Two Brothers Racing KingQuad 750 User Manual
Installation Instructions
TM
2008 Suzuki
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
KingQuad 750
V. A.L.E. ™ Com plete E xhaust System with M -7 Aluminu m Cani ster
Part # 0 05-227 0406V
Parts List
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-227-206M
1 Stainless Steel S-Bend Slip-On 005-22704S
1 HARDWARE KIT 005-227-3C
1 Muffler bracket 005-69B
1 8X20 Flange bolt 005-FB820
2 8X30 Flange bolt 005-FB830
1 8mm Flange nut 005-FN8
1 59mm Barrel Clamp 005-27-59MSH
1 5mm Long Handle Ball end hex key 005-9-18610
4 M6 Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
2 TBR Script Logo Yellow Decal 4” 015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied technician.
If you have any doubts as to your ability to install this performance part, please
consult with your local ATV dealer. Read all instructions rst before starting
installation. Make sure the ATV and exhaust system are completely cool before
starting the installation. Also, make sure the ATV is secure on a level surface and
the wheels are chocked to prevent the ATV from rolling during installation. Be
sure to save all stock components for possible use later.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is”
without warranty. Two B rothers Rac ing specifi cally discla ims any war ranties of merchantabi lity or fit ness for a particular
purpose and discla ims all res ponsibility for conseq uential and incidental damages or any other losses aris ing from the use
of thes e products or parts.
1. Make sure the ATV is completely cool before starting the
installation. Make sure the ATV is secure on a level surface
and the parking brake is tset.
2. Remove OEM muffler assembly by removing the 2 socket
head allen bolts from the muffler mounting points.
3. Loosen the muffler joint clamp located behind the right
side body panel. You will have to pull out the plastic a little
bit to see this bolt.
4. Remove muffler assembly.
5. Attach TBR muffler to TBR slip-on with the X-ring and
the 4 6x14mm socket head cap screws and lock washers
provided. Leave loose for now.
6. Attach black muffler mounting bracket to upper muffler
mounting hole as shown using the supplied 8x20mm
flange bolt.
7. Slide supplied barrel clamp on to TBR muffler assembly and
locate bolt on the bottom for ease of tightening after installed.
8. Install TBR muffler assembly and attach lower rear mount
with 8x30mm flange bolt and upper to the mounting bracket
using the 8x30mm flange bolt and nut supplied.
9. Tighten the 4 X-ring retaining ring bolt in a cross pattern.
10. Tighten barrel clamp.
11. We recommend using a Juice Box™ fuel controller for
optimum performance and improved durability with an
aftermarket exhaust.
10. Before you run the ATV, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the ATV and enjoy. It is normal for some white smok e to
appear the first time you start the ATV. This is packing/
manufacturing oil from inside the pipe burning off. Check
for gaps or leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
005-2270406V
V.A.L.E.
2008 Suzuki
V A R I A B L E A X I S L O C K I N G E X H A U S T
KingQuad 750
V. A.L.E. ™ Com plete E xhaust System with M -7 Aluminu m Cani ster
Part # 0 05-227 0406V
TM
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-227-206M
1 Stainless Steel S-Bend Slip-On 005-22704S
1 HARDWARE KIT 005-227-3C
1 Muffler bracket 005-69B
1 8X20 Flange bolt 005-FB820
2 8X30 Flange bolt 005-FB830
1 8mm Flange nut 005-FN8
1 59mm Barrel Clamp 005-27-59MSH
1 5mm Long Handle Ball end hex key 005-9-18610
4 M6 Split Lock Washer 0 05-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System:
few heat cycles, this is a normal characteristic of high qualit y stainless steel. Clean using a mild
water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System:
deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high
quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish
with a soft, clean cloth.
Polished Aluminum Canisters:
finish to factory spec.
Brushed Aluminum Canisters:
cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters:
or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the
carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include everything you
need to easily do it yourself.
Titanium Mufflers:
or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the
carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include everything you
need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat
and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does
not provide a warranty for burned canisters.
Polished stainless steel pipes will turn a light golden hue after a
Polished titanium pipes will experience color shift ranging from
Use an aluminum or mag wheel polish to restore the bright
Clean using a mild water based spray cleaner. Always apply
Clean using a mild water based spray cleaner. Always apply cleaner
For cleaning use a mild water based spray cleaner. Always apply cleaner
Loading...