Two Brothers Racing R1 User Manual

2007-08 Yamaha R1
PARTS LIST
Installation Instructions
1Juice Box Pro
TM
1 USB Cable 1 Top Tune CD-ROM 1 Installation Guide 2Velcro 1 Alcohol swab 1 Posi-tap
FOR RACE USE ONLY
DOWNLOAD THE TOPTUNE SOFTWARE
AND LATEST MAPS FROM OUR
www.twobros.com
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PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
401 S. Grand Ave. Santa Ana, CA 92705
(800) 211-2767 www.twobros.com
2007-08 Yamaha R1 - 1
Selecting the Map Position
The Juice Box Pro comes loaded with up to ten maps. Using a #1 Phillips screwdriver, turn the map select dial to toggle between the loaded maps. Refer to the map position table below for the maps included in your Juice Box Pro.
Using the RPM Range Dials
The Low, Mid, and High RPM Dials refer to the RPM range, in thirds, of your vehicle. Each dial allows +/- 10% fuel adjustment on top of what fuel changes are done in the map. With the dial facing straight up, there is no additional fuel change. For example, if your vehicle revs to 15,000 RPM:
• the low RPM dial will adjust 0-5000 RPM
• the mid RPM dial will adjust 5001-10000 RPM
• the high RPM dial will adjust 10001-15000 RPM
Using Top Tune
Take your tuning to the next level with the Top Tune software.
Position 0 Zero map Position 1 Stock exhaust
Stock air filter
Position 2 Two Brothers Slip on exhaust
Stock air filter
USB Port
High RPM Dial
Mid Dial RPM
Low Dial RPM
Map Select Status Light
(Power to Unit)
2007-2008 Yamah a R 1
2007-2008 Yamah a R 1
Installing the Top Tune Software
1 Insert the CD provided into your computer’s cd-rom drive. The launch program
will run automatically. If auto-run is disabled, double-click the My Computer icon then double-click the CD drive icon. Double-click TBR Top Tune.exe to manually start the CD.
2 Click Install Software and follow the on-screen instructions to install the Top
Tune software. The Top Tune software and maps will be stored in C:\Program Files\TBR Top Tune.
3 Click Map Database. All maps will automatically be installed to the C:\Program
Files\TBR Top Tune\maps folder.
Loading Additional Maps
1 Connect the USB cable from the computer to the Juice Box Pro. Verify the cable
is fully seated in the Juice Box Pro.
2 Run the Top Tune software by double-clicking the program icon installed on your
desktop or on your start menu. 3 Click Open Map File and select a map file. 4 Click Send Map. You can send the map to any of the ten map positions.
Altering Maps Using Top Tune
The values in the map represent a percentage of fuel change over stock. A value of 10 in the map indicates at that throttle position and RPM range the vehicle will be 10% richer than stock. If the value is -10, then it would be 10% leaner than stock. You have the ability to fine tune your fuel curve by altering these values. The Top Tune software allows a value of +250 to -100 in each cell.
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2007-08 Yamaha R1 - 2
Figure AFigure BFigure C
unplug
Juice Box Pro
harness
fuel tank bracket
The ignition must be turned OFF before installation.
1 Remove the main seat. 2 Lift the front of the fuel tank up and use something to keep it propped up. 3 Route the Juice Box Pro harness down the right hand side of the bike. 4 Loosen the bolts securing the fuel tank bracket. 5 Route the Juice Box Pro harness underneath the fuel tank bracket as shown in
Figure A.
Once installation is complete, tighten the fuel tank bracket bolts.
6 Unplug the grey 12-pin connector from the throttle bodies to the main wiring
harness as shown in Figure B.
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stock connectors
Juice Box Pro
connectors
7 Attach the Juice Box Pro connectors to the stock connectors as shown in Figure C. 8 Verify these connectors do not interfere with the fuel line when the fuel tank is
lowered back into position.
2007-08 Yamaha R1 - 3
wire position
9 Using the supplied posi-tap, attach the grey wire from
the Juice Box Pro to the white wire of the ECU as shown in Figure D.
This wire is from the smaller of the two ECU connectors in position 5.
Note:The wire location is numbered on the back of the connector.
Figure DFigure EFigure F
grey wire
ground wire
posi-tap
10 Attach the ground wire from the Juice Box Pro to the negative side of the battery as
shown in Figure E.
11 Using the supplied velcro, secure the Juice Box Pro in the tail section as shown in
Figure F.
Make sure to clean both surfaces with the alcohol swab before attaching.
12 Tighten the bolts securing the fuel tank bracket. 13 Lower the fuel tank back into position. 14 Reinstall the main seat.
Tuning Notes
This bike uses a fly-by wire system therefore conventional tuning can not be performed for all RPM and throttle ranges.
The grey wire from the Juice Box Pro is attached to the throttle blade angle sensor of the throttle bodies which is not directly correlated to the throttle grip position. When setting the throttle position in the Top Tune software, we recommend on resetting only the closed position after the bike has completely warmed up. Use the arrow key (<) next to CLOSED to perform this step and then click OK. Do not try to set the OPEN position unless you are on a dyno and above 9000 RPM.
You will notice in the maps there are not detailed values below 7000 RPM at 100% throttle and below 5250 RPM at 60-80%. This is because the throttle blades will not open more than 60% below this RPM range no matter how much throttle input is given. Therefore this area can not be tuned.
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2007-08 Yamaha R1 - 4
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