Turbo Air TGM-69R User Manual

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Headquarter: 1250 Victoria street

CARSON, CA 90746

& Canada Toll Free 800-627-0032

TEL: (562)981-0123 FAX: (562)981-0124

www.turboairinc.com

0210001

Commercial

Refrigerator & Freezer

Service Manual

Model No.: TGM-69R

TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-14R TGM-11R TGM-5R TGF-23F TGF-13F TGF-9F

Commercial Refrigerator

Service Manual

Model No.: TGM-69R

TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-14R TGM-11R TGM-5R

TABLE OF CONTENTS

1. FEA TURE CHART

2. WIRING DIAGRAM

3. REFRIGERANT CYCLE DIAGRAM

4. SPECIFICA TION OF MAIN COMPONENTS

5. TROUBLE SHOOTING CHART

1. REFRIGERATION SYSTEM

2. REFRIGERATION SYSTEM

3. LIGHTING SYSTEM

4. NOISE LEVEL

6. P ARTS DIAGRAM

1. CASTER PARTS

2. COMPRESSOR PARTS

3. DOOR PARTS

4. EVAPORATOR PARTS

5. LIGHTING PARTS

6. SHELF PARTS

7. ADVERTISING & ADVERTISING FRAME PARTS

8. GRILL PARTS

7. P ARTS LIST

8. REPLACEMENT OF MAIN COMPONENTS

1. LAMP

2. THERMOSTAT AND LIGHT SWITCH

3. COOLING FAN MOTOR & BLADE

4. CONDENSER FAN MOTOR & BLADE

5. DOOR

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9 13 14 17

17 18 19 20

21 22 26 30 36 40 41 43

44 51

51 59 64 75 78

1. FEA TURE CHART

2. P ART DETAILS

3. WIRING DIAGRAM

4. SPECIFICA TION OF MAIN COMPONENTS

5. ELECTRONIC CONTROLLER INSTRUCTION

6. P ART LIST

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7. REPLACEMENT OF MAIN COMPONENT

7-1. BOTTOM GRILLE PARTS 7-2. REPLACING DOOR

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81 84 86 88 90 95 95

103

1. FEATURE CHART

GLASS DOOR

BOTTOM GRILL

LEVELING LEG

DOOR HANDLE

SIGN P ANEL

• Model : TGM-69R

< FRONT >

LAMP SWITCH

LAMP

EVAPORATOR FAN BLADE

EVAPORATOR FAN MOT OR

KNOB

COMPRESSOR

< SIDE >

EVAPORATOR COIL

EVAPORATOR DRAIN P AN

SHELF

CONDENSER COIL

DRAIN P AN

FEA TURE CHAR T

FLOURESCENT LAMP

SHELF

THERMOSTAT

EVAORATOR FAN BLADE

TRAY

CONDENSER FAN BLADE

CONDENSER FAN MOTOR

COMPRESSOR

EVAPORATOR

EVAPORATOR FAN MOTOR

CONDENSER

FLOURESCENT LAMP

• Model : TGM-48R, 45R, 35R, 33R

• Model : TGM-48R, 35R

SIGN PANEL

DOOR

DOOR HANDLE

BOTTOM GRILL

LEVELING LEG

< FRONT >

EVAPORATOR COIL

CONDENSER COIL

< SIDE >

DRAIN PAN

FEA TURE CHAR T

BOTTOM GRILL

LEVELING

LEG

SHELF

SIGN

PANEL

DOOR GLASS

• Model : TGM-45R, 33R

EVAPORATOR COIL

• Model : TGM-22R

CONDENSER COIL

COMPRESSOR

DRAIN PAN

< SIDE >

< FRONT >

• Model : TGM-22R

HANDLE

DOOR HINGE

BOTTOM

CONDENSER

COIL

CONDENSER FAN BLADE CONDENSER FAN MOTOR

DRAIN PAN

COMPRESSOR

SUCTION PIPE

-COVER

DRAIN HOSE

DRAIN ELBOW

EVAPORATOR COIL

EVAPORATOR FAN BLADE

EVAPORATOR FAN MOTOR

THERMOSTAT

BALLAST

SIGN PANEL

FLUORES

-CENT LAMP

DOOR HINGE

TOP

SIGN PANEL

SHELF

BOTTOM GRILL

LEVELING LEG

DOOR GLASS

FEA TURE CHAR T

< SIDE >

• Model : TGM-14R

< FRONT >

FEA TURE CHAR T

DOOR HANDLE

CONDENSER COIL

CONDENSER FAN MOTOR

COMPRESSOR

DRAIN PAN

EVAPORATOR FAN MOTOR

EVAPORATOR COIL

BALLAST

SIGN PANEL

FLUORES

-CENT LAMP

FLUORESCENT

LAMP

SIGN PANEL STICKER

SHELF

LEVELING LEG

BOTTOM GRILL

• Model : TGM-14R

< SIDE >

• Model : TGM-11R

< FRONT >

CONDENSER

COIL

DRAIN PAN

COMPRESSOR

EVAPORATOR COIL

EVAPORATOR FAN BLADE

EVAPORAOR FAN MOTOR

CONDENSER

FAN BLADE

CONDENSER

FAN MOTOR

EVAPORATOR

SHELF

DRAIN PAN

THERMOSTAT

CONTROL BOX

GASKET

DOOR

LAMP SWITCH

FLUORE SCENT LAMP

• Model : TGM-11R

FEA TURE CHAR T

< SIDE >

• Model : TGM-5R

< FRONT >

FEA TURE CHAR T

DOOR HANDLE

CONDENSER

LEVELING LEG

• Model : TGM-5R

< SIDE >

2. WIRING DIAGRAM

BALLAST

COOLING

MOTOR (1)

COOLING

MOTOR (2)

CONDENSING

MOTOR

THERMOSTAT

CO MP

S/C

LAMP

SWITCH

LAMP

SWITCH

POWER

BL RD

BKBK GY

WHWHWH

YWYW

BALLAST

F/L LAMP

• Model : TGM-69R

• Model : TGM-48R

WIRING DIAGRAM

• Model : TGM-45R

• Model : TGM-35R

• Model : TGM-33R

WIRING DIAGRAM

F/L Lamp(17W)

• Model : TGM-22R

WIRING DIAGRAM

BK BK BK

BK WH

F/M1 F/M2

BALLAST(13W)

THERMOSTAT

(13W)

WH BL

WHWHWH

POWER PLUG

COMPRESSOR & P-RELAY

S/V

R/C

BRPK

G/S

• Model : TGM-14R

• Model : TGM-11R

• Model : TGM-5R

3. REFRIGERANT CYCLE DIAGRAM

• All the models choose R-134a as a refrigerant. R-134a is CFC-Free.

4. SPECIFICATION OF MAIN COMPONENTS

1. COMPRESSOR

MODEL PART NAME PART NO.

TGM69R AKA4482YXA TGM48R TGM45R TGM35R TGM33R AEA4448YXA TGM22R TGM14R HBL27YE-1 TGM11R

TGM5R HFL11Y-1

AKA4476YXA

30200K2900

30200A4700

30200J2100

3952127G10

3953111E10

HORSE POWER MOTOR

3/4 HP 8,200 BTU/h CSIR 1,190W

1/2 HP

1/3 HP 4,650 BTU/h

1/3 HP

1/10 HP

CAPACITY

7,880 BTU/h (856 Kcal/h)

2,080 BTU/h (226 Kcal/h)

874 BTU/h (95Kcal/h)

TYPE OF

CSIR 750W

CSIR

CSR 220W DAEWOO

RSIR 107W DAEWOO

INPUT MAKER

TECUMSEH

457W

TECUMSEH

2. COMPRESSOR RELAY, OVERLOAD

MODEL PART NAME PART NO. MAKER OVERLOAD PART NO. MAKER

TGM69R 820ARR2B19 - TECUMSEH TGM48R TGM45R TGM35R TGM33R 820RR12E72 TECUMSEH TGM22R PTC 068 TGM14R TGM11R

TGM5R PTC 068

82498-1

PTC 068

- TECUMSEH

3017906900 3017906900 3017906900

DAEWOO DAEWOO DAEWOO

8300MRAK30

8300MRAM53

8300MRTM75

4TM-783RHB 3817908600 4TM-783SHB 3817910600 4TM-293THB 3817906500

- TECUMSEH

TECUMSEH

TEXAS INSTRUMENT TEXAS INSTRUMENT TEXAS INSTRUMENT

3. COMPRESSOR CAPACITOR

MODEL PART NAME PART NO. MAKER RUNNING PART NO. MAKER

TGM69R - - - - - TGM48R TGM45R - TECUMSEH - - TECUMSEH TGM35R TGM22R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO TGM14R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO TGM11R 220V 100 401RD35050 DAEWOO 230V 10 400EL15130 DAEWOO

125V

378~445MFD

4. CONDENSER FAN MOTOR

SPECIFICA TION OF MAIN COMPONENTS

MODEL PART NAME PART NO. POLE INPUT TYPE

TGM69R TGM48R TGM45R TGM35R TGM33R

TGM22R TGM14R

TGM11R Induction (6)

IS-4420DWSG-1

IS-4420DWSR-1

IS-3225DWSQ-2

3963220410

3963229000 3963326710

4P 47W

4P 47W 2P 36W

Shaded Pole Aluminum

Induction (5)

Shaded Pole Aluminum

Induction (5)

Shaded Pole Zytel

BLADE

(NUMBER)

5. EVAPORATOR FAN MOTOR

MODEL PART NAME PART NO. POLE INPUT TYPE

TGM69R TGM48R TGM45R TGM35R TGM33R TGM22R TGM14R TGM11R

IS-4420DWSN-2A

IS-3220DWSF

IS-3225DWSL-1

IS-3220DWSF

IS-3225DWSL-1 IS-3210DWSB-2 IS-4420DWSN-2 IS-3210DWSB-3

396328120 3963220501 3963329510 3963220501 3963329510 3963328610 3963328110 3963328620

4P 43W 2P 18W 2P 18W 2P 18W 2P 18W 2P 16W 4P 43W 2P 16W

Shaded Pole Aluminum

Induction (5)

Shaded Pole Zytel

Induction (3)

Shaded Pole Zytel

Induction (6)

Shaded Pole Zytel

Induction (3)

Shaded Pole Zytel

Induction (6)

Shaded Pole ABS

Induction (4)

Shaded Pole Aluminum

Induction (5)

Shaded Pole ABS

Induction (4)

BLADE

(NUMBER)

MAKER

SUNGSHIN

SUNGSHIN SUNGSHIN

MAKER

SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN SUNGSHIN

6. THERMOSTAT

MODEL PART NAME PART NO. TYPE MAKER

TGM69R K55-Q5606 30283K0110 C.C.I RANCO TGM48R K55-Q5605 30283K0100 C.C.I RANCO TGM45R TGM35R TGM33R TGM22R TGM14R TGM11R

TGM5R

K55-Q5602 30283D0700 C.C.I RANCO

K61-Q5603 30283D0800 C.C.I RANCO

PFN-110U-02D

GNF-110U-02D NORMAL SHINHAN

3018301001

NORMAL PACIFIC

SPECIFICA TION OF MAIN COMPONENTS

7. BALLAST

MODEL

TGM69R R-2P32-TP M232SR120C 30285D0500 2 32W 0.61A Rapid TGM48R R-2P32-TP M-232SR120C 30285D0500 1 32W 0.61A Rapid

TGM45R TGM35R TGM33R

TGM22R R-2P817-TP 701-L-TC-P 30285H1500 1 17W 0.39A Rapid TGM14R 2 TGM11R DD22B (MAKER : DONGDO) 30200A0140 1 13W 0.28A

R-2P825-TP 731-L-TC-P 30285J1200 1 25W 0.30A Rapid R-1P825-TP 727-L-TC-P 30285J1200 1 25W 0.30A Rapid R-2P817-TP 701-L-TC-P 30285H1500 1 17W 0.39A Rapid

PART NAME

ADVANCE MAGNETEK

R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid R-1P32-TP M-132R120C 30285A0700 1 32W 0.32A Rapid

PART NO. QTY WATT

CURRENT

TYPE

Preheated

8. FLUORESCENT LAMP

MODEL PART NAME PART NO. QTY WATT LENGTH DESCRIPTION BULB MAKER

TGM69R F32T8/TL850 30200D2800 4 32W 48” TL80, 5000K T8 TGM48R F32T8/TL850 30200D2800 2 32W 48” TL80, 5000K T8

TGM45R TGM35R TGM33R

TGM22R F17T8/TL950 30236H0500 2 17W 24” TL80, 5000K T8 TGM14R F13T8/CW 30236F0500 2 13W 12” COOL WHITE, 4100K T8 TGM11R F13T8/CW 30236F0500 1 13W 12” COOL WHITE, 4100K T8

TGM5R F13T8/CW 30236F0500 1 13W 12” COOL WHITE, 4100K T8

F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 F25T8/TL950 30236A0500 2 25W 36” TL80, 5000K T8 F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 PHILIPS F25T8/TL950 30236A0500 1 25W 36” TL80, 5000K T8 or F32T8/TL850 30200D2800 1 32W 48” TL80, 5000K T8 GE F17T8/TL950 30236H0500 2 25W 36” TL80, 5000K T8

9. LIGHT STATER

MODEL PART NAME PART NO. BASE MAKER

TGM14R TGM11R FS-2 30236A0700 P21 OPO

TGM5R

10. LAMP SWITCH

MODEL TYPE PART NO. RATING MAKER

ALL ROCKER SWITCH 30281A0600 125V, 6A DAESUNG

5. TROUBLE SHOOTING CHART

1. THE REFRIGERATOR DOES NOT COOLING

TROUBLE SHOOTING CHART

2. THE REFRIGERATOR DOES NOT COOLING WELL

3. LAMP DOES NOT LIGHT WELL

TROUBLE SHOOTING CHART

4. WHEN THERE IS A EXCESSIVE NOISE

6. PARTS DIAGRAM

1. CASTOR or LEVELING LEG PARTS

•Model : TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R (Option)

Castors

LEVELING LEG (TGM-14R, 11R)

LEVELING LEG

(TGM-5R)

LEVELING LEG

(TGM-69R, 48R, 45R, 35R, 22R, 33R)

P AR TS DIAGRAM

2. COMPRESSOR PARTS

•Model : TGM-69R, 48R, 45R, 35R, 33R

•Model : TGM-22R

P AR TS DIAGRAM

•Model : TGM-14R, 11R

•Model : TGM-5R

P AR TS DIAGRAM

Door Stopper Cushion

Door Channel Left

Door Assembly*L Door Assembly*M

Door Handle

Door Glass

Door Frame

Roller

Weight

Rope

Door Gasket (Door *M)

Door Channel Right

Door Assembly*R

Door Roller

Door Channel Bottom

Door Channel Top

3. DOOR PARTS

•Model : TGM-69R

•Model : TGM-48R, 45R, 35R, 33R

P AR TS DIAGRAM

•Model : TGM-22R, 14R, 11R

•Model : TGM-5R

P AR TS DIAGRAM

4. EVAPORATOR PARTS

•Model : TGM-48R, 35R

•Model : TGM-69R, 45R, 33R

P AR TS DIAGRAM

•Model : TGM-22R

•Model : TGM-14R

P AR TS DIAGRAM

Thermostat

Thermostat Bracket

Thermostat Knob

Evaporator Fan Blade

Thermometer

Evaporator Fan Motor

•Model : TGM-11R

•Model : TGM-5R

P AR TS DIAGRAM

5. LIGHTING PARTS

•Model : TGM-48R, 35R, 22R

Lamp Switch

Ballast

Lamp (for Sign Panel)

Lamp (for Cabinet Liner)

Lampshield End Cap

Lampshield

Lamp Socket

P AR TS DIAGRAM

•Model : TGM-69R, 45R, 33R

P AR TS DIAGRAM

•Model : TGM-14R

•Model : TGM-11R, 5R

P AR TS DIAGRAM

6. SHELF PARTS

•Model : TGM-69R, 48R, 35R

7. ADVERTISING & ADVERTISING FRAME PARTS

•Model : TGM-69R, 48R, 35R

P AR TS DIAGRAM

•Model : TGM-45R, 33R, 22R, 14R

8. GRILL PARTS

•Model : TGM-69R, 48R, 45R, 35R, 33R

•Model : TGM-22R

P AR TS DIAGRAM

•Model : TGM-14R, 11R

7. PARTS LIST

Part Name Part Number Description

Castor & Leveling Legs

Castor 30265L0100 Castor 30265L0200 1/2” Stem(TP5040-22-HDP) Leveling Leg 30260K0100 1/2” Leveling Leg 3012101300 BLACK Leveling Leg 4006D32533 BLACK

Compressors

Compressor 30200K2900 AKA4482YXA(TECUMSEH) Compressor 30200J2100 AEA4448YXA(TECUMSEH) Compressor 30200A4700 AKA4476YXA(TECUMSEH) Compressor 3952127G10 HBL27YE-1(DAEWOO) Compressor 3953111E10 HFL11Y-1(DAEWOO) Compressor Relay 3817906900 PTC068 Compressor Relay Assembly 30227H0911 Including Harness Compressor Relay Assembly 30227F0911 Including Harness Compressor Relay Assembly 30200A6411 Including Harness Compressor Overload 3817908600 4TM-783RHB(TEXAS INS.) Compressor Overload 3817910600 4TM-783SHB(TEXAS INS.) Compressor Overload 3817906500 4TM-293THB(TEXAS INS.) Compressor Running Capactor 400EL15130 230V 10uF Compressor Running Capactor 401RD35050 220V 100uF Condenser 30200K3001 Refer Parts Diagram Condenser 30200A2201 Refer Parts Diagram Condenser 30200H1000 Refer Parts Diagram Condenser 30200F0816 Refer Parts Diagram Condenser 30200F1110 Refer Parts Diagram Condenser 30200A7204 Refer Parts Diagram Condenser Fan Motor 3963220410 IS-4420DWSG-1 Condenser Fan Motor 3963320410 IS-4420DWSR-1 Condenser Fan Motor 3963226710 IS-3225DWSQ-2 Condenser Fan Motor Blade 30218A0100 AL ø 250 Condenser Fan Motor Blade 30218B0100 AL ø 225 Condenser Fan Motor Blade 30218F0100 Zytel ø 150

1/2” Stem(TP5040-22-HDP-TLE)

69 48 45 35 33 22 14 11 5

Model

2222222 2222222 444444

111

1 1111 1

1 1

1 111 111

1111

11111

P AR TS LIST

Part Name Part Number Description

Dryer 30268A0100 30g Refer Parts Diagram Dryer 30268H0100 30g Refer Parts Diagram Dryer 30268F0403 30g Refer Parts Diagram Dryer 30268K0100 30g Refer Parts Diagram Dryer 3016801300 10g Refer Parts Diagram Power Cord 30213A1000 KKP-30B Power Cord Clamp 30212A0600 SPG Drain Wicking Pad 30245A0700 Drain Pan 30211J0100 HIPS Drain Pan 3021100001 HIPS Drain Wicking Bar 30230J0700 PVC-H

Doors

Brush Seal 30277A1301 Bottom Door Hinge Cap 4009G51041 PE Plastic White Door Assembly *R 30217D0105 Glass, Slide, Right Door Assembly *L 30217D0206 Glass, Slide, Left Door Assembly *L 30200J2500 Glass, Slide, Left Door Assembly *L 30220J2800 Glass, Slide, Left Door Assembly *R 30200J2400 Glass, Slide, Right Door Assembly *R 30217A0311 Glass, Slide, Right Door Assembly *R 30200J2900 Glass, Slide, Right Door Assembly *L 30217A0301 Glass, Slide, Left Door Assembly *L 30217K0100 Glass, Slide, Left Door Assembly *M 30217K0300 Glass, Slide, Middle Door Assembly *R 30217K0200 Glass, Slide, Right Door Assembly 30217H0101 Glass, Swing Door Assembly 30217F0501 Glass, Swing Door Assembly 30200A8020 Glass, Swing Door Assembly 30217G0301 Glass, Swing Door Gasket 30222A1001 Wiper Style Door Gasket 30223H0200 Magnetic Door Gasket 30223F0200 Magnetic Door Gasket 30223A9006 Magnetic Door Gasket 30223F0100 Magnetic

69 48 45 35 33 22 14 11 5

Model

1111

111111111 111111111 11111 11111

111

11111

1111

1 1

1 1 1 1

P AR TS LIST

Part Name Part Number Description

Door Glass 30255K0100 T24 Door Glass 30255J1100 T24 Door Glass 30255J0200 T24 Door Glass 30255D0110 T24 Door Glass 30255A0110 T24 Door Glass 30255H1100 T24 Door Glass 30255F1100 T24 Door Glass 30255A9010 T24 Door Glass 30255G1100 T24 Door Handle 30226A0101 Slide ABS Plastic Black Door Handle 30226G0101 Swing Aluminum Door Handle 3022600300 Swing Aluminum Door Hinge Bracket Top 30229H3000 Top Door Hinge Bracket Top 4004D51301 Top Door Hinge Bracket Bottom 30229H2100 Bottom Door Hinge Bracket Bottom 30200B8703 Bottom Door Hinge Bushing 3020700000 Nylon Top Door Hinge Bushing 30207H1000 Nylon Bottom Door Hinge Bushing 4005B45213 Nylon Top, Bottom Door Hinge Spring 30251H0101 Torsion Style Door Hinge Spring 30251G0100 Torsion Style Door Hinge Spring 30252H1100 StainlessT1.5 Bottom Door Channel Top 30287D0103 PVC-H, Top Door Channel Top 30287J1100 PVC-H, Top Door Channel Top 30287A0306 PVC-H, Top Door Channel Top 30287J1200 PVC-H, Top Door Channel Bottom 30287D0203 PVC-H, Bottom Door Channel Bottom 30287J1500 PVC-H, Bottom Door Channel Bottom 30287A0406 PVC-H, Bottom Door Channel Bottom 30287J1600 PVC-H, Bottom Door Channel Left 30287J0500 PVC-H, Left Door Channel Left 30287A0603 PVC-H, Left Door Channel Right 30287J0600 PVC-H, Right Door Channel Right 30287A0703 PVC-H, Right Door Channel Top 30287K0301 PVC-H, Top Door Channel Bottom 30287K0401 PVC-H, Under

69 48 45 35 33 22 14 11 5

Model

11111

111

1 111 111

1 1

111

1 1 11

11 1 1

P AR TS LIST

Part Name Part Number Description

Door Channel Left 30287K0500 PVC-H, Left Door Channel Right 30287K0600 PVC-H, Right Door Rail 30287D0300 Stainless Door Rail 30287A0500 Stainless Door Rail 30287J2200 Stainless Door Rail 30287J2100 Stainless Door Rail (A) 30287K0100 SUS304 Door Rail (B) 30287K0200 SUS304 Door Roller 30247A0500 Door Roller 30206A1400 Door Roller 30206D0300 Door Roller 30247K0200 Tok DU-22-H Door Sealer Top 30277D0241 Top Door Sealer Top 30277J0800 Top Door Sealer Top 30277A0231 Top Door Sealer Top 30277J0900 Top Door Stopper 30252H1000 StainlessT3.0 Bottom Door Stopper 30252F0100 SUS304 T2.0 Bottom Door Stopper Cushion 30252K0200 Rubber Blocks Door Stopper Cushion 30252A0200 Rubber Blocks

69 48 45 35 33 22 14 11 5

Model

1 1

1 1 1

11 11

Evaportaors

Control Box 30205A9000 HIPS Evaporator Drain Pan 30211A0101 HIPS Evaporator Drain Pan 30211F0101 HIPS Evaporator Drain Pan 4017J54111 HIPS Evaporator Drain Pan 30211K0100 HIPS Evaporator Coil 30200J6200 FIN TUBE (AL+Cu) Evaporator Coil 30270K0100 FIN TUBE (AL) Evaporator Coil 30270A1100 FIN TUBE(AL+Cu) Evaporator Coil 30270H0100 FIN TUBE(AL) Evaporator Coil 30270F0104 FIN TUBE(AL+Cu) Evaporator Coil 30200A8101 ROLL BOND(AL) Evaporator Coil 30270G0100 AL Evaporator Fan Motor 3963329510 IS-3225 DWSL-1-C Evaporator Fan Motor 3963220501 IS-3220DWSF

11 1

P AR TS LIST

Part Name Part Number Description

Evaporator Fan Motor 3963328610 IS-3210DWSB-2 Evaporator Fan Motor 3963328110 IS-4420DWSN-2 Evaporator Fan Motor 3963328120 IS-4420DWSN-2A Evaporator Fan Motor 3963328620 IS-3210DWSB-3 Evaporator Fan Motor Blade 30218F0100 Zytel 150 Evaporator Fan Motor Blade 4034L38038 Zytel 158 Evaporator Fan Motor Blade 3011800400 ABS 110 Evaporator Fan Motor Blade 30218F0200 AL 175 Evaporator Fixture 30220A9000 AL Evaporator Fan Motor Guard 30214H0102 ABS Evaporator Fan Motor Guard 30214K0100 HIPS Lamp Switch 30281A0600 125V/6A Thermometer 30283G0410 MILJOCO Thermostat 30283K0100 K55-Q5605(Ranco) Thermostat 30283K0110 K55-Q5606(Ranco) Thermostat 30283D0700 K55-Q5602(Ranco) Thermostat 30283D0800 K61-Q5603(Ranco) Thermostat 3018301001 Thermostat Bracket 30220A1410 SPG, Refer Parts Diagram Thermostat Bracket 30206F1000 SPG, Refer Parts Diagram Thermostat Bracket 30220J1000 SPG, Refer Parts Diagram Thermostat Knob 30234A1000 HIPS Thermostat Knob 4006D70026 HIPS OFF1234567 Thermostat Plate 30242J0100 EGI+Painting Thermostat Plate 30206A0200 EGI+Painting Thermostat Plate 30206H0104 EGI+Painting Thermostat Plate 30242F0802 HIPS Thermostat Plate 30245K0100 EGI 0.6

PFN-110U-02D, GNF-110U-02D

69 48 45 35 33 22 14 11 5

Model

1 1 111111111 111111111

1111

11111111

Grills

Bottom Grill Assembly 30200D5500 Ass’y Front Painted Bottom Grill Assembly 30200A5500 Ass’y Front Painted Bottom Grill Assembly 30224H0100 Front ABS Dark Gray Bottom Grill Assembly 30200J2300 Ass’y Front Painted Bottom Grill Assembly 30200J4300 Ass’y Front Painted

P AR TS LIST

Part Name Part Number Description

Bottom Grill Assembly 30224F0102 Front ABS Dark Gray Bottom Grill Assembly 30224K0100 Ass’y Grill

Lightings

Ballast 30285D0500 32Watt x 1 R-2P32-TP Ballast 30285A0700 32Watt x 1 R-1P32-TP Ballast 30200A0110 25Watt x 1 R-1P825-TP Ballast 30285J1200 25Watt x 2 R-2P825-TP Ballast 30285H1500 17Watt x 2 R-2P817-TP Ballast 30200A0140 13Watt x 1 DD22B Lamp 30200D2800 32Watt F32T8/TL85048” Lamp 30236A0500 25Watt F25T8/TL95036” Lamp 30236H0500 17Watt F17T8/TL95024” Lamp 30236F0500 13Watt F13T8/CW12” Lamp Shield 30214F0701 ACRYL Lamp Shield 30214A0010 ACRYL Lamp Holder 3183005000 SK-5OD28 Lamp Shield 3021101101 PC, t0.5 Lamp Shield 30211H0000 PC, t0.5 Lamp Shield 30211F0000 PC, t0.5 Light Starter 30236A0700 FS-2 Lamp Switch 30281A0600 125V/6A

69 48 45 35 33 22 14 11 5

Model

111

42111

211

2222

2111

111111111

Shelves

Shelf 30278D0107 Wire, White Shelf 30278A0207 Wire, White Shelf 30278K0100 Wire, White Shelf 30278H0103 Wire, White Shelf(A) 30278F0111 Wire, White TOP Shelf(B) 30278F0211 Wire, White BOTTOM Shelf(T) 30278A9401 Wire, White TOP Shelf *L 30278J0100 Wire, White Shelf *L 30278J0300 Wire, White Shelf *R 30278J0200 Wire, White Shelf *R 30278J0400 Wire, White

3 1

P AR TS LIST

Part Name Part Number Description

Shelf(M) 30278A9150 Wire, White MIDDLE Shelf(B) 30278A9000 Wire, White BOTTOM Shelf(A) 30278G0111 Wire, White TOM Shelf(B) 30278G0401 Wire, White BOTTOM Shelf Bracket 30220A0200 Front Center White Shelf Clip(E) 30220A0700 PP TOP Shelf Clip(D) 30220A0600 Nylon BOTTOM Shelf Standard 3022000703 Shelf Support 30253A0500 Back Center White

Sign Frame

Sign Frame *T*B 30222K0900 PVC-H Sign Frame *T*B 30222D0500 PVC-H Sign Frame *T*B 30222A0800 PVC-H Sign Frame End 30222A0900 PVC-H Sign Frame *T*B 30222H0310 PVC-H Sign Frame *T*B 30222F1902 PVC-H Sign Frame End 30222F2103 ABS Dark Gray Sign Frame End *L 30222J0100 PVC-H Sign Frame End *R 30222J0200 PVC-H Sign Frame Bracket 30220A0900 Aluminum Sign Panel 30214D0710 PC, t1.5 Sign Panel 30214A1211 PC, t1.5 Sign Panel 30214H0110 PC, t3.0 Sign Panel 30214F0110 PC, t3.0 Sign Panel 30214J4500 PC, t1.5 Sign Panel 30214J4600 PC, t1.5 Sign Panel 30214K1400 PC, t1.5

Sides & Back of Cabinet White

69 48 45 35 33 22 14 11 5

Model

1 3 1

21 1 36 24 24 36 24 24

44 4

21 1

11 1

11 11 11

11 1

8. REPLACEMENT OF MAIN COMPONENTS

1. LAMP FOR ADVERTISING PANEL(TGM-69R, 48R, 45R, 35R, 33R)

1. Separate the Sign Frame End.

2. Separate the Sign Panel.

3. Separate the Lamp Socket.

4. Separate the Lamp out of the Lamp Holder and replace it.

REPLACEMENT OF MAIN COMPONENTS

5. Take out the Clamp securing wires.

6. Separate the Ballast Connectors.

7. Unscrew two screws securing the Ballast and replace it.

REPLACEMENT OF MAIN COMPONENTS

1. LAMP FOR CABINET LINER(TGM-69R, 48R, 45R, 35R, 33R)

1. Take out the Doors and separate the Lamp from the Lamp Holder.

2. Separate the Lamp Socket.

REPLACEMENT OF MAIN COMPONENTS

3. Separate the Lamp Shield End Cap.

4. Replace the Lamp.

1. LAMP(TGM-22R,14R)

REPLACEMENT OF MAIN COMPONENTS

1. Unscrew four screws securing the Sign Frame End and separate the Sign Frame End.

2. Separate the Sign Panel.

3. Separate the Lamp Sockets and replace the Lamp.

REPLACEMENT OF MAIN COMPONENTS

4. Separate connector of the ballast.

5. Unscrew two screws securing the Ballast.

6. Separate the Lamp Sockets to replace the Lamp for Cabinet Liner.

7. Separate the Lamp Shield End Cap and replace the Lamp.

1. LAMP(TGM-11R,5R)

REPLACEMENT OF MAIN COMPONENTS

1. Unscrew two screws securing the Lamp Shield.

2. Deassemble the Lamp Shield.

3. Separate the Lamp out of the Lamp Holder and replace it.

REPLACEMENT OF MAIN COMPONENTS

2. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-69R, 48R, 45R, 35R, 33R)

1. Unscrew four screws securing the Thermostat control plate.

2. Pull out the Thermostat control plate.

3. Separate the Receptacles out of the Thermostat and Lamp Switch.

4. Separate the Tube of Thermostat from the Evaporator.

REPLACEMENT OF MAIN COMPONENTS

5. Separate the Thermostat Knob out of the Thermostat.

6. Unscrew two screws securing the Thermostat.

7. Separate the Thermostat out of the Thermostat plate.

8. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.

REPLACEMENT OF MAIN COMPONENTS

2. THERMOSTAT CONTROL AND LIGHT SWITCH (TGM-14R)

1. Unscrew two screws securing the Thermostat Plate.

2. Pull out the Thermostat Plate.

3. Separate the Receptacles out of the Thermostat and Light Switch.

REPLACEMENT OF MAIN COMPONENTS

4. Separate the Tube of Thermostat from the Evaporator.

5. Separate the Thermostat out of the Thermostat Plate.

6. Unscrew two screws securing the Thermostat out of the Thermostat Bracket.

REPLACEMENT OF MAIN COMPONENTS

2. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-11R)

1. Unscrew six screws securing the Duct.

2. Unscrew four screws securing the Thermostat Plate.

3. Separate the Receptacles out of the Thermostat and Lamp Switch.

REPLACEMENT OF MAIN COMPONENTS

4. Separate the Tube of Thermostat from the Evaporator Coil.

5. Pull out the Thermostat plate.

6. Separate the Thermostat out of the Thermostat plate.

REPLACEMENT OF MAIN COMPONENTS

2. THEMPERTURE CONTROL AND LIGHT SWITCH(TGM-5R)

1. Unscrew two screws securing the Control Box.

2. Separate the Connectors.

3. Unscrew two screws securing the Tube of Thermostat out of the Thermostat Fixture.

REPLACEMENT OF MAIN COMPONENTS

3. EVAPORATOR FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R)

1. Unscrew four screws securing the Thermostat Plate.

2. Unscrew eight screws securing the Duct.

3. Separate the Duct.

4. Unscrew four screws securing the Evaporator Drain Pan.

REPLACEMENT OF MAIN COMPONENTS

5. Separate the Evaporator Drain Pan.

6. Unscrew four screws securing the Evaporator Guide *L, *R and separate them.

7. Separate the Vinyl Cover securing the Evaporator Fan Motor.

8. Separate the Connectors of Evaporator Fan Motor.

REPLACEMENT OF MAIN COMPONENTS

9. Pull out of the Evaporator Fan Motor Harness.

10. Unscrew two screws securing the Evaporator Fan Motor Bracket.

11. Separate the Evaporator Fan Motor Bracket.

12. Unscrew four screws securing the Evaporator Fan Motor out of the Bracket.

REPLACEMENT OF MAIN COMPONENTS

3. EVAPORATOR FAN MOTOR & BLADE(TGM-22R)

1. Unscrew the screw securing the Evaporator

Fan Motor Guard.

2. Separate the Evaporator Fan Motor Cover.

3. Replace the Evaporator Fan Motor.

4. Unscrew four screws securing the Thermostat

Plate.

REPLACEMENT OF MAIN COMPONENTS

5. Separate the Thermostat Plate.

Pull out the tube of Thermostat out of the Evaporator Coil.

6. Unscrew four screws securing the Duct.

7. Separate the Duct.

REPLACEMENT OF MAIN COMPONENTS

3. EVAPORATOR FAN MOTOR & BLADE(TGM-14R)

1. Unscrew the screws securing the Thermostat

Plate and two screws securing the Duct.

2. Separate the Duct.

(Caution: Pulling the Duct to the front can

cause the Fan Blade to be bent.)

3. Unscrew four securing the Evaporator Fan

Motor Bracket.

4. Separate the Connectors of Fan Motor, the Nut

and replace the Fan Blade.

REPLACEMENT OF MAIN COMPONENTS

5. Unscrew two screws securing the Evaporator

in case of replacing it.

6. Separate Suction Pipe Cover on the Rear

Cabinet.

7. Separate the Sealing Tube.

8. Replace the Suction Pipe with welding

machine.

REPLACEMENT OF MAIN COMPONENTS

9. Pull out the Evaporator Coil.

10. Separate the Evaporator Coil out of the

(Caution: Pulling the Evaporator can cause

the Cabinet Liner to be scratched.)

Evaporator Drain Pan and repair the Evaporator Coil.

REPLACEMENT OF MAIN COMPONENTS

3. EVAPORATOR FAN MOTOR & BLADE(TGM-11R)

1. Unscrew the screws securing the Duct.

2. Unscrew the screws securing the Thermostat

Plate.

3. Separate the harness out of the Thermostat

and Lamp Switch.

4. Separate the Evaporator Fan Motor Bracket.

REPLACEMENT OF MAIN COMPONENTS

4. CONDENSER FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R)

1. Unscrew four screws securing the Bottom Grill.

2. Separate the Compressor Harness out of the

Switch Box.

3. Unscrew four screws securing the Compressor

Base.

4. Pull the Compressor Base and separate the

Condenser Fan Motor.

REPLACEMENT OF MAIN COMPONENTS

4. CONDENSER FAN MOTOR & BLADE(TGM-22R)

1. Unscrew four screws securing the Bottom Grill.

2. Separate the Connector out of the Switch Box.

3. Unscrew four screws securing the Compressor

Base.

4. Pull the Compressor Base and separate the

Condenser Fan Motor.

REPLACEMENT OF MAIN COMPONENTS

4. CONDENSER FAN MOTOR & BLADE(TGM-14R, 11R)

1. Unscrew four screws securing the Bottom Grill.

2. Separate the Connector out of the Switch Box.

3. Unscrew four screws securing the Condenser

Fan Motor Bracket.

4. Pull the Condenser Fan Motor with care.

REPLACEMENT OF MAIN COMPONENTS

5. Separate the Fan Motor Bracket.

6. Separate the nut and replace the Fan Blade.

REPLACEMENT OF MAIN COMPONENTS

5. DOOR(TGM-22R, 14R)

1. Separate the Sign Frame End and Sign Panel.

2. Separate the Door Hinge Top and Door.

Commercial

Freezer

Service Manual

Model No.: TGF-23F

TGF-13F TGF-9F

1. FEATURE CHART

SIGN P ANEL

FLOURSECENT LAMP

DOOR ASSEMBLY

POWER SWITCH

LAMP SWITCH

EVAPORATOR FAN

MOTOR BLADE

EVAPORATOR FAN MO TOR

EVAPORATOR COIL

BACK GUARD (AIR BAFFLE BACK)

CASTER

COMPRESSOR

CONDENSER FAN MO TOR

CONDENSER COIL

CASTER(WITH BRAKE)

BOTTOM GRILLE

DOOR HANDLE

SHELF

• Model : TGF-23F

< FRONT >

• Model : TGF-23F

< SIDE >

FEA TURE CHAR T

TEMPERATURE CONTROL

(IN THE SIGN PANEL)

DOOR HANDLE

DOOR RAIL(ONLY TGF-13F)

SIGN PANEL

DOOR ASSEMBLY (1DOOR:TGF-9F) (2DOOR:TGF-13F)

LAMP SWITCH

DECORATION COVER *R

FRONT GLASSDECORATION COVER *L

LAMP HOLDER

BALLAST

INSULATOR *TOP

LAMP SOCKET

LAMP

LAMP SWITCH

LINER COVER

LINER COVER HEATER

EVAPORATOR URT FOAM ASSEMBLY EVAPORATOR * TOP

RUN CAPACITOR

START CAPACITOR

SWITCH BOX

CASTER(BRAKE)

CASTER

• Model : TGF-13F/9F

< FRONT >

• Model : TGF-13F/9F

< SIDE >

COMPRESSOR DRYER

POWER CORD

CONDENSER COIL

COMPRESSOR

COMPRESSOR RELAY ASSEMBLY

CONDENSER FAN MOTOR

REAR GRILL

• Model : TGF-13F/9F

FEA TURE CHAR T

< BACK >

2. PARTS DETAILS

DOOR PARTS : TGF-23F

7 9

e 4

p s

f j

k g

i o

;

3 x

1 DOOR FRAME *TOP 2 DOOR FRAME *LEFT 3 DOOR FRAME *BOTTOM 4 DOOR FRAME *RIGHT 5 DOOR GLASS 6 DOOR FRAME HEATER 7 AUXILIARY DOOR FRAME *TOP

*BOTTOM

8 AUXILIARY DOOR FRAME *LEFT

*RIGHT

AUXILIARY DOOR FRAME -A

10 DOOR GASKET 11 DOOR HANDLE 12

DOOR FRAME FIXTURE-A

DOOR FRAME FIXTURE-B

DOOR FRAME FIXTURE-D

15 LAMP MOUNTING BASE 16 DOOR SIGN PANEL 17 LAMP SOCKET

(WITH SPRING)

18 LAMP SOCKET

(WITHOUT SPRING)

19 LAMP SOCKET BRACKET 20 LAMP SHIELD FIXTURE 21

LAMP SOCKET HARNESS-A

LAMP SOCKET HARNESS-B

DOOR HEATER HARNESS

24 LAMP SHIELD CAP 25 LAMP 26

LAMP SHIELD

27 DOOR BUSHING *TOP 28 BAR SPRING 29 BAR SPRING FIXTURE 30

DOOR BUSHING *BOTTOM

31 DOOR STOPPER-A 32 CORD BUSHING

Duct (TGF-23F)

Evaporator, Fan (TGF-23F)

P AR T DETAILS

Evaporator Fan Motor Guard

Duct (A) Duct (B)

Lamp & Fan Motor Connectors

Evaporator Coil

Defrost Heater

Evaporator Fan Motor Blade

Evaporator Thermal

F-Sensor

Heater Connectors & Sensor Connectors

3. WIRING DIAGRAM

• Model : TGF-23F

• Model : TGF-13F

• Model : TGF-9F

WIRING DIAGRAM

4. SPECIFICATION OF MAIN COMPONENTS

1. COMPRESSOR

MODEL PART NAME PART NO.

TGF-23F CAJ2432Z 30200R1000 1/2 HP

TGF-13F AEZ2415Z 30200N4400 1/3 HP

TGF-9F HBL27YE-1 3952127G10 1/3 HP

HORSE

POWER MOTOR

CAPACITY

3,200 BTU/h (807 Kcal/h) (FRANCE) 1,459 BTU/h (368 Kcal/h) (FRANCE)

896 BTU/h

(226 Kcal/h)

TYPE OF

CSR 810W

CSIR 280W

CSR 220W DAEWOO

INPUT MAKER

TECUMSEH

2. COMPRESSOR RELAY, OVERLOAD

MODEL RELAY PART NO. OVERLOAD PART No. MAKER NOTE

TGF-23F 3ARR3*5R* - CST00AGF-(+) TGF-13F

TGF-9F PTC 068

3ARR12KP(+)479

3017906900

- MRP24AIK 4TM-783SHB

3817910600

TECUMSEH(FRANCE) TECUMSEH(FRANCE)

DAEWOO

Comp. Assembly Comp. Assembly

TEXAS INSTRUNENT

3. COMPRESSOR CAPACITOR

MODEL STARTING PART No. RUNNING PART No. MAKER Note

TGF-23F 160V 315µF - 400V 30µF TGF-13F 160V 250µF - - -

TGF-9F 220V 100µF

401RD35050

230V 10µF

400EL15130

TECUMSEH(FRANCE) TECUMSEH(FRANCE)

DAEWOO DAEWOO

Comp. Assembly Comp. Assembly

4. CONDENSER FAN MOTOR

MODEL PART NAME PART NO. POLE INPUT TYPE

TGF-23F IS-4420DWSG-1 TGF-13F

TGF-9F Induction (6)

IS-3225DWSK-1 3963326010 2P 36W

3963320410

4P 47W

Shaded Pole AL

Induction (5)

Shaded Pole Zytel

(NUMBER)

5. EVAPORATER FAN MOTOR

MODEL PART NAME PART NO. POLE INPUT TYPE

TGF-23F IS-4420DWSN-2A

3963328120

4P 47W

Shaded Pole AL

Induction (5)

(NUMBER)

BLADE

MAKER

SUNGSHIN

MAKER

SUNGSHIN

SPECIFICA TION OF MAIN COMPONENTS

6. TEMPERATURE CONTROL

MODEL PART NAME PART NO. TYPE MAKER

TGF-13F

TGF-9F

GNF-107DC

30283D0700

NORMAL SHINHAN

7. EVAPORATER DEFROST HEATER

MODEL PART NAME PART No. Spec. MAKER

TGF-23F SHEATHED HEATER 30228L0802 445W SANGDO

8. BALLAST

MODEL

TGF-23F TGF-13F R-1P32-TP M-132R120C 30200A0120 1 32W 0.32A Rapid

TGF-9F R-1P825-TP 727-L-TC-P 30200A0131 1 25W 0.3A Rapid

ADVANCE MAGNETEK R-2P17-TP 703-L-TC-P 30285R1200 1 17W 0.21A Rapid

RC-2S102-TP 949-LH-TC-P 30285R1300 1 110W 1.7A Rapid

PART NAME

PART NO. QTY WATT

CURRENT

TYPE

9. FLUORESCENT LAMP

NUMBER

MODEL PART NAME PART No. TGF-23F TGF-13F F32T8/TL950 30200D2800 1 32W 48" TL80, 5000K T8 PHILIPS

TGF-9F F25T8/SP41 30236A0500 1 25W 36" TL80, 5000K T8 GE

F17T8/TL950 30236H0500 1 17W 12" TL950, 5000K T8

F48T12/CW/VHO

30236R1000 1 110W 48" CW, 4100K T12

WATT LENGTH DESCRIPTION BULB MAKER

PHILIPS or GE PHILIPS or GE

10. ROCKER SWITCH

MODEL TYPE PART NO. RATING MAKER TGF-23F

TGF-13F

TGF-9F

POWER SWITCH (RED) 30281R0200 125V/20A SIGNAL LUX

LAMP SWITCH (GREEN) 30281R0100 125V/20A SIGNAL LUX

LAMP SWITCH 30281A0600 125V, 6A DAESUNG

11. TRANSFORMER & MAIN PCB

MODEL TYPE PART NO. RATING NOTE TGF-23F

TRANSFORMER 30284L0100 115V/60Hz DWS-115U

MAIN PCB 30243R0100 115V/60Hz 1FG1151

5. ELECTRONIC CONTROLLER INSTRUCTION

TEMPERATURE

TURBO FREEZE

Turbo air

Long Beach, CA

LAMP POWER

T.F. FAN DOOR

Section 5 is only for TGF-23F

5-1. HOW TO USE THE DISPLAY PANEL

- InsideTemperature can be set by the user.

- Not controllable during Turbo Freeze mode.

- The default temperature setting is '-7˚F'

- By pushing up/down button, you can set the inside temperature from '5˚F' to '-17˚F'

- 88 LED

- It indicates inside temperature, except during defrost mode

- The compressor operates continuously for 120 minutes during Turbo Freeze mode.

- If Turbo Freeze button is pressed during Turbo Freeze mode, then Turbo Freeze mode is canceled.

LAMP SWITCH

POWER SWITCH

ELECTRONIC CONTROLLER INSTRUCTION

5-2. FUNCTION TABLE

No Control Function Control Objects Contents Remark

1 Initial Buzzer

Operation Fan

Lamp 88 LED

2 Temperature Compressor

Control

Evap-Fan Motor Con-Fan Motor LED

1. Buzzer will be ring within 2 seconds when you plugged-in and turned on the power switch.

2. 88 LED displays inside temperature.

3. Compressor will be run if evaporator's temperature is higher than

38.3˚F(3.5˚C), compressor will not run for 3 minutes when you plugged-in.

4. The fluorescent lamp will come on, when the inside temperature has reached 23˚F(-5˚C).

5. If inside temperature is lower than -50˚F or higher than 50, 88 LED displays 'Lo' or 'Hi' respectively.

6. Evap. Fan Motor will be run if D-sensor sense lower than 14˚F or 10 minutes has passed from when you plugged-in.

1. By pushing up/down button, you can set the desired inside temperature from '5˚F' to '-17˚F'.

2. 88 LED will display a setting temperature, when you push up/down button.

3. 88 LED will indicate real inside temperature, after your setting.

4. Buzzer rings 1 time whenever each button is pressed.

5. Compressor automatically turns on and off by F-sensor (Except error mode)

6. Compressor will not come on for 3 minutes After Compressor is Off, even though the F-sensor is at On point.

7. Evap. Fan Motor runs continuously except when door is opened and during defrost mode.

8. Evap. Fan Motor will start within 3 seconds when door is closed.

9. Compressor On/off temperature(˚F)

Setting

Comp On

Comp Off

Setting

Comp On

Comp Off

Setting

Comp On

Comp Off

Setting

Comp On

Comp Off

Setting

Comp On

Comp Off

-4

-5

-1

-9

-10

-6

-14

-15

-11

-19

9 1

8 0

-1

-5

-6

-2

-10

-11

-7

-15

-16

-12

-20

-11

-12

-16

-17

-13

-21

-1

-2

-6

-7

-3

-8

-12

-13

-17

-2

-3

-7

-8

-4

-9

-3

-4

-8

-9

-5

-13

-14

-10

-18

3 Turbo Compressor

Freeze

Evap-Fan Motor Con-Fan Motor LED

1. If the Turbo Freeze button is pressed, the Turbo freeze mode will start.

2. If the Turbo Freeze button is pressed during the Turbo Freeze mode, the Turbo Freeze mode is canceled.

3. During the Turbo Freeze mode, the temperature up/down button will not operate.

4. T.F lamp in 88 LED is lighted during the Turbo Freeze mode.

5. The compressor and Condenser-Fan Motor operate continuously for 120 minutes.

ELECTRONIC CONTROLLER INSTRUCTION

TEMPERATURE

TURBO FREEZE

Turbo air

Long Beach, CA

LAMP POWER

T.F. FAN DOOR

No Control Function Control Objects Contents Remark

3 Turbo Compressor

Freeze

Evap-Fan Motor Con-Fan Motor LED

6. If you press the Turbo Freeze button during the defrost mode, display panel displays Turbo Freeze mode but actually The Turbo Freeze mode will start after defrost mode is completed.

7. If defrost mode occurs during the Turbo Freeze mode, the defrost mode will start after the Turbo Freeze mode is completed

4 Determination

Of Defrost

5 Defrost Heater

Function Compressor

Evap-Fan Motor Con-Fan Motor

1. Defrost mode is controlled by a time interval setting.

2. The time interval setting can be set by shifting dip s/w on the PCB board.

3. The time interval setting is as follows.

Dip Switch

NO.1 NO.2 Cycle time(hours)

00 12 10 10 01 8 11 6

4. Factory setting is to defrost every 8 hours ( see the above picture.)

5. The first defrost mode will start at half of time interval setting of when unit was plugged-in.

1. Defrost step

Pre-cool Heater Pause Fan Delay

Comp. on off off on F-fan motor C-fan motor

on off off off on off off on

Heater off on off off Max time 30 min. 40 min. 3 min. 5 min.

If D-sensor temperature If D-sensor is over 50˚F, heater temp. lower goes off. than 14˚F, If D-sensor is in error, then F-fan heater goes off turns on automatically 40 min immediately after activated.

A. Pre-Cool Step

a. It prevents from extreme temperature rise during defrost mode. b. Comp. Con-Fan Motor and Evap-Fan Motor run continuously

during pre-cool step. c. 88 LED indicates inside temperature. d. If F-sensor is sensing lower temperature than (-22)˚F(-30˚C) or

pre-cool step interval reach in 30 minutes, pre-cool step goes off. e. Turbo Freeze mode is only one time prior to pre-cool step.

B. Heater defrost step

a. The defrost heater is energized. b. 88 LED displays 'dF' c. The defrost heater warms the evaporator coil thereby melting all

frost that accumulated during the previous refrigeration cycle.

e. When D-sensor is higher than 47˚F(8˚C…), heater goes off.

ELECTRONIC CONTROLLER INSTRUCTION

TEMPERATURE

TURBO FREEZE

Turbo air

Long Beach, CA

LAMP POWER

T.F. FAN DOOR

No Control Function Control Objects Contents Remark

5 Defrost Heater

Function Compressor

Evap-Fan Motor Con-Fan Motor

6 Manual Compressor

Defrost

Evap-Fan Motor Con-Fan Motor Heater

7 Comp Compressor

Restart Con-Fan Motor Prevent

8 Power Compressor

Failure Back-Up

Evap-Fan Motor Con-Fan Motor

Function

9 Door opening Buzzer

Alarm function LED

10 Buzzer Buzzer

Function

11 Error LED

Display

f. If Defrost Heater's on time exceeds 40 minutes for any reason, a

back-up defrost termination switch is also provided.

g. If D-sensor's temperature does not reach 47˚F(8˚C) in 40 minutes,

error code will be recorded on a MICOM.

C. Pause step

a. Time = 3 min. b. 88 LED displays 'dF'

D. Fan delay step

a. Max. Time = 5 min b. Only Comp. is On. c. If D-sensor temperature goes down under 14˚F in 5 minutes,

Evap.-Fan Motor turns on immediately.

1. Press the Turbo Freeze button 5 times, While pressing both up/down button at same.

2. Manual defrost mode.

a) The pre-cool step is omitted. b) It starts from heater defrost step. c) The next procedure is the same as that of the defrost mode.

1. Compressor will not start for 3 minutes after compressor is off, even though the F-sensor is at on point.

1. Compressor will not strat for 3 minutes after power failure.

2. Evap.-Fan Motor is on.

1. If door is opened, light on display board for fan turns off and door open indicating lamp turns on.

2. If door is opened more than 30 seconds, display will beep 3 times.

3. If door is opened more than 60 seconds, display will beep 5 times.

4. If door is opened more than 5 minutes, display will beep continuously.

1. Beep sound rings 1 time after initial power on.

2. Beep sound rings whenever each button is pressed.

3. Beep sound rings if door is opened a certain time period. (See door opening alarm function)

1. Press up button 5 times while pressing both down button and Turbo Freeze button at same.

Above procedure switches normal display to error display mode.

2. If there was no error occurred, there will be no change on the 88 LED.

If there was error occurred, 88 LED will display the error code.

3. Next error code will be displayed by pressing down button.

4. 10 seconds after the last button pressed, error display mode will be switched to normal display mode.

ELECTRONIC CONTROLLER INSTRUCTION

No Control Function Control Objects Contents Remark 12 Fuzzy Heater

Deforst Compressor

Evap-Fan Motor Con-Fan Motor

The Defrost step will be started at following conditions.

1. The compressor has run for 30 minutes.

2. There is no openning the door for 30 minutes.

3. The temperature of D-sensor is lower than 5˚F.

4. The temperature of F-sensor is higher than D-senser's temperature by 53.6˚F for 10 minutes.

5-3. Self - Diagnosis table

Code Content Perception Method Freezer operation state F1 F-sensor - Sensor shorted - The compressor runs for 30 minutes and rests for 5 minutes.

Malfunction - Sensor disconnected - Above action will repeat, until it is repaired.

D1 D-sensor - Sensor shorted - Defrost heater will attempt to defrost.

C1 Cycle, Comp. - When the temperature of the - Normal operation.

F3 Defrost When the D-sensor temperature - Defrost heater will be come on for 40 minutes

Malfunction - Sensor disconnected - If F-sensor temp. is higher than 28.4˚F then heater goes off.

- Heater turns on for 20 minutes, if F-sensor is in error mode too.

Malfunction D-sensor is over 32˚F (Compressor is automatically turned on and off by F-sensor.)

although the compressor has been running for 30 minutes.

Malfunction doesn't reach 47˚F every time setted.

within 40 minutes. - If the D-sensor's temp. reach 47˚F within 40 minutes, D-

heater will be turned off immediately.

5-4. Sensor Description

Sensor Operation Description Remarks F-sensor -Thermistor(Electrical resistance varies with temperature changing) - Wire color is orange.

D-sensor -Thermistor(Electrical resistance varies with temperature changing) - Wire color is blue.

-Act like thermostat. Detects air temperature.

-Act like thermostat. Detects Evap. coil's temperature.

6. PARTS LIST

Part Name Part Number Description

Castors

Castor 30265L0400 TP5040-22-HDP 2 Castor with Brake 30265L0300 TP5040-22-HDP-TLB 2 Castor 30265H0100 1/2"Stem (TP3625-21-HR) 2 2 Castor 30265H0200

Compressor

Compressor 30200R0100 Compressor 30200N4400 Compressor 3952127G30 HBL27YE-1 (DAEWOO) 1 Power Relay (Comp. Relay) 30281H0310 G7L-1A-TUR (OMRON) 1 Main Power Cord 30213A1010 125V/15A 1 Compressor Relay 3817906900 PTC 068 1 Compressor Relay Assembly 30200N4501 Including Harnes 1 Compressor Overload 3817908600 4TM-783RHB (TEXAS INS.) 1 Compressor Run Capacitor 400EL15130 230V 10uF 1 Compressor Start Capacitor 401RD35050 220V 100uF 1 Compressor Capacitor Fixture 3022006000 SPG 1

1/2"Stem (TP3625-21-HR TLB)

CAJ2432Z (FRANCE TECUMSEH) AEZ2415Z (TECUMSEH FRANCE)

Model

23F 13F 9F

Condenser

Condenser Coil 30200R0200 TGF-23F 1 Condenser Coil 30200N5300 Refer Parts Diagram 1 Condenser Coil 30200N5201 Refer Parts Diagram 1 Condenser Fan Motor 3963220410 IS-4420DWSG-1 1 Condenser Fan Motor 3963326010 IS-3225DWSK-1 1 1 Condenser Fan Moter Blade 30218F0100 Zytel, ø150, No of BLADE : 6 1 1 Condenser Fan Moter Blade 30218A0300 AL, ø250, No of BLADE : 5 1 Compressor Dryer 30268L0300 50g, Refer Parts Diagram 1 Compressor Drier 30268N0100 15g, Refer Parts Diagram 1 Compressor Drier 3016800103 10g, Refer Parts Diagram 1 Rear Grill 30214Q5000 SWRM-B 1 Capillary Tube 30244R2000 L2700xø1.6(ID) 1 Power Cord 30213A1000 KKP-30B 1 1 1 Power Cord Clamp 30212A0600 SPG 1 1 1 Condenser Coil Shroud 30214N2003 SWRM-B 1 Condenser Coil Shroud 30214N1903 SWRM-B 1

P AR TS LIST

Part Name Part Number Description

Evaporator

Evaporator Coil 30270R0100 TGF-23F 1 Evaporator Sensor (D-senser+F-Senser) Evaporator Thermal Fuse 30272L0400 PST-3(80/10) 1 Evaporator Drain Pan Heater 30228L1400 90W 1 Evaportaor Defrost Heater 30228L0802 445W 1 Drain Hose Heater 30228L1300 10W, L=700mm 1 Drain Pan Insulator 30233L0100 E-PS 1 Evaporator Fan Motor Guard 30214K0100 ABS 1 Evaporator Fan Motor Blade 30218F0200 AL, ø175 1 Evaporator Fan Motor 3963328120 IS-4420DWSN-2A 1 Duct (A) 30269R0100 EGI, Painting 1 Duct (B) 30269R0200 EGI, Painting 1 Evaporator URT Foam Assembly Evaporator URT Foam Assembly Evaporator *Top 3020000702 ROLL BOND (AL) 1 Evaporator *Top 3020000305 ROLL BOND (AL) 1 Insulation Cover 30214N0800 PVC-H 1 Insulation Cover 30214N0700 PVC-H 1 Insulation Cover Heater 30228N0800 4W, L:1420 1 Insulation Cover Heater 30228N0700 4W, L:994 1

30227L1101

30270H0100 TGF-13F 1

4034L05103 TGF-9F 1

TH225J/TH310H (D-Sensor + F-Sensor)

Model

23F 13F 9F

Door

Door Assembly 30200R1500 Heated Glass, Swing 1 Door Assembly 30200N4600 Glass, Slide 2 Door Assembly 30200N4300 Glass, Slide 1 Door Glass 30255N0300 T4, 684x323 1 Front Glass 3025500100 T12, 1492x110 1 Door Glass 30255N0100 T4, 1001x323 1 Front Glass 30255N0200 T4, 1067x110 1 Door Glass 30255R0100 Heated Glass 1 Door Gasket 30223R0100 PVC-S, 1350x650 1 Lamp Socket (A) 30230R1100 without spring 1 Lamp Socket (B) 30230R1000 with spring 1 Lamp Shield Cap 30214R0100 ABS 1 Lamp Shield 30242R1100 PC 1

P AR TS LIST

Part Name Part Number Description

Lamp Socket Bracket 30206R1000 SPG, Painting 1 Lamp Shield Fixture 30220R1100 EGI, Painting 1 Door Handle 30226A0101 Slide, ABS Plastic, Gray 1 1 Door Rail (Middle) 30287N0201 PVC-H 1

Sign Panel

Ballast 30285R1200 17Wattx1, R-1P17-TP 1 Ballast 30200A0120 32Wattx1, R-1P32-TP 1 Ballast 30200A0131 25Wattx1, R-1P825-TP 1 Lamp 30236H0500 17Watt, F17T8/TL950, 12" 1 Lamp 30200D2800 32Watt, F32T8/TL850, 48" 1 Lamp 30236A0500 25Watt, F25T8/TL950, 36" 1 Sign Panel 30214N170P HIPS 1 Sign Panel 302141020P HIPS 1 Lamp Holder 3183005000 SK-10, OD28 1 1 Lamp Switch 30281A0600 125V, 6A 1 1 Lamp Socket 30279N0100 Including Harnes 1 Lamp Socket 3027900113 Including Harnes 1 Decoration Cover (Left) 30214N0100 ABS Plastic, Gray 1 1 Decoration Cover (Right) 30214N0200 ABS Plasric, Gray 1 1 Sign Panel 30242R1000 PC 1 Lamp Holder 3183005000 SK-10, OD28 1 Door Switch 30281R0100 E3101CA 1 Lamp Socket 30227R1000 Including Harnes 1 Sign Frame *Top 30222R0200 AL, Painting 1 Sign Frame *Bottom 30222R0100 AL, Painting 1 Sign Frame *Right 30222A2500 ABS 1 Sign Frame *Left 30222R2400 ABS 1

Model

23F 13F 9F

Bottom Grill

Bottom Grill 30224R0100 ABS 1 Display Panel Cover 30217R0100 PC 1 Main PCB 30243R0100 1FG1151 1 Display PCB 30242R0100 TGF-23F 1 Power Switch 30281R0200 ROCKER TYPE, RED 1 Lamp Switch 30281R0300 ROCKER TYPE, GREEN 1

P AR TS LIST

Part Name Part Number Description

Transformer 30284L0100 DWS-115U 1 Ballast 30285R1300 RC-2S102-TP 1

Shelf

Shelf Standard 30220L1001 SUS304-2B 4 Shelf 30278R0100 Wire, White 4 Shelf Clip 30220L0900 PA-6 16 Back Guard (Air Baffle Back) 30250R0200 Wire, White 2

Thermostat

Themperture Control 30283N0100 GNF-107DC(SHINHAN) 1 1

Model

23F 13F 9F

Turbo Air TGM-69R User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual