Turbo Air TGM-69R User Manual

Headquarter: 1250 Victoria street

CARSON, CA 90746

& Canada Toll Free 800-627-0032

TEL: (562)981-0123 FAX: (562)981-0124

www.turboairinc.com

0210001

Commercial

Refrigerator & Freezer

Service Manual

Model No.: TGM-69R

TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-14R TGM-11R TGM-5R TGF-23F TGF-13F TGF-9F

Commercial Refrigerator

Service Manual

Model No.: TGM-69R

TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-14R TGM-11R TGM-5R

TABLE OF CONTENTS

1. FEA TURE CHART

2. WIRING DIAGRAM

3. REFRIGERANT CYCLE DIAGRAM

4. SPECIFICA TION OF MAIN COMPONENTS

5. TROUBLE SHOOTING CHART

1. REFRIGERATION SYSTEM

2. REFRIGERATION SYSTEM

3. LIGHTING SYSTEM

4. NOISE LEVEL

6. P ARTS DIAGRAM

1. CASTER PARTS

2. COMPRESSOR PARTS

3. DOOR PARTS

4. EVAPORATOR PARTS

5. LIGHTING PARTS

6. SHELF PARTS

7. ADVERTISING & ADVERTISING FRAME PARTS

8. GRILL PARTS

7. P ARTS LIST

8. REPLACEMENT OF MAIN COMPONENTS

1. LAMP

2. THERMOSTAT AND LIGHT SWITCH

3. COOLING FAN MOTOR & BLADE

4. CONDENSER FAN MOTOR & BLADE

5. DOOR

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9 13 14 17

17 18 19 20

21 22 26 30 36 40 41 43

44 51

51 59 64 75 78

1. FEA TURE CHART

2. P ART DETAILS

3. WIRING DIAGRAM

4. SPECIFICA TION OF MAIN COMPONENTS

5. ELECTRONIC CONTROLLER INSTRUCTION

6. P ART LIST

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7. REPLACEMENT OF MAIN COMPONENT

7-1. BOTTOM GRILLE PARTS 7-2. REPLACING DOOR

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81 84 86 88 90 95 95

103

1. FEATURE CHART

GLASS DOOR

BOTTOM GRILL

LEVELING LEG

DOOR HANDLE

SIGN P ANEL

• Model : TGM-69R

< FRONT >

LAMP SWITCH

LAMP

EVAPORATOR FAN BLADE

EVAPORATOR FAN MOT OR

KNOB

COMPRESSOR

< SIDE >

EVAPORATOR COIL

EVAPORATOR DRAIN P AN

SHELF

CONDENSER COIL

DRAIN P AN

FEA TURE CHAR T

FLOURESCENT LAMP

SHELF

THERMOSTAT

EVAORATOR FAN BLADE

TRAY

CONDENSER FAN BLADE

CONDENSER FAN MOTOR

COMPRESSOR

EVAPORATOR

EVAPORATOR FAN MOTOR

CONDENSER

FLOURESCENT LAMP

• Model : TGM-48R, 45R, 35R, 33R

• Model : TGM-48R, 35R

SIGN PANEL

DOOR

DOOR HANDLE

BOTTOM GRILL

LEVELING LEG

< FRONT >

EVAPORATOR COIL

CONDENSER COIL

< SIDE >

DRAIN PAN

FEA TURE CHAR T

BOTTOM GRILL

LEVELING

LEG

SHELF

SIGN

PANEL

DOOR GLASS

• Model : TGM-45R, 33R

EVAPORATOR COIL

• Model : TGM-22R

CONDENSER COIL

COMPRESSOR

DRAIN PAN

< SIDE >

< FRONT >

• Model : TGM-22R

HANDLE

DOOR HINGE

BOTTOM

CONDENSER

COIL

CONDENSER FAN BLADE CONDENSER FAN MOTOR

DRAIN PAN

COMPRESSOR

SUCTION PIPE

-COVER

DRAIN HOSE

DRAIN ELBOW

EVAPORATOR COIL

EVAPORATOR FAN BLADE

EVAPORATOR FAN MOTOR

THERMOSTAT

BALLAST

SIGN PANEL

FLUORES

-CENT LAMP

DOOR HINGE

TOP

SIGN PANEL

SHELF

BOTTOM GRILL

LEVELING LEG

DOOR GLASS

FEA TURE CHAR T

< SIDE >

• Model : TGM-14R

< FRONT >

FEA TURE CHAR T

DOOR HANDLE

CONDENSER COIL

CONDENSER FAN MOTOR

COMPRESSOR

DRAIN PAN

EVAPORATOR FAN MOTOR

EVAPORATOR COIL

BALLAST

SIGN PANEL

FLUORES

-CENT LAMP

FLUORESCENT

LAMP

SIGN PANEL STICKER

SHELF

LEVELING LEG

BOTTOM GRILL

• Model : TGM-14R

< SIDE >

• Model : TGM-11R

< FRONT >

CONDENSER

COIL

DRAIN PAN

COMPRESSOR

EVAPORATOR COIL

EVAPORATOR FAN BLADE

EVAPORAOR FAN MOTOR

CONDENSER

FAN BLADE

CONDENSER

FAN MOTOR

EVAPORATOR

SHELF

DRAIN PAN

THERMOSTAT

CONTROL BOX

GASKET

DOOR

LAMP SWITCH

FLUORE SCENT LAMP

• Model : TGM-11R

FEA TURE CHAR T

< SIDE >

• Model : TGM-5R

< FRONT >

FEA TURE CHAR T

DOOR HANDLE

CONDENSER

LEVELING LEG

• Model : TGM-5R

< SIDE >

2. WIRING DIAGRAM

BALLAST

COOLING

MOTOR (1)

COOLING

MOTOR (2)

CONDENSING

MOTOR

THERMOSTAT

CO MP

S/C

LAMP

SWITCH

LAMP

SWITCH

POWER

BL RD

BKBK GY

WHWHWH

YWYW

BALLAST

F/L LAMP

• Model : TGM-69R

• Model : TGM-48R

WIRING DIAGRAM

• Model : TGM-45R

• Model : TGM-35R

• Model : TGM-33R

WIRING DIAGRAM

F/L Lamp(17W)

• Model : TGM-22R

WIRING DIAGRAM

BK BK BK

BK WH

F/M1 F/M2

BALLAST(13W)

THERMOSTAT

(13W)

WH BL

WHWHWH

POWER PLUG

COMPRESSOR & P-RELAY

S/V

R/C

BRPK

G/S

• Model : TGM-14R

• Model : TGM-11R

• Model : TGM-5R

3. REFRIGERANT CYCLE DIAGRAM

• All the models choose R-134a as a refrigerant. R-134a is CFC-Free.

4. SPECIFICATION OF MAIN COMPONENTS

1. COMPRESSOR

MODEL PART NAME PART NO.

TGM69R AKA4482YXA TGM48R TGM45R TGM35R TGM33R AEA4448YXA TGM22R TGM14R HBL27YE-1 TGM11R

TGM5R HFL11Y-1

AKA4476YXA

30200K2900

30200A4700

30200J2100

3952127G10

3953111E10

HORSE POWER MOTOR

3/4 HP 8,200 BTU/h CSIR 1,190W

1/2 HP

1/3 HP 4,650 BTU/h

1/3 HP

1/10 HP

CAPACITY

7,880 BTU/h (856 Kcal/h)

2,080 BTU/h (226 Kcal/h)

874 BTU/h (95Kcal/h)

TYPE OF

CSIR 750W

CSIR

CSR 220W DAEWOO

RSIR 107W DAEWOO

INPUT MAKER

TECUMSEH

457W

TECUMSEH

2. COMPRESSOR RELAY, OVERLOAD

MODEL PART NAME PART NO. MAKER OVERLOAD PART NO. MAKER

TGM69R 820ARR2B19 - TECUMSEH TGM48R TGM45R TGM35R TGM33R 820RR12E72 TECUMSEH TGM22R PTC 068 TGM14R TGM11R

TGM5R PTC 068

82498-1

PTC 068

- TECUMSEH

3017906900 3017906900 3017906900

DAEWOO DAEWOO DAEWOO

8300MRAK30

8300MRAM53

8300MRTM75

4TM-783RHB 3817908600 4TM-783SHB 3817910600 4TM-293THB 3817906500

- TECUMSEH

TECUMSEH

TEXAS INSTRUMENT TEXAS INSTRUMENT TEXAS INSTRUMENT

3. COMPRESSOR CAPACITOR

MODEL PART NAME PART NO. MAKER RUNNING PART NO. MAKER

TGM69R - - - - - TGM48R TGM45R - TECUMSEH - - TECUMSEH TGM35R TGM22R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO TGM14R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO TGM11R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO

125V

378~445MFD

4. CONDENSER FAN MOTOR

SPECIFICA TION OF MAIN COMPONENTS

MODEL PART NAME PART NO. POLE INPUT TYPE

TGM69R TGM48R TGM45R TGM35R TGM33R

TGM22R TGM14R

TGM11R Induction (6)

IS-4420DWSG-1

IS-4420DWSR-1

IS-3225DWSQ-2

3963220410

3963229000 3963326710

4P 47W

4P 47W 2P 36W

Shaded Pole Aluminum

Induction (5)

Shaded Pole Aluminum

Induction (5)

Shaded Pole Zytel

BLADE

(NUMBER)

5. EVAPORATOR FAN MOTOR

MODEL PART NAME PART NO. POLE INPUT TYPE

TGM69R TGM48R TGM45R TGM35R TGM33R TGM22R TGM14R TGM11R

IS-4420DWSN-2A

IS-3220DWSF

IS-3225DWSL-1

IS-3220DWSF

IS-3225DWSL-1 IS-3210DWSB-2 IS-4420DWSN-2 IS-3210DWSB-3

396328120 3963220501 3963329510 3963220501 3963329510 3963328610 3963328110 3963328620

4P 43W 2P 18W 2P 18W 2P 18W 2P 18W 2P 16W 4P 43W 2P 16W

Shaded Pole Aluminum

Induction (5)

Shaded Pole Zytel

Induction (3)

Shaded Pole Zytel

Induction (6)

Shaded Pole Zytel

Induction (3)

Shaded Pole Zytel

Induction (6)

Shaded Pole ABS

Induction (4)

Shaded Pole Aluminum

Induction (5)

Shaded Pole ABS

Induction (4)

BLADE

(NUMBER)

MAKER

SUNGSHIN

SUNGSHIN SUNGSHIN

MAKER

SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN

6. THERMOSTAT

MODEL PART NAME PART NO. TYPE MAKER

TGM69R K55-Q5606 30283K0110 C.C.I RANCO TGM48R K55-Q5605 30283K0100 C.C.I RANCO TGM45R TGM35R TGM33R TGM22R TGM14R TGM11R

TGM5R

K55-Q5602 30283D0700 C.C.I RANCO

K61-Q5603 30283D0800 C.C.I RANCO

PFN-110U-02D

GNF-110U-02D NORMAL SHINHAN

3018301001

NORMAL PACIFIC

SPECIFICA TION OF MAIN COMPONENTS

7. BALLAST

MODEL

TGM69R R-2P32-TP M232SR120C 30285D0500 2 32W 0.61A Rapid TGM48R R-2P32-TP M-232SR120C 30285D0500 1 32W 0.61A Rapid

TGM45R TGM35R TGM33R

TGM22R R-2P817-TP 701-L-TC-P 30285H1500 1 17W 0.39A Rapid TGM14R 2 TGM11R DD22B (MAKER : DONGDO) 30200A0140 1 13W 0.28A

R-2P825-TP 731-L-TC-P 30285J1200 1 25W 0.30A Rapid R-1P825-TP 727-L-TC-P 30285J1200 1 25W 0.30A Rapid R-2P817-TP 701-L-TC-P 30285H1500 1 17W 0.39A Rapid

PART NAME

ADVANCE MAGNETEK

R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid

PART NO. QTY WATT

CURRENT

TYPE

Preheated

8. FLUORESCENT LAMP

MODEL PART NAME PART NO. QTY WATT LENGTH DESCRIPTION BULB MAKER

TGM69R F32T8/TL850 30200D2800 4 32W 48” TL80, 5000K T8 TGM48R F32T8/TL850 30200D2800 2 32W 48” TL80, 5000K T8

TGM45R TGM35R TGM33R

TGM22R F17T8/TL950 30236H0500 2 17W 24” TL80, 5000K T8 TGM14R F13T8/CW 30236F0500 2 13W 12” COOL WHITE, 4100K T8 TGM11R F13T8/CW 30236F0500 1 13W 12” COOL WHITE, 4100K T8

TGM5R F13T8/CW 30236F0500 1 13W 12” COOL WHITE, 4100K T8

F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 F25T8/TL950 30236A0500 2 25W 36” TL80, 5000K T8 F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 PHILIPS F25T8/TL950 30236A0500 1 25W 36” TL80, 5000K T8 or F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 GE F17T8/TL950 30236H0500 2 25W 36” TL80, 5000K T8

9. LIGHT STATER

MODEL PART NAME PART NO. BASE MAKER

TGM14R TGM11R FS-2 30236A0700 P21 OPO

TGM5R

10. LAMP SWITCH

MODEL TYPE PART NO. RATING MAKER

ALL ROCKER SWITCH 30281A0600 125V, 6A DAESUNG