Turbo Chef Technologies 3240 User Manual

Accelerating the World of Cooking
TM
Installation Manual
for the turbochef  high h conveyor oven
WARNING: The initial start-up (pages 9-A1) MUST be performed by
an authorized service technician. If the initial start-up is not performed by an authorized service technician, the oven’s warranty will be VOID.
For further information, call
+1 214.379.6000
The information contained in this manual is important for the proper installation of this oven.
Errors – descriptive, typographic, or pictorial – are subject to correction. Specifi cations are subject to change without notice.
PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE.
Table of Contents
Installation
Installation Overview 2
Assembly Instructions 3
STEP 1: REMOVE THE OVEN FROM THE PALLET 3
STEP 2: POSITION THE OVEN 4
STEP 3: INSTALL THE INLET GAS PIPE 5
STEP 4: STACK THE OVENS 5
STEP 5: INSTALL THE COMPONENTS 7
STEP 6: INSTALL THE WINDOW (SELECT MODELS ONLY) 8
Start-Up
Start-Up Overview 9
1
Assembly 10
Connections 11
Gas 11
Ventilation 12
Start-Up Checklist 13
Customer Checklist 13
Initial Start-Up Checklist 14
Initial Start-Up Checklist Form A1
INSTALLATION2
Installation Overview
Before installing the HhC 3240 oven, thoroughly read this manual, familiarize yourself with the installation procedures, and check with the local code enforcement for any unforseen requirements needed for the instal­lation
(refer to the regulations in force in the country in which the appliance is being installed). To set up connections
for the oven, select electricians and plumbers who are qualifi ed to make all connections per national and local building codes (refer to the regulations in force in the country in which the appliance is being installed), and have experience installing conveyor ovens and food service equipment. Several days before the installation, a site visit should be conducted to ensure that all electric, gas, and ventilation utilities are of adequate size and ready for use before the installation occurs, and that a restraint device is available to guard against strain to utility connections.
NOTE: Thoroughly inspect the oven for freight damage as soon as it arrives. Immediately note any damage and contact the shipping company within 24 hours in order to fi le a claim. TurboChef is not responsible if the product is damaged in shipment.
Required/Replacement Parts
-103572 8” (203.2mm) gas pipe (1 for double oven, 2 for triple oven)
-103576 10” (254mm) gas pipe
-HHC-6137 Burner compartment cover
-HHC-6614 Chain, conveyor
-HHC-6561-1 Conveyor, Standard (L to R)
-HHC-6561-2 Conveyor, Standard (R to L)
-HHC-6661-1 Conveyor, 50/50 (L to R)
-HHC-6661-2 Conveyor, 50/50 (R to L)
-HHC-6662-1 Conveyor, 70/30 (L to R)
-HHC-6662-2 Conveyor, 70/30 (R to L)
-HHC-6374 Cooling tube
-HHC-6464 Cover, left, lower
-HHC-6525 Cover, left, upper
-HHC-6463 Cover, right, lower
-HHC-6524 Cover, right, upper
-HHC-6574 Crumb tray kit for single or base oven
-HHC-6575 Crumb tray kit for middle or top oven
-HHC-6411 Guard, chain
-HHC-6850-26 Leg kit for single oven
-HHC-6850-20 Leg kit for single or double oven
-HHC-6850-14 Leg kit for double or triple oven
-103588 Levelers (x4)
-HHC-6400 Shelf, Conveyor
-HHC-6391 Stacking bracket (x2 for double, x4 for triple)
-HHC-6591 Window
-HHC-6624 Window bracket (x2)
-HHC-6632 Window handle
Required Hardware
-102949 Bolts for legs (x16) - 3/8-16 x 3/4” serrated hex washer head
-102949 Bolts to replace maneuvering casters and fi ll back wall holes (x8)- 3/8-16 x 3/4” serrated hex washer head
-101696 Burner compartment cover screws (x4) - #8 x 3/8” phillips pan head
-101752 Cooling tube screw - 1/4-20 x 1/2” thumb screw
-101392 Lifting bracket replacement screws (x4) - 1/4-20 x 1/2” phillips fl at head
-102949 Stacking bracket bolts (x8 for double, x16 for triple) - 3/8-16 x 3/4” serrated hex washer head
-101392 Window bracket screws (x2) ­ 1/4-20 x 1/2” philips fl at head
Required Equipment and Tools
-Phillips head screw driver
-Standard english socket set
-Straight blade screw driver
-Thread sealing compound
-Lifts and adapters (x2 HHC-6616)
-Lifting pole (10 feet [3.05m] long, 1.5 inch [38.1 mm] diameter, schedule 40 steel)
-Safety pins or pipe caps (x2)
WARNING: For safety, use safety pins or pipe caps when lifting the oven.
NOTE: Leg kits include levelers. NOTE: Conveyor assemblies include chain guard. NOTE: Crumb tray kits include a convyor shelf.
Assembly Instructions
The following instructions detail how to assemble the HhC 3240 oven. The oven weighs approximately 800 lbs. (363 kg). DO NOT attempt to assemble this oven with damaged or defective lifts, legs, or casters. Call
800.90
STEP 1: REMOVE THE OVEN FROM THE PALLET
1.1 Remove the oven accessories and materials from the pallet. Store all
accessories and materials in a safe, accessible place; they will be used later in the assembly proccess.
1.2 Remove all packaging that attaches the oven to the pallet.
TURBO (+1 214-379-6000) for specifi cations, pricing, and availability on lifts and lifting adapters.
Step 1.1
3
1.3 Insert the lifting pole through the lifting brackets. The lifting pole must be to the
following specifi cations: 10 feet (3.05 m) long, 1.5 inch (38.1 mm) diameter,
schedule 40 steel.
1.4 Two lifts are required to lift the oven. Position the lifts
at each end of the oven and connect the lifting pole to the lifts using the lifting adapters.
WARNING: Insert safety pins through the lifting pole (as shown in the adjacent fi gure) or place pipe caps on the ends (whichever applies).
Step 1.4
WARNING: The oven is top heavy and will tip. Position someone to steady the
oven during lifting as shown in STEP 1.5 to minimize the risk of tipping.
1.5 Using the lifts, slowly raise the oven above the pallet. Keep the unit level.
Step 1.2
Step 1.3
Steady the Oven
Lifting Adapter
Safety Pin
INSTALLATION
Step 1.5
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