Two Brothers Racing Juice Box 008-201, Juice Box 008-149 Installation Instructions Manual

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Two Brothers Racing
Juice Box™ - Fuel Controller
2008 H onda TRX700XX Instal lation & Operat ion Man ual Part # 00 8-201
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-201 (9310121) 3 Zip Ties 1 Adhesive Velcro Square
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
Route JUICE BOX™ harness along the air-box so that the JUICE BOX™ will fit into the spot in the lower Left hand corner, next to the air-box. Make sure that the seat doesn’t in any way contact the JUICE BOX™ unit or wiring harness and secure with zip ties. (Fig 4)
NOTE: Re-check your wire routing and JUICE BOX™ location and make certain that in no way the wires can come into contact with any moving parts or high heat source and that the JUICE BOX™ is mounted in a way as to not cause a handling problem with the machine.
Start the ATV and double check to make sure the JUICE BOX™ lights up.
Reassembly is the opposite of disassembly.
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IMPORTANT - PLEASE READ CAREFULLY
Warranty
Two Brothers Racing war rants that this produc t carries a warranty fo r 2 years f rom date of purchase a gainst orig inal defects in material s and workma nship. Sho uld this pr oduct fail to perform for either of the abov e reasons, Two Brothers Racing w ill repair o r replace i t with an e quivalent p roduct at n o charge, ex cept for po stage, to t he original retail pur chaser.
To obtain the benefits o f this warr anty, the ret ail purchas er must ret urn the pro duct and pr oof of purc hase to the place of original purchase.
We recommend that this performance part be installed by a qualied ATV technician. If
you have any doubts as to your ability to install this performance part, please consult
with your local ATV dealer. Read all instructions rst before starting installation. Make sure the vehicle and exhaust system are completely cool before starting the installation. Also, make sure the vehicle is secure during installation. Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing JUICE BOX™. This product represents a radical step forward in tuning fuel-injected motorcycles and ATVs for optimal performance using “load-based” technology. We at Two Brothers Racing hope that you will find this development as exciting and useful as we do. And remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting the installation. Also, make sure the vehicle is secure and will not roll around.
Remove seat.
Pull back the rubber matting, then the plastic cover (Fig 1).
Locate (Fig 2) and disconnect stock injector connector, connect JUICE BOX™ connector to ATV’s injector then connect stock injector connector to JUICE BOX™’s black connector. (Fig 3)
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Fig 1
Continued on page 2
Fig 4
Fig 2
Fig 3
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Operation Manual
Cleaning
If the u nit require s cleaning, use a cloth that is on ly lightly dampened wi th water or mild deter gent.
III. The third mode (Red Mode) represents an additional amount of fuel added during full throttle conditions. A flashing red LED should appear on the LED display. To add more fuel, scroll the flashing red LED to the right using the (+) button. To add less fuel, scroll the flashing red LED to the left using the (-) button. If you set the flashing red LED to the 0.5 position on the LED display,
no fuel will be added
to the stock fuel curve.
Note: If the flashing green, yellow and red LEDs in modes 1 through 3 (Green, Yellow and Red) are set to the 0.5 position on the LED display then the Juice Box™ will not add any fuel to the bike’s stock fuel curve. This setting will essentially turn off the Juice Box™ even though it is still attached to the bike’s fuel injection system. The bike will run as though the Juice Box™ is not installed. The Juice Box™ LEDs will still operate normally even though no fuel is being added.
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The fourth mode (Green-Blue Mode) is an adjustment to determine the point on the RPM range when the cruise/Green Mode fuel turns OFF. A flashing green LED appears on the LED display while at the same time a flashing blue LED appears on the 8th LED. The cruise/Green Mode fuel can be set to turn OFF during high cruise rpms at a point selected by the user by adjusting the green LED in this mode. The Green-Blue mode is RPM based only. Each LED position represents a specific RPM on your bike. In this case, LED 0.5 will turn OFF the cruise/Green Mode fuel at 3,500 RPM and LED 8 will turn OFF the cruise/Green Mode fuel at 5,700 RPM. Each LED setting in between 0.5 and 8 will turn OFF the cruise/Green Mode fuel in between the above-mentioned RPM points. You can calculate what RPM corresponds to what LED by interpolation. If during cruise, the Green LED is solid, then the Green Mode is active; Green Mode fuel is being added during cruise. If during cruise, the Green LED is slowly flashing, then the Green Mode is NOT active; Green Mode fuel is NOT being added during cruise.
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The fifth mode (Yellow-Blue Mode) is an adjustment to determine the time when the acceleration/Yellow Mode fuel amount turns on. A flashing yellow LED appears on the LED display while at the same time a flashing blue LED appears on the 8th LED. To increase the sensitivity and therefore cause the Yellow Mode fuel to turn on sooner, scroll the flashing yellow LED to the left using the (-) button. To decrease the sensitivity and therefore cause the Yellow Mode fuel to turn on later, scroll the flashing yellow LED to the right using the (+) button.
VI.
The sixth mode (Red-Blue Mode) is an adjustment to determine the time when the full throttle/Red Mode fuel amount turns on. A flashing red LED appears on the LED display while at the same time a flashing blue LED appears on the 8th LED. To increase the sensitivity and therefore cause the Red Mode fuel to turn on sooner, scroll the flashing red LED to the left using the (-) button. To decrease the sensitivity and therefore cause the Red Mode fuel to turn on later, scroll the flashing red LED to the right using the (+) button.
It is recommended that the pre-programmed settings of the Juice Box™be used. However, the Juice Box™ can be adjusted to suit different engine modifications, states of tune and environmental conditions. To begin this process, press the mode button. To enter each successive mode, just press the mode button again. Note that every mode will be identifiable by the color(s) of the flashing LED(s) on the LED display.
There are six modes that are distinguished
by an LED color or color combination.
The 6 modes are
as follows, respectively: Green, Yellow, Red, Green-Blue, Yellow-Blue and Red-Blue.
You are now ready to manually program each mode. Consult the base settings supplied with the unit.
To program the Juice Box™, the bike must be running in order to supply power to the Juice Box™.
Simply press the mode button to activate the first mode. If at anytime you stay in an adjustment mode for longer than 5 seconds without pressing any buttons, the Juice Box™ will exit the adjustment mode and will return to the operational mode.
To save settings in a particular mode press the MODE button which goes to the next adjustable mode or wait for the Juice Box™ to exit back to the operational mode.
The settings in each mode are adjusted by pressing the (+) and (-) buttons located on the right and left side of the mode button, respectively. For easy reference, the LEDs are numbered 1 through 8. However, the LEDs can be adjusted to the following positions: 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5,
5.5, 6, 6.5, 7, 7.5, 8. For example, in a particular mode, if LED 4 is flashing then the LED display is set to 4 in that mode. If the (+) button is pressed once then LEDs 4 and 5 will flash simultaneously and the LED display is set to 4.5. If the (+) button is pressed once again, only LED 5 will flash and the LED display is set to 5. The LED display can also be set to 0.5 by pressing the (-) button and scrolling the colored LED to position 1 and then pressing the (-) button once more until the LED in position 1 is flashing twice as fast as normal.
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The first mode (Green Mode) represents an
additional amount of fuel added under cruise conditions. A flashing green LED should appear on the LED display. To add more fuel, scroll the flashing green LED to the right using the (+) button. To add less fuel, scroll the flashing green LED to the left using the (-) button. If you set the flashing green LED to the 0.5 position on the LED display, no fuel will be added to the stock fuel curve.
II.
The second mode (Yellow Mode) represents an
additional amount of fuel added during acceleration. A flashing yellow LED should appear on the LED display. To add more fuel, scroll the flashing yellow LED to the right using the (+) button. To add less fuel, scroll the flashing yellow LED to the left using the (-) button. If you set the flashing yellow LED to the 0.5 position on the LED display, no fuel will be added to the stock fuel curve.
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Two Brothers Racing
Juice Box™ - Fuel Controller
2008 H onda TRX700XX Instal lation & Operat ion Man ual Part # 00 8-201
Page 3
Operation Manual - JUICE BOX™ Settings
For Race Use Only
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Mode 1 - Green
Mode 5 - Yellow/Blue Mode 6 - Red/Blue
Mode 2 - Yellow
Mode 3 - Red
Pre-set Settings: Honda TRX700XXwith stock airbox, TBR complete exhaust with spark arrestor. (G=4 Y=4, R=1, GB=8, YB=4, RB=4)
For additional settings please visit our website at www.twobros.com.
Mode 4 - Green/Blue
Two Brothers Racing
Juice Box™ - Fuel Controller
2008 H onda TRX700XX Instal lation & Operat ion Man ual Part # 00 8-201
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