Tweco QRM-3 User Manual

50
60

Hz

1

PHASE

GTAW

SMAW

INVERTER

CC

DC

115V230

V

QRM-3

English

Français

ANTI-SPATTER

SPRAYER

Español

Installation and Operation

Guide

Version No: AA.01 Issue Date: July 1, 2006 Manual No: SM-QRM-3

50
60

Hz

1

PHASE

GTAW

SMAW

INVERTER

CC

DC

115V230

V

WE APPRECIATE YOUR BUSINESS!

Congratulations on your new Tweco® Robotics product. We are proud
to have you as our customer and will strive to provide you with the
best service and reliability in the industry. This product is backed by
our extensive warranty and world-wide service network. To locate your
nearest distributor or service agency, please contact a representative at
the address and phone number in your area listed on the inside back
cover of this manual, or visit us on the web at www.tweco.com.

This Operating Manual has been designed to instruct you on the correct
use and operation of your Tweco® Robotics product. Your satisfaction
with this product and its safe operation is our ultimate concern.
Therefore, please take the time to read the entire manual, especially the
Safety Precautions. They will help you to avoid potential hazards that
may exist when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

Tweco® Robotics is a Global Brand of Arc Welding Products for
Thermadyne Industries Inc. We manufacture and supply to major
welding industry sectors worldwide including; Manufacturing,
Construction, Mining, Automotive, Aerospace, Engineering, Rural and
DIY/Hobbyist.

We distinguish ourselves from our competition through market-leading,
dependable products that have stood the test of time. We pride ourselves
on technical innovation, competitive prices, excellent delivery, superior
customer service and technical support, together with excellence in
sales and marketing expertise.

Above all, we are committed to develop technologically advanced
products to achieve a safer working environment within the welding
industry.

WARNING

READ AND UNDERSTAND THIS ENTIRE MANUAL AND YOUR EMPLOYER’S SAFETY PRACTICES BEFORE INSTALLING,
OPERATING, OR SERVICING THE EQUIPMENT.

WHILE THE INFORMATION CONTAINED IN THIS MANUAL REPRESENTS THE MANUFACTURER’S BEST JUDGMENT, THE
MANUFACTURER ASSUMES NO LIABILITY FOR ITS USE.

Conductor Tube Alignment Fixture
Installation and Operation Guide
Instruction Manual Number SM-QRM-3

Published by:
Tweco® Products Inc.
2800 Airport Road
Denton, TX 76208
[phone]

www.tweco.com

Copyright © 2006 by
Thermadyne Industries Inc.

® All rights reserved.

Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any
error or omission in this Manual, whether such error results from negligence, accident, or any other cause.

Publication Date: July 1, 2006

Record the following information for Warranty purposes:

Where Purchased: ________________________

Purchase Date: ________________________

Equipment Serial #: ________________________

i

anti-spatter sprayer

SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS .......................................... 1-1

1.01 Welding Hazards .......................................................................................1-1

1.02 Principal Safety Standards ........................................................................1-3

1.03 Safety and Health ......................................................................................1-3

SECTION 2: INTRODUCTION AND DESCRIPTION ................................................. 2-4

2.01 How to Use this Manual ............................................................................2-4

2.02 Receipt of Equipment ................................................................................2-4

2.03 Introduction ..............................................................................................2-4

2.04 Features ....................................................................................................2-4

SECTION 3: INSTALLATION AND OPERATION ..................................................... 2-5

3.01 Starting Installation ...................................................................................2-5

3.02 Wiring the QRM-3 Anti-spatter Sprayer ....................................................2-5

3.03 Post Installation ........................................................................................3-6

3.04 Operation ..................................................................................................3-7

Table of Contents

SECTION 4: TROUBLESHOOTING ...................................................................

SECTION 5: REPLACEMENT PARTS .................................................................

STATEMENT OF WARRANTY ........................................................................

WARRANTY SCHEDULE .............................................................................

GLOBAL CUSTOMER SERVICE CONTACT INFORMATION .......................................

4-8

5-9

6-11

6-12

6-13

SM-QRM-3

ii

anti-spatter sprayer

SECTION 1:

SAFETY INSTRUCTIONS AND WARNINGS

WARNING

SERIOUS INJURY OR DEATH MAY RESULT IF WELDING AND CUTTING EQUIPMENT IS NOT PROPERLY INSTALLED,
USED AND MAINTAINED. MISUSE OF THIS EQUIPMENT AND OTHER UNSAFE PRACTICES CAN BE HAZARDOUS. THE
OPERATOR, SUPERVISOR, AND HELPER MUST READ AND UNDERSTAND THE FOLLOWING SAFETY WARNINGS AND
INSTRUCTIONS BEFORE INSTALLING OR USING ANY WELDING OR CUTTING EQUIPMENT.

THE WELDING AND CUTTING PROCESS IS USED IN MANY POTENTIALLY DANGEROUS ENVIRONMENTS SUCH
AS ELEVATED HEIGHTS, AREAS OF LIMITED VENTILATION, CLOSE QUARTERS, AROUND WATER, IN HOSTILE
ENVIRONMENTS, ETC., AND IT IS IMPORTANT THAT THE OPERATOR(S) ARE AWARE OF THE DANGERS ASSOCIATED
WITH WORKING IN THESE TYPES OF CONDITIONS. BE CERTAIN THAT THE OPERATOR(S) ARE TRAINED IN
SAFE PRACTICES FOR ENVIRONMENTS IN WHICH THEY ARE EXPECTED TO WORK AND UNDER COMPETENT
SUPERVISION.

IT IS ESSENTIAL THAT THE OPERATOR, SUPERVISOR AND ALL OTHER PERSONNEL IN THE WORK AREA ARE AWARE
OF THE DANGERS OF THE WELDING OR CUTTING PROCESS. TRAINING AND PROPER SUPERVISION ARE IMPORTANT
FOR A SAFE WORK PLACE. KEEP THESE INSTRUCTIONS FOR FUTURE USE. ADDITIONAL RECOMMENDED SAFETY
AND OPERATING INFORMATION IS REFERENCED IN EACH SECTION.

1.01 Welding Hazards

WARNING

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH.

INSTALL AND MAINTAIN EQUIPMENT IN ACCORDANCE
WITH THE NATIONAL ELECTRICAL CODE (NFPA 70)
AND LOCAL CODES. DO NOT SERVICE OR REPAIR
EQUIPMENT WITH POWER ON. DO NOT OPERATE
EQUIPMENT WITH PROTECTIVE INSULATORS
OR COVERS REMOVED. SERVICE OR REPAIR TO
EQUIPMENT MUST BE DONE BY A QUALIFIED REPAIR
TECHNICIAN, OR TRAINED PERSONNEL ONLY.

1. Do not touch live electrical parts.
Do not touch an electrode with bare skin and electrical

2.
ground at the same time.

3. Always keep welding gloves dry and in good
condition.

NOTE

Aluminized protective clothing can become
part of the electrical path.

5. All ground connections must be checked periodically
to determine that they are mechanically strong and
electrically adequate for the required current.

6. When engaged in alternating current, welding, or
cutting under wet conditions or warm surroundings
where perspiration is a factor, the use of reliable
automatic controls for reducing the no-load voltage
is recommended to reduce shock hazard.

7. When the welding or cutting process requires values of
open circuit voltages in alternating current machines
higher than 80 volts, and direct current machines
higher than 100 volts, means must be provided to
prevent the operator from making accidental contact
with the high voltage by adequate insulation or other
means.

8. When welding is to be suspended for any substantial
length of time, such as during lunch or overnight,
all electrodes should be removed from the electrode
holder and the electrode holder carefully located so
that accidental contact cannot occur.

9. The holder must be disconnected from the power
source when not in use.

Never immerse Mig-Guns, electrode holders, tig

10.
torches, plasma torches, or electrodes in water.

4. Keep oxygen cylinders, chains, wire ropes, cranes,
hoists, and elevators away from any part of the
electrical path.

SM-QRM-3

1-1

WARNING

SMOKE, FUMES, AND GASES CAN BE DANGEROUS
TO YOUR HEALTH.

SAFETY INSTRUCTIONS AND WARNINGS

anti-spatter sprayer

11. Keep smoke, fumes, and gases from the breathing area.

12. Fumes from the welding or cutting process are of various
types and strengths, depending on the kind of base metal
being worked on. To ensure your safety, do not breathe
these fumes.

13. Ventilation must be adequate to remove smoke, fumes,
and gases during the operation to protect operators and
other personnel in the area.

14. Vapors of chlorinated solvents can form the toxic gas
“Phosgene” when exposed to ultraviolet radiation from an
electric arc. All solvents, degreasers, and potential sources
of these vapors must be removed from the work area.

15. Fumes produced by welding or cutting, particularly in
confined places, can cause discomfort and physical harm
if inhaled over an extended period of time.

16. Provide adequate ventilation in the welding or cutting area.
Use air-supplied respirators if ventilation is not adequate to
remove all fumes and gases. Never ventilate with oxygen.
Oxygen supports and vigorously accelerates fire.

WARNING

ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE
EYES AND BURN SKIN .

17. The welding and cutting processes produces extreme
localized heat and strong ultraviolet rays.

18. Never attempt to weld or cut without a welding helmet
with the proper lens. Ensure that the lens complies with
federal guidelines. A number 12 to 14 shade filter lens
provides the best protection against arc radiation. When
in a confined area, prevent the reflected arc rays from
entering around the helmet.

19. Ensure all personnel in the work area are protected from
arc rays and sparks. Approved shielding curtains and
appropriate goggles should be used to provide protection
to staff in the surrounding area and operators of nearby
equipment.

20. Unprotected skin should also be covered from arc rays,
heat and molten metal. Always wear protective gloves and
clothing that does not allow skin to become exposed. All
pockets should be closed and cuffs sewn shut. Leather
aprons, sleeves, leggings, etc., should be worn for out-of­position welding and cutting or for heavy operations using
large electrodes. High top work shoes provide adequate
protection from foot burns. For added protection use
leather spats.

21. Flammable hair preparations should not be used when
welding or cutting. Wear ear plugs to protect ears from
sparks.

22. Where the work area permits, the operator should be
enclosed in an individual booth painted with a finish of
low reflectivity such as zinc oxide. This is an important
factor for absorbing ultraviolet radiations, and lamp black.
The operator should be enclosed with non-combustible
screens similarly painted.

WARNING

WELDING SPARKS CAN CAUSE FIRES AND
EXPLOSIONS.

23. Causes of fire and explosion are: combustibles reached by
the arc, flame, flying sparks, hot slag, or heated material.
Remove combustibles from the work area and/or provide
a fire watch.

24

. Avoid oily or greasy clothing as sparks may ignite them. Have

a fire extinguisher nearby, and know how to use it.

25.

Be alert to the danger of conduction or radiation. For
example, if welding or cutting is to be done on a metal
wall, partition, ceiling, or roof, precautions must be taken
to prevent ignition of combustibles on the other side.

26. Do not w

eld or cut containers that have held combustibles.
All hollow spaces, cavities and containers should be vented
prior to welding or cutting to permit the escape of air or
gases. Purging with inert gas is recommended.

Never use oxygen in a welding torch. Use only inert

27.
gases or inert gas mixes as required by the process. Use
of combustible compressed gases can cause explosions
resulting in personal injury or death. Arcing against any
compressed gas cylinder can cause cylinder damage or
explosion.

WARNING

NOISE CAN DAMAGE HEARING.

28. Noise from the air carbon-arc process can damage
your hearing. Wear protective hearing devices to ensure
protection when noise levels exceed OSHA standards.
Adequate hearing protection devices must be worn by
operators and surrounding personnel to ensure personal
protection against noise.

SM-QRM-3

SAFETY INSTRUCTIONS AND WARNINGS

1-2

1.02 Principal Safety Standards

SAFETY AND OPERATING REFERENCES

1. Code of Federal Regulations. (OSHA)
Section 29 Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000.
U.S. Government Printing Office, Washington, DC. 20402.

2. ANSl Z49.1 “Safety In Welding and Cutting”.

3. ANSI Z87.1 “Practice for Occupational and Educational Eye and Face Protection”.

4. ANSl Z88.2 “Standard Practice for Respiratory Protection”.
American National Standards Institute, 1430 Broadway, New York, NY. 10018.

5. AWS F4.1 “Recommended Safe Practices for Welding and Cutting Containers”.

6. AWS C5.3 “Recommended Practices for Air Carbon-Arc Gouging and Cutting”.
The American Welding Society, 550 NW Lejeune RD., P.O.Box 351040, Miami FL. 33135.

7. NFPA 51B “Fire Prevention in Cutting and Welding Processes”.

8. NFPA-7 “National Electrical Code”.
National Fire Protection Association, Battery Park, Quincy, MA. 02269.

9. CSA W117.2, “Safety in Welding, Cutting and Allied Processes”.
Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3.

1.03 Safety and Health

anti-spatter sprayer

NOTE

Be sure to read and fully comprehend the safety
instuctions and warnings contained within
section 1 of this manual before performing
any welding or cutting operations.

WARNING

SERIOUS INJURY OR DEATH MAY RESULT IF
WELDING AND CUTTING EQUIPMENT IS NOT
PROPERLY INSTALLED, USED, AND MAINTAINED.
MISUSE OF THIS EQUIPMENT, OR OTHER UNSAFE
PRACTICES, CAN BE HAZARDOUS.

Electric shock can cause injury or death.

•
Smoke, fumes, and gases can be dangerous to your

•
health.
Arc rays, hot slag, and sparks can injure or burn

•
unprotected eyes and skin.
Welding sparks can cause fires and explosions.

•
Excessive noise can damage your hearing.

•

SM-QRM-3

1-3

SAFETY INSTRUCTIONS AND WARNINGS

anti-spatter sprayer

INTRODUCTION AND DESCRIPTION

SECTION 2:

2.01 How to Use this Manual

To ensure safe operation, read the entire manual, including
the chapters on safety instructions and warnings.

Throughout this manual, the words WARNING, CAUTION,
and NOTE may appear. Pay particular attention to the
information provided under these headings. These special
annotations are easily recognized as follows:

WARNING

A WARNING GIVES INFORMATION REGARDING
POSSIBLE PERSONAL INJURY.

CAUTION

A CAUTION refers to possible equipment
damage.

NOTE

A NOTE offers helpful information concerning
certain operating procedures.

The anti-spatter sprayer was primarily designed to be
mounted on the Tweco Robotics QRCTM-2000 Nozzle
Cleaning Station. For best results, the anti-spatter sprayer
with the QRCTM-2000 cleaning station should be installed
within the weld cell at a convenient location where the
welding torch can easily access.

The QRM-3 anti-spatter sprayer is supplied with all
required hardware and a mounting block to be installed on
the QRCTM-2000. If installation is performed at any other
location additional hardware may be required.

2.02 Receipt of Equipment

When you receive the equipment, check it against the
invoice to make sure it is complete and inspect the
equipment for possible damage due to shipping. If there is
any damage, notify the carrier immediately to file a claim.
Furnish complete information concerning damage claims
or shipping errors to the location in your area listed in the
inside back cover of this manual. Include a full description
of the parts in error.

If you want additional or replacement copies of this CD,
please contact Tweco® Robotics at the address and phone
number in your area listed on the inside back cover of this
manual. Include the Manual number (from page i) and
CD part number: 64-2601.

2.03 Introduction

The QRM-3 Anti-spatter sprayer is used to spray Anti­Spatter compound to coat the nozzle, tip, and gas diffuser
reducing the amount of weld spatter that accumulates
during the welding cycle.

The QRM-3 Anti-spatter compound can be applied any
time there is a few spare seconds in the weld cycle, during
part changes, or after the nozzle cleaning cycle.

The QRM-3 Anti-Spatter sprayer features an adjustable
nozzle cap, which allows the user to set the amount of
anti-spatter applied with every application.

Figure 1

We recommend the use of Tweco Robotics Protex® Select
Anti-Spatter with our QRM-3 sprayer. Protex® Select
contains no fluorocarbons or chlorinated solvents. The
water based Protex® Select is non-toxic, nonflammable
and environmentally safe.

Container Size Part No. Stock No.

1 Gallon/3.8L (Pkg 4) RPS1G-4 3044-1900
55 Gallon/208L (Drum) RPS55G

3044-1901

2.04 Features

The Anti-Spatter Mist Applicator is comprised of a series
of components working together to provide a controllable,
and adjustable amount of anti-spatter applied to the
welding torch.

SM-QRM-3

INTRODUCTION AND DESCRIPTION

2-4

anti-spatter sprayer

10

1

5

8

2

6

7

11

3

4

9

!

SECTION 3:

INSTALLATION AND OPERATION

3.01 Starting Installation

The QRM-3 Anti-Spatter Sprayer was primarily designed
to be mounted at the right side of the Tweco® Robotics
QRCTM-2000 Nozzle Cleaning Station. It can also be
mounted in a variety of other convenient locations. For
best results, the sprayer should be installed within the weld
cell at a convenient location where the welding torch can
easily access. The QRCTM-2000 Nozzle Cleaning Station
has all the necessary mounting holes needed to install the
QRM-3 anti-spatter sprayer.

1. Attach the mounting block (#5) to the right side of the
QRC-2000 using two (2) 1/4-20 x 1.25” screws (#1)
(use Loctite).

2. Assemble the mister/valve sub-assembly (#8) onto
the mounting block with two (2) No.6-32x1.5” screws
(#7) (use Loctite).

3. Install 10-32 x1/2 screw (#10) with lock washer into
mister/valve sub assembly.

4. Screw the air fitting (#4) into the air intake port on the
QRCTM-2000.

5. Press one end of the 1/4” tubing (#9) into the air
fitting (#4) and the other end in to the bottom of the
sprayer/valve sub-assembly (#8).

6. Remove the red plug in the side of the sprayer/valve
sub-assembly. Place the cover (#6) over the sub­assembly as shown and screw the exhaust port (#3)
into the hole on the side of the cover. Attach the cover
with (2) 10-32 x 11⁄2” counter-sunk screws. (#11).

3.02 Wiring the QRM-3 Anti-spatter
Sprayer

WARNING

SHUT OFF POWER BEFORE CONNECTING THE WIRES
TO THE QRC-2000 CIRCUIT BOARD. DO NOT SWITCH
CIRCUIT BOARD SOURCING AND SINKING SWITCHES
WITH POWER ON. DAMAGE WILL OCCUR. ONLY MOVE
SWITCHES WHEN THE POWER IS OFF.

Remove the shroud from the back of the QRCTM-2000
Nozzle cleaning station. Run the wires from the sprayer/
valve sub-assembly into shrouded area through a small
groove just under the mounting block. Measure the wires
to the circuit board, leaving an extra 2-3 in., and cut the
wires. Wire the QRM-3 as shown in the wiring diagram.
Replace the shroud back on to the unit with the wire placed
in the groove below the mounting block.

The drawings in Figure 3 show the QRM-3 wiring
connections.

NOTE

The color of QRM-3 leads does not make a
difference to which pins they go.

MOUNTING
HOLES

SM-QRM-3

No. Qty. Description

1 2 1/4-20 X 1.25” SHCS
2 1 Reservoir
3 1 1/8-27 NPT Exhaust
4 1 Male-Female Tee Fitting
5 1 Mounting Block
6 1 Cover
7 2 6-32 X 1⁄2” Machine Screw
8 1 Sprayer/Valve Sub-Assembly

9 1 1/4” Poly Tubing 7” Long
10 1 10-32 X 1/2 HH w/ Lock Washer
11 2 10-32 X 1-1⁄2” C-Sunk Screw

Figure 2

2-5

INSTALLATION AND OPERATION

anti-spatter sprayer

Remember:

For sinking connection, the wires must be connected

•
to pins 5 and 2.
For sourcing connection the wires must be connected

•
to pins 5 and 3.
To operate the QRM-3 anti-spatter sprayer, a timed

•
24 VDC signal must be applied to the black lead
(pin #5 option) of the interface receptacle on the
QRCTM-2000.

The basic operation of the QRM-3 anti-spatter sprayer
is quite simple. The only requirement is compressed air
and a 24-volt DC signal.

NOTE

Never use oxygen with the Tweco QRM-3 anti­spatter sprayer.

3.03 Post Installation

The installation should allow for integration to the controlling
device and air input supply lines. If these items are subject
to welding spatter or other detrimental surroundings, they
should be protected by adequate means.

After the installation is complete, the mister should be set in
the following manner:

STEP 1 Fill reservoir with anti-spatter compound. A minimum

of 3 oz (87ml) 3/4” must be in the reservoir.

STEP 2 Air supply needs to be at a constant regulated

pressure between 80-120 PSI.

STEP 3 Set nozzle cap in accordance with amount of anti-

spatter compound required.

STEP 4 Monitor the welding process to verify the proper

amount of anti-spatter being applied to prevent weld
slag buildup on the nozzle, diffuser and contact tip
area.

These steps will provide sufficient anti-spatter compound
for most applications. To increase the amount of anti-spatter
applied, turn nozzle cap counter-clockwise or increase the
amount of time the anti-spatter sprayer is on.

RESET
SWITCH

MOTOR AND CLAMP
SOLENOID VALVE

SPINDLE LIFT
SOLENOID VALVE

ANTI-SPATTER UNIT
(SOURCING CONNECTION)

ANTI-SPATTER UNIT
(SINKING CONNECTION)

Figure 3

External View of 5-pin

PIN #4 (ORG)
START SIGNAL

PIN #5 (BLK)
OPTION

SW2

SW1

Connector

SINKING (UP)
SOURCING (DOWN)

SOURCING (UP)

SINKING (DOWN)

PIN #3 (GRN)
JAWS UNCLAMPED

PIIN #2 (RED)
+24VDC

PIN #1 (WHT)
COMMON

SM-QRM-3

INSTALLATION AND OPERATION

3-6

3.04 Operation

1. Centrally locate the robotic torch nozzle 1” (25,4mm)
over the nozzle cap.

2. Depending on the welding application and configuration
of torch nozzle and contact tip, the distance between
the torch nozzle and sprayer nozzle cap may have to
be adjusted in order to ensure proper coverage.

3. Activate the 24 VDC robot output with a timer to
control the anti-spatter application time.

4. The sprayer cycle time will be adjusted at the robot
controller.

1.00
25,4

anti-spatter sprayer

SM-QRM-3

Figure 4

3-7

INSTALLATION AND OPERATION

anti-spatter sprayer

Problem Cause Solution

No air is coming out of nozzle

No anti-spatter is coming out of unit
with the air

Mist is intermittent

SECTION 4:

TROUBLESHOOTING

1. There is no air to the unit. 1. Turn air on.

2. The solenoid is not receiving the
proper power signal.

3. Nozzle is clogged. 3. Replace spray tip and nozzle cap.

1. There is no anti-spatter in the
reservoir.

2. Spray tip is not screwed in all of
the way.

3. Nozzle cap is not on. 3. Install nozzle cap.

4. Vent on top of reservoir is closed. 4. Open vent on top of reservoir.

5. Nozzle cap needs adjusted. 5. Adjust nozzle cap.

1. Spray tip is not screwed in all of
the way.

2. Nozzle cap is not on correctly. 2. Install nozzle cap and tighten.

2. Check wiring with wiring diagram.

1. Fill reservoir with anti-spatter.

2. Tighten spray tip.

1. Tighten spray tip.

SM-QRM-3

TROUBLESHOOTING

4-8

SECTION 5:

1

4

2 3

5

REPLACEMENT PARTS

anti-spatter sprayer

Ref. No. Part No. Stock No. Description

1 QRC-417 3500-1226 10 Fl. oz. (292 ml) Reservoir
2 QRM-3-FS 3500-1375 Nozzle/Air Kit
3 MSQRM-3-KS 3500-1376 Sprayer/Mounting Kit
4 PSQRM-3-MS 3500-1377 Solenoid Valve/Adapter Kit
5 QRM-3-PS 3500-1378 Cover Kit

SM-QRM-3

5-9

REPLACEMENT PARTS

anti-spatter sprayer

SM-QRM-3

5-10

anti-spatter sprayer

STATEMENT OF WARRANTY

LIMITED WARRANTY: THERMADYNE® warrants that its products will be free of defects in workmanship or material.
Should any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products
as stated below, THERMADYNE shall, upon notification thereof and substantiation that the product has been stored,
installed, operated, and maintained in accordance with THERMADYNE’s specifications, instructions, recommendations
and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct
such defects by suitable repair or replacement, at THERMADYNE’s sole option, of any components or parts of the
product determined by THERMADYNE to be defective.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITY:

damages, such as, but not limited to, damage or loss of purchased or replacement goods, or claims of customers of
distributor (hereinafter the “Purchaser”) for service interruption. The remedies of the Purchaser set forth herein are
exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such
as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or
furnished by THERMADYNE whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise,
shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.

THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR
THE SAFETY OR PERFORMANCE OF ANY THERMADYNE PRODUCT.

THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.

This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized
distributor delivers the products to the Purchaser.

Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE
repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty.
Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the
Purchaser. All returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous
THERMADYNE warranties.

THERMADYNE shall not under any circumstances be liable for special or consequential

SM-QRM-3

6-11

anti-spatter sprayer

WARRANTY SCHEDULE

The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized
distributor delivers the products to the purchaser. THERMADYNE® reserves the right to request documented evidence
of date of purchase.

Engine Driven Welders Parts / Labor

Original Main Power Stators and Inductors 3 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year
Engines and Associated Components are NOT Warranted by Thermal Arc®, Although Most are Warranted by the Engine Manufacturer. SEE THE ENGINE

MANUFACTURERS’ WARRANTY FOR DETAILS.

Fabricator® 131, 181, 190, 210, 251, 281; Fabstar® 4030; PowerMaster® 350, 350P, 500, 500P; Excel-Arc® 6045; Wire Feeders: Ultrafeed®, Porta-feed®

Original Main Power Transformer and Inductor 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year

160TS, 300TS, 400TS, 185AC/DC, 200AC/DC, 300AC/DC, 400GTSW, 400MST, 300MST, 400MSTP

Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year

Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
Welding Console, Weld Controller, Weld Timer 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors, Coolant Recirculators 1 year / 1 year

Original Main Power Magnetics 1 year / 1 year
Original Main Power Rectifiers, Control P.C. Boards 1 year / 1 year
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year

Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year

Water Recirculators 1 year / 1 year
Plasma Welding Torches 180 days / 180 days
Gas Regulators (Supplied with Power Sources) 180 days / NA
MIG and TIG Torches (Supplied with Power Sources) 90 days / NA
Replacement Repair Parts 90 days / NA
MIG, TIG and Plasma Welding Torch Consumable Items NA / NA

Victor® Professional 5 years / NA
Oxygen Conservers 2 years / NA
Aluminum Cylinders Lifetime / NA
Cutting Machine Motors 1 year / NA
HP&I Brass Regulators/Manifolds 2 years / NA
HP&I Stainless Regulators/Manifolds 1 year / NA
HP&I Corrosive Gas Regulators/Manifolds 90 days / NA
TurboTorch® 3 years / NA
CutSkill® 2 years / NA
Steel Cylinders 1 year / NA
Victor Medical 6 years / NA
Victor VSP 2 years / NA
Firepower® MIG Welders 5-2-1 years / NA
Transformers 5 years / NA
Parts Used in Rental Applications 1 year from date sold by seller to authorized

Arcair® N6000 90 days / NA
Eliminator® Spool and Pull Guns 90 days / NA
Robotic Deflection Mounts 90 days / NA
QRM-100 Anti-Spatter Applicator 90 days / NA
TC and TCV Water Coolers 1 year / NA
TSC-96 Smoke Collector 1 year / NA
ESG-1, EPG-CR1, EPG-CR2 Control Boxes for Eliminator Spool & Pull Guns 1 year / NA
QRC-2000 Nozzle Cleaning Stations 1 year / 1 year
All other products 30 days from date purchaser purchases from seller. 30 days / NA

Automated Plasma 2 years / 1 year
CutMaster™ 3 years / 3 years
PakMaster® XL PLUS 3 years / 1 year
Drag-Gun® 1 year / 1 year
Drag-Gun Plus 2 years / 1 year
Torches 1 year / 1 year
Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year / 1 year

GTAW (TIG) & Multi-process Inverter Welding Equipment Parts / Labor

Scout®, Raider®, Explorer™

See the Engine Manufacturers’ Warranty

GMAW/FCAW (MIG) Welding Equipment Parts / Labor

Plasma Welding Equipment Parts / Labor

Ultima® 150

SMAW (Stick) Welding Equipment Parts / Labor

Dragster™ 85

160S, 300S, 400S

General Arc Equipment Parts / Labor

Gas Welding and Cutting Equipment Parts / Labor

MIG Torches and Arc Accessories Parts / Labor

Plasma Cutting Systems Parts / Labor

for Details

distributor

SM-QRM-3

6-12

GLOBAL CUSTOMER SERVICE CONTACT INFORMATION

Thermadyne USA

2800 Airport Road
Denton, TX 76207 USA
Telephone: [phone]
Fax: [phone]

Thermadyne Canada

2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: [phone]
Fax: [phone]

Thermadyne Europe

Europe Building
Chorley North Industrial Park
Chorley, Lancashire
England, PR6 7Bx
Telephone: [phone]
Fax: [phone]

Thermadyne Asia Sdn Bhd

Lot 151, Jalan Industri 3/5A
Rawang Integrated Industrial Park - Jln Batu Arang
48000 Rawang Selangor Darul Ehsan
West Malaysia
Telephone: 603+ 6092 2988
Fax : 603+ 6092 1085

Cigweld Australia

71 Gower Street
Preston, Victoria
Australia, 3072
Telephone: [phone]
Fax: 613+ 9474-7391

Thermadyne Italy

OCIM, S.r.L.
Via Benaco, 3
20098 S. Giuliano
Milan, Italy
Tel: [phone]
Fax: [phone]

Thermadyne China

RM 102A
685 Ding Xi Rd
Chang Ning District
Shanghai, PR, 200052
Telephone: 86 21+6280-1273
Fax: 86 21+3226-0955

Thermadyne International

2070 Wyecroft Road
Oakville, Ontario
Canada, L6L5V6
Telephone: [phone]
Fax: [phone]

World Headquarters

Thermadyne Holdings Corporation
Suite 300, 16052 Swingley Ridge Road
St. Louis, MO 63017
Telephone: [phone]
Fascimile: [phone]
www.thermadyne.com