Turbo Air TAS-09EH/O, TAS-12EH/O, TAS-18EH/O, TAS-24EH/O Service Manual

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DC Inverter Split Air-Condition Unit
SERVICE MANUAL
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Contents
1. Main parameter........................................................................................................................1-1
2. Working temperature range .................................................................................................2-1
3. Characteristic feature ...........................................................................................................3-1
4. Outline dimension .................................................................................................................4-1
5. Explosion View ......................................................................................................................5-1
6. Error code ...............................................................................................................................6-1
7. DC Invert multi-split series faulty code manual...................................................................7-1
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2 RATING CONDITIONS and Operating Limits
2.1 RATING CONDITIONS
Standard conditions in accordance with ANSI/AHAM RAC-1-2003, and UL 484.
Cooling:
Indoor: 80oFDB 67oF WB Outdoor: 95oF DB 75oF WB
Heating:
Indoor: 70 oF DB 60 oF WB Outdoor: 47
o
F DB 43 oF WB
2.2 Operating Limits
Outdoor
Upper limit (DB)
110 oF
Cooling
Lower limit (DB) 5oF Upper limit (DB) 75 oF
Heating
Lower limit (DB) 5oF 2PH 198–264V/115V
Voltage
3PH N/A
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3Units characteristic
☆ Wide operating range with outdoor air temperatures up to -15℃ in cooling for the Heat pumpHigh efficiency and energy saving Auto-restart after a power supply blackout Single-phase power supply thanks to DC inverter technology low consumption Dynamic refrigerant control by DC inverter compressor and circuit, electronic valve and fuzzy logic
managed by a powerful micro program
EEV for each indoor unit
We leaded to adapt 180°sine wave with permanently magnetic and synchronized Brushless motor, compressor motivated from 120°square wave control to 180° sine wave. These contribute higher efficiency, lower power consumption and noise.
Compressor motivated
by 180°sine wave
High precision of flow control valve, Compared with the on/off unit, DC inverter with large range of flow, accurate has the advantage of fast refrigeration of
control, these could implement calefaction, accurate temperature control, automatically control to refrigerant reliable system, high efficiency and so on.
and help system always run at the best condition..
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In fact , the new CS is a high efficiency DC inverter technology outdoor unitits
SEER is as high as 21 for the 12K unit when compared to SEER13 it can save electricity 38 in a year.
Compressor Energy Consumption Diagram
COP (W/W)/2ND
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Compressor Condensing Pressure Diagram
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Cooling Capacity (BTU)---Run Model,230/115V,Indoor fan at high speed
INDOOR ENTERING AIR DB/WB TEMPERATURE [0F]
OUTDOOR
ENTERING AIR DB
TEMPERATURE[0F]
DATA 72/59 75/63 81/66 84/70 90/73
TC 80 - 110 % of nominal SC 80 - 105 % of nominal
14~68
(protection range)
PI 25 - 50 % of nominal TC
11616
12336
13104
13872
14640
SC
10421
10603
10845
11027
11269
77
PI
0.72
0.73
0.75
0.76
0.77
TC
11040
11808
12576 1
3296
14064
SC
10118
10361
10542
10785
10966
86
PI
0.81
0.82
0.83
0.85
0.86
TC
10464
11232
12000
12768
13536
SC
9876
10058
10300
10542
10724
95
PI
0.88
0.90
0.92
0.93
0.94
TC
9936
10704
11424
12192
12960
SC
9634
9815
10058
10239
10482
104
PI
0.97
0.98
0.99
1.01
1.02
TC
9264
10032
10752
11520
12288
SC
9270
9512
9694
9936
10118
115
PI
1.07
1.08
1.09
1.11
1.13
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Heating Capacity (KW)---Run Model,230V,Indoor fan at high speed
ID COIL ENTERING AIR DB TEMPERATURE [0F]
OD COILENTERING
AIR DB/WB TEM
PERATU RE[0F]
DATA 59 68 77
TC 8960 8260 7700
5/3
PI 0.66 0.73 0.80
TC 9940 9240 8680
14/10
PI 0.80 0.87 0.95
TC 10640 10080 9380
20/18
PI 0.91 0.97 1.04
TC 11060 10500 9800
30/28
PI 0.96 1.02 1.08
TC 11340 10640 10080
36/34
PI 0.99 1.06 1.12
TC 14560 14000 13440
45/43
PI 1.04 1.11 1.18
TC 15400 14840 14140
50/48
PI 1.11 1.18 1.25
TC 16240 15680 14980
59/54
PI 1.16 1.22 1.30
TC 85 - 105 % of nominal
59~75
(Protection Range)
PI 80 - 120 % of nominal
LEGEND
TC – Total Cooling Capacity, BTU SC – Sensible Capacity, BTU PI – Power Input, kW WB – Wet Bulb Temp., (
0
F) DB – Dry Bulb Temp., (0F) ID – Indoor OD – Outdoor
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Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
Heating Capacity Ratio Vs. Outdoor Temperature
Cooling Capacity Correction Factor
0
0.2
0.4
0.6
0.8
1
1.2
1.4
77 86 95 104 115
Outdoor Temp.(deg F)
Capacity Ratio
90/73 84/70 81/66 75/63 72/59
Heating Capacity Correction Factor
0
0.2
0.4
0.6
0.8
1
1.2
1.4
5 14 20 30 36 45 50 59
Outdoor Temp.(deg F)
Capacity Ratio
59 68
77
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Capacity Correction Factor Due to Tubing Length (One Way)
Cooling
Heating
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Pressure Curve
Suction Pressure Curve
Discharge Pressure Curve
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ELECTRICAL DATA
Model
TAS-09EH/O
Power Supply 1 PH, 115 VAC,60Hz Connected to Outdoor Maximum Current 9.3A Inrush Current 40A Starting Current 1A Circuit breaker 20A Power supply wiring - No. x cross section 1 X 3 X 2.5 mm2
Interconnecting cable - No. x cross section
2 X 4 X 1 mm2
Model
TAS-12EH/O
Power Supply 1 PH, 115 VAC,60Hz Connected to Outdoor Maximum Current 10.8A Inrush Current 40A Starting Current 1A Circuit breaker 20A Power supply wiring - No. x cross section 1 X 3 X 2.5 mm2
Interconnecting cable - No. x cross section
2 X 4 X 1 mm2
Model
TAS-18EH/O
Power Supply 1 PH, 230 VAC,60Hz Connected to Outdoor Maximum Current 10.1A Inrush Current 40A Starting Current 1A Circuit breaker 20A Power supply wiring - No. x cross section 1 X 3 X 2.5 mm2
Interconnecting cable - No. x cross section
2 X 4 X 1 mm2
Model
TAS-24EH/O
Power Supply 1 PH, 230 VAC,60Hz Connected to Outdoor Maximum Current 12.2A Inrush Current 35A Starting Current 1A Circuit breaker 20A Power supply wiring - No. x cross section 1 X 3 X 2.5 mm2
Interconnecting cable - No. x cross section
2 X 4 X 1 mm2
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4. OUTLINE DIMENSIONS
4.1 outdoor Unit: TAS-12EH/O
4.2 outdoor Unit: TAS-12EH/O
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4.3 outdoor Unit: TAS-18EH/O
4.4 outdoor Unit: TAS-24EH/O
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4.5 INDOOR UNIT OUTLINE SIZE AND INSTALLATION SIZE
单位:mm
OUTLINE SIZE INSTALLATION SIZE
SIZE CODE
MODEL
A B C D E F
TAS-09EH
800 280 195 490 / /
TAS-12EH
900 296 220 583 257.5 257.5
TAS-18EH (W)
1068(1080) 325(305) 240(214) 700(696) 305(305) 315(315)
TAS-24EH
1225 325 245 685 311.5 311.5
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5EXPLOSION VIEW
5.1TAS-09EH/O
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5.2 TAS-09EH
ON OFF
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5.3TAS-12EH/O
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5.4TAS-12EH
ON 0FF
F
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5.5TAS-18EH/O
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5.6TAS-18EH
ON 0FF
F
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5.7 TAS-24EH/O
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5.8TAS-24EH
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6The analysis of indoor malfunction codeinternal wiring get loose, which will cause malfunction.
Ⅰ、indoor detailed malfunction
1.when indoor unit live wire is disconnectedits lamp panel cant display.
Live wire is off
2.when the transformers secondary and primary disconnect or indoor fuse is offthe indoor unit lamp panel cant display.
Transformer secondary is off
Transformer primary is off
The relevant transfomer primary socket
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Indoor unit fuse is off.
The indoor unit fuse
The condition that the lamp panel cant display
3.1when the indoor null line is offthe system displays F1 code (2)when indoor communication wire is offthe system also displays F1 code
The inserted slice to null line
The indoor unit null line is off
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2)the indoor communication wire is off.
Communication wire socket.
the indoor lamp panel displays F1 code.
4. when indoor fan mainline or feedback wire is off,the indoor lamp panel displays F4 code. After directly insert it wellTo restart the unit to recover normal .
Indoor fan mainline is off
The relevant socket with indoor fan mainline
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indoor fan feedback wire is off
the relevant socket with indoor feedback wire
The lamp panel displays F4 code.
5.when indoor sensor has the problem, the lamp will display F
2 、 F3
code. When indoor coil outlet , inlet and middle temperature sensor appear malfunction, the lamp panel displays F3 code; when indoor temperature sensor appears fault, the lamp panel shows F2 fault code.
Indoor temperature sensor plug
the relevant socket of indoor temperature sensor plug
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The lamp panel alternately displays F2,F3 fault code.
6.when outdoor temperature sensor is off or loose contactthe indoor lamp panel displays F6 fault
code.
the relevant socket of outdoor temp.
sensor.
The outdoor temperature sensor is off or loose contact.
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The indoor lamp panel displays F6 fault code.
7.when the system appears mode conflictthe indoor lamp panel shows d1 code.
the indoor lamp panel shows d1 code.
8.when the system is in the defrosting conditionThe lamp panel displays dF code.
The lamp panel displays dF code.
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Ⅱ.The outdoor electrical control fault code of the America 12K model .
1.the outdoor module temperature sensor is off or loose contactthe lamp panel shows F6 code.
the outdoor module temperature sensor is off or loose contact .
the relevant socket with the outdoor module temperature sensor plug .
The lamp panel shows F6 code .
2.The outdoor unit DC busbar voltage is abnormalthe lamp panel shows F7code.
The PN power wire are off .
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The lamp panel shows F7code.
3.the outdoor module drive wire is off the lamp panel shows FC code .
The outdoor module drive wire is off .
The matching socket with the outdoor module drive wire
The matching socket with the outdoor module drive wire .
The outdoor module drive wire is
off .
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The lamp panel shows FC code .
4、the wave filtering board and mainboard power wire is off or loose contact,the lamp panel shoes F1 code .
the wave filtering board and mainboard power
wire is off or loose contact
The matching socket with the wave
filtering board and mainboard power wire
the lamp panel shoes F1 code .
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5. the evaporator middle temperature and condenser middle temperature sensor is off the lamp panel displays P8 code .
the evaporator middle temperature and condenser middle temperature sensor is off
the lamp panel displays P8 code
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The 67th style indoor lamp panel
The timing lamp The turbo lamp The running lamp
The indoor unit faulty display:
Faulty contents Trouble display
Communication fault
The running lamp lightens all the timethe turbo lamp
lightens 2 times and then extinguish 2 seconds
Indoor fan fault
The running lamp lightens all the timethe turbo lamp
lightens 5 timesand then extinguish 2 seconds
Indoor temp. sensor fault
The running lamp lightens all the timethe turbo lamp
lightens 3 times and then extinguish 2 seconds
Indoor coil outlet temp. sensor fault
The running lamp lightens all the timethe turbo lamp
lightens 4 timesand then extinguish 2 seconds
Indoor coil inlet temp. sensor fault
The running lamp lightens all the timethe turbo lamp
lightens 4 times and then extinguish 2 seconds
Indoor coil middle temp. sensor fault
The running lamp lightens all the timethe turbo lamp
lightens 4 times and then extinguish 2 seconds
Mode conflict
The running lamp lightens 1 time and then extinguish
1 second
Defrosting or anti cold air
The timing lamp lightens 1 time and then extinguish
1 second
The outdoor unit faulty display:
Faulty contents Trouble display
the outdoor unit transducer module
protection faulty
The timing lamp lightens all the timethe turbo lamp
lightens 2 times and then extinguish 2 seconds
over current of outdoor unit
The timing lamp lightens all the timethe turbo lamp
lightens 3 times and then extinguish 2 seconds
discharge temp. of compressor too high,
outside ambient temp. too high, switch
temp. of compressor crust cut off, temp.
of module too high
The timing lamp lightens all the timethe turbo lamp
lightens 4 times and then extinguish 2 seconds
The outdoor unit DC busbar voltage is
abnormal
The timing lamp lightens all the timethe turbo lamp
lightens 7 times and then extinguish 2 seconds
lack refrigerant or reverse valve fault
The timing lamp lightens all the timethe turbo lamp
lightens 8 times and then extinguish 2 seconds
outdoor sensor fault
The running lamp lightens all the timethe turbo lamp
lightens 7 times and then extinguish 2 seconds
outdoor unit drive fault, start compressor
failure
The running lamp lightens all the timethe turbo lamp
lightens 6 times and then extinguish 2 seconds
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The 85th style indoor lamp panel
The timing lamp The sleeping lamp The running lamp
Faulty contents Trouble display
Communication fault
The timing lamp lightens all the timethe sleeping lamp
lightens 2 times and then extinguish 2 seconds
Indoor fan fault
The timing lamp lightens all the timethe sleeping lamp
lightens 5 times and then extinguish 2 seconds
Indoor temp. sensor fault
The timing lamp lightens all the timethe sleeping lamp
lightens 3 times and then extinguish 2 seconds
Indoor coil outlet temp. sensor fault
The timing lamp lightens all the timethe sleeping lamp
lightens 4 times and then extinguish 2 seconds
Indoor coil inlet temp. sensor fault
The timing lamp lightens all the timethe sleeping lamp
lightens 4 times and then extinguish 2 seconds
Indoor coil middle temp. sensor fault
The timing lamp lightens all the timethe sleeping lamp
lightens 4 times and then extinguish 2 seconds
Mode conflict
The timing lamp lightens 1 time and then extinguish
1 second
Defrosting or anti cold air
The running lamp lightens 1 time and then extinguish
1 second
Faulty contents Trouble display
the outdoor unit transducer module
protection faulty
The running lamp lightens all the timethe sleeping lamp
lightens 2 times and then extinguish 2 seconds
over current of outdoor unit
The running lamp lightens all the timethe sleeping lamp
lightens 3 times and then extinguish 2 seconds
discharge temp. of compressor too high,
outside ambient temp. too high, switch
temp. of compressor crust cut off, temp.
of module too high
The running lamp lightens all the timethe sleeping lamp
lightens 4 times and then extinguish 2 seconds
The outdoor unit DC busbar voltage is
abnormal
The running lamp lightens all the timethe sleeping lamp
lightens 7 times and then extinguish 2 seconds
lack refrigerant or reverse valve fault
The running lamp lightens all the timethe sleeping lamp
lightens 8 times and then extinguish 2 seconds
outdoor sensor fault
The timing lamp lightens all the timethe sleeping lamp
lightens 7 times and then extinguish 2 seconds
outdoor unit drive fault, start compressor
failure
The timing lamp lightens all the timethe sleeping lamp
lightens 6 times and then extinguish 2 seconds
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DC inverter multi-split series faulty code manual
Malfunction codeF1 the communication faulty
Y
Turn off the power
1Refer to the connecting diagram (Fig. 1),
check whether the wire is connected correctly.
2Pls screw again to make the wire firm.
Whether the communication wire is connected wrongly or disentwined.
N
The indoor PCB faultcheck whether the communication circuit on the indoor PCB has been damaged, check especially some important electric parts ,such as the
Y
If the indoor PCB has been damaged, pls changed it.
N
The outdoor PCB faultcheck whether the communication circuit on the outdoor PCB has been
damagedcheck especially some important electric parts ,such as the optical couplervoltage stabilizing dioderesistorPTC,and so on Pls replace the PCB if being abnormal (Fig. 3).
The faulty cause:
1、the communication wire is broken off or connected wrongiy;、 2、the power ground wire is connected
unfirmly;、
3、the indoor PCB’s hardware has been damaged
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The voltage of the cross flow fan feedback end will be increased gradually from 0 to +2.4VDC when turning on
the
indoor
unit
PTC1 resistance value 102KΩ(25℃)
The limited current resistance value14.8 kΩ
Notethere are two kinds of connecting technics for the indoor and outdoor connecting cable,Fig 2 shoed the technics before 2007,and Fig 3 showed the technics after 2007
Fig.
2
the indoor and outdoor connecting
cables technics before 2007
Fig. 3
the indoor and outdoor connecting
cable’s technics after 2007
The voltage stabilizing diode ZD1 ZD2 reference value Forward resisitance :713 Ω
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Fig. 4: the indoor PCB Notethe above parameter is tested when there is the power in the PCB, so is the following
Fig. 5the outdoor PCB
Malfunction codeF2 the indoor temp sensor fault
Turn off the power
Take out the temperature sensor from the indoor PCB, then check whether the indoor temperature sensors resistance is normal.(the range of normal resistance :1~40 KΩ)
N
Please replace it .when the indoor temperature sensor has problem.
Y
Connect the sensor renewedly to the indoor PCB,then check the resistance between the sensor and indoor PCB terminal. The normal resistance value is 0Ω
N
The indoor temperature sensor adapter connector breaks off, pls replace the indoor PCB or restore the adapter connector.
Y
The indoor PCB is badplease change it
PTC1 resistance value
The limited current resistance valueR54
Faulty cause:1、maybe the indoor temp sensor’s bnc connector plugs is loose or contact ill; 2
the sensor is bad or the down-lead is
circuit-break、circuit-short 3、the indoor PCB’s hardware has been damaged
The voltage stabilizing diode ZD1 ZD2 reference value Forward resisitance :713 Ω reverse resistance:
Please test the DC motor end to N terminal voltage value: VCC-N +15VDCP-N +340VDCVsp -N 0+5VDC
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Malfunction code F3 the indoor coil temp sensor fault
Malfunction codeF4 the indoor fan motor fault
Shut off the power
Take out the temperature sensor from the indoor PCB, then check whether the indoor coil temperature sensors
resistance is normal.(the range of normal resistance
:1~40 K
N
Replace it .when the indoor coil temperature sensor has problem.
Y
Connect the sensor with the indoor PCB again. Check the sensor and the indoor PCB terminal resistance. The normal value is 0Ω
N
If the indoor coil temperature sensor adapter connector is loose. Change this indoor PCB or repair this adapter connector
Y
The indoor PCB is bad. please change it .
Shut off the power
Take out the plug from the indoor PCB. Then test the every winding resistance (the normal value: the main winding is 273Ω. the auxiliary winding is 343Ω) Fig. 6
fi
N
The indoor fan motor is bad, then please change it
Y
connect the motor plug with the indoor PCB again and turn on. Then test the feedback terminal to ground wire voltage whether it is normal (the normal voltage is increased gradually from 0 to +2.4VDC)
N
The indoor fan motor is bad, then please change it
Y
The indoor PCB is bad. please change it
Check the indoor fan whether it is smooth
N
1.If the fan is bad and change it
2.The bolt what fix the indoor fan is loose. Pls screw it again
3.There are any dirt in the indoor fan. Pls clean it
Y
Faulty cause:1、maybe the indoor coil temp sensor’s bnc connector plugs is loose or contact ill; 2
the sensor is bad or the down-lead is
circuit-break、circuit-short 3、the indoor PCB’s hardware has been damaged
The faulty cause:
1、the fan motor is blocked or turns abnormally; 2、the motor wire is loose or contacts ill 3、the indoor fan motor has been damaged 4、the indoor PCB is bad
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Malfunction codeF6 the outdoor temp sensor fault
T
urn off the power
Take out the temperature sensor from outdoor PCB. Then test this outdoor temperature sensor resistance whether ii is normal (the normal: discharge sensor is 3K~200K the
other sensor is 1K~40K
).
N
The outdoor temp sensor is bad ,please change it.
Y
Connect the sensor with the indoor PCB again. Check the sensor and the indoor PCB terminal resistance. The normal value is 0Ω
N
The indoor temperature sensor adapter connector is loose. Change this indoor PCB or repair this adapter connector
Y
The indoor PCB is bad. please change it
Faulty cause1maybe the indoor coil temp sensors bnc connector plugs is loose or contact ill; 2the sensor is bad or the down-lead is circuit-breakcircuitshort 3the indoor PCB’s hardware has been damaged
Fig. 6the indoor fan motor The main winding resistance(the motor wire: black-white 273 the auxiliary winding resistance(the motor wire: red-white 343Ω)
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Malfunction code FA the communication fault between the wire controller to the indoor PCB
]
Y
Y
N
N
Y
N
N
Electrify and turn on the unit
Check the connecting linewire controllerPCB whether they are loose or have a bad contact.
Please change the connecting line or repair the loose terminal
Check the indoor PCB、diode、triode whether they are normal. Fig. 8
The wire controllers hardware is bad ,please change it .
The wire controllers hardware is bad ,please change it .
Test the wire controller to the ground wire voltage whether it is +5VDC. Fig. 7
Whether the light of the wire controller is bright
The indoor PCB is bad ,then change it
The indoor PCB is bad ,then change it
The faulty cause
1、the wire controllers connecting plug is loose or contacts ill 2the wire controllers hardware has been damaged ; 3、the indoor PCB has been damaged.
Y
The voltage between the red
wire and white wire
+5VDC
The power indicator lampthe lamp is bright when the wire
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Fig. 7 the wire controller
Fig.8 the indoor PCB
Malfunction codeP2 the outdoor unit transducer module protection faulty
The dynatron Q3 reference value: be pole :The positive pole resistance660Ω the negative pole resistance961Ω; bc pole :The positive pole resistance659Ω the negative pole resistance :1439Ω
The clamping diodes parameter:
VD15 The positive pole resistance:389Ω the negative pole resistance392Ω VD16 The positive pole resistance:497Ω the negative pole resistance1012Ω
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The malfunction code: P3 (The indoor input current is large)
Turn off the power
1whether the compressors connecting wiring is loose 2check whether the module and radiator are firm
N
1pls make the compressors connecting wiring firm 2 pls fixup the IPM and radiator together
Y
Check whether the compressors winding value is normal refer to SNYO C-6RZ146H1A winding value:T-R 0.452Ω T-S0.452Ω R-S0.452Ω)
N
The compressor is bad, then change it.
The intelligent power module is bad , and then change it.
Y
Y
N
N
Y
Y
The faulty cause
1 the compressors connecting wiring is loose; 2the IPM module and radiator are not firm 3the IPM board has the fault.
The faulty cause:
1、the ambient temp exceed the temp range
of the A/C’s running
2、the outdoor PCB’s hardware is bad
Turn on the unit
Check the ambient temperature whether it is more than the running temperature(cooling:10~46℃,
Pls wait the conditions returned to normal then run it if the operating conditions is very bad.
Whether the current is normal? the normal current:18K13A. 24K, 15A. 28K17A
The refrigerant is more than usual. Pls let it out.
The outdoor PCB is bad. Pls change it
Whether the pressure is normal? (the normal value : the high is
2.4~3.06MPa. the low is
1.2~1.6MPa
Check the compressor phase current whether it is large. Pls change it if the value is large.
N
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Annotation 1The normal value of the phase current:18K11A;24K13A;28K<15A
The malfunction code:P4 compressor discharge temp is overhighoutdoor ambient temp go beyond the limitedcompressor
crustal temp switch is disconnectedmodule temp go beyond the limited
The malfunction code: P7 The outdoor unit DC generatrix voltage is abnormal
Turn off the power
Check whether the compressor crustal temp switch is disconnected.
Y
Compressor crustal temp switch has been damagedthen change it
N
Check whether the outdoor ambient temp is overhigh or overlow.
Y
The fault will disappear when the outdoor ambient temp is beyond minus 20 and under plus 55.
N
Pls Charge the refrigerant.
N
Check whether the A/C units pressure is normalthe
normal value high pressure 3.06Mpa low pressure
1.6Mpawhen the A/C unit operate
Y
2check whether module temp sensorresistance is
normal (the normal value range:140KΩ)
3check whether the module and radiator are firm 4check whether the disperse heat silica gel is
short or dry
5check whether the module has been damaged.
N
1Change the temp sensor 2Firm the module and radiator 3 Append anew the disperse heat
silica gel
4Change the module
Y
Please change the outdoor PCB
Turn off the supply
Check whether the power voltage is in the normal voltage range 150V270V”。
Ensure the power voltage is in the normal voltage range150V270V
Y
The IPM basic board hardware has been
damagedpls change the IPM basic board
The faulty cause: 2、 the compressor crustal temp switch has been
damaged 3、 outdoor ambient temp go beyond the limited 4、 compressor discharge temp is overhigh 5、 module temp go beyond the limited
The faulty cause: 1、 The power voltage is abnormal
2 The IPM basic board hardware
has been damaged
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The malfunction codeP8 lack the refrigerant or reverse valve fault
Turn off the power
Check whether the high and low pressure
N
Open the high and low
pressure valve
正常
Check whether the system pressure is normal
the normal valuehigh pressure3.06Mpa low
pressure
1.6Mpa
N
Due to refrigerant leakage kook for the leak to weld it,then charge anew the refrigerant to the system.Fig.917
Pls change it if the sensor wire is short circuit
or open circuit.
N
Y
Check whether the indoor and outdoor pipe
temp sensor are loose or hang in the air.
Y
Pls arrange the indoor and outdoor sensor correctly and change it if the probe spring piece is damaged. Refer to Fig.1825
Y
The faulty cause 1the high and low pressure valve are closed 2the refrigerant leaks from the A/C system 3the indoor and outdoor pipe temp sensor are
loose or hang in the air.
4the indoor and outdoor pipe temp sensor has
been damaged.
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Fig. 11the bell-mouth should aim at the valve port
Fig. 12the bell-mouth should aim at the valve port
Fig. 9、 please make sure that there is enough soap bubble.
Warning:please connecting the indoor and outdoor units according to the correct installing method,Fig. 11~15 show the right operating way;( Notethe indicator pictures aren’t the real photos about the DC inverter dual zone unit
Fig. 10Pls daub the bubble to four terminals, then observe them for five minutes! If there are some bubbles that grow slowly and broke around the terminal,. it
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The following pictures are the wrong operation. such as Fig. 16 Fig. 17
Fig. 14please screw the nut until cant move by handrefer to the pictures positionIf not move when screwing the nut about 3~4 circles
by hand, it is possible that the bell-mouth doesnt aim at the valve port ,and then operate it again from scratch
Fig. 13、screw down the nut gradually by hand
Fig. 15Next please screw the nut by the
Fig. 16screw the nut to this place by
hand , and it cant be moved ; then force to screw the nut by the spanner
Fig. 17 forcing to screw the nut by
spanner results in the rupture of the bell-mouth.
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The spring gasket
The spring gasket
Note: Apart from the ambient temperature sensor, all sensors must be equipped with spring washer, please check it by pic. If the angle is similar to Fig. 24, means that spring has lost its elasticity .please bend it to an angle of 135 degrees, Re. Fig. 8; Please ensure to install them if no spring washer,.
Fig. 24 The damaged spring gasket Fig. 25 The spring gasket is in good condition.
The malfunction code: P3 (The outdoor unit fault)
Fig. 20 the outdoor condensing temp sensor(pipe number:3)in the U-type pipe at the middle of the condenser.
Fig. 21 the outdoor ambient temp sensor(pipe number:2)locating on the condensers back
Fig. 18 the compressors discharge
temp sensor (no pipe No. ) locating on the compressors outlet gas about 5 CM
Fig. 19 the compressors suction
temp sensor(pipe number4 locating on the Shock Absorbers piece above 5CM.
Fig. 20 the outdoor condensing temp sensorpipe number3 in the U-type pipe at the middle
Fig. 23 The indoor ambient
temp sensorpipe number1
Fig. 22.1 The indoor evaporators middle temp sensor (pipe number: 3)
Fig. 22.2 The indoor evaporators inlet temp sensor (pipe number: 4)
Fig. 22.3 The indoor evaporators inlet temp sensor (pipe number: 2)
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Fig. 26 the DC motor
The malfunction code: FC outdoor unit drive fault, start compressor failure
Turn off the power
Check the resistance value of the motor each port are normal.
The reference resistance value of motor port.(Vm-GND
N
The motor is bad or there is trouble in the
Y
Test the very port resistance value whether the VCC Vm is normal(the normal value:VCC:15Vdc.Vm/P:340Vdc.Vsp:0~5V)
The outdoor PCB is bad.Pls change it
The motor circuit is bad. pls change this motor
Turn on the unit
Knock the compressor around by crabstick. Let the rotor become be loose then turn on it again
The start-up moment isnt enough because of the first
running.
T
his is a normal
Check the contacting wire of compressor whether
it is right or
credible
N
Pls contact the wire exactly again according to picture if there is a mistake
The component of IPM board is bad. Pls change it
Pls connect the IPM board to the PCB
exactly.
W
hether is running after
turning
on.
Y
The wire connecting the IPM board to the PCB is loose. Pls change the
wire or PCB board.
N
The faulty cause
1The motor is bad or there is
trouble in the indoor PCB
2 The outdoor PCB is bad
The faulty cause: 1The start-up Moment doesnt reach the
requirement when the compressor runs firstly.
2The contacting wire of the compressor is
connected wrongly;
3 The wire connecting the IPM board to the
PCB is loose
4、
The component of IPM board is bad.
The reference resistance value of motor
port.(Vm-GND ∞、 Vcc-GND 125kΩ、 Vsp-GND 200kΩ、PG-GND )
N
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