Page 1
2005-07 BMW
F650GS
V. A.L.E. ™ Slip-on Ex haust System wi th M-2 Canister
Part # 0 05-2000406V / 00 5-200 0407V / 005-200 0408V
V.A.L.E .
V a r i a b l e a x i s l o c k i n g e x h a u s t
Installation Instructions
Make sure the bike is completely cool before starting
1.
the installation. Make sure the bike is secure on a
center stand or ideally a service lift.
Remove seat and cover panel directly behind seat.
2.
Remove right side and left side bolt cover discs in the
3.
TM
rear plastics at either end of the grab bar.
Loosen OEM barrel clamp which secures header to
5.
OEM slip tube and remove the clamp from the header.
The discs can be removed by gently pressing the
plastic tab with a screwdriver from below the plastics.
Remove right side muffler mounting bolt.
6.
Parts List
Qty. Description Part Number
1 Muffler Canister (Left Side) Varies
1 Slip tube 005-200 04S
1 HARDWARE KIT 005-193-3
1 Muffler Canister Clamp Varies
1 Muffler Mounting Bracket 005-200B
1 X-Lite V.A.L.E. Retaining ring 005-7-2-2
1 Barrel Clamp 005-27-61MSH
4 6x14mm Socket Head Cap Screw 005-SH814
4 6mm Split Lock Washer 005-WL6
1 8x20mm Socket Head Cap Screw 005-SH820
1 8mm Flange Nut 005-FN8
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
2 TBR Script Logo Yellow Decal 4” 015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions rst before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a center stand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
Remove the bolts securing the rear plastics that have
4.
been exposed by the removal of the discs. Remove
the remaining front and rear bolts securing the rear
plastics. Remove the left and right side rear plastics.
Remove left and right side muffler assemblies.
7.
Continued on pg. 2
Page 2
2005-07 BMW
F650GS
V. A.L.E. ™ Slip-on Ex haust System wi th M-2 Canister
Part # 0 05-2000406V / 00 5-200 0407V / 005-200 0408V
Install the supplied muffler hanger bracket: Remove
8.
the rear most nut which secures the left side of the
grab bar. Slip the supplied hanger onto the protruding
screw and re-install the OEM nut to secure the bracket.
Tighten securely.
V.A.L.E .
V a r i a b l e a x i s l o c k i n g e x h a u s t
Installation Instructions Continued
Place the supplied barrel clamp onto the header.
10.
15.
Installation Instructions Continued
Fully tighten the 4 (four) 6x14mm socket head screws
of the V.A.L.E. assembly. For the best fit, tighten the cap
Slide rubber lined canister clamp over muffler canister.
11.
screws in an “X” pattern.
Slide muffler assembly onto OEM header.
12.
TM
Reinstall rear plastics, seat and rear hatch cover
16.
Attach rubber lined canister clamp to the supplied
13.
bracket which was installed under the grab bar using
the supplied 8x20mm socket head cap screw and 8mm
flange nut. Tighten securely.
behind seat.
Before you run the bike, clean off all fingerprints and
17.
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Also,
remove any plastic film from the name badge(s) and or
canister clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness
and tighten if necessary.
Slide the supplied X-Lite™ V.A.L.E.™ retaining ring
9.
onto the supplied slip tube . Use the 6x14mm Socket
Head Cap Screws and 6mm split lock washer to loosely
join the slip-tube to the muffler canister. Do not fully
tighten yet.
Align muffler canister and securely tighten the supplied
14.
barrel clamp securing the slip tube to the header.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Page 3
2005-07 BMW
F650GS
V. A.L.E. ™ Slip-on Ex haust System wi th M-2 Canister
Part # 0 05-2000406V / 00 5-200 0407V / 005-200 0408V
V.A.L.E .
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
005-2000406V
Qty. Description Part Number
1 Aluminum Muffler Canister (Left Side) 005-206ML
1 Slip tube 005-200 04S
1 HARDWARE KIT 005-193-3
1 Muffler Canister Clamp 005-2C
1 Muffler Mounting Bracket 005-200B
1 X-Lite V.A.L.E. Retaining ring 005-7-2-2
1 Barrel Clamp 005-27-61MSH
4 6x14mm Socket Head Cap Screw 005-SH814
4 6mm Split Lock Washer 005-WL6
1 8x20mm Socket Head Cap Screw 005-SH820
1 8mm Flange Nut 005-FN8
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
2 TBR Script Logo Yellow Decal 4” 015-10208-A
005-2000407V
Qty. Description Part Number
1 Carbon Fiber Muffler Canister (Left Side) 005-207ML
1 Slip tube 005-200 04S
1 HARDWARE KIT 005-193-3
1 Muffler Canister Clamp 005-2C1
1 Muffler Mounting Bracket 005-200B
1 X-Lite V.A.L.E. Retaining ring 005-7-2-2
1 Barrel Clamp 005-27-61MSH
4 6x14mm Socket Head Cap Screw 005-SH814
4 6mm Split Lock Washer 005-WL6
1 8x20mm Socket Head Cap Screw 005-SH820
1 8mm Flange Nut 005-FN8
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
2 TBR Script Logo Yellow Decal 4” 015-10208-A
005-2000408V
Qty. Description Part Number
1 Titanium Muffler Canister (Left Side) 005-208ML
1 Slip tube 005-200 04S
1 HARDWARE KIT 005-193-3
1 Muffler Canister Clamp 005-2C2
1 Muffler Mounting Bracket 005-200B
1 X-Lite V.A.L.E. Retaining ring 005-7-2-2
1 Barrel Clamp 005-27-61MSH
4 6x14mm Socket Head Cap Screw 005-SH814
4 6mm Split Lock Washer 005-WL6
1 8x20mm Socket Head Cap Screw 005-SH820
1 8mm Flange Nut 005-FN8
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
2 TBR Script Logo Yellow Decal 4” 015-10208-A
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