Page 1
Installation Instructions
V.A.L.E.
2005-06 Kawasaki
VARIABLE AXIS LOCKING EXHAUST
KFX700
Complete Exhaust System with M-7 Canister
Part # 005-1430106V
Parts List
Qty. Description Part Number
1 KFX700 (2005-06) M-7 Aluminum Exhaust Canister 005-138-206M
1 KFX700 (2005-06) Stainless Steel Slip-On Tube 005-14301SC
1 KFX700 (2005-06) Stainless Steel Header Pipe (2 pcs.) 005-14301H
1 5mm Long Handle Ball end hex key 005-9-18610
1 Permatex Medium Strength Threadlock 031-P09178
1 High Temperature RTV 031-P22702
4 6x14mm Socket Head Cap Screw 005-SH614
2 Header Flange 005-143-15
2 TBR Script Logo Yellow Decal 4” 015-10208
1. Make sure the ATV is completely cool before starting
the installation. Make sure the ATV is secure and is not
moving during installation.
2. Remove rear cylinder exhaust pipe fl ange.
TM
3. Remove muffl er mounting bolts.
4. Loosen front head pipe muffl er joint clamp.
5. Remove muffl er assembly.
8. Loosely install front head pipe.
9. Loosely install rear head pipe.
10. Loosely attach muffl er assembly to collector tube using
the 4 6x14mm socket head cap screws provided. Use the
supplied threadlock.
11. Slide collector tube over both head pipes, guiding them
with your hand to make sure everything lines up. Use the
supplied high temperature RTV.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualifi ed
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions fi rst before starting installation. Make sure the ATV and exhaust
system are completely cool before starting the installation. Also, make sure
the ATV is secure on a centerstand or ideally a service lift during installation.
Be sure to save all stock components for possible use later.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
6. Remove front head pipe from forward cylinder head and
remove from ATV.
7. Install OEM sealing gasket to both head pipe collars.
12. Mount muffl er to ATV using OEM hardware and tighten.
Use the supplied threadlock on these bolts.
13. Rotate collector assembly from touching frame and tighten
the 4 V.A.L.E. muffl er joint bolts.
14. Tighten both headpipe fl ange bolts.
(Continued on page 2)
Page 2
Installation Instructions
V.A.L.E.
2005-06 Kawasaki
VARIABLE AXIS LOCKING EXHAUST
KFX700
Complete Exhaust System with M-7 Canister
Part # 005-1430106V
(Continued from page 1)
15. Check to make sure all hardware is securely tightened.
16. Before you run the ATV, clean off all fi ngerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the ATV and enjoy.
It is normal for some white smoke to appear the fi rst time you
start the ATV. This is packing/manufacturing oil from inside
the pipe burning off. After 30-60 minutes of use, recheck all
fasteners for tightness.
TM
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild
spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a
few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Muffl ers: Always make sure the fi berglass packing inside is in good condition
and not burned out, as exhaust heat inside an empty canister will deteriorate the Carbon
Fiber sleeve. TBR sells repack kits (TBR part # 005-10038) that include new rivets and repack
material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER dyno test
your bike with carbon fi ber muffl ers installed - the intense heat and lack of cooling air can
quickly cause the CF material to burn. Two Brothers Racing does not provide a warranty for
burned carbon fi ber.
Aluminum Muffl ers: Use an aluminum or mag wheel polish such as Mother’s to restore the
bright fi nish to factory spec.
Page 3
V.A.L.E.
VARIABLE AXIS LOCKING EXHAUST
2005-06 Kawasaki
KFX700
Complete Exhaust System with M-7 Canister
Part # 005-1430106V
TM
005-1430106V
Qty. Description Part Number
1 KFX700 (2005-06) M-7 Aluminum Exhaust Canister 005-138-206M
1 KFX700 (2005-06) Stainless Steel Slip-On Tube 005-14301S
1 KFX700 (2005-06) Stainless Steel Header Pipe (2 pcs.) 005-14301H
1 5mm Long Handle Ball end hex key 005-9-18610
1 Permatex Medium Strength Threadlock 031-P09178
4 6x14mm Socket Head Cap Screw 005-SH614
2 Header Flange 005-143-15
2 TBR Script Logo Yellow Decal 4” 015-10208
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