2009-10 Suzuki Gladius
PARTS LIST
Installation Instructions
1 Juice Box Pro
1 USB Cable
1 Top Tune CD-ROM
1 Installation Guide
2 Velcro
1 Alcohol swab
TM
FOR RACE USE ONLY
DOWNLOAD THE TOPTUNE SOFTWARE
AND LATEST MAPS FROM OUR
WEBSITE:
www.twobros.com
ITBR001-262
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
401 S. Grand Ave. Santa Ana, CA 92705
(800) 211-2767 www.twobros.com
2009-10 Suzuki Gladius - 1
Selecting the Map Position
The Juice Box Pro comes loaded with up to ten maps. Using a #1 Phillips
screwdriver, turn the map select dial to toggle between the loaded maps. Refer to
the map position table below for the maps included in your Juice Box Pro.
Using the RPM Range Dials
The Low, Mid, and High RPM Dials refer to the RPM range, in thirds, of your
vehicle. Each dial allows +/- 10% fuel adjustment on top of what fuel changes are
done in the map. With the dial facing straight up, there is no additional fuel change.
For example, if your vehicle revs to 15,000 RPM:
• the low RPM dial will adjust 0-5000 RPM
• the mid RPM dial will adjust 5001-10000 RPM
• the high RPM dial will adjust 10001-15000 RPM
Using Top Tune
Take your tuning to the next level with the Top Tune software.
Position 0 Zero map
Position 1 Stock exhaust
Stock air filter
Position 2 Two Brothers slip-on
Stock air filter
USB Port
High RPM Dial
Mid Dial RPM
Low Dial RPM
Map Select
Status Light
(Power to Unit)
2009-2010 Suzuki
Gladius
2009-2010 Suzuki
Gladius
Installing the Top Tune Software
1 Insert the CD provided into your computer’s cd-rom drive. The launch program
will run automatically.
If auto-run is disabled, double-click the My Computer icon then double-click the
CD drive icon. Double-click TBR Top Tune.exe to manually start the CD.
2 Click Install Software and follow the on-screen instructions to install the Top
Tune software. The Top Tune software and maps will be stored in C:\Program
Files\TBR Top Tune.
3 Click Map Database. All maps will automatically be installed to the C:\Program
Files\TBR Top Tune\maps folder.
Loading Additional Maps
1 Connect the USB cable from the computer to the Juice Box Pro. Verify the cable
is fully seated in the Juice Box Pro.
2 Run the Top Tune software by double-clicking the program icon installed on your
desktop or on your start menu.
3 Click Open Map File and select a map file.
4 Click Send Map. You can send the map to any of the ten map positions.
Altering Maps Using Top Tune
The values in the map represent a percentage of fuel change over stock. A value of
10 in the map indicates at that throttle position and RPM range the vehicle will be
10% richer than stock. If the value is -10, then it would be 10% leaner than stock. You
have the ability to fine tune your fuel curve by altering these values. The Top Tune
software allows a value of +250 to -100 in each cell.
ITBR001-262
2009-10 Suzuki Gladius - 2
The ignition must be turned OFF before installation.
1 Remove the main seat and the passenger seat.
2 Install the Juice Box Pro in the tail of the bike on top of the tool kit as shown in
Figure A.
Figure AFigure BFigure C
Juice Box Pro
ground wire
3 Route the wires from the Juice Box Pro down the left side of the bike and towards
the engine.
4 Attach the ground wire from the Juice Box Pro to the negative side of the battery as
shown in Figure B.
5 Prop the front of the fuel tank up using the Suzuki prop rod.
6 Remove the air box.
The air box does not need to be removed to perform this installation but may make
it easier as the stock injector connectors can be very difficult to remove.
7 Locate the stock injector connectors.
The front cylinder connector is brown and the right rear cylinder is grey.
8 Unplug these connectors from the injectors.
ITBR001-262
unplug
2009-10 Suzuki Gladius - 3
Juice Box Pro
connector
Juice Box Pro
connector
9 Attach the Juice Box Pro connectors to the stock wiring harness and the injectors as
shown in Figure D.
Connect the orange wires from the Juice Box Pro to the front cylinder and stock
brown connector.
Connect the yellow wires from the Juice Box Pro to the rear cylinder and stock grey
connector.
Figure DFigure EFigure F
stock
connector
unplug
stock
connector
10 Locate the throttle position sensor (TPS) connector.
The TPS connector is located on the left side of the throttle body.
11 Unplug the connector from the TPS as shown in Figure E.
12 Attach the Juice Box Pro connectors to the TPS connector and stock wiring harness
as shown in Figure F.
ITBR001-262
2009-10 Suzuki Gladius - 4
13 Locate the stock O2 sensor connection.
The O2 sensor connection is located under the fuel tank as shown in Figure G.
14 Unplug this connection.
The stock O2 sensor will not be connected to anything at this time. It can be
removed from the exhaust if you have a way to cap the bung.
Figure GFigure H
unplug
15 To disable the F1 light when the O2 sensor is unplugged, remove the black/brown
wire of the ECU. This is pin #23 from the black connector.
Remove the orange retainer and then use a pick or very small screwdriver to release
the tab inside the connector while pulling on the wire from the back side.
16 Reinstall the air box if it was removed.
17 Reinstall the fuel tank.
18 Reinstall the passenger seat and main seat.
ITBR001-262
2009-10 Suzuki Gladius - 5
Loading...