Two Brothers Racing KLX300R User Manual
2006-07 Kawasaki
KLX250S
V.A.L. E.™ Slip-on Exhaust System with M- 7 Canister
Part # 0 05-1710406V / 005 -1710407V
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
Installation Instructions
Tighten the muffler/head-pipe joint clamp.
Make sure the bike is completely cool before starting
1.
9.
the installation. Make sure the bike is secure on the
Re-install the right side panel.
sidestand or ideally a rear service stand.
Remove right side panel.
2.
TM
Lossen head-pipe/muffler joint clamp.
3.
10.
Before you run the bike, clean off all fingerprints and
11.
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
Remove muffler mounting bolts.
4.
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Remove muffler assembly and head-pipe/muffler joint
5.
gasket. This Gasket is not used with the TBR slip-on
system.
Attach the TBR slip-on tube to the muffler loosely with
6.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
the 4(four) 6x14mm socket head cap screws and split
lock washers provided.
Muffler Inlet
X-Lite™ Ring
Slip Tube
Parts List
Qty. Description Part Number
1 Muffler Canister 005-171-206M/207M
1 S-bend Tube with V.A.L.E. Assembly 005-17101S
1 Spacer 005-S-8225
1 8 x 30mm Flange Bolt 005-FB830
4 6 x 14mm Socket Head Cap Screws 005-SH614
1 5mm Long Handle Ball end hex key 005-9-18610
4 6mm Split Lock Washer 005-WL6
2 Two Brothers Racing Decals 015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read
all instructions rst before starting installation. Make sure the vehicle and
exhaust system are completely cool before starting the installation. Also,
make sure the vehicle is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is”
without warranty. Two B rothers Rac ing specifi cally discla ims any war ranties of merchantabi lity or fit ness for a particular
purpose and discla ims all res ponsibility for conseq uential and incidental damages or any other losses aris ing from the use
of thes e products or parts.
V.A.L.E.™ Assembly Detail
Attach the muffler assembley to the rear frame
7.
mounting hole and slide the slip-on tube into the head-
pipe. Use the supplied 8x30mm flange bolt and spacer.
Tighten the 4 6x14mm socket head cap screws.
8.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System:
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System:
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters:
bright finish to factory spec.
Brushed Aluminum Canisters:
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Polished stainless steel pipes will turn a light golden hue
Polished titanium pipes will experience color shift ranging
Use an aluminum or mag wheel polish to restore the
Clean using a mild water based spray cleaner. Always
Clean using a mild water based spray cleaner. Always apply
For cleaning use a mild water based spray cleaner. Always apply
M-7 Series
3.75” x 4.85” OVAL
2006-07 Kawasaki
KLX250S
V.A.L. E.™ Slip-on Exhaust System with M- 7 Canister
Part # 0 05-1710406V / 005 -1710407V
005-1710406V
Qty. Description Part Number
1 M-7 Aluminum Muffler Canister 005-171-206M
1 S-bend Tube with V.A.L.E. Assembly 005-17101S
1 Spacer 005-S-8225
1 8 x 30mm Flange Bolt 005-FB830
4 6 x 14mm Socket Head Cap Screws 005-SH614
1 5mm Long Handle Ball end hex key 005-9-18610
4 6mm Split Lock Washer 005-WL6
2 Two Brothers Racing Decals 015-10208-A
005-1710407V
Qty. Description Part Number
1 M-7 Carbon Fiber Muffler Canister 005-171-207M
1 S-bend Tube with V.A.L.E. Assembly 005-17101S
1 Spacer 005-S-8225
1 8 x 30mm Flange Bolt 005-FB830
4 6 x 14mm Socket Head Cap Screws 005-SH614
1 5mm Long Handle Ball end hex key 005-9-18610
4 6mm Split Lock Washer 005-WL6
2 Two Brothers Racing Decals 015-10208-A
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