Two Brothers Racing R1200GSA User Manual
V.A.L.E.
2008 BMW
V A R I A B L E A X I S L O C K I N G E X H A U S T
R1200GS / GSA
Slip-O n Exhaust Sy stem
Part # 0 05-2280406V / 005-2280407V / 005-2280408V
Installation Instructions
Double check to make sure that all hardware is
Make sure the bike is completely cool before starting
1.
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
Remove stock muffler.
2.
6.
tightened.Carefully double check your work to
insure that all hardware is securely fastened.
Before you run the bike, clean off all fingerprints
7.
and dirt, as any oily residue will etch the metal and
Use the supplied 6 x 14mm cap screws and 6mm
3.
split lock washers to loosely attach the S-Bend tube
TM
with V.A.L.E.™assembly to the muffler canister. Leave
screws loose for later adjustment.
become somewhat permanent when the system
gets hot. Also, remove any protective plastic
from the name badges on the muffler canister(s)
or the muffler clamp(s). Run the bike and enjoy.
It is normal for some white smoke to appear
the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning
off. After 50 to 100 miles, recheck all fasteners for
tightness.
Apply a thin bead of gasket maker to the inside of
4.
the S-bend tube where it will meet the supplied
headpipe. Attach muffler assembly to headpipe using
supplied barrel clamp and leave loose. Slide the
rubber lined muffler clamp over muffler and secure
using the supplied 8x25mm bolt and oem shoulder.
Parts List
Qty. Description Part Number
1 Muffler Canister Varies
1 Muffler Canister Clamp Varies
1 Stainless Steel S-bend Tube & V.AL.E Assembly 005-22804S
1 HARDWARE KIT 005-228-3
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6x14mm Socket Head Cap Screws 005-SH614
4 Split Lock Washer 005-WL6
1 8x25mm Socket Head Cap Screw 005-SH825
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is”
without warranty. Two B rothers Rac ing specifi cally discla ims any war ranties of merchantabi lity or fit ness for a particular
purpose and discla ims all res ponsibility for conseq uential and incidental damages or any other losses aris ing from the use
of thes e products or parts.
Securely tighten barrel clamp. Rotate muffler to
5.
visually align with motorcycle and securely tighten
the 4 6x14mm cap screws and muffler mounting bolt.
Care & Cleaning
Care & Cl eaning
Keep sys tem fre e of dirt and moisture. Store in a c ool, dry place . For cleanin g use a
mild sp ray cle aner. Always a pply cleaner o r polish with a soft, clean c loth.
Stainle ss Head er System: Po lished stainles s steel pipes will turn a l ight gol den hue after
a few h eat cyc les, thi s is a normal character istic o f high q uality stainl ess stee l.
Carbon Fiber M ufflers: Al ways mak e sure the fib erglass packing i nside i s in go od
conditi on and not burn ed out, as ex haust he at inside an e mpty canister will de teriorate
the Car bon Fib er sleev e. TBR sel ls repack kits ( TBR part # 00 5-10038) that i nclude new
rivets and re pack mater ial as well as a drill bit (#30), ma king it easy to do yo urself. Also,
NEVER d yno tes t your b ike with car bon fiber mufflers inst alled - the i ntense h eat and
lack of co oling air can quickly cause th e CF ma terial to burn. Two Brothers Racing does
not prov ide a warranty f or burn ed carb on fiber.
Aluminu m Muffle rs: Use an aluminum o r mag wh eel polish such as Moth er’s to re store
the bri ght fini sh to fa ctory spec.
V.A.L.E.
2008 BMW
V A R I A B L E A X I S L O C K I N G E X H A U S T
R1200GS / GSA
Slip-O n Exhaust Sy stem
Part # 0 05-2280406V / 005-2280407V / 005-2280408V
TM
005-2280406V
Qty. Description Part Number
1 BMW R1200GS Aluminum M-2 Muffler Canister 005-206ML
1 Muffler Canister Clamp 005-2C
1 Stainless Steel S-bend Tube & V.AL.E Assembly 005-22804S
1 HARDWARE KIT 0 05-228-3
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6 x 14mm Socket Head Cap Screws 005-SH614
4 Split Lock Washer 005-WL6
1 8 x 25mm Socket Head Cap Screw 005-SH825
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
005-2280407V
Qty. Description Part Number
1 BMW R1200GS Carbon Fiber M-2 Muffler Canister 0 05-207ML
1 Muffler Canister Clamp 005-2C1
1 Stainless Steel S-bend Tube & V.AL.E Assembly 005-22804S
1 HARDWARE KIT 005-228-3
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6 x 14mm Socket Head Cap Screws 005-SH614
4 Split Lock Washer 005-WL6
1 8 x 25mm Socket Head Cap Screw 005-SH825
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
005-2280408V
Qty. Description Part Number
1 BMW R1200GS Titanium M-2 Muffler Canister 005-208ML
1 Titanium Muffler Canister Clamp 005-2C2
1 Stainless Steel S-bend Tube & V.AL.E Assembly 005-22804S
1 HARDWARE KIT 005-228-3
2 X-Ring (half) 005-7-2-3
1 66mm Barrel Clamp 005-27-66MSH
4 6 x 14mm Socket Head Cap Screws 005-SH614
4 Split Lock Washer 005-WL6
1 8 x 25mm Socket Head Cap Screw 005-SH825
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
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