Turbo Air Tas12v Installation Template

1

1. SPECIFICATIONS

Indoor Temp Outdoor Temp Indoor Humidity

65~90°F 70~109°F Less than 80%

(18~32°C) (21~43°C)

❃ The Ranges of T emperature And Humidity.

Indoor Outdoor

DB WB DB WB

80°F 67°F 94°F 75°F

(26.7°C) (19.4°C) (35.0°C) (23.9°C)

❃ Standard Rating Condition

ITEM TAS-12V

Function Cooling
Capacity BTU/H 12,000
SEER 13.0
Dehuminication L/H 1.13
Electrical Data

Main Power AC 208/230V~, 60Hz, 1 Ph
Running Current A 4.6
Watts W 1,000

Refrigerant R-22

Quantity OZ 42.3(1,200g)
Connection Flare
Gas Side inch 1/2"(12.7)
Liquid Side inch 1/4"(6.35)

Compressor QK164KBD

O.L.P MRA 98996-12026
LRA A 24

Motor Indoor FDA353DWA

Outdoor FMA6531DWA
Capacitor Dual 3/35µF 400VAC
Dimension Unit conversion : 1 inch = 25.4mm
Indoor W x H x D mm 1,035 x 322 x 205

Weight (net) lb 26.7(12.1kg)
Outdoor W x H x D mm 800 x 615 x 320

Weight (net) lb 110.3(50kg)

No Part Name Q'ty Remark No Part Name Q'ty Remark

1 Installation Plate 1 6 Battery 2
2 Remote Controller 1 7 Nail 4
3 Remote Holder 1 8 Screw 4
4 Deodorizing Filter 1 9 Outdoor Cover 1
5 Electrostatic Filter 1 10 Foot Cushion 4

2

BASIC ACCESSORIES

2. INSTALLATION

This Installation section explains how and where to connect this new air conditioner. Please read make sure all acces­sories are included as shown below and read manual thoroughly. This Installation section is provided to assist the per­son knowledgeable in air conditioner installation and should not be installed by anybody who is not thoroughly familiar
with this type of installation. Please contact a professional installer if necessary.

ACCESSORIES SUPPLIED WITH THE UNIT:

9

0

AUTO

(24 Series Only)

3

OPTIONAL ACCESSORIES

ACCESSORIES NOT SUPPLIED WITH THE UNIT:

No Part Name Q'ty Description Remark

1 Drain Hose Extension 1 PVC, 20mm x 2M
2 Tape Finish 1 PVC, W80mm x 25M
3 Insulator Plate 1 PE, T8.0
4 Putty 1 Gray, 80g
5 Wall Cap 1 HIPS,
6 Bracket Saddle 2 SCT, T0.8 24 Series Only
7 Cable Tie 2 DACT-190A 24 Series Only

1234

567

4

INSTRUCTION OF INSTALLATION

Below is an overview for the connection of the Indoor unit to the Outdoor unit.

O VERVIEW

This appliance must be installed according to national power supply acquirement.

10cm (3.95in)

10cm (3.95in)

10cm (3.95in) from

10cm (3.95in) from

side wall

side wall

from ceiling

from ceiling

30cm (11.8in) from

30cm (11.8in) from

side wall

side wall

Wall

Bracket

Wall

Wall Cap

At least 240cm

(11.8in) from unit

(94.5in) from unit

Power
Source

10

10

more than

cm

4 inch

3.9 inches

At least 30cm

Power
Source

cm

23.6
inches

Installation Plate

Circuit Breaker

more than
4 inch

cm

60

cm

Power cable

Circuit Breaker

Maximum Height 7M (21Ft)

Maximum Length 15M (49Ft)

Maximum Height

10

be precharged with freon using the following calulation:

Maximum Length

Any tube length between 7 and 15 meters must

Adding additonal tubing will decrease efficiency.

Adding additonal tubing will decrease efficiency.

Standard Length: 25ft (7.6m)

Adding Refrigerant: 0.32 oz/ft (30g/m)

(Length – 5) x 20 grams

27.6
inches

70

cm

5M (16.4Ft)

15M (49Ft)

more than
27 inch

70

cm

Wrap with
Tape

cm

60

60

cm

23.6
inches

more than
24 inch

Copper
Tubing

(Not Supplied)

Copper
Tubing

Ground Wire

(Not Supplied)

(Not Supplied)

Ground Wire
(Not Supplied)

Drain
Hose

Drain
Hose

5

INSTALLATION

1. Determine the type of wall (sheetrock, concrete, etc.)
and make sure it is strong enough to hold indoor unit.
Select an approximate position for the unit, taking the
required distances away from walls/AC outlet into
consideration.

INDOOR UNIT

• Do not install the unit in an area with direct sunlight, near

heat sources (radiator, etc.), or an area where leakage of
flammable gas may be expected.

• Select a position in the room, high on the wall, where the
whole room can be uniformly cooled.

• Select a location that can hold the weight of the unit and
where the copper tubing, drain hose and Indoor to Outdoor
Wire have the shortest distance to the Outdoor unit.

• Make sure the Indoor unit is installed at least 10cm (3.95in)
away from the top and left side wall and at least 30cm
(11.8in) from AC outlet and right side wall.

OUTDOOR UNIT

• Do not install the unit in an area near heat sources,

exhaust fans, or an area where leakage of flammable gas
may be expected.

• Do not install the unit in a humid, damp or uneven location.

• Select a location that is well ventilated .

• Leave enough room around the unit for air intake, exhaust

and possible maintenance.

2. Determine if the hole is to be made at the left or right
hole location.

3. Using drill with hole-cutting attachment or equivalent, cut
a hole 70mm (2.75") in diameter. The hole should be
made at a slight downward slant to the outdoor side.
Measure the thickness from the inside to outside edges
and cut a PVC pipe at a slight angle 1/4" shorter than the
thickness of the wall and insert pipe in wall.

4. For sheetrock, wooden or similar wall, measure down
from the ceiling using a level or tape measure and attach
the wall bracket to the wall using 4 screws. If you are not
able to line up the holes with the beams, use toggle
bolts. Make sure the wall bracket is even and flush
against the wall.

Indoor Outdoor

Cut at slight angle

CAUTION

¥ Before making hole, make sure there are no studs, pipes,

electrical wiring or conduit directly behind the area to be cut.

For Concrete, or similar type wall, make holes into the wall and insert concrete nails instead of screws.

INST ALLING THE INSTALLATION PLATE

To install the wall bracket, follow the procedures below. One hole is required for the tubing and may be either on the left or right side.

SELECTING A SITE:

• TAS-12V

6

2. Make sure the drain hose and copper tubing are
wrapped with the rubber insulation. Using the tape,
wrap the indoor/outdoor wire, copper tubing and drain
hose together.

MOUNTING THE INDOOR UNIT

The Indoor unit must be mounted before connecting the indoor/outdoor wire, drain hose and copper tubing. To mount,
follow the procedures below:

1. The tubing can be extended in 4 directions as shown
below. No cutting is necessary for left/rear and
right/rear tubing connections. If using left or right tub­ing connections, remove the plastic area with a hack­saw so pipes can go through.

Left

Tubing

Right
Tubing

Left/Rear

Tubing

Right/Rear

Tubing

CAUTION:

• Make sure the Indoor unit’s AC cord is not connect-
ed to AC power when performing these procedures.

• Be sure to comply with local codes on running a wire
from the indoor to the outdoor unit.

• DO NOT LET THE INDOOR/OUTDOOR WIRE
COME IN DIRECT CONTACT WITH THE TUBING
OR HOSE!

3. Shape the tubing so it can easily go through the hole
in the wall. Push the indoor/outdoor wire, copper tub­ing and drain hose through the hole in the wall angling
downward. Situate the indoor unit on the wall bracket
by lifting the indoor unit slightly above the wall bracket
and then down so it is securely locked in place.

Installation Plate

Insert Putty

Drain Hose

CAUTION:

• When using the tube reamer, hold the tube downward and make sure no copper scraps fall into the tubing.

2. Make a flare at the end of the copper tube with a flare
tool.

Make sure the inside surface and edges are smooth
and the sides are uniform length.

1. Cut the copper tube extension to the desired length
with a tube cutter. It is highly recommended that 1 foot
is added to the requested length. After cutting, debur­ring may be necessary (see below diagram). Perform
this with a tube reamer.

BEFORE AFTER

PREPARING THE COPPER TUBING (NOT INCLUDED)

A copper tubing extension (not included) may need to be cut. If this is the case, it will also have to be deburred and
flared as shown below:

Flare tool

Flare nut

Connection

pipe

7

1. Remove the flare nut stoppers from the inside unit.
Determine the location of the copper tubing and
where the bends will be. Gently bend the copper tub­ing, making sure to use big angles so no crimping will
occur. Try to do this on the first try as repeated bend­ing may break or crimp the tubing.

2. Remove the plastic stoppers from the tubing. Connect
the large and small copper tubing to the respective
extension and rotate the flare nut with your finger until
a smooth match is made. Make sure the copper
extension has foam rubber (insulation) on it.

Flare Nutcoupler

CONNECTING THE COPPER TUBES

To connect the copper tubes, follow the procedures below:

NOTE:

When removing the flare nut stopper from the inside unit, confirm “Ping”, sounds because the mixed gas is charged in
the inside unit,

3. Once a smooth match is made, tighten the flare nut
using a wrench. Be very careful not to strip the
threads or flare nut. Repeat this process for the small
and large tubing. When tightening the flare nut, use
another wrench to securely hold the coupler from
twisting and possibly damaging the tubing.

4. Remove the flare nut stoppers from the outdoor unit’s
valves. Connect the larger copper tubing to the larger
valve on the outdoor unit. Connect the smaller copper
tubing to the smaller valve on the outdoor unit.

5. Perform a leak test on all copper tube connections. To
prevent heat loss and damage to walls from conden­sation, the copper tube connections coming from the
wall must be insulated. Do this by wrapping foam rub­ber or equivalent around the connection approximate­ly 8mm thick so no copper tubing is exposed.

NOTES:

• As with all wiring and hookups on this unit, make sure
the AC plug on the indoor unit is unplugged.

• Be very careful not to strip the threads or flare nut.

• When insulating the connections, use foam rubber or

equivalent.

1. Connect the drain hose extension to the drain hose
coming from the indoor unit by loosing the clamp on
the extension using a phillips screwdriver, attaching
the hoses together and then tightening the clamp.

2. Run the drain hose, slanted downward, outside. If the
drain pipe is exposed
indoors, make sure it is
thoroughly insulated so
condensation does not
ruin walls or furniture or
come in contact with the
AC connection or exten­sion. Also, do not crease
or form a trap in the tub­ing.

Insert Putty

Drain Hose

CONNECTING THE DRAIN HOSE

To connect the drain hose, follow the procedures below:

8

CONNECTING THE CABLES

One electric power cable must be connected to the outdoor unit. The indoor unit is connected to outdoor unit through the
connection cable. To install the cables follow as below.

1. Open the connection cover on the indoor unit.

2. Open the SVC cover on the side of outdoor unit.

3. Connect the connection cable to terminal blocks of the indoor and outdoor unit as shown below.

- Must be connected with the same terminal number of indoor and outdoor unit.

- Be sure not to slip the cables out of terminal.

4. Connect the power cable and earth cable.

5. Reinstall the connection cover and the SVC cover.

6. Install the conduit kit. (The conduit kit is optional)

[Connetion Cable]

CAUTION

• The supply voltage must be the same as the rated voltage of air conditioner.

• Prepare the power source for exclusive use with the air conditioner.

• A circuit breaker must be installed between the power source and the unit.

• This air conditioner must be installed according to the national electric rules.

INFORMATION

• The information for the cables of this air conditioner is as below.

ITEM SPECIFICATIONS

POWER CABLE 12K~15K BTU/h 3G AWG 14 SJT or SPT-3

CONNECTION CABLE 12K~24K BTU/h

5G AWG 16~18 SJT
3G AWG 18~20 SJT+2G AWG 16~18 SJT

CONDUIT SIZE 0.875 inch (22.2mm)

Indoor Unit

Outdoor Unit

Terminal Block

1

2 3 4 5

1

2 3 4 5 L1

Terminal Block

Circuit breaker

(Main Power)

L2

T/B 2

9

TAPING UP THE WIRE/TUBES/HOSE

MOUNTING OUTDOOR UNIT

1. After selection the appropriate site, position the outdoor unit and make sure the space around the outdoor unit.
(See overview instruction of installation)

2. Mount the outdoor unit on appropriate base using anchor bolts.

3. Install the CUSHION RUBBER provided to prevent vibration and noise.

4. If the outdoor unit is expose to direct sunlight or strong wind, install shield around the outdoor units.

❈ The outdoor unit must be installed on stable and rigid base.

Model A B

TAS-12V 360 580

After running the wire, hose and tubing outside, tape them up as shown below to insulate.

1. Tape the two copper tubes, drain hose (and the
electrical wiring if local codes permit) together with
the supplied tape. Make sure the electrical wiring
does not come in direct contact with the copper tub­ing or drain hose. Approximately 1 foot outside the
hole, let the drain hose out and separate from the
copper tubing and wiring.

Drain hose

3. Wrap the piping joints with the
insulator plate and fas
ten it with vinyl tape.

pipe

Plate

2. Begin wrapping from the point the tubing comes out of
the outdoor unit and continue to the hole in the wall.
Leave no gaps or breaks and cover the entire length
of the tubing. As you wrap, overlap the previous turn
by half the width of the tape.

4.

After wrapping the connection pipe with tape,
fasten it to the outside wall with saddles, etc.

Wall cap

Pipe

Tape

vinyl tape

Saddle

(Not supplied)

10

AIR PURGING

Air and moisture remaining in the refrigerant system may create adverse conditions
as indicated below:

• pressure in the system rises

• operating current rises

• cooling efficiency drops

• moisture in the refrigerant circuit may freeze and block capillary tubing

• water may lead to corrosion of parts in the refrigerant system

Therefore, the indoor unit and tubing between the indoor and outdoor unit must

AIR PURGING WITH VACUUM PUMP (TEST RUN)

Remove the valve caps from the wide and narrow service valves on the
outdoor unit. Note that both narrow and wide tube service valves on the outdoor
unit are kept closed at this stage (shipping position).

Leak Test

(Save for reuse.)

CA UTION:

Be sure to use a manifold valve for air purging. If it is not avail able, use a stop valve for this purpose.
The “Hi” knob of the manifold valve must always be kept closed.

3. Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the
gauge reading reaches 150 P.S.I.G. Next, test for leaks with liquid soap.

CA UTION:

To avoid nitrogen entering the refrigerant system in a liquid
state, the top of the nitrogen gas cylinder must be higher than its bottom when you pressurize the system. Usually, the
cylinder is used in a vertical standing position.

4. Do a leak test of all joints of the tubing (both indoor and outdoor) and both wide and narrow service valves. Bubbles
indicate a leak. Be sure to wipe off the soap with a clean cloth.

5. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at
the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.

Lo Hi

Pressure
Gauge

Manifold Valve

Outdoor Unit

Indoor Unit

Charge Hose

Nitrogen Gas
Cylinder
(Vertical
Position)

1. Apply the putty to any area
on the outside hole that air
or rain can get into.

Apply Putty

Here

Tubing

2. After applying putty,
insert the wall Cap at
Indoor side
and Outdoor side.

Insert Putty

Wall Cap

(For DS-110R)

Drain Hose

APPLYING PUTTY AND INSERTING THE WALL CAP

After running the wires and tubing outside, putty should be inserted around the opening on the outside to protect against
rain, wind, etc. To apply putty, see below:

Indoor side Wall

Outdoor side

be leak tested and evacuated to remove any noncondesables and moisture from
the system.

Confirm each tube (narrow and wide tubes) between the indoor and outdoor units
has been properly connected and all wiring for the test run has been completed.

1. With the service valves on the outdoor unit remaining closed, remove the
threaded cover on the wide tube service port.

2. Attach a manifold valve (with pressure gauge) and dry nitro gen gas cylinder
to this service port with charge hoses.

11

Evacuation

1. Attach the charge hose end described in the leak test

area to a vacuum pump to evacuate the tubing and
indoor unit. Confirm the Lo knob of the manifold valve is
open. Then, run the vacuum pump. The operation time
for evacuation varies with the tubing length and capacity
of the pump. The following table shows the amount of
time for evacuation:

2. When the desired vacuum is reached, close the Lo knob

of the manifold valve and stop the vacuum pump.

Finishing the job

1. With a hex wrench, turn the narrow tube service valve

stem counter-clockwise to fully open the valve.

2. Turn the wide tube service valve stem counter-clockwise

to fully open the valve.

CA UTION:

To avoid gas from leaking when removing the charge hose,
make sure the wide tube service valve is fully open and
turned all the way out.

3. Loosen the charge hose connected to the wide tube ser-

vice port slightly to release the pressure, then remove the
hose.

4. Replace the threaded cover on the wide tube service port

and fasten it securely. This process is very important to
prevent gas from leaking from the system.

5. Replace the valve caps at both wide and narrow service

valves and fasten them securely.

This completes air purging with a vacuum pump. The air
conditioner is now ready to test run..

Lo Hi

Pressure
Gauge

Manifold Valve

Outdoor Unit

Indoor Unit

Charge Hose

Vacuum
Pump

If tubing length is less than

33 ft. (10 m)

10 min. or more

If tubing length is longer than

33 ft. (10 m)

15 min. or more

Required time for evacuation when 30 gal/h vacuum

pump is used

12

TEST RUN

Check that all tubing and wiring have been completed correctly. Check again that the wide and narrow tube service
valves are fully opened. Turn on the power and run the system.

Service Valve Construction

• Valve Position Closed

The valve systems of both the wide and narrow tubes are turned all the way in. The unit is shipped from the factory in
this position and it is also used for Pump Down and Air Purging.

• Valve Position Fully Open

The valve stems of both the wide and narrow tubes are turned all the way out. This is normal operating and Test Run
position.

• Valve Position Half Open

With the narrow tube valve stem is turned to the halfway-down position. This position is used for pressure measure­ment and gas charging.

CAUTION:

When opening or closing the service valve stem, be sure to use a hex wrench.

PUMP DOWN

Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas.
This is performed when the unit is to be relocated or the refrigerant circuit is serviced.

CAUTION:

Be sure to perform Pump Down procedure with the unit cooling mode.

Pump Down Procedure

1. Connect a low-pressure gauge manifold hose to the charge port on the wide tube service valve.

2. Open the wide tube service valve halfway and purge the air from the manifold hose using the refrigerant gas.

3. Close the narrow tube service valve (all the way in).

4. Turn on the unit s operating switch and start the cooling operation.

5. When the low-pressure gauge reading becomes 1 to 0.5 kg/cm2 (14.2 to 7.1 psi), fully close the wide tube valve stem
and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been
collected in the outdoor unit.

13

3. REFRIGERANT CYCLE DIAGRAM

TAS-12V

14

4. WIRING DIAGRAM

• Indoor Unit

◆ TAS-12V

• Outdoor Unit

◆ TAS-12V

15

5. CONTROL BLOCK DIAGRAM

DC DRIVE

OUTDOOR

FAN MOTOR

16

6. TROUBLE SHOOTING

Outdoor unit does

not run?

Does

the compressor run

normally?

Indoor unit does

not run

Check the failure

code according to

the self diagnostic

Is the unit

display

mormal?

check the failure

code according to

the self-diagonostic

Normal

check the

connecting

point of

magnetic

contactor

YES

YES

YES

YES

NO

NO

YES

Is the power

applied to the

unit

Is the

power normal?

check the voltage between

L & N of terminal

block

press the power ON/OFF

button on remote controller

Does the

beeper beep two

times?

Is the display

all off?

• Check the connector on display

PCB connected to control PCB

• Check the display PCB itself

Check power supply mains

or interconnection wires

Check the wiring of indoor

Is the

switch position

on switch pannel at

"Remote"

Does

control PCB

status LED repeat one

second "on and

off"?

• control PCB fault

• Micom or reset

IC fault

• Check the remote signal receiver

• Check the connection between signal

receiver and control PCB

Place the switch

position to the

"Remote" and then

Check it once

more

YES

NO

YES

NO

NO

NO

NO

YES

YES

YES

YES

YES

NO

NO

NO

Is the

unit display

normal?

Trouble

17

Note 1)

1 Neither indoor unit nor outdoor unit runs.

Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?

2 Neither outdoor fan nor compressor runs while indoor fan runs.

Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?

1. Error Code I - ON LED blinking 3 times at Emergency Mode

1 When the compressor do not run.

i) Check the voltage between and of terminal block.

(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii)Check relay RL1 on power P.C.B (outdoor PCB)

2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKAGE of the pipe.

2. Error Code 2 - ON LED blinking

1 Check the sensor and its circuit.
2 It occurs when sensor is open or short.

3. Error Code 3 – TIMER LED blinking

1 Check the Indoor Fan Motor.
2 Check the RPM feedback circuit.

Indoor Fan Motor does not work for 5 seconds.

L2

L1

Self-Diagnostic Function

18

Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.

1 Check the function select switch. Is it timer mode?
2 The function select switch locate the sleep mode and is the setting time over?
3 Is the setting mode DEHUMIDIFIER mode?

The power is applied to the unit

Check the voltge between and

of terminal block

L2

L1

Check the

Breaker or Fuse

Self Diagnostic

function is ON

Check according to

self Diagnostic function

Control P.C.B defect

Check the indoor unit display

is the display all off?

Press the ON/OFF switch of

Remote Control

Is the indoor unit display all off?

Pull out the power plug

and then insert the power plug

after 5 second

Control P.C.B is normal

Recheck from the beginning

Rating voltage more than 90%

Rating voltage

under 90%

No No

No

Yes

Yes

Neither Indoor Unit nor Outdoor Unit Runs

19

Check rotation of indoor fan

Rotate indoor fan by hand

Check input Voltage (Vs) of Fan
Motor connector at power P.C.B

Check the winding resistance of

Indoor unit fan motor

Check the Vsp of indoor PCB

Check the connecting wire of

indoor fan motor

Run again

Check the starting of indoor fan motor

Run again

Check the Fan Motor

bearing and fan

The circuit for DC POWER

Change of fan motor

Normal

NO

DC 30V(Vs),

DC 15V(Vc)

Fail

Open or short

No

YES

DC POWER OK

Normal

❈ Vsp=0~5V DC

Outdoor Unit Runs but Indoor Fan Do Not Run

Check the power P.C.B.

(outdoor PCB)

20

Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.

1 Is the setting temperature proper?
2 Is the unit during 3min. Time delay of compressor.
3 During frost prevention of lndoor unit.

Outdoor Fan and Compressor Do Not

Check the AC voltge between and

of outdoor unit terminal

L2

L1

Check the DC voltge between and

of outdoor unit terminal Block

5

2

Check compressor,

outdoor fan motor individually

Check the

connecting wire

Check the

desired Temperature

Rating voltage

under 90%

DC voltage

12Vdc

0V

21

- Check the following at cooling mode

Check the voltge between and

of outdoor unit terminal

L2

L1

Check the wiring of outdoor unit

Check the compressor

(Check the winding resistance)

Check the compressor capacitor

Check the connecting

wire between indoor

and outdoor.

Change the control

P.C.B

Change the

compressor.

Rating voltage

less than 90%

NG

Open or Short

Rating voltage more than 90%

OK

Only Compressor Do not Run

7. PCB DESCRIPTION

1

PCB CIRCUIT DIAGRAM

◆ TAS-12V (Indoor Unit)

◆ TAS-12V (Outdoor Unit)

24

◆P ART LIST OF INDOOR PCB (TAS-12V)

Location Part Code Q'ty Part Name Description Unit

BZ1 3105698200 1 BUZZER DP-2520BA EA
CA1 CN5XD104M- 1 C-ARRAY 6P(F5)X 104Z EA
CA2 CN3XD104M- 1 C-ARRAY 4P(F3)X 104Z EA

CC1 CCXE1H104M 1 C-CERA 104M 50VDC EA
CC10 CCXE1H104M 1 C-CERA 104M 50VDC EA
CC11 CCXE1H104M 1 C-CERA 104M 50VDC EA
CC12 CCXE1H104M 1 C-CERA 104M 50VDC EA
CC13 CCXE1H103M 1 C-CERA 103M 50VDC EA
CC14 CCXE1H103M 1 C-CERA 103M 50VDC EA
CC15 CCXE1H103M 1 C-CERA 103M 50VDC EA
CC16 CCXE1H103M 1 C-CERA 103M 50VDC EA

CC2 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC3 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC4 CCXE1H103M 1 C-CERA 103M 50VDC EA

CC6 CCXE1H103M 1 C-CERA 103M 50VDC EA

CC7 CCXE1H103M 1 C-CERA 103M 50VDC EA

CC8 CCXE1H103M 1 C-CERA 103M 50VDC EA

CC9 CCXE1H104M 1 C-CERA 104M 50VDC EA

CE1 CEXE1E107C 1 C-ELEC 100UF 25V SG EA

CE2 CEXE1E107C 1 C-ELEC 100UF 25V SG EA

CE3 CEXE1C106A 1 C-ELEC 10 UF 16V SS EA

CE4 CEXE1C475A 1 C-ELEC 4.7UF 50V SS EA

CE5 CEXE1E476C 1 C ELEC 47UF 25V SG EA

CN1 3108803200 1 WAFER YW396-06V EA

CN2 3108803100 1 WAFER YW396-05V EA

CN3 3118702340 1 WAFER YMAW025-04 EA

CN4 3108804100 1 WAFER SMW250-07 EA

CN5 3108802000 1 WAFER SMW250-06 EA

CN7 3108804230 1 WAFER SMW250-02 EA

CN8 3108802000 1 WAFER SMW250-06 EA

D2 DZN5408--- 1 DIODE 1N5408, 1000V/3.0A EA
IC1 13GS87PH46 1 IC MICOM TMP87PH46N(OTP) EA
IC2 1L7805CV-- 1 IC REGULATOR L7805CV EA
IC3 13GT62004A 1 IC DRIVER ULN2004AP(M) EA
IC4 13GT62004A 1 IC DRIVER ULN2004AP(M) EA
IC5 1KA7042P-- 1 IC RESET KIA7042P 5L EA
J10 3109400100 1 JUMPER 10MM EA
J11 3109400100 1 JUMPER 10MM EA
J12 3109400100 1 JUMPER 10MM EA
J13 3109400100 1 JUMPER 10MM EA
J14 3109400100 1 JUMPER 10MM EA
J15 3109400100 1 JUMPER 10MM EA
J16 3109400100 1 JUMPER 10MM EA
J17 3109400100 1 JUMPER 10MM EA
J18 3109400100 1 JUMPER 10MM EA

J2 3109400100 1 JUMPER 10MM EA

J20 3109400100 1 JUMPER 10MM EA

✔ Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the

latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

25

Location Part Code Q'ty Part Name Description Unit

J21 3109400100 1 JUMPER 10MM EA

J3 3109400100 1 JUMPER 10MM EA
J4 3109400100 1 JUMPER 10MM EA
J5 3109400100 1 JUMPER 10MM EA
J6 3109400100 1 JUMPER 10MM EA
J7 3109400100 1 JUMPER 10MM EA
J8 3109400100 1 JUMPER 10MM EA

J9 3109400100 1 JUMPER 10MM EA
JS2 3109400100 1 JUMPER 10MM EA
JS3 3109400100 1 JUMPER 10MM EA

OSC 5PRT800MG- 1 RESONATOR RT8.00MG EA

PC1 1LTV817C-- 1 IC PHOTO COUPLER LTV-817C EA
PCB 3114308310 1 PCB CONTROL TAS15(110*130*1.6T,FR1) EA

R1 RD-2K102J- 1 RESISTOR 1/2W - 1K OHM J EA
R10 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R11 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R12 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R13 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R14 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R15 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R16 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R17 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R18 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R19 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R2 RN-4K1001F 1 R METAL FILM 1/4 1K OHM F EA
R21 RN-4K1022F 1 R METAL FILM 1/4 10.2K OHM F EA
R23 RN-4K4122F 1 R METAL FILM 1/4 41.2K0HM F EA
R25 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R26 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R27 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R28 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R3 RN-4K1501F 1 R METAL FILM 1/4 1.5K OHM F EA
R31 RD-4K331J- 1 R CARBON FILM 1/4 330 OHM J EA
R32 RN-4K1272F 1 R METAL FILM 1/4 12.7K OHM F EA
R33 RD-4K331J- 1 R CARBON FILM 1/4 330 OHM J EA
R34 RN-4K1272F 1 R METAL FILM 1/4 12.7K OHM F EA
R35 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R36 RD-4K562J- 1 R CARBON FILM 1/4 5.6K OHM J EA
R37 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R38 RD-4K103J- 1 R CARBON FILM 1/4 10K OHM J EA
R39 RD-4K103J- 1 R CARBON FILM 1/4 10K OHM J EA

R4 RD-4K331J- 1 R CARBON FILM 1/4 330 OHM J EA
R40 RD-4K103J- 1 R CARBON FILM 1/4 10K OHM J EA
R41 RD-4K103J- 1 R CARBON FILM 1/4 10K OHM J EA

R5 RD-4K103J- 1 R CARBON FILM 1/4 10K OHM J EA

R6 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R7 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R8 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R9 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

RA1 RA8K5103J- 1 RESISTOR ARRAY 6A X 103J EA
RA2 RA8K3103J- 1 RESISTOR ARRAY 4A X 103J EA

26

◆P ART LIST OF OUTDOOR PCB

Location Part Code Q'ty Part Name Description Unit

BD1 DKBJ408G-- 1 DIODE BRIDGE KBJ408G 4A 800V EA

CC1 CH1BBN103K 1 C CERA BN 103K 1KV DC EA
CC10 CCXE1H104M 1 C-CERA 104M 50VDC EA
CC11 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC2 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC3 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC4 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC5 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC6 CCXE1H104M 1 C-CERA 104M 50VDC EA

CC7 CH1BBN221K 1 C CERA BN 221K 1KV DC EA

CC8 CH1BBN221K 1 C CERA BN 221K 1KV DC EA

CC9 CCXE1H104M 1 C-CERA 104M 50VDC EA

CE1 CEXE2G686C 1 C-ELEC 68UF 400V SG EA
CE10 CEXE1H226A 1 C-ELEC 22UF 50V SD EA
CE11 CEXE1E476C 1 C ELEC 47UF 25V SG EA
CE12 CEXE2G686C 1 C-ELEC 68UF 400V SG EA
CE13 CEXE1E107C 1 C-ELEC 100UF 25V SG EA

CE2 CEXE1E476C 1 C ELEC 47UF 25V SG EA

CE3 CEXE1H476C 1 C-ELEC 47UF 50V SD EA

CE4 CEXE1H477C 1 C-ELEC 470UF 50V (RD,RG) EA

CE5 CEXE1H227C 1 C-ELEC 220UF, 50V EA

CE6 CEXE1V108C 1 C-ELEC 1000MF 35V SD EA

CE7 CEXE1V108C 1 C-ELEC 1000MF 35V SD EA

CE8 CEXE1E227C 1 C-ELEC 220UF 25V SG EA

CE9 CEXE1E107C 1 C-ELEC 100UF 25V SG EA

CL1 CLV-B3104M 1 C-LINE ACROSS 275V 104K(PILKOR) EA

CLIP 3107000600 2 FUSE CLIP AFC-520 EA

CN1 3108802500 1 WAFER YW396-03AV EA

CN2 3108803200 1 WAFER YW396-06V EA

CN3 3108803210 1 WAFER YW396-06V(RED) EA

CY1 CH1BFB222K 1 C CERA 2200PF,250V,Y1 EA

D1 DP6KE200A- 1 DIODE TVS P6KE200A EA
D2 DUF1007--- 1 DIODE UFR UF1007, 1000V/1A EA
D3 DUF1007--- 1 DIODE UFR UF1007, 1000V/1A EA
D4 DSFA804G-- 1 DIODE UFR SFA804G, 200V/8A EA
D5 DUF2003--- 1 DIODE UFR UF2003, 200V/2A EA

F1 52F153K002 1 LINE FILTER SQE2424,15MH,2A EA
F2 52F2550R2- 1 FILTER BEAD BFS2550 R2 EA
F3 52C3R3K000 1 CHOKE COIL 3.3UH,2A EA

✔ Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the

latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

27

Location Part Code Q'ty Part Name Description Unit

F4 52C3R3K000 1 CHOKE COIL 3.3UH,2A EA
F5 52F2550R2- 1 FILTER BEAD BFS2550 R2 EA

FUSE 5F1GB3152L 1 FUSE GLASS TUBE 250V/S51(UL) 3.15A EA

HS1 3015700110 1 HEAT SINK T35XW20XH40 EA

HS2 3015700110 1 HEAT SINK T35XW20XH40 EA

HS3 3105797200 1 HEAT SHINK T17*W23*H22 EA

HS4 3105797220 1 HEAT SHINK T17*W23*H33 EA

IC1 1TP247YGX- 1 IC SMPS TOP247YN EA
IC2 1L7815CV-- 1 IC REGULATOR L7815CV EA
IC3 1CPMC7812C 1 IC REGULATOR MC7812C EA
IC4 1K1A431--- 1 IC REGULATOR KIA431 EA
IC5 1CPMC7812C 1 IC REGULATOR MC7812C EA

J1 3109400100 1 JUMPER 10MM EA
J2 3109400120 1 JUMPER 12MM EA

J3 3109400100 1 JUMPER 10MM EA
PC1 1LTV817C-- 1 IC PHOTO COUPLER LTV-817C EA
PC2 1LTV817C-- 1 IC PHOTO COUPLER LTV-817C EA
PCB 3114308520 1 PCB POWER TAS-"H"(190*100*1.6T,FR1) EA

R1 RS02Y683J- 1 R M-OXIDE FILM 2W 68K OHM J EA
R10 RD-4K271J- 1 R CARBON FILM 1/4 270 OHM J EA
R11 RD-2K512J- 1 R CARBON FILM 1/2 5.1K OHM J EA
R12 RD-4K153J- 1 R CARBON FILM 1/4 15K OHM J EA
R13 RS02Y683J- 1 R M-OXIDE FILM 2W 68K OHM J EA
R14 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R15 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA
R16 RN-4K3201F 1 R METAL FILM 1/4 3.2K OHM F EA
R17 RN-4K1001F 1 R METAL FILM 1/4 1K OHM F EA
R18 RD-4K331J- 1 R CARBON FILM 1/4 330 OHM J EA

R2 RD-4K105J- 1 R CARBON FILM 1/4 1M OHM J EA
R20 RD-2K102J- 1 RESISTOR 1/2W - 1K OHM J EA

R3 RD-4K105J- 1 R CARBON FILM 1/4 1M OHM J EA

R4 RD-4K689J- 1 R CARBON FILM 1/4 6.8 OHM J EA

R5 RD-4K479J- 1 R CARBON FILM 1/4 4.7 OHM J EA

R6 RD-4K102J- 1 R CARBON FILM 1/4 1K OHM J EA

R7 RD-4K100J- 1 R CARBON FILM 1/4 10 OHM J AT26 EA

R8 RN-4K1002F 1 R METAL FILM 1/4 10.0K OHM F EA

R9 RN-4K1103- 1 R METAL FILM 1/4W 110K OHM F EA
RL1 3119300100 1 RELAY PCF112D1M 250V 25/20A EA

TR1 TZTA1270Y- 1 TR KTA1270Y(2SA1979NYATPF) EA
TR2 TZTA1270Y- 1 TR KTA1270Y(2SA1979NYATPF) EA

TRS1 5EMU283410 1 TRANS SMPS 470U,2834 EA

VAR D15G561K-- 1 VARISTOR 15G561K/350V EA

34

Power Supply(1)

DESCRIPTION

The DC power is SMPS power source. DC Power Supply in circuit needs 30V , 15V and 12V.
+12V is used for Compressor Driving Relay, Buzzer Driving Swing and Swing Motor.
DC 30V is used for Indoor Fan Motor Power and DC 15V(Vc) is used for Motor Drive.
(Refer to PCB Circuit Diagram : Outdoor Unit)

Oscillator(2)

19

OSC

CC13
104

5V

8M

20

VDD-10%

V

SS+10%

Fig 2-1

DESCRIPTION

Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency.
Ocillatory wave is as following Fig 2-1.

35

DESCRIPTION

Indoor Fan motor power is DC30V(Vs)
Indoor Fan motor RPM is controled by Vsp(0~5V)
Vsp control pulse OUTPUT is Pin6, IC1
PIN31 is Indoor Fan motor RPM feed back input.

Room temperature and Evaporator temperature Sensor Input

DESCRIPTION

Number 24, 25 of Micom is Terminal of A/D
convertor Input.
Room temperature and Evaporator temperature is
sensing by change of Thermister Resistance,
Micom is put in 5V by ratio between R10 (12.7KΩ)
and R1 1 (12.7KΩ).
Relation between temperature and voltage is
following Table 3-1.
CC5, 6 is Noise filter.

Temperature

(°C)

No. 1 No. 3

-5 1.127 1.127
0 1.378 1.378
5 1.650 1.650

10 1.936 1.936
15 2.228 2.228

Voltage (V)

Table 3-1

Sensor(3)

ROOM SENSOR

I/D SENSOR

CN3

R7R6330

330

CC5
103

103
CC6

24

25

MICOM

R10

12.7KF
R11

12.7KF

Indoor Fan Motor Control(4)

36

DESCRIPTION

Signal from Remote Controller put in only Control Data Signal at Micom T erminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.

LEADER CODE

CUSTOM

CODE

DATA
CODE

CHECK

SUM

TAILER

9ms 4.5ms 16bit 16bit24bit 8bit

Fig 5-1

Fig 5-2

BIT STRUCTURE

Remote Controller(5)

0.56ms 0.56ms1.69ms

1.12ms 2.25ms
bit 0 bit 1

Selecting Mode(6)

(SELECT S/W INPUT, OUTPUT)

MICOM

13

R25

1K

RA2

5V

CA2
F4104Z

P2

MODE
SELECT
PUSH S/W

DESCRIPTION

There are Mode according to SW position as
following Table 6-1.
According as port of fixed Micom is Low, the unit is
operating as following Table 6-1.

Table 6-1

POSITION MODE

OPEN REMOCON

GND EMERGENCY

37

DESCRIPTION

MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC10 is noise filter .

Micom Power Supply(7)

VDD 42

CE3

10µF

16V

CC3
104

CC10
104

+

5V

41
40

39

22

21

19

OSC
8MHz

20

VSS

MICOM

38

DESCRIPTION

Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.

Reset(8)

R38 5.6K

1K R35

18

CC4

CE4

4.7uF/50V

IC5

7042P

10.3

MICOM

4.25V

H

L

t

t

POWER

ON

Vcc (+5V)

DELAY TIME

FOR POWER ON

RESET

39

DESCRIPTION

Micom 34 Terminal put out Buzzer Driving Pulse,
its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.

VCC
12V

KID 65004

MICOM

34

611

R37

1K

BZ1

Buzzer Driving(10)

DESCRIPTION

* When power source is put at fist, Funtion selection input is recognized.

And when the unit is running the microcomputer ignore variation of funtion selection input.

• JS3: open (°C), short (°F)

• R21, R23: Indoot Fan Motor RPM select option with A/D signal.

Function Selecting(9)

40

DESCRIPTION

There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

Ø 4

Ø 3

Ø 2

Ø 1

B

+

6

5

4

3

2

1

12V

IC3

KID65004

CN5

1

MICOM

2
3

4

M1

FOR SWING

Fig 12-1

(Normal Rotating) (Reversed Rotating)

Stepping Motor Driving(12)

Ø 4

Ø 3

Ø 2

Ø 1

ERROR

No

ERROR

No

ERROR

No

No

No

No

Yes

Select ON/OFF button

Select Mode button

Select FAN SPEEDbutton

Select FAN DIR. button

Power Supply

TEST ST ART

Power supply again

Check the Following
BA TTER Y SPRING
MICOM
PCB
LCD

Is Display at the

beginning ON?

Is Display at the

beginning ON?

Is it normal?

Is it normal?

Is it normal?

• REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD

41

ERROR

No

ERROR

No

(Whenever you selectted Temp.
Button, it is changed by 1°C (18~32°C)

▲

( ▼)

Select TEMP. Button (▲,▼)

Select ON/OFF button

Is display at the

begining ON?

Is it normal?

42

(0.5~24 HOUR)

ERROR

No

Select TIMER ON Button

Select Timer Enter Button

Select CANCEL Button

Select ON/OFF Button

Select OFF (Timer) Button

Select SLEEP Button

Select SLEEP Button

TEST OK!

Is LCD display OFF?

Is it normal

display?

TIMER

Is all display OFF?

Is it normal?

SLEEP MODE

Display ON?

Is display at the

beginning ON?

ERROR

No

ERROR

No

ERROR

No

ERROR

No

ERROR

No

ERROR

No

43

(1) U1 (MICOM)

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18
19
20
21

VDD

(XTOUT)P22

(XTIN)P21

(INT5/STOP)P20

P17
P16

(TC2)P15
(PPG)P14
(DVO)P13

(INT2/TC1)P12

(INT1)P11

(INTO)P10

(AIN7)P67
(AIN6)P66
(AIN5)P65
(AIN4)P64
(AIN3)P63
(AIN2)P62
(AIN1)P61
(AIN0)P60

VAREF

P77(HSO)
P76(HSCK)
P75(SO)
P74(SI)
P73(SCK)
P72(PDO/PWM)
P71(INT4)
P70(INT3/TC3)
P07
P06
P05
P04
P03
P02
P01
P00
TEST
RESET
XIN
XOUT
(VASS)VSS

42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22

Steppping Motor
Driving

Indoor Unit Motor Driving

Buzzer Driving
Remocon Input
Comp Relay Driving
Zero Crosing Detect

Function S/W

Temperature
Sensor Input

LED Driving

Emergency
Mode

Function
S/W

Reset Curcuit
Oscillation

8. KEY COMPONENTS OF ELECTRONIC CIRCUIT

44

(2) U2, 4 (KID65004) DARLINGTON ARRAYS

(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)

(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)

IN1 1 16 OUT 1

IN2 2 15 OUT 2
IN 3 3 14 OUT 3
IN 4 4 13 OUT 4

IN5 5 12 OUT 5

IN6 6 11 OUT 6

IN7 7 10 OUT 7

GND 8 9 COMMON FREE

WHEELING DIODES

COMMON

10.5KΩ

7.2KΩ
3KΩ

OUTPUT

GND

INPUT

100K 500

100

100

0.3

10K

6K

500

1K

5K

28K

6K

30pF

2K

5K

200

240

1.4
K

2.7
K

3.3
K

0.19K

INPUT

OUTPUT

GND

SCHEMATIC DIAGRAM

1
2
3

Fin 2 is ground
for Cose 221A.
Case is ground
for Case 1.

10K

INPUT

GND

10K

300
36K
64K

520

26K

60K

29K

20K

20K

40
pF

50K

50 200

300

200

100

16K

210

012

OUTPUT

(Top View)

Pin 1. INPUT

2. GROUND

3. OUTPUT

Pin 1. INPUT

2. GROUND

3. OUTPUT

(Equivalent Circuit)

KID65004AP

(Equivalent Ciircuit)

45

(5) U9 (KIA7042P) : RESET IC

KIA70

42P

OUTLINE

INPUT

GROUND
OUTPUT

VCC

1

3

2

OUT

GND

◆TAS-12V

PROCEDURES PHOTOS

1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.

2. Removing the Insert Grille and Frame.
! Loosen three screws for fixing the the Insert Grille and Frame.

(Pull out the frame cap before loosening three screws) (Fig 1)

@ Loosen three screws at the Drain Pan.
# Remove the Insert Grille and Frame.

3. Removing the Control Box.
After doing above procedures:

! Disconnect indoor room and coil thermistors. (Fig 3)
@ Disconnect the fan motor lead wire from connection at the main

PCB. (Fig 3)

# Disconnect the swing motor connection wire.
$ Loosen a screw for fixing ground wire.
% Loosen two screws for fixing the body.

4. Removing the Drain Pan.
After doing above procedures:

! Loosen a screw for fixing body. (Fig 4)
@ Unhook the right part of Drain Pan.

5. Removing the Indoor Coil.
After doing above procedures:

! Loosen four screws for fixing indoor coil at left and right side. (Fig 5)
@ Loosen a screw for fixing the bracket tube at the back side. (Fig 6)
# Remove the indoor coil. (Fig. 6-1)

6. Removing the fan motor.
After doing above procedures:
! Loosen two screws for fixing holder moter at left and right side.

(Fig 7, 8)

@ Loosen a screw for fixing fan motor and blower.
# Renove the fan motor.

Fig 2

Fig 1

Fig 3

Fig 4

Fig 5

Fig 6

Fig 6-1

46

1

INDOOR UNIT

9. DISASSEMBLY INSTRUCTIONS

47

PROCEDURES PHOTOS

7. Removing the blower.
After doing above procedures:

! Loosen a screw for fixing holder bearing.
@ Remove the blower.

Fig 8

Fig 7

48

2

OUTDOOR UNIT

◆TAS-12V

PROCEDURES PHOTOS

1.Stop the operation of the air conditioner and dis connect the wire from in
door unit to out door unit.

2. Disassemble the case. (Fig 1~2)

1 Remove the Top Panel.
2Remove the Side Cabinet.
3Remove the Front Cabinet.

3. Removing the Propeller Fan. (Fig 3)

1Loosen the screw fixed at the motor bracket.
2Remove the Plain Washer.
3Remove the Propeller Fan.

4. Remove the panel control. (Fig 4)

1Disconnect the wire at the control panel.
2Loosen the screw fixed at the panel control.
3Remove the parts on panel control.

5. Remove the partition panel. (Fig 5)

1Loosen four screws at the bracket motor.
2Disconnect the wire at the control panel.

6. Removing the Over load Protector. (Fig 6)

1Remove the cocondenser
2Loosen three volts at compressor.
3Remove the compressor.

Fig 1

Fig 2

Fig 3

Fig 5

Fig 4

Fig 6

49

10. EXPLODED VIEW AND PART LIST

1

INDOOR UNIT

◆TAS-12V

26

25

20

10

4

23

22

5

9

6

24

21

12

14

13

11

17

19

18

16

2

3

7

8

1

27

50

◆Indoor Unit Part List (TAS-12V)

No PART CODE PART NAME Q'TY SPEC REMARK

1 3100410000 BODY ASS'Y 1 SRAC 15K,18K
2 3118008210 MOTOR FAN 1 FDA3530DWB DC30V ID 15K
3 3101500400 CUSHION MOTOR 2 CR ø30
4 3106400100 BEARING OILESS 1 METAL ID6.0
5 3100020000 CROSS FLOW FAN ASSY 1 MOLD OD102*L861
6 3103000700 HOLDER BEARING 1 ABS (BLK)
7 3103000600 HOLDER MOTOR L 1 ABS (BLK)
8 3110606600 BRACKET MOTOR 1 HI-PS

9 3107400010 EVAPORATOR ASSY 1 15K,18K FP=1.4 DW 2R*3C
10 3108120020 PAN DRAIN ASSY 1 DSA(B)-18K
11 3108004300 STEPPING MOTOR 2 DC 12V(MING JONG)400MM
12 3106500401 BLADE VERTICAL 16 HIPS 450 (GY171A)
13 3107600100 FLAP TOP 1 ABS (GY171A)
14 3107600200 FLAP UNDER 1 ABS (GY171A)
15 3103210010 ASSY HOSE DRAIN 1 P.P*INSU
16 3100005280 ASSY CONTROL BOX 1 TAS-15, TAS-12V
17 3114308700 PCB ASSY INDOOR 1 TAS-15 (DSA-152U)
18 3104300401 SWITCH PCB AS 1 182L/LH,151L,102(122)M/H
19 3104300301 LED PCB AS 1 182L/LH,151L,102(122)M/H
20 3102210030 FRAME ASSY 1 DSB-180LH
21 3101403700 COVER TER. BLOCK-2 1 ABS (GY171A)
22 310191000C FILTER PRE R Ass'y 1 P.P BLACK
23 310192000C FILTER PRE L Ass'y 1 P.P BLACK
24 3101930000 FILTER ELECTRO ASSY 1 DSB-180L
25 3101940000 FILTER CARBON ASSY 1 DSB-180L
26 3112400400 INSERT GRILLE 1 HIPS (GY171A)
27 3104500300 PLATE MOUNTING 1 SGCC T0.8
28 3106300500 BAR DRAIN 4 SUS304 OD1.5
29 3100601400 BRACKET DRAIN 1 SUS304 T1.0

✔ Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the

latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

51

◆TAS-12V

2

OUTDOOR UNIT

52

◆Outdoor Unit Part List (TAS-12V)

✔ Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the

latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

No PART CODE PART NAME Q'TY SPEC REMARK

1 3110007500 ASSY PAN BASE 1 SECC 1.2T 070-MG

2 3117146300 COMPRESSOR 1 QK164KBD(LG)

3 3RC7938JE0 COMP.OLP 1 MRA 98996-697(12026)

4 3110018930 CONDENSER ASSY 1 L568.4*H575*W44 (2R*3C) FP=1.4

5 3112400700 GRILLE COND 1 P.P NET 820*570*T3.5

6 3100610001 BRKT SERVICE ASSY 1 SECC 1.6T

7 310540H400 VALVE SERVICE 1 1/2" (R22)

8 310540H300 VALVE SERVICE 1 1/4" (R22)

9 3114464510 PIPE SUCTION 1 OD_9.52 X T0.7
10 3114499G00 PIPE DISCHARGE 1 OD 7.94 (TAS-12V)
11 31100A5M00 ASSY PIPE CAPILLARY 1 DSA-126U (TAS-12V)
12 3114500800 PLATE PARTITION 1 SGCC 0.8T
13 3110600210 BRACKET MOTOR 1 SGCC 1.2T
14 3118014800 MOTOR ODU 1

FMA6531DWA, VS=310V, VC=15V, VSP=0~6V
15 3101800110 FAN PROPELLER 1 ABS+GF10% (NATURAL)
16 31100A5J10 ASSY PANEL CONTROL 1 DSA-126U (TAS-12V)
17 3114319900 PCB ASSY OUTDOOR 1 DSA-152U(DC2)
18 3111101601 CASE OD PCB 1 PP + TALK 20%
19 3116902040 CAPACITOR COMP 1 35UF 400VAC ø50,L100 HANSUNG
20 3101201100 CLAMP CAPACITOR 1 SBHG1 T1.0
21 311080021P ASSY PNT CABINET FRONT 1 TURBO AIR (18K)
22 3112400300 ASSY GRILLE DISCHARG 1 STELL WIRE SPRAY
23 311250030P GUIDE SUPPORT 1 SECC 1.0T
24 311080030P ASSY PNT CABINET SIDE 1 SECC 1.0T
25 311420050P ASSY PNT PANEL TOP 1 PAINT
26 3111408300 COVER CONTROL 1 SECC T0.8, DSA-123L
27 3102101000 FOOT CUSHION 4 NR,R/W45*5T

MODEL #:

TAS-12V

SERVICE MANUAL

ROOM AIR CONDITIONER

✔ Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

CONTENTS

1. SPECIFICATIONS

2. INSTALLATION

3. REFRIGERANT CYCLE

4. WIRING DIAGRAM

5. CONTROL BLOCK DIAGRAM

6. TROUBLE SHOOTING

7. PCB DESCRIPTION

8. KEY COMPONENTS OF ELECTRONIC CIRCUIT

9. DISASSEMBLY INSTRUCTIONS

10. EXPLODED VIEW AND PART LIST

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ABOUT THIS MANUAL

ABOUT THIS MANUAL