tractors are fitted with vertical, Water-cooled 3-cycle and spherical chamber type YANMAR

ENGINE(3TNV74F-SDKTF2)

▶ TRANSMISSION WITH HST (HY

DROSTATIC TRANSMISSION)

The Tra ctor is fitted HST with 2 Range and can be selected Speed range by HIGH-LOW selector lever.

The Tractor has Two pedals for forward/reverse control . Tractor with Independent Power Take Off

is tted with electro-hydraulic Clutch

Assy. The Rear PTO and Mid PTO can be operated both or separately by a lever.

TYM tractors are provided with independent disc brakes operated by

two road travel. A foot brake lever is

tted for parking.

DESCRIPTION

▶REAR AXLE & WHEELS

This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmis-

sion case. The rim & Disc tted with

Rear tires are bolted to the outer

ange of Rear Axle.

▶HYDRAULIC SYSTEM & LINK

AGES

TYM Tractors are tted with Live (i.e.

system is in operation) independent, ve ry touch of hydr auli c System. Three point Linkages can be used for category 1 type of implements.

▶STEERING

It consis ts o f Hydro static Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump.

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SAFETY PRECAUTIONS

▶ELECTRICAL SYSTEM

A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, Head Lamp. Side indicator Lamps, Plough Lamp, Brake Light, Gauge lamp, Hazard Lamp. Generator or Alternator, Fuse box also from part of the Electrical system.



When operating the tractor at High speed, Do not a ttemp t to make sharp turns by using the brakes. This may result in overturning of the tractor causing serious injury or DEATH.

WARNING

4. OWNER ASSISTANCE

We at TYM CO.,LTD and your TYM Dealer/Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer/Distributor’s Service Departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.

Contact the owner or General Manager of the Dealership, explain the problem, and request assistance. When additional assistance is needed, Your Dealer/Distributor has direct access to your office. If you cannot obtain satisfaction by doing this, contact the TYM CO.,LTD. Of-

ce and provide them with;



Your na me, ad dress and tele phone number



Model and tractor serial number



Dealer/Distributor N ame & Address



Machine purchase date and Hours used



Nature of problem

Before contacting TYM CO.,LTD of-

ce, be aware that your problem will

likely to be resolved in the Dealership using the Dealer’s/Distributor’ s facilities, equipment and personnel. So it is important that your initial contact be with the Dealer/Distributor.

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SAFETY PRECAUTIONS

5. ROPS (ROLL OVER PROTECTIVE STRUCTURES)

TYM tractors are equipped with a

frame for the protection of operators.

In the case of cab tractors the frame is incorporated in the cab structure.

The objective of the frame or cab structure is to protect the operator in the event of a roll over

and they are designed to support the entire weight of the tractor in that event.

Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or government standards.

In clud ed in thes e tes ts we re all mounting bases and bolts or other fasteners.

As the ROPS frame or cab together with the seat belt was designed to meet certain standards, they must be maintained in good order and condition. To achieve this objective, both the structure and the seat belt should be inspected on a regular basis. (Every time the tractor is serviced)

In the event that the seat belt is damaged or frayed, it should be replac ed and in the event that th e RO P S fram e or an y part of the mounting structure is damaged or cracked, the faulty component must be replaced with a new unit. Such a unit must meet all of the test criteria of the original unit. Fitment of an inferior item or items affects the certi-

cation of the entire ROPS structure

and the effectiveness of the structure in the event of a n a ccident. Dr illi ng or wel ding of t he RO PS structure is forbidden.

ROLL OVER PROTECTIVE STRUCTURES (ROPS)

USE OF THE TRACTOR WITH THE ROPS LOWERED CAN CAUSE FATAL INJURIES

On some models the ROPS frame has a fold down feature, which can be used to enter low buildings etc.

Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered.

Do not wear the s e a t belt with the RO P S lo w e r e d and p l e a s e remember that the fold down facility is for special circumstances only and must not be lowered for general use.

For ROPS frames to be effective and protect the operator, the seat belt provided must be wo rn in o r d er to k e ep operato rs w ith in t he R OPS protected area in the event of a roll over. Failure to use the seat belt can still cause serious injury or death.

•

DANGER

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SAFETY PRECAUTIONS

If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), It must be replaced to provide the original protection. After an accident, check for damages to the

1.ROPS. 2.Seat. 3.seat belt & seat mountings. Before you operate a tractor, replace all damaged parts.

Before operating a tractor it is important to adjus t the seat to the most comfortable position & check whether it is properly locked in its position.

DAMAGE OF THE ROPS

WARNING



If the ROPS is removed or re-

placed, make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts.

WARNING



Do not use solvents to clean the seat. Use warm water with a little detergent added.

NOTE

SEAT SLIDING

WARNING



Do not weld, drill or straighten the ROPS.

WARNING



Always wear your seat belt if the tractor is equi pped wit h ROPS.



Never attach chains, ropes to the ROPS for pulling purpos-

es; this will cause the tractor

to tip backwards. Always pull from the tractor drawbar. Be careful when driving through do o r openi n g or und e r low overhead objects. Make sure there is su fficient overhead clearance for the ROPS fatal injuries.



Do not put a hand between the seat and the slides when ad-

justing the seat position. You can get injured unexpectedly.

CAUTION

T19O004B

Seat Belt

Forward / Backward adjustment lever

T19O003A

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SAFETY PRECAUTIONS

To select Seat position, move Adjusting lever and slide Seat closer to or away from Dash panel and controls.

Check whether the seat properly locked in its position before driving the tractor.

•

DANGER

Al w a ys us e th e s e at be lt when the ROPS is installed. Do not use the seat belt if a fol d a b l e ROPS is d o w n or there is no ROPS. Check the se a t belt r e gularly and r e place if frayed or damaged.

•

DANGER

6. SAFETY INSTRUCTIONS

T74O201A

This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message.

RECOGNIZE SAFETY INFORMATION

SIGNAL WORDS

DANGER

WARNING

CAUTION

T74O202B

A signal word "DANGER, WARNING OR C AUTION" i s used wi th safety alert symbol. DANGER identies the most serious hazards. Safety signs with signal Word "DANGER OR WARNING" are typically near specific hazards. General precautions are listed on CAUTION safety signs.

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SAFETY PRECAUTIONS

READ SAFETY INSTRUCTION

T72O203A

Carefully read all safety instructions given in this manual for your safety. Tempering with any of the safety devices can cause serious injuries or death. Keep all safety signs in good condition. Replace missing or damaged safety signs.

Keep your tractor in proper condition and do not allow any unauthor-

ized modications to be carried out

on the tractor, which may impair the function/safety and affect tractor life.

PROTECTION CHILDREN

T72O204A

Keep children and others away from the tractor while operating.

BEFORE YOU REVERSE:



Look behind tractor for children.



Do not let children to ride on tractor or any implement.

USE OF ROPS AND SEAT BELT

T72O205A

Th e Rol l Ov er Pr otect ive Str ucture (ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over. The ROPS, mounting hardware, and seat belt should be

checked after the rst 100 hours of

tractor and every 500 hours there-

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SAFETY PRECAUTIONS

after for any evidence of damage, wear or cracks. In the event of damage or alteration, the ROPS must be replaced prior to further operation of the tractor.

The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS.

Failure to do so will reduce or eliminate protection for the operator in the event of a roll over.

T72O206A

Do not drive where the tractor could slip or tip.

Stay alert for holes and rocks in the terrain, and other hidden hazards.

Slow down before you make a sharp turn.

Driv ing forward out of a ditch or mired condition could cause tractor to tip over backward. Back out of these situations if possible.

PRECAUTION TO AVOID TIPPING

T72O207A

Before working on the tractor;

Lower all equipment to the ground.

Stop the engine and remove the key.

PARK TRACTOR SAFELY

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SAFETY PRECAUTIONS

T72O208A

Do not allow riders on the tractor.

Riders on tractor are subject to injury such as being stuck by foreign objects and being thrown off of the tractor.

KEEP RIDERS OFF TRACTOR

T72O209A

Handle fuel with care; it is highly ammable. Do not refuel the tractor

while smoking or near open flame or sparks.

Always stop engine before refueling tractors.

Always keep your tractor clean of accumulated grease, and debris. Always clean up spilled fuel.

HANDLE FUEL SAFELY AVOID

FIRES

T72O210A

Entanglement in rotating shaft can cause serious injury or death.

Ke ep PTO shield in p lace at all times.

Wear close tting clothing. Stop the

engine and be sure PTO drive is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

STAY CLEAR OF ROTATING

SHAFTS

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SAFETY PRECAUTIONS

T72O211A

Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations.

Use slow moving vehicle (SMV) sign when driving on public road during both day & night time, unless prohibited by law.

ALWAYS USE SAFETY LIGHTS

AND

DEVICES

T72O212A

Understand service procedure before doing work.

Keep the surrounding area of the tractor clean and dry.

Do not attempt to service tractor when it is in motion.

Keep body and clothing away from rotating shafts.

Alw a y s lower equip m e n t to the ground. Stop the engine.

Remo v e th e key. A l l o w tra c t o r to cool before any work repair is caused on it.

PRACTICE SAFE MAINTENANCE

Securely support any tractor elements that must be raised for service work.

Keep all parts in good condition and properly installed.

Replace worn or broken parts. Replace damage/missing decals.

Remove any buildup of grease or oil from the tractor.

Disconnect battery ground cable(-) before making adjustments on electrical systems or welding on tractor.

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SAFETY PRECAUTIONS

T72O213A

Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If any fluid is injected into the skin. Consult your doctor immediately.

AVOID HIGH-PRESSURE FLUIDS

T72O214A

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the poles.

PREVENT BATTERY EXPLOSIONS

T72O215A

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if found entry into eyes.

For adequate safety always;

1. Fill batteries in a well-ventilated area.

2. Wear eye protect ion and acid proof hand gloves.

3. Avoid brea thing dir ect fu m es when electrolyte is added.

4. Do not add water to electrolyte as it may splash off causing severe burns.

PREVENT ACID BURNS

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SAFETY PRECAUTIONS

If you spill acid on yourself;

1. Flush your skin with water.

2. Flush your eyes with water for 10-15 minutes.

Get medical attention immediately.

T72O216A

Do not wear a ne cktie , sca r f or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result.

Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.

SERVICE TRACTOR SAFELY

1. When working with your tractors electrical components you must first disconnect the battery cables.

2. To ensure that there are no accidents from sparks you must first disconnect the negative battery cable.

T74O224A

BATTERY DISCONNECT

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SAFETY PRECAUTIONS

T72O217A

Do not start the tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an e ngine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension.

WORK IN VENTILATED AREA

1. The tractor can start even if the transmission is engaged p osition causing tractor to runaway and serious injury to the people standing nearby the tractor.

2. For additional safety keep the pull

to stop knob (Fuel shut off control) in fully pulled out position.

Transmission in neutral position,

Foot brake engaged and PTO lever in disengaged position while attending to Safety Starter Switch or any other work on tractor.

TRACTOR RUNAWAY

1. Brake operated safety switch is provided on all tractors which allow the starting syste m to become operational only when the Brake pedal is fully pressed.

2. Do not By-pass this safety starter switch or work on it. Only Authorized Dealers are recommended to work on safety starter switch.

3. On some models Safety Starter switch is provided on transmission High-low shifter lever and in PTO shifter lever. The tractor can be started only if High-low shifter lever is in neutral position.

Safety Starter Switch is to be re plac ed af ter e very 2,000 hours/4 years, whichever is earlier.

•

CAUTION

SAFETY STARTER SWITCH

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SAFETY PRECAUTIONS

EMERGENCY EXITS

If exit from the cab side doors is blocked (following an accident or vehicle overturn) the alternative safety exits are indicated by decals.

The possible safety exits are:

• Rear window hatch (All tractors)

• Front window (for versions with openable front window).

T74O223A

Never let anyone get in the loader and use the loader as a workbench. Otherwise, it may lead to a fatal injury or even death.

SAFETY PRECAUTIONS WHEN USING THE LOADER

Do not stand under the lifted loader or get close to it. Also, lower the loader arm onto the ground before leaving the tractor. Otherwise, it may lead to a fatal injury or even death.

T74O226AT74O225A

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SAFETY PRECAUTIONS

When attaching or detaching the loader, fix all parts which are connected to the bucket and boom. The bucket or boom can be accidentally dropped down, leading to an injury or even death.

T74O227A

Do not allow loader arms or attachment to contact e lec trical po wer lines. Electrocution will cause serious injury or death.

T74O229AT74O228A

IMPORTANT



ROPS (Roll Over Protective

Structure), sun canopy or cabin are not a FOPS (Falling Object Protective Structure).

It never can protect the riders

against falling objects.

Avoid driving the vehicle into

a dangerous area such as falling rocks zone.

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SAFETY PRECAUTIONS

Never carry a big object with the loader unless a proper implement is attached. Keep a carried object low during driving. Otherwise, it may lead to an injury or even death.

T74O230A

When attaching or detaching the loader, fix all parts which are connected to the bucket and boom. The bucket or boom can be accidentally dropped down, leading to an injury or even death.

T74O231A

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SAFETY PRECAUTIONS

The manufacturer of your tractor has made every effort to make it as safe as is humanly possible.

Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety.

Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it’ s control and safety features.

Operators should not operate the tr acto r or associated mac hine ry while tired or untrained.

To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or machine and protect him or her from the elements.

When spraying or using chemicals, please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems.

SAFE OPERATION OF YOUR TRACTOR

For full details consult the manufacturer of the chemicals.

To avoid lengthy exposure to noise ensure that ear protection is worn.

If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand.

Use of certied Roll Over Protection

Structure (ROPS) is a must while operating a tractor.

Use of seat belt is a must while operating a tractor.

In summary, ensure at all times that the safety of the operator and any other worker is paramount.

Ensure no one is between the tractor and a towed vehicle (trailer or implement).

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SAFETY PRECAUTIONS

1. At least on a daily basis check all oil levels. Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule.

2. Ensure tire pressur e are even and the correct pressure for the job being done is maintained.

3. Check to ensure that the all contro l s and preventativ e mechan i sms of th e trac tor an d impl e me n t wo r k c o rr e c t l y and effectively.

4. Ensure that an adequate set of

the correct tools is available for maintenance and minor repairs.

5. Ensure that all service work and

repairs are carried out on a flat area with a concrete or similar

oor.

Do not carry out service work on

a tractor until it is switched off, and the parking brake applied and wheels choked.

SAFETY TIPS DURING MAINTENANCE

Where a tractor is started in a

confined area, ensure that the area is well ventilated as exhaust gases are very harmful, and can cause death.

6. Do not work under raised imple

ments.

7. When changing wheels or tires en sure that a suitab le w heel stand is placed under the axle prior to removing the wheel and the wheels are chocked.

8. Where guards or shields need to

be removed to perform a service or repair, ensure that the guard or shield is correctly reinstalled before starting the tractor.

9. Never refuel near a naked ame

or with an overheated engine. Ensure to turn off Engine before refueling.

10. The cooling system operates un-

der pressure, take care when removing the radiator cap on a hot

engine to prevent being scalded by steam or hot water. Do not add water in the radiator when the engine is hot. Add water to the radiator only after the engine cools down completely.

11. To prevent res keep the tractor

including the engine clean and free from inflammable material and well away from fuels and

other inammable material.

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SAFETY PRECAUTIONS

1. Ensure that all mounting and removal of implements is done on

safe at ground. Ensure no one is

between the tractor and implement and do not get under the implement to avoid accidental injuries.

2. After mounting the implement, ensure that all sway chains are correctly adjusted and, where PTO shafts are used that the shaft is tted and secured correctly.

3. Where heavy imple ments a re used, ensure that the combination is well balanced or use proper ballast to achieve balance.

4. Before leaving the tractor at any time, lower the implement, stop the PTO shaft where applicable, set the parking brake and switch off the engine.

5. While operating the implements with the PTO keep all bystanders away from any moving parts and do not attempt to make adjustments while the machine is running.

MOUNTING AND DEMOUNTING IMPLEMENTS

6. Only the driver should ride on the tr a c tor wi t h th e RO PS frame fitted and with the seat belt properly fastened.

7. Where young children are pres-

ent, particular care should be taken and the tractor should not be moved until the whereabouts of all children is known.

8. Only trained operators should op-

erate the tractor and so taking care to ensure that other workers are not injured. In particular they should take care during dusty operations, which will reduce visibility substantially.

9. Never start the tractor unless the

transmission is out of gear, the operator is in the seat and all round safety has been checked.

10. Only operate the tractor seat-

ed in the drivers seat and never tu rn or brake sudde nly at high speed as this can cause a roll-over and serious injury or death.

11. When traveling on a public road ensure that the tractor and driver both meet all laws relating to safety and licensing. When traveling with wide implements use

red ags on the extremities and

observe all legal including escort requirements.

12. When operating under adverse conditions, hilly terrain or on bad ground adjust the speed of the tractor to suit the conditions, safety comes first. Never drive down hill at high speed or with the transmission in neutral. Use of the braking capacity of the engine as well as the service brakes.

Do not try to change gear go-

ing up or down a steep slope, select the correct gear before starting.

13. Take care when traveling uphill with a heavy implement to ensure that it does not overbalance and tip up the front end.

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- 2

SAFETY PRECAUTIONS

14. N ever re mov e or mo dif y the seat belt.

15. Never remove, modify or repair the ROPS frame.

Please remember that a little bit of extra care can prevent serious injury or teath and avoid damage to your tractor.

▶THE FOLLOWING PRECAUTIONS

ARE SUGGESTED TO HELP PRE

VENT ACCIDENTS

A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. Read and take the following precautions before operating the tractor to prevent accidents.

Tra cto r should b e operated only by those who are responsible and properly trained to do so.

1. Read the operator’s manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.

Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor without a rollover bar can result in death or injury.

3. Do not remove ROPS (Roll Over Protective Structure). Always use the seat belt.

4. Fiberglass canopy does not give any protection.

5. To prevent falls, keep steps and platform clear of mud and oil.

6. Do not permit anyone but the operator to ride on the tractor. There is no safety place for extra riders.

7. Replace all missing, illegible or damaged safety signs.

8. Keep safety signs clean of dirt and grease.

1. keep the tractor in good operating condition for your safety. An improperly maintained tractor can be hazardous.

2. Stop the engine before performing any service on the tractor.

3. The cooling system operates under pressure, which is controlled by the radiator cap. It is dangerou s t o remove the cap while the system is hot. First turn the cap slowly to stop and allow the

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- 2

SAFETY PRECAUTIONS

pressure to escape before removing the cap entirely.

4. Do not smoke while the refueling the tractor. Keep away any type

of open ame.

5. The fuel in the injection system is under high pressure and can penetrate the skin. Unqualified persons should not remove or attempt to adjust a pump, injector, nozzle or any part of the fuel injection system.

Failure to follow these instruc

tions can result in serious injury.

6. Keep open flame away from battery or cold weather starting aids to

prevent re or explosions.

7. Do not modify or alter or permit anyone else to modify or alter this tractor or any of its components or any tractor functions.

1. Before starting the tractor apply the parking brake, place the PTO (Power Take Off) lever in the “OFF” position, the hydraulic control levers in the downward position, the remote control valve levers in the neutral position(If fitted) and the transmission in neutral.

2. Do not start the engine or con

trols while standing besides the tractor. Always sit on the tractor seat when the engine or operating controls.

3. Safety starter switch.

In order to prevent the accidental starting of the tractor, a safety switch has been provided. The starting system of the tractor is connected through this switch, which becom es opera tive only when the brake pedal is depressed. On some models shuttle shifter lever and PTO button should also be in neutral position for completing the

starting circuit. Do not bypass the safety starter switch. Consult your TYM tractor Dealer/Distributor if safety- starting switch malfunctions.

4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpec ted tractor movement can result from such contact.

5. Do not get off or climb the trac

tor while it is in motion.

6. Shut off the engine, remove the key and apply the parking brake before getting off the tractor.

7. Do not operate the tractor in an enclosed building without adequate ventilation. Exhaust fumes can cause death.

8. Do not park the tracto r on a steep slope.

9. If power steering or Engine seizes to operate, stop the tractor immediately.

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SAFETY PRECAUTIONS

10. Pull only from the swinging draw bar or the lower link drawbar in the down position. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle carriers or any point above the rear axle may cause the tractor’ s front end to lift.

11. If the front end of the tractor

tends to rise when heavy implements are attached to the threepoint linkage, install front end or front wheel weights. Do not operate the tractor with a light front end.

12. Always use hydraulic posi-

tion control lever when attaching equipments/implement and when transporting equipment. Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement.

13. Do not leave equipment/imple-

ment in the raised position.

14. Use t he f lasher/ Turn signal lights and Slow Moving Vehicle (SMV) signs when driving on public roads during both day and night time, unless prohibited by law.

15. Dim tractor lights when meeting a vehicle at night. Be sure the lights are adjusted to prevent the blinding on the eyes of coming vehicle operator.

16. Emergency stopping instruction;

If tractor fails to stop even after application of brakes. Pull the knob of fuel shut off control rod.

1. Watch where you are going es-

pecially at row ends, on roads, around trees and low hanging obstacles.

2. To avoid upsets, drive the tractor

with care and at speeds compatible with safety, especially when op erati ng ov er ro ugh gro und,

crossing ditches or slopes, and when turning at corners.

3. Lock the tractor brake pedals together when t r a n s p o r t i n g on roads to provide proper wheel braking.

4. Keep the tractor in the same gear wh e n goi n g dow n hill as u s ed when going uphill. Do not coast or free wheel down hills.

5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing tractor, must be equipped with its own brakes for safe operation.

6. When the tractor is stuck or tires are frozen to the ground, back out to prevent upset.

7. Always check overh ead clearance, especially when transporting the tractor.

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SAFETY PRECAUTIONS

1. When op e rating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment.

2. Do not wear loose clothing when operating the power take-off or near rotating equipment.

3. When operating stationery PTO driv en equipment, al ways apply the tractor parking brake and block the rear wheels from front and rear side.

4. To avoid injury, always mov e down flip part of PTO. Do not cl ean, adju st or ser vice PTO driven equipment when the tractor engine is running.

5. Make sure the PTO master shield is installed at all times and always replace the PTO shield cap when the PTO is not in use.

1. Keep the equipment clean and properly maintained.

2. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel re or explosive hazard. Such blends are more explosive than pure gasoline. In a closed container, such as a fuel tank. DO NOT USE THESE BLENDS.

3.Never remove the fuel cap or refuel the tractor with the engine running.

4. Do not smoke while refueling or when standing near fuel.

5. Maintain control of the fuel filler

pipe when lling the tank.

6. Do not ll the fuel tank to capaci-

ty. Allow room for expansion.

7. Wipe up spilled fuel immediately.

8. Always tighten the fuel cap securely.

9. If the original fuel tank cap is lost, replace it with genuine cap. A none approved cap may not be safe.

10. Do not drive equipment near

open re.

11. Never use fuel for cleaning purpose.

12. Arrange fuel purchases so that winter grade fuel are not held over and used in the spring.

13. USE ultra low sulfur fuel only.

※N.B: It is suggeste d that af t e r

repairs if any of the Safety D e c a l / s i g n i s p e e l e d / defaced, the same may be re p la c ed im m ed i at e ly in interest of your safety.

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SAFETY PRECAUTIONS

7. DO’S AND DON’T’S

DO - Ensure that safety shields are

in place and in good condition.

DO - Read all operating instructions

before commencing to operate tractor.

DO -

Carry out all maintenance tasks

without fail.

DO - Keep the air cleaner clean.

DO - Ensure that the correct grade

of lubricating oils is used and that they are replenished and changed at the recommended intervals.

DO - Fit new sealing rings when the

lter elements are changed.

DO - Watch the oil pressure gauge

or warning light and investigate any abnormality immediately.

DO’S-FOR BETTER PERFORMANCE

DO - Keep the radiator filled with

clean water and in cold weather use anti -fre eze mixture . Drain the system only in an emergency and f i l l before starting the engine.

DO - Ensure that the transmission

is in neutral before starting the engine.

DO - Keep all fuel in clean storage

and use a lter when lling the

tank.

DO - Attend to minor adjustments

and repairs as soon as necessity is apparent.

DO - Allow the engine to cool before

removing the radiator ller cap

and adding water, remove the radiator cap slowly.

DO - Shift into low gear when driv-

ing down steeps hills.

DO - Latch the brake pedals togeth-

er when driving on a highway.

DO - Keep draft control lever fully down

when not in use.

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SAFETY PRECAUTIONS

DON’T - Run the engine if it is not

ring on all cylinders.

DON’T - Use the independent brakes

for making turns on the highway or at high speeds.

DON’T - Refuel the tractor with the

engine running.

DON’T - Mount or dismount from the

right side of the tractor.

DON’T - Temper the hydraulic control

levers’ upper limit stops.

DON’T - Use draft control lever for

lifting of implements.

DON’T - Start the engine with the

PTO engaged.

DON’T - Use the governor Control

Lever (Hand throttle) while driving on roads.

DON’T - Move the hydraulic levers

rearward.

DON’TS-FOR SAFE OPERATION

DON’T - Run the engine with the

air cleaner disconnected.

DON’T - Start the tractor in an en-

closed building unless the do ors and win dows are open for proper ventilation.

DON’T - Operate the tractor or en-

gine while lubricating or cleaning.

DON’T - Allow t he tract or to run

out of diesel fuel otherwise it will be necessary to vent the system.

DON’T - Temper the fuel injection

pump, If seal is broken the warranty becomes void.

DON’T - Allow the engi ne to run

idle for a long period.

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MEMO

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INDEX

GENERAL INFORMATION

DESCRIPTION OF TRACTOR CONTROLS

OPERATION

WORK PROCEDURE

MAINTENANCE

STORAGE AND DISPOSAL

TROUBLESHOOTING

SAFETY STANDARD FOR FARM WORK

APPENDIX

INDEX

WARRANTY DECAL INFORMATION

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TABLE OF CONTENTS

GENERAL INFORMATION

1. EXTRRIOR VIEW .......................................... 1-2

2. SAFETY SIGNS ............................................. 1-5

DESCRIPTION OF TRACTOR

CONTROLS

1. INSTRUMENT AND SWITCHES .................... 2-2

2. OPERATION THE CONTROLS ................... 2-12

3. OPERATING THE 3 POINT LINKAGE (TPL) ... 2-24

OPERATION

1. ENGINE STARTING ....................................... 3-2

2. ENGINE STOPPING ...................................... 3-3

3. ENGINE IDLING .............................................

3-3

4. RUNNING-IN PERIOD ................................... 3-4

5. STARTING OFF, SHIFTING AND DRIVING ...

3-4

6. STOPPING AND PARKING ............................ 3-4

7. DRIVING ON SLOPE ..................................... 3-5

8. CAUTIONS FOR DRIVING INTO / OUT OF

FIELD ..........................................................

3-6

9. LOADING TO / UNLOADING FROM TRUCK... 3-6

10. CAUTIONS FOR DRIVING ON ROAD .........

3-7

11. OPERATION CHECK DURING DRIVING .... 3-7

WORK PROCEDURE

PRECAUTIONS FOR HANDLING IMPLEMENT

..... 4-2

2. GENERAL IMPLEMENT................................. 4-2

MAINTENANCE

1. OPENING COVERS ....................................... 5-2

2. INSPECTION ITEMS ......................................

5-2

3. INSPECTING AND CHANGING COOLANT .. 5-4

4. CHECKING AND CHANGING OIL .................

5-6

5. REPLACING FILTER AND CARTRIDGE ..... 5-10

6. FUEL SYSTEM .............................................

5-12

CHECKING AND CLEANING AIR CLEANER

... 5-13

8. GREASING................................................... 5-14

9. CHECKING HOSES .....................................

5-14

10. CHECKING ELECTRIC SYSTEM .............. 5-15

11. CHECK AND ADjUST EACH PART ........... 5-19

12. ROUTINE MAINTENANCE SCHEDULE ....

5-22

STORAGE AND DISPOSAL

1. TRACTOR STORAGE ................................... 6-2

2. USAGE AND DISPOSAL ................................ 6-3

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TABLE OF CONTENTS

TROUBLESHOOTING

1. ENGINE SYSTEM .......................................... 7-2

2. BRAKE SYSTEM............................................ 7-6

3. STEERING SYSTEM .....................................

7-6

4. HYDRAULIC SYSTEM ................................... 7-7

5. ELECTRIC SYSTEM ......................................

7-8

SAFETY STANDARD FOR FARM WORK

1. INSTRUCTION BEFORE USE ....................... 8-2

2. CHECKUP LIST BEFORE OPERATION ........

8-3

3. CAUTIONS DURING THE WORK ................. 8-4

CAUTIONS WHEN DRIVING ON THE FARM ROAD

.. 8-5

5. INSTRUCTION AFTER USE ......................... 8-6

CAUTIONS FOR INSPECTION AND MAINTENANCE

... 8-6

7. TRACTOR ......................................................

8-7

APPENDIX

1. MAjOR SPECIFICATIONS ............................ 9-2

2. MAjOR CONSUMABLES .............................. 9-4

INDEX

1. INDEX........................................................... 10-2

WARRANTY

1. WARRANTY ..................................................11-2

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MEMO

T194-영문-01B(가).indd 4 2017-02-13 오전 8:53:40

GENERAL INFORMATION

1. EXTRRIOR VIEW ..................................................... 1-2

2. SAFETY SIGNS ........................................................1-5

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1 - 2

GENERAL INFORMATION

Tire (Rear)

Tire (Front)

Sub-fender

T19O101A

Headlamp

Turn signal lamp (R)

1. EXTRRIOR VIEW

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1 - 3

GENERAL INFORMATION

T19O102A

Hood

Headlamp

Steering Wheel

Muffler Pipe

Turn signal lamp (L)

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1 - 4

GENERAL INFORMATION

T39O202CT39O201D

T19O136B

Check link

PTO shaft

PTO safety cover

Towing hitch

Brake lamp

Lower link

Turn signal lamp

Top link

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1 - 5

GENERAL INFORMATION

2. SAFETY SIGNS



In order to work with the machine safely, safety decals are placed on the machine.



Make sure to read and follow the directions.

■ Keep the safety decals clean and not damaged at all times.

If a safety decal on the machine is dirty, wash it with soapy water and wipe it off with a soft cloth.

Never use solution as thinner or acetone because these can erase characters or pictures.

■ If washed with high-pressured water, a decal may be peeled off.

Do not apply high-pressured water directly onto decals.

■ If a safety decal is damaged or lost, order a new one immediately and place it on

the machine.

When putting a new decal, wipe off the place to post the decal thoroughly and wait till it is dried. Then post

the decal.

Each decal has a part number on the bottom.

■ When replacing a part attached with a decal with a new part, replace the decal as

well.

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1 - 6

GENERAL INFORMATION

DANGER

T19O104B

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1 - 7

GENERAL INFORMATION

GDQJHU

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PARKING BRAKE

T19O105B

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1 - 8

GENERAL INFORMATION

GDQJHU

T19O107C

T194-영문-01B(가).indd 8 2017-02-13 오전 8:53:47

DESCRIPTION OF TRACTOR CONTROLS

1. INSTRUMENT AND SWITCHES ..............................2-2

2. OPERATION THE CONTROLS .............................. 2-12

3. OPERATING THE 3 POINT LINKAGE (TPL) ......... 2-24

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2 - 2

DESCRIPTION OF TRACTOR CONTROLS

1. INSTRUMENT AND SWITCHES

Tachometer & speedometer

Turn signal switch

Light switch

T39O301C

Main switch

PTO ON/ OFF switch

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

T19O108B

OFF

Start

MAIN SWITCH

It is used to start and stop the engine.



"OFF" position

The ignition key can be inserted and removed in this position. When turning the switch to the OF F po s ition with the engi n e running, the engine is stopped.



"ON" position

The engine is kept running and the switch is energized in th is position.

►



"START" position

Th e engine can be sta r t ed in this position. When releasing the key, the switch is returned to the "ON" position.



"GLOW" position

The engine's combustion chamber is pre-heated in this position.

T19O109A

TACHOMETER

It displays the revolution of the engine or PTO shaft per minute.

►

GLOW

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

COOLANT TEMPERATURE LAMP

This indicates the temperature of coolant while the main switch is in the "ON" position.

If the needle is in the red "H" zone during driving, the coolant is overheated. In this case, stop driving and take any necessary action according to the troubleshooting instructions.

☞

Ref to the page 7-4 for “Trouble-

shooting” section.

►

HOUR METER

It indicates the total time of use. The last digit indicates one tenth hours. (decimal place) While the hour meter on the leftmost section is in operation, the lamp below it blinks.

►

T19O110A

FUEL GAUGE

This indicates the amount of fuel while the main swi t c h is in th e

"ON"

position.

F - Full

E - Empty

►

Poor fuel quality can damage the engine. Make sure to use only the specified genuine Diesel fuel.

Use fuel for winter season in winter to enhance engine starting performance.

•

NOTE

T19O111A T19O112A

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

COMbINATION SWITCH

(1) Light switch operation

The light switch can be operated with the main switch in the "ON" position.

「

OFF」 - All light OFF

- Instrument lamp, tail lamp and low beam lamp ON.

- Instrument lamp, tail lamp and high beam lamp ON.

►

T19O113A

Turn

signal

switch

Turn signal(RH)

Turn signal(LH)

Light switch

The engine can be damaged if increasing its speed too fast.

•

NOTE

The high beam can obstruct the view of ot her drivers comin g in the opposite direction on a road, leading to an unexpected accident.

•

WARNING

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

HAzARD FLASHER SWITCH

This switch can be used to warn other vehicles when malfunction occurs in the tractor while driving on a public road. When pressing the switch once, the left and right hazard warning lamps blink. Pressing the switch again turns off the lamps.

►

Hazard flasher switch

(2) Turn signal lamp operation

The turn signal lamps can be operated with the main switch in the "ON" position.

This lever is not automatically returned to the neutral position. Therefor e, set it back t o the neutral position after turn.

•

NOTE

Left turn

Turn the turn signal switch counterclockwise. Then, the left turn signal lamp and the left turn signal indicator on the instrument cluster blink.

Right turn

Push the turn signal switch clockwise. T hen , the right tu rn signal lamp and the right turn signal indicator on the instrument cluster blink.

•

T19O114A

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

MONITOR LAMP►

Left turn signal indicator

T19O115B

Low beam lamp

PTO indicator

Preheat indicator

Charge warning lamp

Parking indicator

Right turn signal indicator

Engine oil pressure

warning lamp

Water

temperature

warning lamp

Fuel level warning

lamp

Engine warning

lamp

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

(4) PTO indicator

This comes on while the PTO shaft is rotating.

PTO indicator

Fuel level warning lamp

(3) Fuel level warning lamp

If ke e p i n g d r iv i ng wi t h t h e n e ed l e o f th e f u e l g a ug e pointing at 'E,' the warning lamp comes on which means there is only approx. 5 liters of fuel left in the tank.

Low beam indicator

Left turn signal indicator

(1) Left turn signal indicator

Th is lamp i s use d to ind icat e the intended turning direction of the driver. When pulling down the turn signal switch, the left turn sign al l amp blinks. When pu sh i n g up th e tu r n si g n a l swit c h , the ri g h t tu r n sig n a l lamp b links. These l amps are operated wh e n pre s s i n g the hazard warning lamp switch as well.

(2) Low beam indicator

Th i s come s on whe n th e lo w beam is turned on.

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2 - 

DESCRIPTION OF TRACTOR CONTROLS

(8)

Engine oil pressure warning lamp

This is illu m inate d wh e n the

e n g i n e oi l pr e s s u r e o r o i l am ount is ins uff icien t dur i ng driving.

Engine oil pressure warning lamp

Charge warning lamp

Preheat indicator

(6) Preheat indicator

This comes on wh i l e the engine preheating function is activated. It goes off as soon as preheating is completed.

Parking indicator

When the oil pressure warning lamp comes on, this indicates malfunction of the lubrication system. Check the engine oil immediately and have your vehicle serviced by your workshop as necessary.

•

NOTE

(7) Charge warning lamp

This comes on when the main

sw itch is turned to t he "ON" position, and goes off as soon as the engine is started.

If the charge warn i n g lamp comes on while driving, the battery is no t properly charged. Therefore, turn off any unnecessary electrical devices and have your vehicle checked by your workshop immediately.

•

NOTE

(5) Parking indicator

T h i s co m e s o n w h e n t h e

parking brake is applied.

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2 - 10

DESCRIPTION OF TRACTOR CONTROLS

(9) Coolant temperature warning lamp

If this lamp comes on, coolant

is overheated.

Coolant temperature warning lamp

When the coolant temperature warning lamp comes on, coolant is overheated so check the coolant.

•

NOTE

PTO ON/OFF SWITCH

PTO ON/OFF switch is situated on the right hand side on the instrument panel and can be identified easily with its built in yellow colored indicator.

When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position.

If the switch is pushed down and turn counter clock wise the indicator goes off signaling that the PTO is OFF.

►

PTO ON/OFF

switch

T19O116A

(10) Engine warning lamp It comes on

when the engine is malfunctioning.

Engine warning lamp

When Engine warning lamp is it, ensure that you operator the tractor only aft er t he e ngin e RP M reache s at the nor m al speed if this instruction is not ke pt, it may cause a p erfo rmance degradation or accident due to a system error.

•

CAUTION

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DESCRIPTION OF TRACTOR CONTROLS



PTO operation indicator

ON - The PTO shaft is rotating. OFF - The PTO shaft is stopped.

T19O117A

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DESCRIPTION OF TRACTOR CONTROLS

T19O118C

Position lever

Steering wheel

Brake pedal

PTO Switch

Front wheel drive lever(4wd)

Throttle lever

Joystick lever

Power Socket

P.T.O Shift lever

2. OPERATION THE CONTROLS

Driving speed control pedal

Sub shift lever

Parking Brake Pedal

Fuel Tank Cap

2 - 12

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2 - 1

DESCRIPTION OF TRACTOR CONTROLS

THROTTLE LEVER

It is used to adjust the engine speed

like the throttle pedal.

Pushing : increasing speed

Pulling : decreasing speed

►

Throttle lever

bRAKE PEDEL

The brake pedal is located on the LHS of the operator.

It is used for two functions.

- To stop the tractor

- To release cruise control

►

Brake pedal

Never use it unless working in a field. It can lead to speeding and an accident.

•

WARNING

T19O119A

DRIVING SPEED CONTROL

PEDAL

When depressing the forward driving speed control pedal, forward driving is selected. Reverse driving is selected by depressing the reverse driving speed control pedal. When releasing the speed control pedal, it is returned to the neutral position and the tractor is stopped.

►

Driving speed

control pedal (forward)

Driving speed

control pedal (backward)

T19O120A

T19O121A

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2 - 1

DESCRIPTION OF TRACTOR CONTROLS

PARKING bRAKE PEDAL

1. To engage the parking brake, at firs t depress the brake pedals down, and push the parking brake pedal down. At this time, Release the brake pedal first, then to be locked the parking brake pedal.

2. To release the Parking brake, depress the brake pedals again.

►

The brake discs can be worn prematurely if driving the vehicle with the parking brake engaged partially.

•

NOTE

When switching the driving directio n (forward/backw ard ) directly during driving, a shock due to inertia can lead to an injury. Therefore, switch the driving direction while the tractor is stopped.

Switch the driving direction only while you are on the driver's seat.

•

WARNING

SUb SHIFT LEVER

The driving direction can be selected between forward direction and reverse direction using the shuttle shift lever and range shift lever.

Use the throttle lever to increase/ decrease the engine speed.

►

•

T19O122B

(Low speed)

(High speed)

(neutrality)

T19O141B

Parking Brake Pedal

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2 - 1

DESCRIPTION OF TRACTOR CONTROLS

Sub Shift Lever

DIFFERENTIAL LOCK PEDAL

The differential lock is a device to lock the differential system in order to rotate the left and right wheels at the same speed. This function can be used when the rear wheels slip or one wheel spins.

Engagement

- Depressing pedal

Disengagement

- Releasing pedal

►

Differential lock pedal

When the range shift lever is placed in the position "H," the driving speed increased. Therefore, never put the range shift lever in the position "H" during driving backwards.

•

WARNING

Operate the range shift lever only after the tractor is completely stopped and with the brake pedal depressed. Shifting the lever during driving can damage the gears.

•

NOTE

T19O123A T19O124A

Never use the differential lock when driving on a road. A collision or rollover can occur.

Make sure to release it during turning. Otherwise, it can lead to an injury or accident.

•

WARNING

When using the differential lock, run the engine at a low speed.

If different ial lock is still not disengaged after releasing the differential lock pedal, gently depress the left and right brake pedals alternately.

•

NOTE

T194-영문-02(나).indd 15 2017-02-13 오전 8:54:19

2 - 1

DESCRIPTION OF TRACTOR CONTROLS

< Examples of useful conditions of differential lock >

①

One wheel slips or tractor cannot

be driven forward when moving

into/out of a eld.

②

A wheel slips during work requir-

ing traction, such as plowing.

③

One wheel is stuck into a s oft

eld and can't escape.

FRONT WHEEL DRIVE LEVER (4WD)

Front wheel drive lever is located below the LHS of the Operator.

In the ON position the front wheels are engaged and in the OFF position they are disengaged.

Engage & disengage the front wheel drive with the front wheels in the straight position and at low speed.

►

Front wheel drive

lever(4WD)

< Examples of useful conditions of 4WD >

The 4WD can be used under the following conditions

①

When cultivating in a eld.

②

When traction is required on a

slope, in a wet eld or for towing

a trailer.

③

When working in a wet or sandy

eld.

④

When When cultivating on firm

soil with a rotavator to prevent the t ractor from bein g pushed forward.

⑤

When driving into/out of a eld or

going over a eld bank.

T19O125A

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2 - 1

DESCRIPTION OF TRACTOR CONTROLS

SEAT AND SAFETy bELT

(1) Seat sliding

The seat can be adjusted by moving it forwards and backwards with the seat sliding lever on its front pushed to the left. After adjustment, make

sure that the seat is rmly secured.

►

Seat sliding

Before operating the 4WD lever, make sure to stop the tractor.

To avoid damage of transmission, when front wheel dri ve lever is not smoothly shifted, slightly step forward or rearward on speed control pedal.

Tires will wear quickly if front whee l dr i ve i s en g aged on paved roads.

•

NOTE

T19O126B

(2) Seat belt

Before driving, adjust the belt's length to fit to your body and insert it into its buckle. When it is engaged properly, a clicking sound is heard.

T194-영문-02(나).indd 17 2017-02-13 오전 8:54:19

2 - 1

DESCRIPTION OF TRACTOR CONTROLS

(3) Folding seatback

The seatback can be folded down when it is raining or for long-term storage.

Make sure to wear your seat belt to protect yourself from a possible rollover or crash accident.

Never adjust the sea t during driving.

•

WARNING

T19O127A

PTO

Both of the rear and mid PTO are provided for variable utility. They can be engaged simultaneously or separately at same time.

Th e en gine wil l not sta rt if PTO switch is ON position.

The engine will shutoff if the operator leaves the seat with parking brake released and PTO engaged.

►

To avoid damage of transmissi o n and impleme n t , do not engage PTO with the engine running at high speed.

•

CAUTION

Mid

T19O128B

Mid+Rear

Rear

T19O129B

PTO

T194-영문-02(나).indd 18 2017-02-13 오전 8:54:20

2 - 1

DESCRIPTION OF TRACTOR CONTROLS

• REAR PTO

T h e t r a c t o r h a s o n e s p e e d PTO(540rpm). Use the PTO lever to engage. The PTO switch must be OFF before PTO is engaged.

1. Decrease engine speed to near idle.

2. Make sure t hat PTO sw itc h is OFF.

3. Engage rear PTO using the PTO lever.

4. Turn on the PTO switch.

5. Increase engine speed to desired speed.

REAR PTO SPEED

540 RPM

• MID PTO

The speed of mid PTO is 2,500 rpm. Use the PTO lever to engage. The PTO switch must be OFF before PTO is engaged.

1. Decrease engine speed to near idle.

2. Make sure t hat PTO sw itc h is OFF.

3. Engage mid PTO using the PTO lever.

4. If rear PTO is needed to engage, shift the PTO lever to correct position.

Mid

T19O128B

Mid+Rear

Rear

T19O142B

T19O130A

MID PTO SHAFT

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2 - 20

DESCRIPTION OF TRACTOR CONTROLS

MID PTO SPEED

2500 RPM

PTO

safety

cover

Rear PTO shaft Cap

PTO SHAFT CAP

When the PTO shaft is not in use, grease the PTO shaft and install the cap to it.

►

It is dangerous to use an implement at a high speed if it is designed to be operated at a low speed.

Be f ore usi n g an imp l ement, make sure to read its owner's manual.

•

CAUTION

DANGER

If caught by the PTO shaft, a severe injury or even death can occur.

Stay out of the PTO shaft while it is rotating.

Wh en the PTO sh aft is not in use, place the cap over it. Also, never remove the PTO safety cover.

•

T19O131A

5. Turn on the PTO switch.

6. Increase engine speed to desired speed.

T194-영문-02(나).indd 20 2017-02-13 오전 8:54:21

2 - 21

DESCRIPTION OF TRACTOR CONTROLS

OPERATING TIPS FOR POWER STEERING WHEEL

(1) Ope r a te th e po w e r s t e eri n g

wheel only while the engine is running. You may feel the steering wheel heavier with a low engine speed.

(2) When an implement, such as a

loader, is attached to the front, the steering wheel may be felt heavy with the tractor stopped. If so, operate the steering wheel while driving the tractor at a low speed.

(3) Wh e n t h e s t eer i ng wh e el is

completely turned to one end, the safety valve is activated to output the audible signal (relief sound). When this sounds, avoid using the steering wheel (O.K. only for a short time). Also, never tu r n the st e e r ing whe e l completely continuously.

►

(1)

Joystick lever operating directions

- Boom down (D)

- Boom up (C)

- Bucket up (B)

- Bucket down (A)

AABB

Do not operate the boom cylinder and bucket cylinder at the same time. A loader may malfunction due to insufficient oil

ow.

•

NOTE

T19O133A

(4) Turning the steering wheel to

its end unnecessarily (with the tractor stopped) can wear tires rapidly.

(5) In winter, warm up the engine

sufciently before use.

(6) Wh e n repair i ng comp o n ents,

such as a pipe, make sure that no fo reign material enters the system.

(7) The steering wheel can be op-

erated with a small amount of force. Therefore, operate it with care and keep your hands on it at all times.

Releasing the steering wheel during driving can result in a collision and rollover. Never release the steering wheel during driving.

•

WARNING

Joystick Lever

T194-영문-02(나).indd 21 2017-02-13 오전 8:54:22

2 - 22

DESCRIPTION OF TRACTOR CONTROLS

IMPLEMENT LIFT CONTROL SySTEM

(1) Position lever

This lever is used to lift and lower an implement to a certain working height freely and maintain it.

「

Lifting implement

」

Pull the lever back to lift the im

plement.

「

Lowering implement

」

Push the lever forward to lower

the implement.

►

Position lever

DOWN

When leaving the tractor, make sure to lower the implement and stop the engine. Others may op erat e one of the con trols, leading to a dangerous situation.

•

WARNING

T19O134B

HyDRAULIC LOWERING SPEED CONTROL KNOb

This can be used to adjust the lowering speed of the implement.

Adjust the lowering speed according to the implement type and working environment.

Ro t avato r - Sl o w the low e ring speed.

Pl o w - Sp e ed up the lowe r ing speed.

►

•

Hydraulic lowering

speed control knob

T19O135B

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2 - 2

DESCRIPTION OF TRACTOR CONTROLS

Decreasing lowering speed Turn the knob clockwise (slower).

Increasing lowering speed Tu rn t h e kn ob c o unt e r cl o c kw i s e (faster).

Lock Turn the knob clockwise (slower) to its end.

•

FAST

SLOW

LOCK

SLOW

LOCK

FAST

Set it to the Lock position under the following conditions to prevent falling of the implement :

When driving on a public road

When replacing the rotavator blade or removing straws and grass

When servicing the implement

•

WARNING

T19O143B

T194-영문-02(나).indd 23 2017-02-13 오전 8:54:22

2 - 2

DESCRIPTION OF TRACTOR CONTROLS

3. OPERATING THE 3 POINT LINKAGE (TPL)

T19O144A

Lift rod

Check link

Rear PTO Shaft

PTO Safety Cover

Towing hitch

Brake lamp

Lower link

Turn signal lamp

TOP LINK ADJUSTMENT

(1) The angle of an implement can

be adjusted by extending or retracting the top link.

(2) After adjustment, fix the adjust-

ing lever with its mounting nut.

►

T19O137A

T19O138A T19O138A

T194-영문-02(나).indd 25 2017-02-13 오전 8:54:23

2 - 2

DESCRIPTION OF TRACTOR CONTROLS

Towing hitch

SAFETy FRAME ROPS

The safety frame is intended to reduce damage of an accident in case of a rollover, so it cannot prevent an accident.

Always have the safety frame installed securely for driving to ensure your safety unless going under an area with a low ceiling such as a garage.

►

ROPS

TOWING HITCH

Install only an implement applicable to this tractor.

►

Make sure to use th e towing hitch for towing to avoid rollover. Never tow an ything by connecting a rope to the top link bracket, axle or safety frame.

Wh en u sing a rotav ator tha t draws power through the universal joint from the PTO shaft, remove the towing hitch from the tractor. Otherwise, the universal joint hits and damages the towing hitch, leading to an accident.

•

WARNING

If a r ollo ver accide nt o ccur s without the safety frame, the frame cannot protect the driver, leading to a severe i njury or even death. Never drive with the safety frame detached.

•

WARNING

T19O139A

T19O140A

T194-영문-02(나).indd 26 2017-02-13 오전 8:54:23

OPERATION

1. ENGINE STARTING .................................................. 3-2

2. ENGINE STOPPING .................................................

3-3

3. ENGINE IDLING ........................................................

3-3

4. RUNNING-IN PERIOD ..............................................

3-4

5. STARTING OFF, SHIFTING AND DRIVING .............

3-4

6. STOPPING AND PARKING ......................................

3-4

7. DRIVING ON SLOPE ................................................

3-5

8. CAUTIONS FOR DRIVING INTO / OUT OF FIELD ..

3-6

9. LOADING TO / UNLOADING FROM TRUCK ..........

3-6

10. CAUTIONS FOR DRIVING ON ROAD ...................

3-7

11. OPERATION CHECK DURING DRIVING ...............

3-7

T194-영문-03(다).indd 1 2017-01-05 오후 7:03:13

3 - 2

OPERATION

HOW TO START ENGINE

① Make sure that there is no ob

stacle around the tractor.

②

S e at on t he dri v er's s e a t and

conrm that the parking brake is applied.

③

Check that each shift lever and

PTO s witch are in the neu tral

position.

④

Pull the throttle lever halfway.

⑤

Ins e r t t h e key in t o th e mai n

sw i t ch and t u rn the s w itch to

the "ON" position. C hec k th at the engine oil lamp and charge warning lamp come on.

⑥

T u rn th e m a i n s w itc h to th e

"START" positi o n . When th e engin e is started, rele ase the

switch.

⑦

Confirm that all monitoring lamps

go off after the engine is started.

►

1. ENGINE STARTING

The engine will not start unless the brake pedal is depressed.

Do not turn the main switch to the "START" position while the engine is running.

Avoid running the start motor over 10 seconds. It consumes a

lot of current.

If the engine cannot be started within 10 seconds, wait for 30 seconds and try it again.

The engine cannot be started

unless the driver is seated on the driver's seat. Start the en-

gine on the driver's seat.

•

NOTE

Never start the engine by connecting the start motor terminal

or safety switch directly. The

tractor may move suddenly and

cause an accident.

•

WARNING

T194-영문-03(다).indd 2 2017-01-05 오후 7:03:15

OPERATION

3 - 3

OFF

Start

GLOW

2. ENGINE STOPPING

STOPPING

①

Idle the engine.

②

T u rn th e m a i n s w itc h to th e

"OFF" position.

③

Remove the key from the switch.

►

Do not stop the engine at a high speed.

If the engine has been running for an extended period of time, stop the engine only after idling it for 5 to 10 minutes.

•

NOTE

3. ENGINE IDLING

GENERAL ENGINE IDLING

After starting the engine, idle the engine for 5 to 10 minutes so that oil is delivered to each part of the engine.

►

If the engine is loaded right after it is started, it may cause engine stalling and failure. Make sure to idle the engine rst.

If neglecting to idle the engine,

it can cause:

- Seizure of the hydraulic pump

- Filure in the hydraulic system.

•

NOTE

Make sure to apply the parking brake while idling the engine.

Never idle the engine in a poor-

ly ventilated area. It can cause

carbon monoxide poisoning by emissions.

•

WARNING

ENGINE IDLING IN COLD CONDITION

Hydraulic oil in this vehicle is also

used as transmission uid.

If the temperature drops in winter so oil gets cold, its viscosity rises and the hydraulic pump cannot suck oil in, causing malfunction.

Ma ke su re to idle the engi ne in winter according to the following in-

structions.

►

Temperature Idling time

0°C or higher At least 10 min

0 ~ -10°C 10 ~ 20 min.

-10 ~ -20°C

20 ~ 30 min.

-20°C or less

At least 30 min.

T19O301B

T194-영문-03(다).indd 3 2017-01-05 오후 7:03:16

3 - 4

OPERATION

5. STARTING OFF, SHIFTING AND DRIVING

STARTING OFF

① Lift an implement. ② Place the main shift lever, range

shift lever and shuttle shift lever

into the desired positions.

③ De p r es s th e brak e pe da l to

release the parking brake.

►

The driving speed in the reverse direction is almost the same to the speed in the forward direc-

tion. Make sure to check the

su rroundings c aref ully whe n driving backward.

Especially, never drive backwards with the range shift lever in the position H. The driving speed becomes faster and it

can cause an accident.

•

WARNING

6. STOPPING AND PARKING

①

Operate the throttle lever to set

the engine at a low speed.

②

Release the forward driving (HST

type) and accelerator (mechanical) pedals slowly. Depress the brake pedals for abrupt braking.

③

When the vehicle is completely

stopped, set the shift lever in the neutral position.

④

Apply the parking brake.

⑤

If an implement is attached to the

vehicle, lower it.

T19O302A

Make sure to keep the following instructions for the initial 50-hour use.

(1) Avoid abrupt starting and abrupt

stopping.

(2) Do not use excessive speed or

load.

(3) Drive the tractor only when the

engine is sufciently warm.

(4) Do n ot idle the engine a t the

maximum speed.

(5) Check each part and change oil

and uid after 50-hour use.

(6) Refer to the section Maintenance

for adding and changing engine

oil.

4. RUNNING-IN PERIOD

T194-영문-03(다).indd 4 2017-01-05 오후 7:03:16

OPERATION

3 - 5

7. DRIVING ON SLOPE

STARTING OFF ON STEEP SLOPE

①

Depress the brake pedals.

②

Place each shift lever in the low

speed position.

③

Set the engine at the mid speed

with the throttle lever.

④

Release the brake pedal slowly

at the same time.

►

After parking, make sure to apply the parking brake.

Avoid parking on a slope if pos-

sible. If it is absolutely neces-

sary to park on a slope, chock

the rear wheels.

•

WARNING

⑥

Remove the key from the switch

after parking vehicle.

☞

Refer to the page 2-13 for operation of the parking brake.

TIPS FOR DRIVING ON SLOPE

(1) Set the mai n shift lever in the

low speed position on a slope to prevent the engine from stopping.

(2) Keep the driving speed low on a

downhill road.

►

When the needle on the coolant temperature gauge is pointing at 'H,' the engine is overheated. If runnin g the engine under this condition continuously, the engine parts can be severely damaged. Make sure to take an appropriate action immediately.

•

NOTE

T194-영문-03(다).indd 5 2017-01-05 오후 7:03:17

3 - 6

OPERATION

CAUTIONS FOR DRIVING INTO / OUT OF FIELD

(1) Check that the left and right brake pedals are connected.

(2) It is dangerous to drive into/out of a eld if the eld is deep from its bank.

Use ramps.

(3) Move in the perpendicular direction to the bank.

(4) When driving out of the eld, lower the implement so that the front wheels

cannot be lifted.

(5) It is recommended to drive into a eld backward to utilize full power.

Be careful to keep the tractor's balance when working on a slope. The tractor may become out of balance and roll over.

It is very dangerous to ride a person as a front weight.

•

WARNING

☞ For detailed precautions, refer to the page 0-23.

(1) When loading the tractor onto a truck, drive backward.

(2) Be extra careful when using ramps.

(3) If the engine stops on ramps, depress the brake pedals immediately and

release them slowly to move onto the ground. Then, start the engine again to climb the ramps again.

9. LOADING TO / UNLOADING FROM TRUCK

T194-영문-03(다).indd 6 2017-01-05 오후 7:03:17

OPERATION

3 - 7

Observe that every part is properly operated during driving.

ENGINE OIL PRESSURE

If th e e n g in e oil le v el warning lamp comes on during driving, the lubrica-

tion system may malfunction. Check the engine oil immediately and have

your vehicle checked by your work-

shop.

►

CHARGING

If the battery charge warning lamp comes on dur-

ing driving, the battery is not properly charged. In this case, check the battery condition, and if necessary, have it checked by your workshop.

►

ENGINE COOLANT

If the needle of the coolant gauge points at "H," stop the engine and check the followings:

• Radiator coolant

• Radiator n for clogging

• Fan belt for looseness

If necessary, have your machine checked by your workshop.

►

11. OPERATION CHECK DURING DRIVING

When the coolant temperature warni ng lamp comes on, the engine is overheated. If running th e en gine und er th is c ondi tion continuo usly, the e ngine parts can be severely damaged. Make sure to take an appropriate action immediately.

•

NOTE

10. CAUTIONS FOR DRIVING ON ROAD

If driving on a road with an implement attached, the front side

of the tractor tends to be lifted

and vehicle may not be steered properly.

•

WARNING

(1)

When changing the direction on a road, use the turn signal lamp to inform other drivers.

(2)

Use the low beam when there is any vehicle coming on the other side at nighttime.

(3) Ch e ck tha t the left and rig h t

brake pedals are connected.

(4) Keep the work lamps off when

driving at night.

(5) Follow any applicable laws and

keep safe driving.

(6) Never let anyone ride the tractor,

except yourself as a driver.

T194-영문-03(다).indd 7 2017-01-05 오후 7:03:19

MEMO

OPERATION

T194-영문-03(다).indd 8 2017-01-05 오후 7:03:19

WORK PROCEDURE

1. PRECAUTIONS FOR HANDLING IMPLEMENT ...... 4-2

2. GENERAL IMPLEMENT ...........................................

4-2

T194-영문-04(라).indd 1 2016-12-16 오전 8:42:40

4 - 2

WORK PROCEDURE

(1) When driving the tractor to at-

tach or det ach an im plem ent, make sure that there is no one in between or around the tractor and implement.

(2) Insta ll an d remove the imple-

ment on l y on s a f e and lev e l ground.

(3) When installing a heavy imple-

ment, install weight on the front to keep balance.

(4) When adjusting an implement,

apply the parking brake, stop the engine and set the PTO switch in the OFF position in advance.

(5) To tow anything, use the towing

hitch only.

ROTAVATOR

Never remove the safety cover of the rotavator.

Do not rem ove the PTO shaft cover and safety cover on the universal joint.

When adjusting each part, disengage the PTO and stop the engine in advance.

When driving on a road, keep the PTO disengaged. Also, keep the rotavator lowered on a road as l o ng as it does not h i t the ground.

For the universal joint, its inner shaft and outer shaft should be overlapped at least 15 cm.

Check that the universal joint is rmly xed to the tractor and rotavator shaft.

►

•

1. PRECAUTIONS FOR HANDLING IMPLEMENT

2. GENERAL IMPLEMENT

Read instructions on warning decals on each implement thoroughly before work.

To avoid an injury due to mishandling of an implement, read the user's manual of the implement thoroughly and work safely and precisely with caution.

Installation of an improper implement can lead to an injury. Install only implements specified by the Manufacturer.

•

WARNING

T194-영문-04(라).indd 2 2016-12-16 오전 8:42:41

4 - 3

WORK PROCEDURE

43443

(1) Sequential returning plowing

pattern

This pattern can be useful in a well-planned eld in a good condition.

The border shown in the gure is

the effective plowing width of the rotavator and should be set a little narrower than three times of one plowing width.

The starting point is the ending point.

Plow in a sequential pattern from (1) to (6) and in a circular pattern from (7) to (18).

When driving forward to plow, have the bank on the right side.

Be careful not to press alreadyplowed soil with the wheels.

•

Moving direction

⊙

Turning:

Finish

A: Border

Start

(9)

(13)

(17)

(1)

(2)

(3)

(4)

(5)

(6)

(15)

(11)

(7)

(10) (14) (18)

(16) (12)A(8)

Reverse driving

995E001A

T194-영문-04(라).indd 3 2016-12-16 오전 8:42:42

4 - 4

WORK PROCEDURE

(2) Alternating returning plow-

ing pattern

This pattern is useful for narrow

or short elds or poorly planned

fields in which are not easy to turn.

In the figure, the plowing width for (1), (2), (3) and (4) should be overlapped with the one for (5),

(6) and (7) for approx. 10 cm.

For the sections (1) to (7), perform plowing in an alternating pattern. For the sections (8) to (19), plow in a circular pattern.

Refer to the sequential returning pattern for other details.

•

Moving direction Reverse driving

Finish

A: Border

Start

(9) (13) (17)

(19)

(15)

(11)

(18)

(8)

(12) (16)

(1) (7)

(2) (6) (3) (5) (4)

(14) (10)

995E002A

⊙

Turning:

T194-영문-04(라).indd 4 2016-12-16 오전 8:42:43

4 - 5

WORK PROCEDURE

43443

(3) Land leveling pattern

The land leveling work may be performed after crushing soil or not.

The vehi cle speed can be set faster when performing the land leveling work with soil crushed already.

When working in a wet eld, ll the eld with a sufcient amount

of wat e r so t h a t the trac e of plowing cannot be seen.

The b o r d e r shown in th e f i g ure should be set a little narrower than two times of one plowing width.

Refer to the alternating returning pattern for other details.

•

Moving direction Reverse driving

Finish

A: Border

Start

(15) (11)

(9) (13)

(14)

(10)

(4)

(5) (3) (6) (2)

(7) (1)

(8)

(12)

995E003A

⊙

Turning:

T194-영문-04(라).indd 5 2016-12-16 오전 8:42:44

MEMO

T194-영문-04(라).indd 6 2016-12-16 오전 8:42:44

MAINTENANCE

1. OPENING COVERS .................................................. 5-2

2. INSPECTION ITEMS .................................................

5-2

3. INSPECTING AND CHANGING COOLANT ............

5-4

4. CHECKING AND CHANGING OIL ...........................

5-6

5. REPLACING FILTER AND CARTRIDGE ...............

5-10

6. FUEL SYSTEM .......................................................

5-12

7. CHECKING AND CLEANING AIR CLEANER .......

5-13

8. GREASING .............................................................

5-14

9. CHECKING HOSES ................................................

5-14

10. CHECKING ELECTRIC SYSTEM .........................

5-15

11. CHECK AND ADJUST EACH PART ....................

5-19

12. ROUTINE MAINTENANCE SCHEDULE ..............

5-22

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5 - 2

MAINTENANCE AND SERVICE

OPENING HOOD

①

Slide the hook to the side. Then,

the hood opens with a clicking sound.

►

1. OPENING COVERS

To pr even t an y pos sibl e fai lure , so m e item s shou l d be ch e c ked daily.

Make sure to perform inspection before driving.

INSPECTION ITEMS

Inspect each part in the following order:

►

2. INSPECTION ITEMS

①

C h e c k the items t h a t were

faulty yesterday.

②

G o around the tractor and

check:

- Lamps for proper illumination and damage

- Tires for ination pressure,

crack, damage and wear

- Rota t i n g parts for l o o s e bolts and nuts

- Transmission uid level

- Implement attachment status

MAINTENANCE AND SERVICE

T19O501A

Hood lock lever

②

Lift the hood with hands. Then,

the hood is automatically opened

and xed by its damper.

Hood

T19O502A

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5 - 3

MAINTENANCE AND SERVICE

③

Open the hood and check:

- Engine oil level

- Coolant level

- Fan belt for looseness and damage

④

Sit on the driver's seat, turn

the main switch to the "ON" position and check:

- Fuel gauge for proper operation

- Fuel level

- E n g i n e oi l an d ch a r g e warning lamps for blinking operation

- Turn signal lamp

- Horn operation

- Brake pedal free play

⑤

S t a r t the engi n e , drive the

tractor slowly and check:

- Emission color

- Brake pedal operation

- One brake pedal operation

- Steering wheel for heaviness and vibration

- Coolant gauge operation

- H y d r a u l i c op e r a t i o n of 3-point link

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5 - 4

MAINTENANCE AND SERVICE

3. INSPECTING AND CHANGING COOLANT

ENGINE COOLANT INSPECTION AND CHANGE

(1) Inspection

Open the radiator cap and check that the radiator is filled with coolant up to its filler inlet. If the coolant amount is in suffi cient, add more coolant.

►

Do not open the cap when the engine is hot. Otherwise, hot steam can burn you seriously. Wait until the engine is sufficiently cooled down.

•

WARNING

(3) Antifreeze

If coolant freezes, the engine can be damaged.

Clean the radiat or thorough ly before adding antifreeze.

The mixture ratio of antifreeze is

different by manufacturers and temperature. Refer to the manufacturer's manual.

Mix antifreeze with water sufficiently before adding it.

Adding antifreeze

If evaporated - Add water for the

reduced amount.

If leaked - Add mixture of anti-

freeze and water with the same

mixture ratio.

•

Inlet

Radiator

Check hoses

(2) Change

①

To drain coolant, open the drain

cock and radiator cap as well for faster draining.

At this time, pl ace t he he ater

cock in the opening position.

②

Wash the inside of the radiator

with clean water thoroughly.

③

Fit the drain cock and add cool-

ant.

④

Start and idle the engine for ap-

pr ox. 5 minutes . Th en, c heck

coolant in the reservoir tank and add more coolant as necessary.

T19O503A

T19O522B

Drain Cock

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5 - 5

MAINTENANCE AND SERVICE

If engine coolant gets on your skin, it can irritate the skin and cause a skin condition. Make su re to cle an yo ur sk in wi th soap and water or hand cleaner thoroughly.

•

CAUTION

CLEANING RADIATOR AND RADIATOR GRILLES

When working in a grassy field or worki ng a t night , th e radia tor or condenser grille may be clogged by grass, straws or bugs, reducing cooling performance.

In this case, clean the grille. If dust is stuck between the fan and tube, flush the area with clean water.

►

Do not clean the radiator n with water jet. It can deform the n.

•

NOTE

T19O520A

Radiator grill

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5 - 6

MAINTENANCE AND SERVICE

(2) Changing



Unscrew the drain plug on the lower section of the engine to

drain contaminated engine oil. Since hot oil ows out of the engine first, be careful not to get burnt.



After draining oil, tighten the engine oil drain plug.



Add the specied amount of the specied engine oil through the

ller hole.

4. CHECKING AND CHANGING OIL

CHECKING AND CHANGING ENGINE OIL

(1) Inspection

① Pull out the dipstick, wipe its tip

and insert it again. Then, pull it out and check that the oil level is between the upper and lower limits.

② If insufcient, add oil.

►

T254O508A

Engine oil

gauge

Upper limit

Lower limit

Engine oil

gauge

Engine oil

cartridge

T19O504A

T19O505C

Engine oil

filler

Engine Oil Drain

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5 - 7

MAINTENANCE AND SERVICE

Do not add engine oil over the upper limit level.

Ch eck t he en gine oil before starting the engine or at least in 5 minutes after the engine is stopped.

When trying to use new oil from a different manufacturer or oil with diff erent viscosity, drain used oil completely before adding new oil.

•

NOTE

CHECKING AND CHANGING TRANSMISSION FLUID

(1) Inspection

Perform inspection with the engine stopped.

① Check the transmission uid lev

el through the sight glass to see if the level is between the upper and lower limits.

② If insufcient, add oil.

►

If engine oil gets on your skin, it can irritate the skin and cause a skin condition. Make sure to clean your skin with soap and water or hand cleaner thoroughly.

Ma ke s ure to cool do wn t he engine sufciently before draining oil. Oil is very hot and can cause a burn if cha nging oil right after the engine is stopped.

•

CAUTION

(3) Oil specification

Diesel engine oil:

(API : CD/CF grades 10W/30)

Transmission fluid filler hole

T19O506A

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5 - 8

MAINTENANCE AND SERVICE

(2) Changing

① Unscrew the drain plug on the

lower section of the transmission to drain contaminated transmission fluid. Since hot fluid flows

out of the engine rst, be careful

not to get burnt.

② After draining fluid, tighten the

transmission uid drain plug.

③ Add th e specified am o u n t of

the specified transmission fluid

through the ller hole.

If tra nsmi ssion flu id ge ts o n your skin, it can irritate the skin an d cause a sk in cond ition. Make sure to clean your skin with soap and water or hand cleaner thoroughly.

•

CAUTION

(3) Oil specification

THF 80W

(API GL-4 Grade, Gear Oil 80W)

Do not add uid over the upper

limit level.

Check the uid before starting

the engine or at least in 5 minutes after the engine is stopped.

When trying to use new fluid from a different manufacturer or fluid with different viscosity, drain used fluid completely be-

fore adding new uid.

•

NOTE

T39O508A

Upper

limit

Lower

limit

Drain plug

T19O507A

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5 - 9

MAINTENANCE AND SERVICE

CHECKING AND CHANGING FRONT AXLE OI

(1) Inspection

① Pull out the dipstick, wipe its tip

and insert it again. Then, pull it out and check that the oil level is between the upper and lower limits.

②

If insufcient, add oil.

※

There is one front axle oil drain

hole on each side of the front

axle.

►

Front axle

oil filler

T254O514A

Level gauge

Front axle

oil drain

plug

Upper

limit

Lower

limit

(2) Changing

①

Unscrew the drain plugs on the

bottom of the axle and left/right

final cases to drain engine oil. Since hot fluid flows out of the

engine rst, be careful not to get

burnt.

② After draining oil, tighten the oil

drain plug.

③ Add the specied amount of the

speci fie d oil throug h the filler hole.

Do not add front axle oil over

the upper limit level.

Check the front axle oil before

starting the engine or at least in 5 minutes after the engine is stopped.

When trying to use new oil from a different manufacturer or oil with diff erent viscosity, drain used oil completely before adding new oil.

•

NOTE

T19O508A

T194-영문-05(마).indd 9 2017-02-13 오전 9:20:27

5 - 10

MAINTENANCE AND SERVICE

(3) Oil specification

Gear oil SAE 90W

(API GL-4 grade or higher)

REPLACING TRANSMISSION FLUID FILTER CARTRIDGE

①

The HST oil lter is located under

the oor.

② Remove the hydrau lic oil filter

element by turning it counterclockwise with a wrench.

③ Apply a thin lm of oil to the O-ring

of a new cartridge and install the new cartridge by tightening it with a hand. When its packing touches

the sealing surface, turn it approx.

2/3 turns further with a wrench.

④

Add hydraulic oil to the specied level.

⑤

Check the oil level with the dipstick

again. If still insufcient, add more.

►

If oil gets on your skin, it can irritate the skin and cause a skin condition. Make sure to clean your skin with soap and water or hand cleaner thoroughly.

Ma ke s ure to cool do wn t he engine sufciently before draining oil. Oil is very hot and can cause a burn if cha nging oil right after the engine is stopped.

•

CAUTION

HST filter

5. REPLACING FILTER AND CARTRIDGE

TRANSMISSION STRAINER

CLEANING

①

W h en chan g i n g trans m i ssion

uid, clean with diesel fuel.

②

Unscrew the filter body support

bolt from the right lower section of the rear tr ansmiss ion c ase and gently pull the lter with pliers to remove it.

►

T19O509A T19O510B

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5 - 11

MAINTENANCE AND SERVICE

④

R u n the en g i n e for a p p r ox. 5

minut es a nd check for proper operation through the engine oil wa rning la mp. Then , sto p the engine.

(Thi s warning lamp should be

tu rned off whil e the engine is running.)

⑤

Check the oil level with the dip-

stick again. If still insufficient, add more.

R E P LACI N G EN G I NE O I L FILTER CARTRIDGE

① Remove the engine oil lter car

tridge by turning it counterclockwise with a wrench.

② Apply a thin f i l m of oil to t h e

O-ri ng o f a new cartridge and in s t al l th e n e w c a rtr i dge by tightening it with a hand. When its packing touches the sealing

surface, turn it approx. 2/3 turns

further with a wrench.

③ Add engine oil to the specified

level.

►

T39O512A

pliers

Engine oil

gauge

Engine oil

Filter Cartridge

T19O511A

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5 - 12

MAINTENANCE AND SERVICE

(2) How to bleed fuel system

It is necessary to bleed the system under the following conditions.

- The engine is stopped due to the empty fuel tank.

- The filter or pipe is removed.

①

Unscrew the bleeding screw.

②

Start the engine.

③

When clean fuel flows out of the

bleeding screw, tighten the screw.

④

Repeat the procedure if the system

is not bled completely.

(3) F ue l fi l t e r cl ea ni ng an d

element replacing

This filter is to remove foreign material and water from fuel.

①

Set the fuel lter cock to the 'OFF'

position.

②

Loosen the ring screw on top of

the cap to remove the cap. Then,

③

Flush the element with diesel fuel

to remove any foreign material from it.

④

If the element is severely contami-

nated, replace it with a new one.

T19O513B

Bleeding screw

6. FUEL SYSTEM

FUEL SYSTEM

Use only low sulfur or ultra low sulfur diesel fuel.

(1) Fuel tank

►

If fo reign mater ials, such as du st a nd sand, or w ater are

mixed in fuel, it can deteriorate

the performance of the fuel injection pump. Make sure to add quality fuel through the strainer.

•

NOTE

Clean or replace the fuel filter every 100 hours of operation.

•

NOTE

Fuel tank

cap

T19O512A

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5 - 13

MAINTENANCE AND SERVICE

7. CHECKING AND CLEANING AIR CLEANER

Check and clean the air cleaner according to the following instructions:

< Cautions for inspection and

service of air cleaner >

(1) Use the standard element and l-

ter and do not apply oil on them.

(2) Remove any dust in the cover

thoroughly.

(3) Install it firmly so that dust does

not enter below the cover.

(4) Never drive with the element and

lter removed.

Do not hit the elem e n t with a rock or concrete during its cleaning.

Make sure to install the element

rmly.

Tight e n each par t of th e air cleaner securely to block dust completely.

•

NOTE

T253O520A

Air cleaner body

Element

VACUUM VALVE CLEANING

Pull out the valve with a hand and remove dust from its inside. If it is dirty or watery, wipe it with a

dry rag thoroughly before tting it

again.

►

•

AIR CLEANER CLEANING

①

Blow compressed air from the

inside toward the outside of the element. Keep proper distance between the air nozzle and element.

AIR CLEANER REPLACING

After cleaning the element 5 times or if it is damaged, replace it with a new one.

►

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5 - 14

MAINTENANCE AND SERVICE

GREASING POINTS

For general greasing points, refer to the fuel, oil and fluid specification chart. (See page 5-22.)

However, add grease before work if the tractor is to be used in a wet field.

GREASING BRAKE ARM

Remov e th e rubbe r ca ps on the floor and dash panel to access to the grease nipple.

Add grease with the supplied grease gun.

►

8. GREASING 9. CHECKING HOSES

Rubber parts, such as the fuel hose and radiator hose, are aged by time even when the tractor is not in use. Therefore, such parts s hould be replaced with their tightening bands ev ery 2 years or whe n th ey ar e damaged.

If any fuel hose is damaged,

fuel leaks and it can catch re.

Make sure to ch eck the fu el hose and take a necessary action.

•

WARNING

T194-영문-05(마).indd 14 2017-02-13 오전 9:20:28

5 - 15

MAINTENANCE AND SERVICE

10. CHECKING ELECTRIC SYSTEM

When charging the battery after removing it from the tractor, it produces hydrogen gas, pre-

senting a re risk. Charge the

battery only in a well-ventilated area.

The battery produces highly f l am m a b l e hy d r o g e n ga s which can explode. Keep ammable items and spark away from the battery.

The battery electrolyte is sulfuric acid so can burn your skin and eyes. Be c areful n ot to spill any.

•

DANGER

CHECKING AND CHARGING BATTERY►

If the battery electrolyte gets on your eyes , ski n, cl othes or object, rinse it with water thoroughly. If you swallowed it, drink a lot of water. Also, get medical attention immediately if acid contacts your eye or is swallowed.

•

DANGER

T19O514A

①

Checking battery charging level



If the battery is not used for over

two weeks, it may become hard to start the engine. Charge the battery in this case

②

If the battery terminal is corroded,

it cannot deliver current. If it is corroded or contaminated, wipe it with sandpaper or a brush.

BATTERY SPECIFICATION

12V 45AH (20HR)

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5 - 16

MAINTENANCE AND SERVICE

①

Turn the ignitio n switch to the

"OFF" position and remove the battery from the tractor.

②

C h a r g e the batter y in a we l l -

ventilated area.

③

Charge the battery with the nor-

mal procedures and avoid quick charging.

④

Turn the charger switch OFF and

connect the cables to the negative and positive battery terminals correctly.

⑤

When using a charger, its charg-

ing current should be below 10 A.

T254O531A

Negative (-) terminal (black)

Positive (+) terminal (red)

JUMP START

① Turn off all electric devices. ② Connect the positive terminal of

the normal battery to the positive terminal of the discharged battery with the jump cable.

③ Connect the negative terminal

of the normal battery to the engine body of the tractor for the discharged battery with the jump cable.

►

T254O532A

④

Firstly, start the engine of the vehi-

cle with the normal battery. Then, start the engine of the tractor with the discharged battery.

⑤

After the engine is started, discon-

nect the negative cable rst. Then,

disconnect the positive cable.

⑥

Charge the discharged battery for

approx. 30 minutes after the engine is started.

Make sure to connect the positive terminal first and connect the negative terminal to the engine body of the tractor with the discharged battery.

•

WARNING

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5 - 17

MAINTENANCE AND SERVICE

CHECKING ELECTRIC WIRING

(1) Loose wiring terminals can cause

contact failure and damaged wirin gs c an lead t o pe rfor mance deterioration of electric devices, short circuit and fire. Replace or repair aged and damaged wirings.

(2) If wiring sheath is peeled off, wrap

wiring with insulating plastic tape.

(3) If fasteners or bands to fix wir-

ings are damaged, x wirings with

clamps.

(4) Have wirings checked by your

workshop once a year regularly to

avoid re.

►

CHECKING AND REPLACING FUSE

(1) Body fuse box

Fuses are installed in this tractor to prevent any possible accident in case of wiring circuit malfunction.

If the electric system is malfunctioning during driving, check for any blown fuse.

►

T19O515A

Fuse Box

Open circuit

T254O533A

Normal

①

Remove the cover of the fuse box.

②

Remove the blown fuse.

③

Fit a new fuse with the same ca-

pacity.

④

The function and capacity of each

fuse are indicated on the cover of

the fuse box.

If using fuses other than the specified, wirings can be over-

heated, leading to a re. Never

use a fuse with different capacity. Also, never use a steel wire or foil instead of a fuse.

•

WARNING

T194-영문-05(마).indd 17 2017-02-13 오전 9:20:29

5 - 18

MAINTENANCE AND SERVICE

(2) High-capacity fuse (50 A)

This tractor is equipped with three fuses for wirings.

These fuses are blown to cut current to the electric circuit in order to protect wirings. Find the cause for blown fuses and replace them with

the specied genuine parts.

T9406

Open circuitNormal

Check the fuse through the transparent window to see if it is blown.

High-capacity fuse

T19O516A

REPLACING LAMP BULB

If a lamp does not come on by operating the corresponding switch:

① Check the corresponding fuse. ② If the fuse is intact, remove the

bulb socket from the lamp.

③ Remove the bulb from the socket

and check for blown lament.

④ If the lament is blown, replace

the bulb with a new bulb with the same capacity.

►

Bulb Specifications

Headlamp

12V H8 35W

Turn signal lamp (Left)

12V 21W

Turn signal lamp (Right)

12V 21W

Position lamp

12V 5W

T194-영문-05(마).indd 18 2017-02-13 오전 9:20:30

TYM T194 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual